CN115648003B - Casting grinding machine - Google Patents

Casting grinding machine Download PDF

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Publication number
CN115648003B
CN115648003B CN202211653301.5A CN202211653301A CN115648003B CN 115648003 B CN115648003 B CN 115648003B CN 202211653301 A CN202211653301 A CN 202211653301A CN 115648003 B CN115648003 B CN 115648003B
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plate
polishing
electromagnet
shaft
grinding
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CN115648003A (en
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于佳
韩建栋
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Jiangsu Sannai Special Equipment Manufacturing Co ltd
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Jiangsu Sannai Special Equipment Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a casting grinding machine which comprises a grinding workbench, a supporting plate, a stable thread lifting device, a stable support vibration reduction device, a hexagonal fixed frame, a high-freedom grinding, cleaning and cooling integrated device and a large-angle electromagnet surrounding scrap iron adsorption and collection device. The invention belongs to the technical field of casting grinding and leveling, in particular to a casting grinding machine, a strong magnetic field surrounding a casting to be ground is manufactured by using a large-angle surrounding type electromagnet, and the magnetic field absorbs scrap iron generated by grinding the casting, so that the scrap iron is fixed on the electromagnet, personnel damage caused by entering air into the respiratory tract of a worker in the field is avoided, the scrap iron is prevented from being ejected to the face and even eyes, safety accidents are reduced to the greatest extent, the grinding disc can be timely cooled and cleaned, the service life of the grinding disc can be further prolonged, and dust removal operation can be performed on the grinding environment.

Description

Casting grinding machine
Technical Field
The invention belongs to the technical field of casting grinding and leveling processing, and particularly relates to a casting grinding and leveling machine.
Background
Casting is one of the part processing techniques and is widely used in the prior art. The casting is to use high temperature to process the blank correspondingly to obtain a part with a certain shape. The surface of the casting is rough, and in practice, it is generally necessary to perform surface treatment, such as grinding, etc., on the cast part to optimize the performance of the part.
In the prior art, after casting of the casting is completed, the casting is generally flattened by a grinding wheel. The motor is generally adopted to drive the grinding wheel to rotate, and the surface of the casting is ground flat through the grinding wheel. The utility model provides a grinding machine for foundry goods, but among the prior art, grinding machine is generally hand-held type, operating personnel hand-held grinding machine carries out the surface grinding to the foundry goods, this kind of operating means has improved operating personnel's intensity of labour, simultaneously because grinding machine can produce impurity such as more iron fillings when polishing the foundry goods, and because the abrasive disc machine is high-speed operation when polishing for the iron fillings of production can drift in the workshop at will, make workshop ground dirty, lead to the clearance difficulty, not only do so, the iron fillings drift at will still can bring harm to the operator, can make the iron fillings launch face even in the eyes with carelessness slightly, cause the emergence of incident, consequently we propose a foundry goods grinding machine.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the casting grinding machine, wherein a strong magnetic field surrounding a casting to be ground is manufactured by using a large-angle surrounding type electromagnet, and the magnetic field absorbs scrap iron generated by the casting to be ground, so that the scrap iron is fixed on the electromagnet, the condition that the entering air enters the inside of the respiratory tract of a worker to cause personnel injury is avoided, and meanwhile, the scrap iron is prevented from being ejected to the face or even eyes, so that the occurrence of safety accidents is reduced to the greatest extent.
The technical scheme adopted by the invention is as follows: the invention provides a casting grinding and leveling machine, which comprises a grinding workbench, a supporting plate, a stable thread lifting device, a stable support vibration reduction device, a hexagonal fixing frame, a high-degree-of-freedom grinding, cleaning and cooling integrated device and a large-angle iron surrounding iron adsorption and collection device, wherein the supporting plate is arranged on the grinding workbench, the grinding workbench is fixedly arranged on the supporting plate, the stable thread lifting device is arranged on the supporting plate, the supporting plate is fixedly arranged on the stable thread lifting device, the stable support vibration reduction device is arranged on the stable thread lifting device, the stable thread lifting device is fixedly arranged on the stable support vibration reduction device, the hexagonal fixing frame is arranged on the stable support vibration reduction device, the stable support vibration reduction device is fixedly arranged on the hexagonal fixing frame, the high-degree-of-freedom grinding, cleaning and cooling integrated device is fixedly arranged on the hexagonal fixing frame, the large-angle iron surrounding and adsorption and collection device is arranged on the hexagonal fixing frame, the large-angle iron surrounding iron adsorption and collection device is fixedly arranged on the hexagonal fixing frame, the large-angle iron adsorption and collection device comprises the iron adsorption and collection device and the iron adsorption and absorption and collection device adsorption and the absorption device are fixedly arranged on the hexagonal iron adsorption and absorption device. The iron scrap adsorption and collection range adjusting device is used for firmly fixing an iron scrap adsorption and collection electromagnet fixing assembly, the iron scrap adsorption and collection range adjusting device comprises a clamping plate I, an active rotating shaft, an electric telescopic rod, a rotating bearing, an auxiliary rotating shaft and a clamping plate II, the clamping plate I is arranged on a hexagonal fixing frame, the hexagonal fixing frame is used for firmly fixing the clamping plate I, the active rotating shaft is arranged on the clamping plate I, the clamping plate I is firmly fixed to the active rotating shaft, the active rotating shaft can freely rotate on the clamping plate I, the electric telescopic rod is arranged on the active rotating shaft, the active rotating shaft is firmly fixed to the electric telescopic rod, the rotating bearing is arranged on the electric telescopic rod, the auxiliary rotating shaft is arranged on the rotating bearing, the rotating bearing is firmly fixed to the auxiliary rotating shaft, the clamping plate II is arranged on the auxiliary rotating shaft, and the auxiliary rotating shaft can drive the clamping plate II to freely rotate inside the rotating bearing.
The iron scrap adsorption and collection electromagnet fixing assembly comprises a large-angle electromagnet firm plate, a main iron scrap adsorption and collection electromagnet, an auxiliary firm plate and an auxiliary adsorption and collection electromagnet, wherein the large-angle electromagnet firm plate is arranged on a clamping plate II, the clamping plate II is firmly fixed on the large-angle electromagnet firm plate, and the main iron scrap adsorption and collection electromagnet is arranged on the large-angle electromagnet firm plate. The firm board of wide-angle electro-magnet is adsorbed and is collected the electro-magnet and carry out firm fixedly to main iron fillings, and main iron fillings adsorb and collect the electro-magnet and play main adsorption, supplementary firm board is articulated to be located on the firm board of wide-angle electro-magnet, and the firm board of wide-angle electro-magnet is firmly fixed supplementary firm board, supplementary adsorb and collect the electro-magnet and fix supplementary firm board, supplementary firm board is firmly fixed supplementary adsorb and is collected the electro-magnet and play the auxiliary effect to adsorbing the iron fillings.
Further, the high-degree-of-freedom polishing, cleaning and cooling integrated device comprises a high-degree-of-freedom polishing device and a liquid mist cleaning, cooling and dedusting device, the high-degree-of-freedom polishing device is arranged on a hexagonal fixing frame, the hexagonal fixing frame is fixedly arranged on the hexagonal fixing frame, the liquid mist cleaning, cooling and dedusting device is fixedly arranged on the hexagonal fixing frame, the hexagonal fixing frame is fixedly arranged on the liquid mist cleaning, cooling and dedusting device, the high-degree-of-freedom polishing device comprises a clamping piece, a fixed bearing, a driving shaft, a driving motor, a rotating shaft, a first connecting plate, a first connecting shaft, a second connecting plate, a second connecting shaft, a polishing bearing, a polishing adjusting shaft, a polishing plate, a polishing shaft, a polishing motor, a connecting plate and a connecting plate, the clamping piece is arranged on the hexagonal fixing frame, the hexagonal fixing frame is fixedly arranged on the clamping piece, the clamping piece is fixedly arranged on the fixing bearing, the driving shaft is arranged inside the fixing bearing, the driving motor is arranged on the driving shaft, the driving motor can drive the driving shaft is freely rotates inside the fixing bearing, the driving shaft is arranged on the driving shaft, the driving shaft is fixedly arranged on the rotating shaft, the first connecting plate is rotatably arranged on the connecting plate, the first connecting plate is fixedly connected with the connecting plate, the second connecting plate is fixedly arranged on the connecting plate, the first connecting plate and is fixedly arranged on the connecting plate, and the second connecting plate is fixedly arranged on the fixing shaft, and the fixing shaft and fixedly arranged inside the fixing shaft, and the fixing plate. The polishing motor is arranged on the polishing plate, the connecting frame is arranged on the polishing shaft and is arranged on one side far away from the polishing motor, the polishing grinding disc is arranged inside the connecting frame, one end of the connecting wire is arranged on the polishing grinding disc, the other end of the connecting wire is arranged on the polishing motor, and the polishing motor drives the polishing grinding disc to rotate by using the connecting wire.
The liquid fog cleaning, cooling and dust removing device comprises a liquid storage box, a liquid pump, a transmission pipe, an atomizer, a delivery pipe, a liquid fog compressor, a cleaning and cooling pipe, a one-way valve, a cleaning port, a spray pipe, an injection port and an electromagnetic control valve, wherein the liquid storage box is arranged on a hexagonal fixing frame, the hexagonal fixing frame is firmly fixed on the liquid storage box, the liquid pump is arranged on the side wall of the liquid storage box, the liquid storage box is firmly fixed on the liquid pump, the transmission pipe is arranged on the liquid pump, the liquid pump is firmly fixed on the transmission pipe, the atomizer is arranged at the bottom of the transmission pipe, the liquid can be atomized into liquid fog, the delivery pipe is arranged at the bottom of the atomizer, the liquid fog compressor is firmly fixed on the delivery pipe, the liquid fog compressor is compressed into high-pressure liquid fog, the cleaning and cooling pipe is arranged on the liquid fog compressor, the liquid fog compressor is firmly fixed on the cleaning and cooling pipe, the one-way valve is arranged on the cleaning and cooling pipe, the cleaning and cooling pipe is firmly fixed on the liquid pump, the atomizer is arranged on the cleaning and cooling pipe, the spray pipe is firmly fixed on the spray pipe, and the spray pipe is firmly fixed on the spray pipe.
Preferably, the support frame is arranged on the hexagonal fixing frame, the hexagonal fixing frame is used for fixing the liquid storage tank by the support frame, the connecting piece is arranged on the hexagonal fixing frame, the hexagonal fixing frame is used for fixing the atomizer by the connecting piece, the liquid storage tank is provided with the liquid adding pipe, and the liquid adding pipe is provided with the electromagnetic control valve.
Preferably, the stable support vibration damper comprises a lifting vibration damper assembly and a lifting stable assembly, the lifting vibration damper assembly is arranged, the lifting stable assembly is arranged on a stabilizing plate, a connecting seat, a high-efficiency vibration damper, a fixing disc and a stabilizing spring, the stabilizing plate is arranged on the side wall of the stable threaded lifting device, the stable threaded lifting device is firmly fixed on the stabilizing plate, the stabilizing plate is firmly fixed on the connecting seat, the high-efficiency vibration damper is arranged on the connecting seat, the connecting seat is firmly fixed on the high-efficiency vibration damper, the fixing disc is arranged on the connecting seat, the connecting seat is firmly fixed on the fixing disc, the stabilizing spring is firmly fixed on the fixing disc, and the stabilizing spring and the high-efficiency vibration damper are mutually matched to play a role of supporting a hexagonal fixing frame.
The vibration damping assembly comprises a sound absorbing plate, a vibration damping frame, a vibration damping seat, a buffer air bag, a main vibration damping spring, a transition plate, a vibration damping column, a vibration damping plate, a thread seat, a thread fixing column, a sliding groove, a sliding plate, an auxiliary plate, a vibration damping piece and an auxiliary vibration damping spring.
As a further preferred aspect of the present invention, the stable thread lifting device includes a thread plate, a movable slot, a movable block, a thread motor, a threaded rod, and a limiting plate, where the thread plate is disposed on the supporting plate, the supporting plate firmly fixes the thread plate, the movable slot is disposed on the supporting plate, the supporting plate firmly fixes the movable slot, the movable block is disposed on the movable slot, the thread motor is disposed on the thread plate, the thread plate firmly fixes the thread motor, the threaded rod penetrates through the movable block and is disposed on the thread motor, the thread motor can drive the threaded rod to freely rotate, the limiting plate is disposed on the supporting plate, the supporting plate firmly fixes the limiting plate, and the limiting plate can limit the movable range of the movable block to avoid the device operation error caused by the separation of the movable block.
In order to realize the monitoring effect to grinding scene air quality and conflagration, be equipped with the monitoring board on the fixed frame of hexagon, be equipped with the monitoring main part on the monitoring board, be equipped with the warning light in the monitoring main part, be equipped with bee calling organ in the monitoring main part, the monitoring board bottom is equipped with infrared sensor, the monitoring board bottom is equipped with air quality sensor.
Preferably, be equipped with the control subassembly of polishing on the fixed frame of hexagon, the control subassembly of polishing includes control fixing base, spliced pole, control fixed plate, control axis of rotation, control main part and monitor probe, on the fixed frame of hexagon was located to the control fixing base, on the control fixing base was located to the spliced pole, on the spliced pole was located to the control fixed plate, on the control fixed plate was located to the control axis of rotation, on the control axis of rotation was located to the control main part, the control axis of rotation can drive the control main part and freely rotate, monitor probe locates on the control main part, be equipped with rotating base on the workstation of polishing, be equipped with fork-shaped fixed column on the shock absorber plate.
The beneficial effects obtained by the invention by adopting the structure are as follows:
(1) The characteristic that the electromagnet generates a magnetic field after being electrified can be used for gradually polishing, and simultaneously, the main scrap iron adsorption collection electromagnet and the auxiliary adsorption collection electromagnet are started to manufacture a large-range strong magnetic field around a gradual polishing area, so that the scrap iron generated by polishing is adsorbed and collected, the situation that the entering air enters the respiratory tract of a worker in the field to cause personnel injury is avoided, meanwhile, the scrap iron is prevented from being ejected onto the face and even into the eyes, and the occurrence of safety accidents is reduced to the greatest extent.
(2) Utilize the grinding device of high degree of freedom can freely adjust the position of polishing for the scope of polishing further enlarges, has increased the efficiency of polishing, and the difficulty obstacle that runs into when further reducing the user simultaneously and polish, not only this, the user can utilize the atomizer to deposit the inside liquid atomization of liquid case after polishing is accomplished, then utilize the cleaning port to spout to polish on the mill, can play cooling and cleaning performance, the effect of polishing next time can be improved in the washing, and the cooling can prolong the life of polishing the mill, the practicality of whole device has been maximized.
(3) Utilize stable spring and high-efficient shock absorber mutually support, guarantee the stability of hexagon fixed frame when going up and down, improved the security of whole device, utilize buffer air bag and supplementary damping spring simultaneously to play the damping effect to hexagon fixed frame when the movable block goes up and down, can avoid high degree of freedom grinding device and liquid fog to wash accurate spare part appearance damage on the cooling dust collector.
(4) Simultaneously utilize infrared sensor to monitor the unusual infrared signal of environment of polishing, can discover the conflagration condition in the first time, when monitoring the conflagration, can utilize warning light and bee calling organ to remind on-the-spot personnel, avoid on-the-spot staff to appear on a large scale damage, further guaranteed staff's personal safety.
(5) The polishing process is monitored by the monitoring probe, and correction can be timely carried out when operation errors occur, so that mass production of defective products is avoided, and the defective rate is further reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a cast part grinding machine according to the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1 in accordance with the teachings of the present invention;
FIG. 3 is a perspective view of a cast product grinding machine according to the present invention;
FIG. 4 is a schematic diagram showing a specific structure of a stable supporting vibration damper of a cast grinding machine according to the present invention;
FIG. 5 is a perspective view of a steady support vibration damper of a cast mill;
FIG. 6 is a schematic diagram showing a specific structure of a liquid fog cleaning, cooling and dust removing device of a casting grinding machine;
FIG. 7 is a schematic view of a high-degree-of-freedom polishing device for a cast polishing machine according to the present invention;
FIG. 8 is a schematic diagram showing a specific structure of a large-angle electromagnet surrounding scrap iron adsorption and collection device of a casting grinding machine;
fig. 9 is a perspective view of a large-angle electromagnet surrounding scrap iron adsorption and collection device of a casting grinding machine.
Wherein, 1, a polishing workbench, 2, a supporting plate, 3, a stable thread lifting device, 4, a stable supporting vibration reduction device, 5, a hexagonal fixed frame, 6, a high-freedom polishing, cleaning and cooling integrated device, 7, a large-angle electromagnet surrounds a scrap iron adsorption and collection device, 8, a scrap iron adsorption and collection range adjusting device, 9, a scrap iron adsorption and collection electromagnet fixing component, 10, a clamping plate I, 11, a driving rotating shaft, 12, an electric telescopic rod, 13, a rotating bearing, 14, an auxiliary rotating shaft, 15, a clamping plate II, 16, a large-angle electromagnet firm plate, 17, a main scrap iron adsorption and collection electromagnet, 18, an auxiliary firm plate, 19, an auxiliary adsorption and collection electromagnet, 20, a high-freedom polishing device, 21, a liquid mist cleaning, cooling and dust removal device, 22, a clamping piece, 23, a fixed bearing, 24, a driving shaft, 25 and a driving motor, 26, a rotating shaft, 27, a connecting plate I, 28, a connecting shaft I, 29, a connecting plate II, 30, a connecting shaft II, 31, a polishing bearing, 32, a polishing adjusting shaft, 33, a polishing plate, 34, a polishing shaft, 35, a polishing motor, 36, a connecting frame, 37, a polishing grinding disc, 38, a connecting wire, 39, a liquid storage tank, 40, a liquid pump, 41, a transmission pipe, 42, an atomizer, 43, a delivery pipe, 44, a liquid mist compressor, 45, a cleaning cooling pipe, 46, a one-way valve, 47, a cleaning port, 48, a jet pipe, 49, an injection port, 50, an electromagnetic control valve, 51, a supporting frame, 52, a connecting piece, 53, a liquid adding pipe, 54, a lifting vibration damping assembly, 55, a lifting stabilizing assembly, 56, a stabilizing plate, 57, a connecting seat, 58, a high-efficiency vibration damper, 59, a fixed disc, 60, a stabilizing spring, 61, a sound absorbing plate, 62, a vibration damping frame, 63, a vibration damping seat, 64, a buffer airbag, 65. the main damping spring, 66, the transition plate, 67, the damping post, 68, the damping plate, 69, the screw seat, 70, the screw fixing post, 71, the sliding groove, 72, the sliding plate, 73, the auxiliary plate, 74, the damping piece, 75, the auxiliary damping spring, 76, the screw plate, 77, the movable groove, 78, the movable block, 79, the screw motor, 80, the threaded rod, 81, the limiting plate, 82, the monitoring plate, 83, the monitoring main body, 84, the alarm lamp, 85, the buzzer, 86, the infrared sensor, 87, the air quality sensor, 88, the polishing monitoring assembly, 89, the monitoring fixing seat, 90, the connecting post, 91, the monitoring fixing plate, 92, the monitoring rotating shaft, 93, the monitoring main body, 94, the monitoring probe, 95, the rotating base, 96 and the fixing post.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate orientation or positional relationships based on those shown in the drawings, merely to facilitate description of the invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
As shown in fig. 1, 8 and 9, the casting grinding machine of the invention comprises a grinding workbench 1, a support plate 2, a stable thread lifting device 3, a stable support vibration reduction device 4, a hexagonal fixed frame 5, a high-freedom grinding, cleaning and cooling integrated device 6 and a large-angle electromagnet surrounding scrap iron adsorption and collection device 7, wherein the support plate 2 is arranged on the grinding workbench 1, the grinding workbench 1 firmly fixes the support plate 2, the stable thread lifting device 3 is arranged on the support plate 2, the support plate 2 firmly fixes the stable thread lifting device 3, the stable support vibration reduction device 4 is arranged on the stable thread lifting device 3, the stable thread lifting device 3 firmly fixes the stable support vibration reduction device 4, the hexagonal fixed frame 5 is arranged on the stable support vibration reduction device 4, the stable support vibration reduction device 4 firmly fixes the hexagonal fixed frame 5, the stable supporting vibration damper 4 can play a role in stabilizing the hexagonal fixed frame 5 during lifting, the high-degree-of-freedom polishing, cleaning and cooling integrated device 6 is arranged on the hexagonal fixed frame 5, the hexagonal fixed frame 5 firmly fixes the high-degree-of-freedom polishing, cleaning and cooling integrated device 6, the large-angle electromagnet surrounds the scrap iron adsorption and collection device 7 and is arranged on the hexagonal fixed frame 5, the hexagonal fixed frame 5 firmly fixes the large-angle electromagnet surrounds the scrap iron adsorption and collection device 7, the large-angle electromagnet surrounds the scrap iron adsorption and collection device 7 and comprises a scrap iron adsorption and collection range adjusting device 8 and a scrap iron adsorption and collection electromagnet fixing assembly 9, the scrap iron adsorption and collection range adjusting device 8 is arranged on the hexagonal fixed frame 5, the hexagonal fixed frame 5 firmly fixes the scrap iron adsorption and collection range adjusting device 8, the iron scrap adsorption collecting electromagnet fixing assembly 9 is arranged on the iron scrap adsorption collecting electromagnet fixing assembly 8, the iron scrap adsorption collecting electromagnet fixing assembly 9 is firmly fixed by the iron scrap adsorption collecting electromagnet fixing assembly 8, the iron scrap adsorption collecting electromagnet fixing assembly 8 comprises a first clamping plate 10, a driving rotating shaft 11, an electric telescopic rod 12, a rotating bearing 13, an auxiliary rotating shaft 14 and a second clamping plate 15, the first clamping plate 10 is arranged on a hexagonal fixing frame 5, the hexagonal fixing frame 5 firmly fixes the first clamping plate 10, the driving rotating shaft 11 is arranged on the first clamping plate 10, the first clamping plate 10 firmly fixes the driving rotating shaft 11, the driving rotating shaft 11 can freely rotate on the first clamping plate 10, the electric telescopic rod 12 is arranged on the driving rotating shaft 11, the driving rotating shaft 11 firmly fixes the electric telescopic rod 12, the rotating bearing 13 is arranged on the electric telescopic rod 12, the auxiliary rotating shaft 14 is arranged on the rotating bearing 13, the rotating shaft 13 is firmly fixed, the rotating bearing 13 firmly fixes the auxiliary rotating shaft 14, the second clamping plate 15 is arranged on the auxiliary rotating shaft 15, the auxiliary rotating shaft 14 firmly fixes the clamping plate two clamping plates 15, the auxiliary rotating shaft 14 can drive the second clamping plate 15 to rotate inside the rotating plate 15 to freely rotate, the electromagnet adsorption collecting electromagnet assembly 16 is firmly fixed on the main electromagnet 16 and the electromagnet fixing assembly is arranged on the large-size 17, the electromagnet adsorption collecting electromagnet assembly is firmly fixed on the large-shaped electromagnet assembly 16, and the electromagnet adsorption collecting electromagnet assembly is firmly fixed on the large-absorbing electromagnet assembly 16, and the electromagnet assembly is arranged on the large-absorbing electromagnet assembly 16 is firmly, and the electromagnet assembly is firmly fixed on the electromagnet assembly is arranged on the electric telescopic electromagnet assembly 16. The large-angle electromagnet firm plate 16 firmly fixes the main scrap iron adsorption and collection electromagnet 17, the main scrap iron adsorption and collection electromagnet 17 plays a main adsorption role, the auxiliary firm plate 18 is hinged on the large-angle electromagnet firm plate 16, the large-angle electromagnet firm plate 16 firmly fixes the auxiliary firm plate 18, the auxiliary adsorption and collection electromagnet 19 is arranged on the auxiliary firm plate 18, the auxiliary firm plate 18 firmly fixes the auxiliary adsorption and collection electromagnet 19, and the auxiliary adsorption and collection electromagnet 19 plays an auxiliary effect on the adsorption scrap iron.
As shown in fig. 1, 6 and 7, the high-degree-of-freedom polishing-cleaning-cooling integrated device 6 includes a high-degree-of-freedom polishing device 20 and a liquid mist-cleaning-cooling-dust removing device 21, the high-degree-of-freedom polishing device 20 is provided on a hexagonal fixing frame 5, the hexagonal fixing frame 5 firmly fixes the high-degree-of-freedom polishing device 20, the liquid mist-cleaning-cooling-dust removing device 21 is provided on the hexagonal fixing frame 5, the hexagonal fixing frame 5 firmly fixes the liquid mist-cleaning-cooling-dust removing device 21, the high-degree-of-freedom polishing device 20 includes a holder 22, a fixing bearing 23, a driving shaft 24, a driving motor 25, a rotating shaft 26, a connecting plate one 27, a connecting shaft one 28, a connecting plate two 29, a connecting shaft two 30, a polishing bearing 31, a polishing adjusting shaft 32, a polishing plate 33, a polishing shaft 34, a polishing motor 35, a connecting frame 36, a polishing disk 37 and a connecting wire 38, the clamping piece 22 is arranged on the hexagonal fixing frame 5, the hexagonal fixing frame 5 firmly fixes the clamping piece 22, the fixing bearing 23 is arranged on the clamping piece 22, the clamping piece 22 firmly fixes the fixing bearing 23, the driving shaft 24 is arranged inside the fixing bearing 23, the driving motor 25 is arranged on the driving shaft 24, the driving motor 25 can drive the driving shaft 24 to freely rotate inside the fixing bearing 23, the rotating shaft 26 is arranged on the driving shaft 24, the driving shaft 24 firmly fixes the rotating shaft 26, the first connecting plate 27 is arranged on the rotating shaft 26, the first connecting plate 27 is firmly fixed by the rotating shaft 26, the first connecting shaft 28 is arranged on the first connecting plate 27, the second connecting plate 29 is arranged on the first connecting shaft 28, the second connecting shaft 30 is arranged on the second connecting plate 29, the polishing bearing 31 is arranged on the second connecting shaft 30, the second connecting shaft 30 firmly fixes the polishing bearing 31, the polishing adjusting shaft 32 is arranged inside the polishing bearing 31, the grinding adjusting shaft 32 can freely rotate in the grinding bearing 31, the grinding plate 33 is arranged on the grinding adjusting shaft 32, the grinding adjusting shaft 32 firmly fixes the grinding plate 33, the grinding shaft 34 is arranged on the grinding plate 33, the grinding motor 35 is arranged on the grinding shaft 34, the connecting frame 36 is arranged on the grinding shaft 34 and is arranged on one side far away from the grinding motor 35, the grinding disc 37 is arranged in the connecting frame 36, one end of the connecting line 38 is arranged on the grinding disc 37, the other end of the connecting line 38 is arranged on the grinding motor 35, the grinding motor 35 drives the grinding disc 37 to rotate by utilizing the connecting line 38, the liquid mist cleaning, cooling and dust removing device 21 comprises a liquid storage box 39, a liquid pumping pump 40, a transmission pipe 41, an atomizer 42, a delivery pipe 43, a liquid mist compressor 44, a cleaning and cooling pipe 45, a one-way valve 46, a cleaning port 47, a jet pipe 48, a jet port 49 and an electromagnetic control valve 50, the liquid storage box 39 is arranged on the hexagonal fixing frame 5, the hexagonal fixing frame 5 firmly fixes the liquid storage box 39, the liquid pump 40 is arranged on the side wall of the liquid storage box 39, the liquid pump 39 firmly fixes the liquid pump 40, the transmission pipe 41 is arranged on the liquid pump 40, the liquid pump 40 firmly fixes the transmission pipe 41, the atomizer 42 is arranged at the bottom of the transmission pipe 41, the atomizer 42 can atomize liquid into liquid mist, the delivery pipe 43 is arranged at the bottom of the atomizer 42, the atomizer 42 firmly fixes the delivery pipe 43, the liquid mist compressor 44 is arranged on the delivery pipe 43, the liquid mist compressor 44 compresses the liquid mist into high-pressure liquid mist, the cleaning cooling pipe 45 is arranged on the liquid mist compressor 44, the liquid mist compressor 44 firmly fixes the cleaning cooling pipe 45, the one-way valve 46 is arranged on the cleaning cooling pipe 45, the cleaning cooling pipe 45 firmly fixes the one-way valve 46, the cleaning port 47 is arranged on the cleaning cooling pipe 45, the spray pipe 48 is located on the atomizer 42 lateral wall, the atomizer 42 is firmly fixed to spray pipe 48, the spray orifice 49 is located on spray pipe 48, spray pipe 48 is firmly fixed to spray orifice 49, electromagnetic control valve 50 is located on spray pipe 48, be equipped with braced frame 51 on the fixed frame of hexagon 5, fixed frame of hexagon 5 utilizes braced frame 51 to fix liquid storage box 39, be equipped with connecting piece 52 on the fixed frame of hexagon 5, fixed frame of hexagon 5 utilizes connecting piece 52 to fix atomizer 42, be equipped with liquid feeding pipe 53 on the liquid storage box 39, be equipped with electromagnetic control valve 50 on the liquid feeding pipe 53.
As shown in fig. 1, 4 and 5, the steady support vibration damper 4 includes a lifting vibration damper assembly 54 and a lifting and stabilizing assembly 55, the lifting vibration damper assembly 54 is provided, the lifting and stabilizing assembly 55 is provided on a stabilizing plate 56, a connecting seat 57, a high-efficiency vibration damper 58, a fixing plate 59 and a stabilizing spring 60, the stabilizing plate 56 is provided on a side wall of the steady screw thread lifting device 3, the steady screw thread lifting device 3 firmly fixes the stabilizing plate 56, the connecting seat 57 is provided on the stabilizing plate 56, the stabilizing plate 56 firmly fixes the connecting seat 57, the high-efficiency vibration damper 58 is provided on the connecting seat 57, the connecting seat 57 firmly fixes the high-efficiency vibration damper 58, the fixing plate 59 is provided on the connecting seat 57, the fixing plate 59 firmly fixes the fixing plate 59, the fixing plate 59 firmly fixes the stabilizing spring 60, the stabilizing spring 60 and the high-efficiency vibration damper 58 are mutually matched, the lifting vibration damping assembly 54 has the function of supporting the hexagonal fixed frame 5, the lifting vibration damping assembly 54 comprises a sound absorbing plate 61, a vibration damping frame 62, a vibration damping seat 63, a buffer air bag 64, a main vibration damping spring 65, a transition plate 66, a vibration damping column 67, a vibration damping plate 68, a thread seat 69, a thread fixed column 70, a sliding groove 71, a sliding plate 72, an auxiliary plate 73, a vibration damping piece 74 and an auxiliary vibration damping spring 75, wherein the sound absorbing plate 61 is arranged on the stable thread lifting device 3, the stable thread lifting device 3 firmly fixes the sound absorbing plate 61, the vibration damping frame 62 is arranged on the sound absorbing plate 61, the sound absorbing plate 61 firmly fixes the vibration damping frame 62, the vibration damping seat 63 is arranged in the vibration damping frame 62, the vibration damping frame 62 firmly fixes the vibration damping seat 63, the buffer air bag 64 is arranged on the vibration damping seat 63 firmly fixes the buffer air bag 64, the main vibration damping spring 65 is wound on the buffer air bag 64, the transition plate 66 is arranged on the buffer air bag 64, the buffer air bag 64 firmly fixes the transition plate 66, the vibration damping column 67 is arranged on the vibration damping frame 62, the vibration damping plate 68 is arranged at the top of the vibration damping column 67, the vibration damping column 67 firmly fixes the vibration damping plate 68, the threaded seat 69 is arranged on the transition plate 66, one end of the threaded fixing column 70 is arranged on the threaded seat 69, the other end of the threaded fixing column 70 is arranged at the bottom of the vibration damping plate 68, the sliding groove 71 is arranged on the side wall of the vibration damping frame 62, the sliding plate 72 penetrates through the sliding groove 71 and is arranged on the side wall of the vibration damping column 67, the auxiliary plate 73 is arranged on the side wall of the vibration damping frame 62, the vibration damping frame 62 firmly fixes the auxiliary plate 73, the vibration damping piece 74 is arranged on the auxiliary plate 73, the auxiliary vibration damping piece 74 is firmly fixed, one end of the auxiliary vibration damping spring 75 is arranged at the top of the vibration damping piece 74, and the other end of the auxiliary vibration damping spring 75 is arranged at the bottom of the sliding plate 72.
As shown in fig. 1, 2, 3 and 5, the stable thread lifting device 3 comprises a thread plate 76, a movable groove 77, a movable block 78, a thread motor 79, a threaded rod 80 and a limiting plate 81, wherein the thread plate 76 is arranged on a supporting plate 2, the supporting plate 2 is used for firmly fixing the thread plate 76, the movable groove 77 is arranged on the supporting plate 2, the supporting plate 2 is used for firmly fixing the movable groove 77, the movable block 78 is arranged on the movable groove 77, the thread motor 79 is arranged on the thread plate 76, the thread plate 76 is used for firmly fixing the thread motor 79, the threaded rod 80 penetrates through the movable block 78 and is arranged on the thread motor 79, the thread motor 79 can drive the threaded rod 80 to freely rotate, the limiting plate 81 is arranged on the supporting plate 2, the supporting plate 2 is used for firmly fixing the limiting plate 81, the movable range of the limiting plate 81 can limit the movable block 78 from being separated from the movable block 78 to cause the running error of the device, the hexagonal fixed frame 5 is provided with a monitoring plate 82, the monitoring plate 82 is provided with a monitoring main body 83, the monitoring main body 83 is provided with an alarm lamp 84, the monitoring main body 83 is provided with a buzzer 85, the bottom of the monitoring plate 82 is provided with an infrared sensor 86, the bottom of the monitoring plate 82 is provided with an air quality sensor 87, the hexagonal fixed frame 5 is provided with a polishing monitoring component 88, the polishing monitoring component 88 comprises a monitoring fixed seat 89, a connecting column 90, a monitoring fixed plate 91, a monitoring rotating shaft 92, a monitoring main body 93 and a monitoring probe 94, the monitoring fixed seat 89 is arranged on the hexagonal fixed frame 5, the connecting column 90 is arranged on the monitoring fixed seat 89, the monitoring fixed plate 91 is arranged on the connecting column 90, the monitoring rotating shaft 92 is arranged on the monitoring fixed plate 91, the monitoring main body 93 is arranged on the monitoring rotating shaft 92, the monitoring rotating shaft 92 can drive the monitoring main body 93 to freely rotate, the monitoring probe 94 is arranged on the monitoring main body 93, a swivel base 95 is provided on the polishing table 1, and a fork-shaped fixing column 96 is provided on the vibration damping plate 68.
When the device is specifically used, a user can firstly put a casting to be polished on the rotating base 95, the rotating base 95 can freely rotate and is matched with the polishing grinding disc 37 with high degree of freedom, each position of the casting is guaranteed to be polished, then the user can open the electromagnetic control valve 50 to add purified water into the liquid storage tank 39 by using the liquid adding pipe 53, and after the adding is completed, the user can close the electromagnetic control valve 50.
At this time, the user can start the screw motor 79 to drive the threaded rod 80 to rotate, and the movable block 78 can not rotate together with the threaded rod 80 due to the limiting function of the movable groove 77, but can move up and down along the movable groove 77, when the movable block 78 goes up and down, the transverse vibration effect can be achieved through the fork-shaped fixing column 96 and the vibration damping plate 68, and the buffer air bag 64 and the main vibration damping spring 65 are pressed by the screw fixing column 70 and the transition plate 66, when the buffer air bag 64 is pressed, the volume is reduced, so that the air pressure in the buffer air bag 64 is increased, the pressing pressure and the compression of the spring are subjected to reverse resistance to achieve the vibration damping effect, and meanwhile, the auxiliary vibration damping spring 75 and the vibration damping member 74 are mutually matched to further achieve the resistance to the pressing, so that the damage of precise components on the device due to vibration can be avoided.
When the movable block 78 drives the hexagonal fixed frame 5 to be lifted to a proper polishing height, the user can stop the threaded motor 79, at this time, the user can start the driving motor 25 to drive the driving shaft 24 to rotate inside the fixed bearing 23, the driving shaft 24 drives the rotating shaft 26 and the first connecting plate 27 to synchronously rotate while rotating, when rotating to a proper position, the user can rotate the second connecting plate 29 and the second connecting shaft 30 to drive the second connecting plate 29 and the polishing bearing 31 to rotate to a proper polishing angle and position by using the first connecting shaft 28 and the second connecting shaft 30, then the user can start the polishing motor 35 and transmit driving signals to the polishing millstone 37 by using the connecting wire 38, at this time, the polishing millstone 37 receives an electric signal to rotate to finish polishing, after polishing is finished, the user can adjust the driving motor 25, the first connecting shaft 28 and the second connecting shaft 30 again to align the polishing millstone 37 to the cleaning port 47, then the user starts the liquid pump 40 to pump purified water to the inside the atomizer 42 by using the transmission pipe 41, the pure water is atomized to form a liquid by using the atomized liquid by using the first connecting shaft 28 and the second connecting shaft 30, then the liquid fog compressor 44 is compressed to form high-pressure liquid fog, at this time, the user can finish polishing and cleaning and cooling the polishing millstone 37 by using the cleaning and polishing.
In the polishing process, a user can start the driving rotating shaft 11 and the electric telescopic rod 12 to adjust the rotating bearing 13 to a proper position, then the user can utilize the auxiliary rotating shaft 14 to adjust the clamping plate II 15 to a proper angle, so that the large-angle electromagnet firm plate 16 and the auxiliary firm plate 18 are aligned with castings being polished, the user can utilize the main scrap iron adsorption collecting electromagnet 17 and the auxiliary adsorption collecting electromagnet 19 on the large-angle electromagnet firm plate 16 and the auxiliary firm plate 18 to manufacture a strong magnetic field around the castings, and then the magnetic field can adsorb and collect scrap iron generated by the polished castings onto the main scrap iron adsorption collecting electromagnet 17 and the auxiliary adsorption collecting electromagnet 19, so that the scrap iron is prevented from drifting randomly, and meanwhile, the probability of causing safety accidents is reduced.
Meanwhile, in the machining process, a user can adjust the position of the monitoring probe 94 aiming at casting polishing by using the monitoring rotating shaft 92, then the user can observe and monitor the polishing process by using the monitoring probe 94, when polishing errors occur, the polishing process can be timely corrected, defective products are avoided, meanwhile, the user can monitor the polishing environment by using the air quality sensor 87 and the infrared sensor 86, when dust in the air is overlarge, the user can atomize pure water into liquid mist by using the atomizer 42, then the liquid mist is transmitted to the injection port 49 by using the injection pipe 48, finally the injection port 49 is sprayed to the high place of the environment, the dust and the liquid mist are simultaneously reduced to the ground, so that the air quality of the environment is improved, when the infrared sensor 86 monitors the occurrence of the fire, the user can start the alarm lamp 84 and the buzzer 85 to remind on-site personnel, the first time can be reminded, and accordingly the casualties can be reduced to the greatest extent, and the use process of the whole casting polishing machine is realized.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.

Claims (7)

1. A casting mill, characterized in that: the device comprises a polishing workbench, a supporting plate, a stable thread lifting device, a stable support vibration reduction device, a hexagonal fixed frame, a high-degree-of-freedom polishing and cleaning integrated device and a large-angle electromagnet surrounding scrap iron adsorption and collection device, wherein the supporting plate is arranged on the polishing workbench;
The iron scrap adsorption and collection electromagnet fixing assembly comprises a large-angle electromagnet firm plate, a main iron scrap adsorption and collection electromagnet, an auxiliary firm plate and an auxiliary adsorption and collection electromagnet, wherein the large-angle electromagnet firm plate is arranged on a clamping plate II, the main iron scrap adsorption and collection electromagnet is arranged on the large-angle electromagnet firm plate, the auxiliary firm plate is hinged on the large-angle electromagnet firm plate, and the auxiliary adsorption and collection electromagnet is arranged on the auxiliary firm plate;
the high-freedom polishing, cleaning and cooling integrated device comprises a high-freedom polishing device and a liquid mist cleaning, cooling and dedusting device, wherein the high-freedom polishing device is arranged on a hexagonal fixed frame, the liquid mist cleaning, cooling and dedusting device is arranged on the hexagonal fixed frame, the high-freedom polishing device comprises a clamping piece, a fixed bearing, a driving shaft, a driving motor, a rotating shaft, a first connecting shaft, a second connecting shaft, a polishing bearing, a polishing adjusting shaft, a polishing plate, a polishing shaft, a polishing motor, a connecting frame, a polishing grinding disc and a connecting wire, the clamping piece is arranged on the hexagonal fixed frame, the fixed bearing is arranged on the clamping piece, the driving shaft is arranged inside the fixed bearing, the driving motor is arranged on the driving shaft, the rotating shaft is arranged on the driving shaft, the first connecting shaft is arranged on the first connecting shaft, the second connecting shaft is arranged on the second connecting shaft, the polishing adjusting shaft is arranged inside the polishing bearing, the polishing plate is arranged on the polishing adjusting shaft, the polishing shaft is arranged on the polishing motor, the polishing motor is arranged on the polishing shaft, the polishing motor is arranged on the connecting disc is arranged on one end, far away from the polishing frame, and the polishing motor is arranged on one end, and is arranged on one end, far away from the polishing disc, and is arranged on the polishing frame;
The liquid fog washs cooling dust collector includes liquid storage box, drawing liquid pump, transmission pipe, atomizer, delivery pipe, liquid fog compressor, washs cooling tube, check valve, washs mouthful, injection pipe, jet orifice and electromagnetic control valve, liquid storage box is located on the hexagon fixed frame, the drawing liquid pump is located on the liquid storage box lateral wall, the transmission pipe is located on the drawing liquid pump, the atomizer is located the transmission pipe bottom, the delivery pipe is located the atomizer bottom, liquid fog compressor locates on the delivery pipe, wash the cooling tube and locate liquid fog compressor, the check valve is located on the washs cooling tube, wash mouthful is located on the washs cooling tube, the injection pipe is located on the atomizer lateral wall, the jet orifice is located on the injection pipe, electromagnetic control valve is located on the injection pipe.
2. A casting mill according to claim 1, wherein: be equipped with the braced frame on the fixed frame of hexagon, be equipped with the connecting piece on the fixed frame of hexagon, be equipped with the liquid feeding pipe on the liquid storage case, be equipped with electromagnetic control valve on the liquid feeding pipe.
3. A casting mill according to claim 2, wherein: the stable support vibration damper comprises a lifting vibration damper assembly and a lifting stability assembly, wherein the lifting vibration damper assembly is arranged, the lifting stability assembly is arranged on a stabilizing plate, a connecting seat, a high-efficiency vibration damper, a fixing disc and a stabilizing spring, the stabilizing plate is arranged on the side wall of the stable threaded lifting device, the connecting seat is arranged on the stabilizing plate, the high-efficiency vibration damper is arranged on the connecting seat, the fixing disc is arranged on the connecting seat, and the stabilizing spring is arranged on the fixing disc.
4. A casting mill according to claim 3, wherein: the lifting vibration damping assembly comprises a sound absorbing plate, a vibration damping frame, a vibration damping seat, a vibration damping air bag, a main vibration damping spring, a transition plate, a vibration damping column, a vibration damping plate, a thread seat, a thread fixing column, a sliding groove, a sliding plate, an auxiliary plate, a vibration damping piece and an auxiliary vibration damping spring.
5. A casting mill according to claim 4, wherein: the stable thread lifting device comprises a thread plate, a movable groove, a movable block, a thread motor, a threaded rod and a limiting plate, wherein the thread plate is arranged on the supporting plate, the movable groove is arranged on the supporting plate, the movable block is arranged on the movable groove, the thread motor is arranged on the thread plate, the threaded rod penetrates through the movable block to be arranged on the thread motor, and the limiting plate is arranged on the supporting plate.
6. A casting mill according to claim 5, wherein: be equipped with the monitoring board on the fixed frame of hexagon, be equipped with the monitoring main part on the monitoring board, be equipped with the warning light in the monitoring main part, be equipped with bee calling organ in the monitoring main part, the monitoring board bottom is equipped with infrared sensor, the monitoring board bottom is equipped with air quality sensor.
7. A casting mill according to claim 6, wherein: be equipped with the control subassembly of polishing on the fixed frame of hexagon, the control subassembly of polishing includes control fixing base, spliced pole, control fixed plate, control axis of rotation, control main part and monitor probe, on the fixed frame of hexagon was located to the control fixing base, on the spliced pole was located to the spliced pole, on the spliced pole was located to the control fixed plate, on the control fixed plate was located to the control axis of rotation, on the control axis of rotation was located to the control main part, monitor probe locates on the control main part, be equipped with rotating base on the workstation of polishing, be equipped with fork-shaped fixed column on the damping board.
CN202211653301.5A 2022-12-22 2022-12-22 Casting grinding machine Active CN115648003B (en)

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CN207522232U (en) * 2017-10-27 2018-06-22 扬州恩运精密机械厂 A kind of abrasive machine for having vibration-damping function
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