CN115637511A - Process method for multi-component refined online color matching of regenerated colored fibers - Google Patents
Process method for multi-component refined online color matching of regenerated colored fibers Download PDFInfo
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- CN115637511A CN115637511A CN202211273024.5A CN202211273024A CN115637511A CN 115637511 A CN115637511 A CN 115637511A CN 202211273024 A CN202211273024 A CN 202211273024A CN 115637511 A CN115637511 A CN 115637511A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
The invention discloses a process method for refining and online toning multiple components of regenerated colored fibers, which relates to the related field of spinning and comprises a cotton bale platform, a bale plucker, a cotton conveyer, a toning cotton feeder, an airflow cotton mixer, a cotton bale and a cotton conveying pipeline, wherein the cotton bale is arranged on the cotton bale platform after being loosened according to the color matching requirement of the regenerated colored fibers, so that the regenerated colored fibers are conveyed to the bale plucker in sequence; the method is characterized in that fibers with a plurality of colors are conveyed into the airflow cotton mixer according to a fixed quantity through the color mixing cotton feeding machine to be fully mixed, and the fibers are conveyed into a cotton carding project in a cotton spinning project by a cotton conveying fan to be continuously spun, and the problems of frequent single-color conversion ratio, large yarn color difference fluctuation and obvious unit product color difference during spinning of regenerated colored fibers can be effectively solved by adopting the method for finely online color mixing of multiple components of the regenerated colored fibers, so that the color consistency of regenerated colored fiber blended yarns is ensured, and the market client demand of terminal products on colors is met.
Description
Technical Field
The invention relates to the field of textile correlation, in particular to a process method for multi-component refined online color matching of regenerated colored fibers.
Background
In the old and useless fabrics recycling, after categorised, the colour separation, the disinfection of coloured fabrics, through the resolution, mechanical opening, decompose into coloured single fiber, this kind of fibre openness is high, the short fiber content is high, the single fiber is powerful low, especially coloured fibre monochromatic dispersion is big, the difference of colour difference is big in batches, the characteristic that monochromatic quantity is relatively less, cause in the later spinning production, when will keeping the requirement of the later yarn colour uniformity of formation, the monochromatic frequently changes to criticize, and the yarn is interior colour randomness fluctuation of lot, unit product colour difference is obvious and cloth cover crosspiece scheduling problem seriously influences the customer demand of terminal product, the not enough of present coloured fibre blending process has:
1. the fibers with the same color (including regenerated fibers) are usually pre-mixed on a mixing and grabbing device to form packages and then spun, so that the aim of reducing color difference is fulfilled;
2. after the fibers of each color are matched, fine adjustment cannot be performed on line, and the consistency of the color of the finished yarn, namely a small color plate and a large sample, is improved with great difficulty;
3. the color change frequency of each monochromatic fiber is high, so that batch change is frequently carried out during actual spinning, and the problem of poor finished yarn batch can be avoided;
4. especially, under the conditions that the regenerated colored fibers are in multiple batches, the batches are small, the batch difference of the same-color fibers is large, and the color fluctuation in the batches is frequent, it is very difficult to accurately meet the requirement of designing a color sample.
Disclosure of Invention
The invention aims to provide a process method for multi-component refined online color matching of regenerated colored fibers, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a multi-component refined online color mixing process method for regenerated colored fibers comprises a cotton bale platform, a bale plucker, a cotton conveyer, a color mixing cotton feeder, an airflow cotton mixer, a cotton bale and a cotton conveying pipeline, and the online color mixing process comprises the following specific steps:
the method comprises the following steps: the cotton bales are arranged on the cotton bale platform after being loosely baled by the regenerated colored fibers according to the color matching requirement, so that the regenerated colored fibers are transported to the bale plucker in sequence;
step two: continuously grabbing blocky cotton fibers by a beater rotating at a high speed in the plucker so as to form a small fiber bundle;
step three: uniformly and continuously conveying the cotton bundles into the color-mixing cotton feeder through the cotton conveying pipeline;
step four: a quantitative and uniform adjustment procedure is carried out in the color-mixing cotton-feeding machine, so that sheet cotton which is uniform and consistent is gathered and input into the airflow cotton-mixing machine through a cotton conveying curtain;
step five: the method can effectively solve the problems of frequent single color conversion, large yarn color difference fluctuation and obvious unit product color difference during the spinning of the regenerated colored fiber, thereby ensuring the color consistency of the regenerated colored fiber blended yarn and meeting the requirements of terminal products on color markets and customers.
Preferably, 2-6 cotton bale platforms are arranged and installed according to color requirements, conveying belts are installed in each cotton bale platform respectively, and cotton bales are conveyed on each conveying belt in sequence, so that the regenerated colored fiber bales are conveyed after being baled loosely.
As preferred, every install respectively cotton bale platform rear side plucker, every be equipped with cotton bundle space, every in the plucker respectively cotton bundle space rotation of bilateral symmetry respectively is equipped with the cotton beater of grabbing, two in the cotton bundle space the rotation opposite direction of grabbing the cotton beater, every install scalable blade in the cotton beater of grabbing respectively to constantly snatch the cotton piece of cotton bale bottom, thereby form little cotton bundle flow.
Preferably, the rear side of each bale plucker is provided with the cotton conveying device, each cotton conveying device is provided with a cotton conveying pipeline, each cotton conveying pipeline is fixedly provided with a cotton conveying fan, each cotton conveying pipeline is fixedly provided with a pressure sensor, so that cotton bundles entering the cotton conveying pipelines are conveyed under the action of the cotton conveying fans, and the pressure sensors control the cotton bundles to be conveyed uniformly and quantitatively according to the cotton quantity demand of the following equipment.
Preferably, the rear side of each cotton feeder is respectively provided with the cotton palette feeder, each cotton palette feeder is respectively and fixedly provided with a cotton box, the other side of each cotton conveying pipeline is respectively connected with the cotton box, each cotton palette feeder is respectively provided with a cotton storage box with a downward opening, each cotton storage box is respectively and rotatably provided with a cotton feeding roller, each cotton storage box is respectively and rotatably provided with a vibrating plate, the lower side of the cotton storage box is respectively and bilaterally symmetrically provided with cotton pressing rollers, the lower side of each cotton pressing roller is respectively and rotatably provided with a second cotton feeding roller, and the transported small fiber bundles and fiber bundles fall into the cotton boxes to be fed onto the vibrating plate through the first cotton feeding roller, so that a uniform-density banquet cotton layer is formed through regular vibration of the vibrating plate, and then the small fiber bundles move downwards to the cotton pressing rollers and the second cotton feeding roller, and the purpose of outputting unit variable colored fibers is achieved by adjusting the surface linear velocity of the cotton pressing rollers.
Preferably, the airflow cotton mixing machines are installed on the rear sides of the six color mixing cotton feeding machines, cotton conveying curtains are respectively installed between each color mixing cotton feeding machine and the airflow cotton mixing machines, and the cotton conveying curtains transport the overlapped sheet cotton with two colors to six colors into the airflow cotton mixing machines.
As preferred, be equipped with the room of mixing cotton in the air current cotton mixing machine, the fixed forced draught blower that is equipped with in room bottom of mixing cotton, the room opposite side of mixing cotton is equipped with dirt export and fasciculation fibre flow mouth respectively, install the mesh dust removal board in the room of mixing cotton, it is equipped with two to rotate in the room of mixing cotton the collection cotton roller, two collection cotton roller turns to opposite and inside, it is equipped with two cotton rollers, two to rotate in the room of mixing cotton the cotton roller turns to opposite and inside, and the stack banquet enters into the entry of air current cotton mixing machine to through the even quilt of roller be fed into in the room of mixing cotton, thereby fall into the downside after mixing through the effect of air current negative pressure fasciculation fibre flow mouth, dust on the banquet can pass through the mesh dust removal board passes through the dirt export is discharged.
In conclusion, the beneficial effects of the invention are as follows:
1. the invention adopts the process of multi-component refined online color matching of the regenerated colored fiber, can effectively solve the problems of frequent single-color conversion during spinning of the regenerated colored fiber, large yarn color difference fluctuation and obvious unit product color difference, thereby ensuring the color consistency of the regenerated colored fiber blended yarn and meeting the requirements of terminal products on color markets and customers.
2. The method can finely and quantitatively finely adjust the regenerated colored fiber single component on line, effectively solves the problems in the regenerated colored fiber blending process, and further obtains a good solution for the defect of color difference of finished yarns and terminal textiles.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall process of the multi-component refined on-line color matching process for regenerated colored fibers of the present invention;
FIG. 2 is a schematic view of a platform for a bale of the present invention;
FIG. 3 is a schematic view of an opening plucker of the present invention;
FIG. 4 is a schematic view of a cotton feeder of the present invention;
FIG. 5 is a schematic view of an on-line adjustable vibrating hopper feeder according to the present invention;
fig. 6 is a schematic view of the air flow cotton mixer in the invention.
The scores in the figures are as follows: 1. a bale platform; 2. a bale plucker; 3. a cotton conveyer; 4. color-mixing cotton feeder; 5. an air flow cotton mixer; 11. a conveyor belt; 13. a cotton bale space; 14. a cotton grabbing beater; 15. a cotton conveying pipeline; 16. a pressure sensor; 17. a cotton conveying fan; 18. a cotton box; 19. a first cotton feeding roller; 20. a vibrating plate; 21. a cotton storage box; 22. a cotton pressing roller; 23. a second cotton feeding roller; 24. a cotton conveying curtain; 26. a cotton mixing chamber; 27. a dust outlet; 28. a mesh dust removal plate; 29. a strand-like fiber flow port; 30. a cotton outlet roller; 31. a cotton collecting roller; 32. an air blower.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
The invention will now be described in detail with reference to fig. 1-6, wherein for ease of description the orientations described hereinafter are now defined as follows: the up, down, left, right, front, rear direction described below corresponds to the front, back, left, right, top, bottom direction of the view of fig. 1, fig. 1 is a front view of the apparatus of the present invention, and the direction shown in fig. 1 corresponds to the front, back, left, right, top, bottom direction of the apparatus of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is shown: a multi-component refined online color mixing process method for regenerated colored fibers comprises a cotton bale platform 1, a plucker 2, a cotton conveyer 3, a color mixing cotton feeder 4, an airflow cotton mixer 5, a cotton bale 10 and a cotton conveying pipeline 15, and the online color mixing process comprises the following specific steps:
the method comprises the following steps: the cotton bales 10 are loosely packed and arranged on the cotton bale platform 1 according to the color matching requirement of the regenerated colored fibers, so that the regenerated colored fibers are transported to the bale plucker 2 in sequence;
step two: continuously grabbing blocky cotton fibers by a beater rotating at a high speed in the bale plucker 2 so as to form a small fiber bundle;
step three: the cotton bundles are uniformly and continuously conveyed into the color-adjusting cotton feeder 4 through the cotton conveying pipeline 15;
step four: a quantitative and uniform adjustment process is carried out in the color-mixing cotton-feeding machine 4, so that sheet cotton which is uniform and consistent is gathered and input into the airflow cotton-mixing machine 5 through a cotton conveying curtain;
step five: the fibers with several colors are fully mixed in the airflow cotton mixer 5 and are sent to a cotton carding project in a cotton spinning project by a cotton conveying fan for continuous spinning processing.
In addition, in one embodiment, 2 to 6 cotton bale platforms 1 are arranged and installed according to color requirements, a conveying belt 11 is installed in each cotton bale platform 1, and the cotton bales 10 are sequentially conveyed on each conveying belt 11, so that the regenerated colored fiber bales are conveyed after being unpacked.
In addition, in one embodiment, each bale platform 1 rear side is installed respectively bale plucker 2, every be equipped with cotton bundle space 13 in the bale plucker 2 respectively, every the rotation of the bilateral symmetry in the cotton bundle space 13 respectively is equipped with a bale plucker 14, two the rotation opposite direction of bale plucker 14, every the bale plucker 14 is last to be fixed respectively and is equipped with a bale plucker, every install scalable blade in the bale plucker respectively to constantly snatch the cotton piece of bale 10 bottom, thereby form little cotton bundle now.
In addition, in one embodiment, the cotton conveyer 3 is installed at the rear side of each plucker 2, a cotton conveying pipeline 15 is arranged in each cotton conveyer 3, a cotton conveying fan 17 is fixedly arranged on each cotton conveying pipeline 15, a pressure sensor 16 is fixedly arranged in each cotton conveying pipeline 15, so that cotton bundles entering the cotton conveying pipeline 15 are conveyed under the action of the cotton conveying fan 17, and the pressure sensor 16 controls the cotton bundles to be conveyed uniformly and quantitatively according to the cotton quantity requirement of the following equipment.
In addition, in an embodiment, the rear side of each cotton feeder 3 is respectively provided with the color mixing cotton feeders 4, each color mixing cotton feeder 4 is respectively and fixedly provided with a cotton box 18, the other side of each cotton conveying pipeline 15 is respectively connected with the cotton box 18, each color mixing cotton feeder 4 is respectively provided with a cotton storage box 21 with a downward opening, each cotton storage box 21 is respectively and rotatably provided with a first cotton feeding roller 19, each cotton storage box 21 is respectively and rotatably provided with a vibrating plate 20, the lower side of each cotton storage box 21 is respectively and bilaterally and symmetrically provided with cotton pressing rollers 22, the lower side of each cotton pressing roller 22 is respectively and rotatably provided with a second cotton feeding roller 23, and a small fiber bundle conveyed falls into the cotton box 18, so that the cotton is fed onto the vibrating plate 20 through the first cotton feeding roller 19, so that a flat cotton layer with uniform density is formed through regular vibration of the vibrating plate 20, so that the rollers move downwards to the cotton pressing rollers 22 and the second cotton feeding roller 23, and the purpose of outputting unit colored cotton is achieved by adjusting the surface linear velocity of the cotton pressing rollers 22.
In addition, in an embodiment, the airflow mixing cotton machines 5 are installed at the rear sides of the six color mixing cotton feeding machines 4, cotton conveying curtains 24 are respectively installed between each color mixing cotton feeding machine 4 and the airflow mixing cotton machine 5, and the cotton conveying curtains 24 transport the overlapped sheet cotton of two colors to six colors to the airflow mixing cotton machine 5.
In addition, in an embodiment, be equipped with mixing cotton room 26 in the air flow mixing cotton machine 5, mixing cotton room 26 bottom is fixed and is equipped with forced draught blower 32, mixing cotton room 26 opposite side is equipped with dirt export 27 and bunched fiber stream mouth 29 respectively, install mesh dust board 28 in the mixing cotton room 26, it is equipped with two to rotate in the mixing cotton room 26 the cotton collecting roller 31, two the cotton collecting roller 31 turns to opposite and inside, it is equipped with two cotton discharging roller 30 to rotate in the mixing cotton room 26, two cotton discharging roller 30 turns to opposite and inside, and the stack cotton enters into the entry of air flow mixing cotton machine 5 to through the even quilt of roller is fed into in mixing cotton room 26, thereby falls into downside after the effect of air flow negative pressure mixes the bunched fiber stream mouth 29, the dust on the cotton can pass through mesh dust board 28 discharges through dirt export 27.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
Claims (7)
1. A process method for multi-component fine online color mixing of regenerated colored fibers comprises a cotton bale platform (1), a bale plucker (2), a cotton conveying device (3), a color mixing cotton feeding machine (4), an airflow cotton mixing machine (5), cotton bales (10) and a cotton conveying pipeline (15), and is characterized in that: the on-line color matching process comprises the following specific steps:
the method comprises the following steps: the cotton bales (10) are loosely arranged on the cotton bale platform (1) according to the color matching requirement of the regenerated colored fibers, so that the regenerated colored fibers are transported to the bale plucker (2) in sequence;
step two: continuously grabbing blocky cotton fibers by a beater rotating at a high speed in the plucker (2) to form a small fiber bundle;
step three: the cotton bundles are uniformly and continuously conveyed into the color-adjusting cotton feeder (4) through the cotton conveying pipeline (15);
step four: a quantitative and uniform adjustment process is carried out in the color mixing cotton feeding machine (4), so that uniform sheet cotton is converged and input into the air flow cotton mixing machine (5) through a cotton conveying curtain;
step five: the fibers with several colors are fully mixed in the airflow cotton mixer (5) and are sent to a cotton carding project in a cotton spinning project by a cotton conveying fan for continuous spinning processing.
2. The process method for multicomponent refined online color matching of regenerated colored fibers according to claim 1, characterized in that: arrange according to the colour demand and install 2-6 the cotton bale platform (1), every install conveyer belt (11) in the cotton bale platform (1) respectively, every transport in proper order respectively on conveyer belt (11) cotton bale (10) to transport after the colored fibre package of will regenerating is loose.
3. The process method for multicomponent refined online color matching of regenerated colored fibers according to claim 1, characterized in that: every install respectively cotton bale platform (1) rear side plucker (2), every be equipped with cotton bale space (13), every in plucker (2) respectively cotton bale space (13) the rotation of difference bilateral symmetry is equipped with grabbing cotton beater (14), two in cotton bale space (13) the rotation opposite direction of grabbing cotton beater (14), every install scalable blade in the grabbing cotton beater respectively, thereby constantly snatch the cotton piece of cotton bale (10) bottom to small cotton bale is formed now.
4. The process method for multicomponent refined online color matching of regenerated colored fibers according to claim 1, characterized in that: the cotton picker is characterized in that the cotton conveying device (3) is installed on the rear side of each cotton grabbing machine (2), cotton conveying pipelines (15) are arranged in each cotton conveying device (3), each cotton conveying pipeline (15) is fixedly provided with a cotton conveying fan (17), and each cotton conveying pipeline (15) is fixedly provided with a pressure sensor (16).
5. The multi-component refining online color matching process method for regenerated colored fibers according to claim 1, characterized in that: every defeated cotton ware (3) rear side is installed respectively mixing of colors cotton feeding machine (4), every in mixing of colors cotton feeding machine (4) respectively fixed mounting have hopper (18), every the opposite side of defeated cotton pipeline (15) respectively with hopper (18) are connected, every be equipped with storage hopper (21) that the opening is decurrent in mixing of colors cotton feeding machine (4) respectively, every it is equipped with a pair of cotton roller (19) of giving to rotate respectively in hopper (21), every it is equipped with vibration board (20) to rotate respectively in hopper (21) to store up, the rotation of storing up cotton hopper (21) downside bilateral symmetry respectively is equipped with presses cotton roller (22), every it is equipped with a pair of No. two cotton roller (23) to press cotton roller (22) downside to rotate respectively.
6. The process method for multicomponent refined online color matching of regenerated colored fibers according to claim 1, characterized in that: six install mixing of colors cotton feeding machine (4) rear side air current mixing cotton machine (5), every mixing of colors cotton feeding machine (4) with install defeated cotton curtain (24) respectively between air current mixing cotton machine (5), defeated cotton curtain (24) are with two-color to six-color stack sheet cotton transportation to in the air current mixing cotton machine (5).
7. The process method for multicomponent refined online color matching of regenerated colored fibers according to claim 1, characterized in that: be equipped with in air current cotton mixing machine (5) and mix cotton room (26), mix fixed forced draught blower (32) in cotton room (26) bottom, mix cotton room (26) opposite side and be equipped with dirt miscellaneous export (27) and bunch form fibre mouth of flow (29) respectively, install mesh dust removal board (28) in mixing cotton room (26), it is equipped with two to rotate in mixing cotton room (26) collection cotton roller (31), two collection cotton roller (31) turn to opposite and inwards, it is equipped with two cotton roller (30) of going out to rotate in mixing cotton room (26), two it turns to opposite and inwards to go out cotton roller (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211273024.5A CN115637511A (en) | 2022-10-18 | 2022-10-18 | Process method for multi-component refined online color matching of regenerated colored fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211273024.5A CN115637511A (en) | 2022-10-18 | 2022-10-18 | Process method for multi-component refined online color matching of regenerated colored fibers |
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| Publication Number | Publication Date |
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| CN115637511A true CN115637511A (en) | 2023-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211273024.5A Pending CN115637511A (en) | 2022-10-18 | 2022-10-18 | Process method for multi-component refined online color matching of regenerated colored fibers |
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| CN (1) | CN115637511A (en) |
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- 2022-10-18 CN CN202211273024.5A patent/CN115637511A/en active Pending
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