CN115650682A - Light heat-insulating mortar and mixing and stirring system thereof - Google Patents
Light heat-insulating mortar and mixing and stirring system thereof Download PDFInfo
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- CN115650682A CN115650682A CN202211127744.0A CN202211127744A CN115650682A CN 115650682 A CN115650682 A CN 115650682A CN 202211127744 A CN202211127744 A CN 202211127744A CN 115650682 A CN115650682 A CN 115650682A
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Abstract
The invention discloses light thermal insulation mortar and a mixing and stirring system thereof, and particularly relates to the technical field of light thermal insulation mortar preparation, wherein the used main materials comprise the following raw materials in parts by weight: 100-150 parts of lightweight aggregate, 5-10 parts of sulfate excitant, 20-30 parts of polyphenyl granules, 10-20 parts of gel, 50-60 parts of phenolic resin and 40-30 parts of polyurethane powder. The light thermal insulation mortar prepared by mixing and stirring the molded polystyrene, the epoxy resin, the water, the polyurethane gel and the epoxy acrylate is added with the activating agent and the photoinitiator for mixing and stirring, so that benzene particles are quickly gelled by the activating agent and the photoinitiator under the action of sunlight during solidification, and the phenolic resin forms an outer resin glue layer, so that gaps can be filled.
Description
Technical Field
The invention relates to the technical field of preparation of light thermal insulation mortar, in particular to light thermal insulation mortar and a mixing and stirring system thereof.
Background
The heat-insulating mortar is premixed dry powder mortar which is prepared by taking various light materials as aggregate, taking cement as cementing material and mixing with some modified additives and stirring and mixing by production enterprises, thereby being widely applied to the building industry.
The invention patent of patent application publication No. CN104478383B discloses an inorganic heat-insulating mortar and a preparation method thereof, wherein the inorganic heat-insulating mortar comprises the following components: 40-70 wt% of fluorgypsum powder; 0.5wt% -20 wt% of alkaline activator; 0.5-5 wt% of sulfate excitant; 0.05wt% -2 wt% of the additive; 20-35 wt% of lightweight aggregate. The inorganic thermal insulation mortar provided by the invention is prepared by taking fluorgypsum as a cementing material, properly doping an alkaline activator, a sulfate activator and a small amount of additive, and then adding lightweight aggregate. Compared with the prior art, the inorganic thermal insulation mortar provided by the invention has the advantages of low thermal conductivity coefficient, good water resistance and high strength.
However, the heat-insulating sand formed by mixing and stirring in the structure cannot be coagulated by the internal heat-insulating material and form a layer of barrier outside the heat-insulating sand in the using process, so that the solidification time is long in the using process, and meanwhile, a certain micropore clearance causes poor heat-insulating effect, which is not beneficial to achieving the full-closed heat-insulating effect.
Disclosure of Invention
Aiming at the technical problem that the prior art is too single in solution, the invention provides a solution which is obviously different from the prior art, and aims to overcome the defects in the prior art, and the invention provides the light thermal insulation mortar and the mixing and stirring system thereof, so as to solve the problems that the solidification time is longer, the thermal insulation effect is poor due to certain gaps, and the totally-closed thermal insulation effect is not favorably achieved in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the light thermal insulation mortar comprises the following main materials in parts by weight:
100-150 parts of light aggregate, 5-10 parts of sulfate excitant, 20-30 parts of polyphenyl granules, 10-20 parts of gel, 50-60 parts of phenolic resin, 40-30 parts of polyurethane powder, 5-10 parts of molded polystyrene, 20-30 parts of epoxy resin, 60-80 parts of water, 40-50 parts of polyurethane gel, 20-30 parts of epoxy acrylate, 5-10 parts of activator and 5-10 parts of photoinitiator.
The utility model provides a mix mixing system, includes backstage operation computer, installs database update module at the output of backstage operation computer, and database update module with data transfer to database operation module on, the wireless control end of database operation module is connected with wireless controller, is connected with the stirring module at wireless controller's output, and the output of stirring module is equipped with ejection of compact module.
Preferably, the database updating module comprises a data collecting unit, a main database and a backup database, wherein the output end of the data collecting unit is connected to the data analyzing unit, and the output end of the data analyzing unit is connected to the deleting unit and the data storing unit.
Preferably, the data analysis unit comprises a recent database and a past database, the recent database and the past database achieve multi-directional analysis through temperature analysis, water quantity analysis, stirring speed analysis, stirring time analysis and stirring viscosity analysis, and the recent database and the past database transmit the analyzed data to a graphic display.
Preferably, the main database is wirelessly connected with the backup database through a cloud server, and an output end of the main database is connected with an input end of the backup database.
Preferably, the database operation module includes a switching controller, an output end of the switching controller is connected to a main operation central processing unit and a backup central processing unit, an output end of the main operation central processing unit is connected to a main operation database, an output end of the backup central processing unit is connected to a backup operation database for storing backup data, and output ends of the main operation database and the backup operation database are connected to the data output unit.
Preferably, the control sequence of the main operation central processing unit is greater than that of the backup central processing unit, and the operation time of the backup central processing unit is not more than three hours.
Preferably, the stirring module comprises a main stirring kettle and an auxiliary stirring kettle, and the auxiliary stirring kettle and the main stirring kettle can operate simultaneously or separately.
Preferably, the stirring module is internally provided with a monitoring module, and the monitoring module comprises a water quantity monitoring unit, a temperature monitoring unit, a stirring speed monitoring unit, a stirring time monitoring unit and a viscosity monitoring unit.
Preferably, water yield monitoring unit, temperature monitor cell, stirring speed monitoring unit, stirring time monitoring unit, consistency monitor cell's output is connected to audible-visual annunciator and wireless alarm on, audible-visual annunciator installs to the monitor, and wireless alarm installs to the room of on duty.
The invention has the technical effects and advantages that:
1. according to the light heat-insulation mortar, molded polystyrene, epoxy resin, water, polyurethane gel and epoxy acrylate are adopted, an activating agent and a photoinitiator are added after mixing and stirring, and mixing and stirring are carried out, so that the light heat-insulation mortar prepared after mixing can rapidly enable benzene particles to be gelled under the action of solar illumination by the activating agent and the photoinitiator during solidification, and the phenolic resin forms an external resin glue layer, so that gaps can be filled, a sealing state is formed, and the internal heat insulation effect formed by the polyurethane gel and the epoxy acrylate is good, so that the heat insulation effect is good, heat invasion is not easy to cause, and heat loss is not easy to cause;
2. according to the invention, a data analysis unit can be used for comparing a recent database with a current database, a main database inputs data into a backup database through a cloud server for backup storage, the most beneficial data run along a database running module, the running data are wirelessly transmitted to a stirring module through a wireless controller, and a monitoring module can monitor the data and prepare light thermal insulation mortar strictly according to process data, so that the data can be automatically compared with the data for reference, various excellent data in mixing and stirring can be effectively obtained, mixing and stirring are automatically carried out according to specified data, more modern mixed and stirred process data are processed, and a better stirring effect is achieved;
3. according to the invention, the water quantity monitoring unit is adopted to monitor the water consumption, the temperature monitoring unit is adopted to monitor the temperature, the stirring speed monitoring unit is adopted to monitor the stirring speeds of the auxiliary stirring kettle and the main stirring kettle, the stirring time monitoring unit is adopted to monitor the stirring time, the viscosity monitoring unit plays a role in monitoring the viscosity of the light heat-insulating mortar, and can monitor various process data in mixing and stirring in real time, so that various process data in an accurate operation process are ensured;
in conclusion, through the mutual influence of the multiple functions, the gap can be filled to form a sealing state, and the internal heat preservation function formed by the polyurethane gel and the epoxy acrylate has a better heat preservation effect, heat invasion is not easy to cause, heat loss is not easy to cause, designated data is automatically mixed and stirred, more novel mixed and stirred process data processing is achieved, a better stirring effect is achieved, various process data in mixed and stirred are monitored in real time, various data of an accurate operation process are ensured, the high heat preservation performance of the light heat preservation mortar can be effectively improved, and the process data are ensured to have high-accuracy operation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic diagram of the database update module according to the present invention.
FIG. 3 is a schematic diagram of the operation of the data analysis unit of the present invention.
FIG. 4 is a schematic diagram of the database runtime module according to the present invention.
FIG. 5 is a schematic diagram of the operation of the stirring module of the present invention.
FIG. 6 is a schematic diagram of the operation of the monitoring module of the present invention.
The reference signs are: 1. running the computer in the background; 2. a database update module; 3. a database operation module; 4. a wireless controller; 5. a stirring module; 6. a discharging module; 7. a data collection unit; 8. a master database; 9. backing up a database; 10. a data analysis unit; 11. a deletion unit; 12. a data saving unit; 13. a recent database; 14. a current period database; 15. a water amount monitoring unit; 16. a temperature monitoring unit; 17. a stirring speed monitoring unit; 18. a stirring time monitoring unit; 19. a viscosity monitoring unit; 20. a graphical display; 21. a switching controller; 22. a main operation central processing unit; 23. a master operational database; 24. backing up a central processing unit; 25. backing up an operation database; 26. a data output unit; 27. a main stirred tank; 28. an auxiliary stirring kettle; 29. a monitoring module; 30. an audible and visual alarm; 31. a wireless alarm.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The light thermal insulation mortar comprises the following main materials in parts by weight:
100 parts of lightweight aggregate, 5 parts of sulfate excitant, 20 parts of polyphenyl granules, 10 parts of gel, 50 parts of phenolic resin, 40 parts of polyurethane powder, 5 parts of molded polystyrene, 20 parts of epoxy resin, 60 parts of water, 40 parts of polyurethane gel, 20 parts of epoxy acrylate, 5 parts of activator and 5-10 parts of photoinitiator are put into a main stirring kettle 27 or an auxiliary stirring kettle 28 in a stirring module 5 to be stirred, and then the lightweight thermal insulation mortar can be prepared.
The gel is prepared by stirring composite micro powder by 40wt% of steel slag, 20wt% of water-quenched slag and 40wt% of casting residue, the polyurethane gel is prepared by fully reacting neopentyl glycol or polypropylene glycol with IPDI and then curing by ultraviolet light, the activator is propylene diamine phosphate, and the photoinitiator comprises diaryl iodonium salt and alkyl sulfonium salt according to the weight ratio of 2: 1. the components are mixed according to the mass ratio to prepare the composition.
The mixing and stirring system shown in the attached drawings 1-6 is provided with a database updating module 2 and a monitoring module 29, the arrangement of each module can achieve a better stirring effect on light heat-preservation mortar, and the specific structure of each module is as follows:
in some embodiments, as shown in fig. 1-3, a hybrid stirring system includes a background running computer 1, a database update module 2 is installed at an output end of the background running computer 1, the database update module 2 transmits data to the database running module 3, a wireless controller 4 is connected to a wireless control end of the database running module 3, a stirring module 5 is connected to an output end of the wireless controller 4, a discharging module 6 is arranged at an output end of the stirring module 5, the database update module 2 includes a data collection unit 7, a main database 8, and a backup database 9, an output end of the data collection unit 7 is connected to a data analysis unit 10, an output end of the data analysis unit 10 is connected to a deletion unit 11 and a data storage unit 12, the data analysis unit 10 includes a recent database 13 and a future database 14, the recent database 13 and the future database 14 perform multidirectional analysis through temperature analysis, water volume analysis, stirring speed analysis, stirring time analysis, and stirring viscosity analysis, the recent database 13 and the future database 14 transmit analyzed data to a graphic display 20, the database 8 is connected to the main database 9 through a backup cloud server, and the backup server 9 is connected to the cloud server;
when the operation unit and the module are used, various process data which need to be stirred and are tested can be set through the background operation computer 1, the tested data are transmitted into the database updating module 2, the database updating module 2 is subjected to data collection through the data collecting unit 7 and is analyzed through the data analyzing unit 10, the data analyzing unit 10 can compare the current data base 13 with the current data base 14, the comparison and analysis contents are temperature analysis, water quantity analysis, stirring speed analysis, stirring time analysis and stirring viscosity analysis to achieve multidirectional analysis, the data input in the near period and the current data are compared and displayed on the graph display 20 through a golden fold line, the current value is superior to the current data and can be stored through the data storing unit 12 and then stored on the main data base 8, the data are input into the backup data base 9 through the main data base 8 through the cloud server again to be backed up and stored, the current value is inferior to the current data and can be deleted through the deleting unit 11, the most beneficial data are stored in the main data base 8, the data are transmitted to the wireless monitoring module 5 through the stirring monitoring module, and the light mortar is prepared through the wireless monitoring module 29.
In some embodiments, as shown in fig. 4, the database operation module 3 includes a switching controller 21, an output terminal of the switching controller 21 is connected to a main operation central processor 22 and a backup central processor 24, an output terminal of the main operation central processor 22 is connected to a main operation database 23, an output terminal of the backup central processor 24 is connected to a backup operation database 25 for storing backup data, and output terminals of the main operation database 23 and the backup operation database 25 are connected to a data output unit 26, so that when the database operation module 3 is in operation, the switching controller 21 can switch to the main operation central processor 22, the main operation central processor 22 can process input data, transfer the data into the main operation database 23 for operation output, and finally output the data to the wireless controller 4 through the data output unit 26 for operation, when one of the main operation central processor 22 and the main operation database 23 is damaged, the switching controller 21 can close the main operation central processor 22 to the backup central processor 24, so that the backup central processor 24 inputs data into the backup operation database 25, the backup operation database 25 performs backup operation when the backup operation database 25 outputs the backup operation database 22 to the backup operation central processor 24, the backup operation database 24 has a backup operation function no more than three times, and the backup central processor 24 sequentially outputs the backup operation database 24.
In some embodiments, as shown in fig. 5, the stirring module 5 includes a main stirring tank 27 and an auxiliary stirring tank 28, and the auxiliary stirring tank 28 and the main stirring tank 27 can operate simultaneously or separately, so that the main stirring tank 27 or the auxiliary stirring tank 28 can be used to stir the light thermal mortar raw material separately in the stirring module 5, or the main stirring tank 27 and the auxiliary stirring tank 28 are used simultaneously to achieve synchronous stirring, thereby improving the stirring efficiency.
In some embodiments, as shown in fig. 6, a monitoring module 29 is installed inside the stirring module 5, and the monitoring module 29 includes a water amount monitoring unit 15, a temperature monitoring unit 16, a stirring speed monitoring unit 17, a stirring time monitoring unit 18, and a viscosity monitoring unit 19, output ends of the water amount monitoring unit 15, the temperature monitoring unit 16, the stirring speed monitoring unit 17, the stirring time monitoring unit 18, and the viscosity monitoring unit 19 are connected to an audible and visual alarm 30 and a wireless alarm 31, the audible and visual alarm 30 is installed in a monitoring room, and the wireless alarm 31 is installed in an on-duty room;
according to the above units, when the module is in use, the water quantity monitoring unit 15 can monitor the water consumption, the temperature monitoring unit 16 monitors the temperature, the stirring speed monitoring unit 17 can monitor the stirring speeds of the auxiliary stirring kettle 28 and the main stirring kettle 27, the stirring time monitoring unit 18 can monitor the stirring time, the viscosity monitoring unit 19 plays a role in monitoring the viscosity of the light heat-preservation mortar, the process data provided between the components are monitored, when the process data exceeds or is lower than the process data provided, the process data are alarmed through the audible and visual alarm 30 and the wireless alarm 31, the audible and visual alarm 30 can alarm the monitoring room, and the wireless alarm 31 can alarm the duty room.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (10)
1. The light thermal insulation mortar is characterized in that: the used main materials comprise the following raw materials in parts by weight:
100-150 parts of light aggregate, 5-10 parts of sulfate excitant, 20-30 parts of polyphenyl granules, 10-20 parts of gel, 50-60 parts of phenolic resin, 40-30 parts of polyurethane powder, 5-10 parts of molded polystyrene, 20-30 parts of epoxy resin, 60-80 parts of water, 40-50 parts of polyurethane gel, 20-30 parts of epoxy acrylate, 5-10 parts of activator and 5-10 parts of photoinitiator.
2. A mixing and stirring system, characterized in that: including backstage operation computer (1), install database update module (2) at the output of backstage operation computer (1), and database update module (2) with data transfer to database operation module (3) on, the wireless control end of database operation module (3) is connected with wireless controller (4), is connected with stirring module (5) at the output of wireless controller (4), and the output of stirring module (5) is equipped with ejection of compact module (6).
3. A mixing and stirring system according to claim 2, wherein: the database updating module (2) comprises a data collecting unit (7), a main database (8) and a backup database (9), the output end of the data collecting unit (7) is connected to a data analyzing unit (10), and the output end of the data analyzing unit (10) is connected with a deleting unit (11) and a data saving unit (12).
4. A mixing and stirring system according to claim 3, wherein: the data analysis unit (10) comprises a recent database (13) and a past period database (14), the recent database (13) and the past period database (14) achieve multi-directional analysis through temperature analysis, water quantity analysis, stirring speed analysis, stirring time analysis and stirring viscosity analysis, and the recent database (13) and the past period database (14) transmit analyzed data to a graphic display (20).
5. A mixing and stirring system according to claim 3, wherein: the main database (8) is in wireless connection with the backup database (9) through a cloud server, and the output end of the main database (8) is connected with the input end of the backup database (9).
6. A mixing and stirring system according to claim 2, wherein: the database operation module (3) comprises a switching controller (21), the output end of the switching controller (21) is connected with a main operation central processing unit (22) and a backup central processing unit (24), the output end of the main operation central processing unit (22) is connected with a main operation database (23), the output end of the backup central processing unit (24) is connected with a backup operation database (25) for storing backup data, and the output ends of the main operation database (23) and the backup operation database (25) are connected to a data output unit (26).
7. A mixing and stirring system as set forth in claim 6, wherein: the control sequence of the main operation central processing unit (22) is greater than that of the backup central processing unit (24), and the operation time of the backup central processing unit (24) is not more than three hours.
8. A mixing and stirring system as set forth in claim 2, wherein: the stirring module (5) comprises a main stirring kettle (27) and an auxiliary stirring kettle (28), and the auxiliary stirring kettle (28) and the main stirring kettle (27) can operate simultaneously or separately.
9. A mixing and stirring system as set forth in claim 8, wherein: the stirring device is characterized in that a monitoring module (29) is arranged inside the stirring module (5), and the monitoring module (29) comprises a water quantity monitoring unit (15), a temperature monitoring unit (16), a stirring speed monitoring unit (17), a stirring time monitoring unit (18) and a viscosity monitoring unit (19).
10. A mixing and stirring system as set forth in claim 9, wherein: the output of water yield monitoring unit (15), temperature monitoring unit (16), stirring speed monitoring unit (17), stirring time monitoring unit (18), viscosity monitoring unit (19) is connected to audible-visual annunciator (30) and wireless alarm (31), audible-visual annunciator (30) are installed to the monitor, and wireless alarm (31) are installed to the room on duty.
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