CN115636601B - Glass fiber double-fluid vector sprayer - Google Patents

Glass fiber double-fluid vector sprayer Download PDF

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Publication number
CN115636601B
CN115636601B CN202211100774.2A CN202211100774A CN115636601B CN 115636601 B CN115636601 B CN 115636601B CN 202211100774 A CN202211100774 A CN 202211100774A CN 115636601 B CN115636601 B CN 115636601B
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coating roller
horizontal
pipe
spray
spraying
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CN115636601A (en
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安智广
罗继川
公言润
赵伟
江茗宇
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Shandong Fiberglass Group Co Ltd
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Shandong Fiberglass Group Co Ltd
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Abstract

The invention relates to the technical field of double-fluid vector sprayers, in particular to a glass fiber double-fluid vector sprayer which comprises a sprayer body, a coating roller, a fiber dispersing component and an adjusting component, wherein the sprayer body comprises a spray pipe and a plurality of spray heads connected to the bottom of the spray pipe, the coating roller is arranged on the lower side of the spray pipe, the fiber dispersing component is arranged on the outer side of the coating roller, the upper part of the fiber dispersing component is rotationally connected with the spray heads, and the adjusting component is connected between the spray pipe and the spray heads. In the coating process of the re-impregnating compound, the thickness of the glass fiber is detected through the distributed pressure sensor, rapid reaction is carried out on the conditions of doubling, bundling and the like, the expansion and the contraction of the telescopic cylinder are controlled through the deviation conditions of the angle sensor and the horizontal sensor, the angle of the spray head is adjusted on line, and the problem of uneven coating caused by bundling or deviation of glass fiber products on a production line is solved.

Description

Glass fiber double-fluid vector sprayer
Technical Field
The invention relates to the technical field of double-fluid vector sprayers, in particular to a glass fiber double-fluid vector sprayer.
Background
In the glass fiber drawing production process, the surface of the high-temperature drawn fiber needs to be coated with the impregnating compound so as to meet the quality and performance requirements of products, however, in the same-direction conveying process of thousands of filament fibers, the glass fibers are easy to be combined, and partial glass fibers cannot be uniformly coated with the impregnating compound due to the combination of the glass fibers.
The temperature of the glass fiber monofilaments is required to be controlled between 20 and 40 ℃ when the sizing agent is coated, the monofilaments are required to be uniformly distributed on a coating roller as much as possible for coating, the primary filament spraying is the only measure capable of controlling the temperature of the monofilaments after glass liquid is formed, in this aspect, the traditional double-fluid spraying can be used for cooling, but the glass fiber monofilaments are clustered or off-set due to the influence of air flow and water flow, part of the monofilaments cannot be effectively coated with the sizing agent on the coating roller, and the product quality is seriously damaged.
The invention aims to solve the technical problems that: a glass fiber double-fluid vector sprayer is designed to uniformly coat a glass fiber monofilament with a sizing agent, so that the occurrence of uneven coating caused by the problems of doubling, bundling and the like is prevented.
Disclosure of Invention
In order to solve the problems, the invention provides a glass fiber double-fluid vector sprayer.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a glass fiber double fluid vector atomizer, includes atomizer main part, coating roller, fibre dispersion subassembly and adjusting part, atomizer main part includes spray tube and a plurality of connect in the atomising head of spray tube bottom, the coating roller set up in the spray tube downside, fibre dispersion subassembly sets up in the outside of coating roller, and fibre dispersion subassembly's upper portion and atomising head rotate to be connected, adjusting part connects between spray tube and atomising head.
As optimization, one end of the spray pipe is connected with an air inlet pipe, the other end of the spray pipe is connected with a water inlet pipe, the spray pipe is horizontally arranged, the coating roller and the spray pipe are horizontally arranged in parallel, the axle center of the coating roller and the axle center of the spray pipe are in the same vertical plane, and the number of the fiber dispersing components is equal to twice the number of the spray heads.
As optimization, the downside of spray tube evenly be equipped with a plurality of connecting pipe, the atomising head includes spherical connecting block and sector shower nozzle, the spherical connecting block with be connected with the hose between the connecting pipe, sector shower nozzle and the inside through connection of spherical connecting block, the spherical connecting block pass through the hose with the inside through connection of connecting pipe.
As optimization, the fiber dispersing assembly comprises a horizontal connecting shaft, a spring rotating shaft, two connecting rods, a pressing plate and a distributed pressure sensor, wherein the horizontal connecting shaft is in rotary connection with the outside of the spherical connecting block, the length direction of the horizontal connecting shaft is horizontally and vertically arranged with the length direction of the coating roller, and an angle sensor is arranged on the horizontal connecting shaft;
the outer shell of the spring rotating shaft is fixedly connected with the outer end of the horizontal connecting shaft, the axial direction of the spring rotating shaft is horizontally parallel to the axial direction of the coating roller, the upper ends of the two connecting rods are provided with horizontal connecting sleeves, the two connecting sleeves are respectively connected to the two ends of the spring rotating shaft, a horizontal plate is arranged outside the spring rotating shaft, and a horizontal sensor is arranged on the upper side of the horizontal plate;
the lower extreme of connecting rod is buckled towards the direction of coating roller, the clamp plate with the lower extreme of connecting rod links firmly, the length direction of clamp plate with the length direction parallel arrangement of coating roller, distributed pressure sensor set up in the bottom of clamp plate, distributed pressure sensor and the lateral surface contact of coating roller.
As optimization, the adjusting component comprises two telescopic cylinders, wherein the telescopic cylinders are vertically arranged, and the upper ends of the telescopic cylinders are fixedly connected with the spray pipes;
the two sides of the spherical connecting block are provided with connecting lugs, the length directions of the two connecting lugs are arranged along the horizontal diameter of the spherical connecting block, and the length directions of the connecting lugs are parallel to the length direction of the spray pipe;
a fixing rod which is horizontally arranged is fixed between the lower end of the telescopic cylinder and the connecting lug, and the length direction of the fixing rod is perpendicular to the length direction of the spray pipe.
As optimization, two telescopic cylinders are symmetrically arranged on two sides of the horizontal connecting shaft.
As optimization, the telescopic hydraulic control system further comprises a controller, wherein the controller is connected with the angle sensor, the horizontal sensor and the distributed pressure sensor through lines, and the controller is used for executing commands to the telescopic cylinders.
The beneficial effect of this scheme is: a fiberglass dual fluid vector atomizer having the following benefits:
in the coating process of the re-impregnating compound, the thickness of the glass fiber is detected through a distributed pressure sensor, rapid reaction is carried out on the conditions of doubling, bundling and the like, the expansion and the contraction of the telescopic cylinder are controlled through the deviation conditions of the angle sensor and the horizontal sensor, the angle of the spray head is adjusted on line, the problem of uneven coating caused by bundling or deviation of glass fiber products on a production line is solved, the generation of bad products is reduced, the utilization rate of the impregnating compound is improved, the production process requirements are met, the production and maintenance are reduced, the production cost is effectively controlled, and the product quality is improved;
the force of the spring rotating shaft on the connecting rod acts on the coating roller through the pressing plate and the distributed pressure sensor, the bundled glass fibers can be extruded and dispersed, meanwhile, when the pressing plate deflects, the angle sensor transmits an offset signal to the controller, the controller controls the two telescopic cylinders to correspondingly stretch and retract, so that the deflection of the angle sensor is zeroed, the deflection of the spray head to the bundling position is realized, and the spraying and soaking effect is improved;
meanwhile, when the fiber dispersing assembly deflects, the horizontal sensor feeds a deflection state signal back to the controller, and a worker is reminded of adjusting the glass fibers at the bundling position;
in the fiber dispersing assembly, the connecting rod is connected through the spring rotating shaft, so that not only can the glass fibers be compressed, but also the glass fibers are prevented from being parallel or offset, and meanwhile, when the glass fibers are too tight, the spring rotating shaft can also play a role in buffering, and the glass fibers are prevented from being broken.
Drawings
Fig. 1 is a schematic diagram of the main structure of the spraying device of the present invention.
Fig. 2 is an isometric view of the present invention.
Fig. 3 is a schematic front view of the present invention.
Fig. 4 is a left side view of the present invention.
Fig. 5 is a schematic view of a part of the axial structure of the present invention.
FIG. 6 is a schematic view of a portion of the bottom axial side structure of the present invention.
Wherein, 1, the coating roller, 2, the spray tube, 3, the atomising head, 4, the intake pipe, 5, the inlet tube, 6, the connecting pipe, 7, the hose, 8, horizontal connecting axle, 9, spring pivot, 10, connecting rod, 11, distributed pressure sensor, 12, clamp plate, 13, angle sensor, 14, adapter sleeve, 15, horizontal sensor, 16, telescopic cylinder, 17, engaging lug.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
As shown in fig. 2, a glass fiber double-fluid vector sprayer comprises a sprayer body, a coating roller 1, a fiber dispersing component and an adjusting component, wherein the sprayer body comprises a spray pipe 2 and a plurality of spray heads 3 connected to the bottom of the spray pipe 2, the coating roller 1 is arranged on the lower side of the spray pipe 2, the fiber dispersing component is arranged on the outer side of the coating roller 1, the upper part of the fiber dispersing component is rotationally connected with the spray heads 3, and the adjusting component is connected between the spray pipe 2 and the spray heads 3.
As shown in fig. 1 and 2, one end of the spray tube 2 is connected with an air inlet tube 4, the other end of the spray tube 2 is connected with a water inlet tube 5, the spray tube 2 is horizontally arranged, the coating roller 1 and the spray tube 2 are horizontally arranged in parallel, the axle center of the coating roller 1 and the axle center of the spray tube 2 are in the same vertical plane, and the number of the fiber dispersing components is equal to twice the number of the spray heads 3.
As shown in fig. 2, the lower side of the spray pipe 2 is uniformly provided with a plurality of connecting pipes 6, the spray head 3 comprises a spherical connecting block and a fan-shaped spray head, a hose 7 is connected between the spherical connecting block and the connecting pipes 6, the fan-shaped spray head is in through connection with the inside of the spherical connecting block, and the spherical connecting block is in through connection with the inside of the connecting pipes 6 through the hose 7.
As shown in fig. 5, the fiber dispersing assembly comprises a horizontal connecting shaft 8, a spring rotating shaft 9, two connecting rods 10, a pressing plate 12 and a distributed pressure sensor 11, wherein the horizontal connecting shaft 8 is rotationally connected with the outside of the spherical connecting block, the length direction of the horizontal connecting shaft 8 is horizontally and vertically arranged with the length direction of the coating roller 1, and an angle sensor 13 is arranged on the horizontal connecting shaft 8;
as shown in fig. 5, the outer casing of the spring rotating shaft 9 is fixedly connected with the outer end of the horizontal connecting shaft 8, the axial direction of the spring rotating shaft 9 is horizontally parallel to the axial direction of the coating roller 1, the upper ends of the two connecting rods 10 are provided with horizontal connecting sleeves 14, the two connecting sleeves 14 are respectively connected with two ends of the spring rotating shaft 9, a horizontal plate is arranged outside the spring rotating shaft 9, and a horizontal sensor 15 is arranged on the upper side of the horizontal plate;
as shown in fig. 5, the lower end of the connecting rod 10 is bent towards the direction of the coating roller 1, the pressing plate 12 is fixedly connected with the lower end of the connecting rod 10, the length direction of the pressing plate 12 is parallel to the length direction of the coating roller 1, the distributed pressure sensor 11 is arranged at the bottom of the pressing plate 12, and the distributed pressure sensor 11 is in contact with the outer side surface of the coating roller 1.
As shown in fig. 5, the adjusting assembly comprises two telescopic cylinders 16, wherein the telescopic cylinders 16 are vertically arranged, and the upper ends of the telescopic cylinders 16 are fixedly connected with the spray pipe 2;
as shown in fig. 5, two sides of the spherical connecting block are provided with connecting lugs 17, the length directions of the two connecting lugs 17 are arranged along the horizontal diameter of the spherical connecting block, and the length directions of the connecting lugs 17 are parallel to the length direction of the spray pipe 2;
as shown in fig. 5, a fixing rod is fixed between the lower end of the telescopic cylinder 16 and the connecting lug 17, and the length direction of the fixing rod is perpendicular to the length direction of the spray tube 2.
As shown in fig. 5, two telescopic cylinders 16 are symmetrically disposed on both sides of the horizontal connecting shaft 8.
As shown in fig. 5, the device further comprises a controller, wherein the controller is connected with the angle sensor 13, the level sensor 15 and the distributed pressure sensor 11 through wires, and the controller is used for executing commands to the telescopic cylinder 16.
The using method comprises the following steps:
the glass fiber continuously inclines downwards after passing through the coating roller 1 from bottom to top, and is compressed by the fiber dispersing component;
injecting gas into the spray pipe 2 through the gas inlet pipe 4, injecting infiltration liquid into the spray pipe 2 through the water inlet pipe 5, uniformly spraying a steam-water mixture to the glass fiber through the spray head 3, and promoting uniform cladding of the infiltration liquid;
when the glass fiber is in a doubling or bundling phenomenon, the pressing plate 12 is pressed towards the direction of the coating roller 1 under the action of the elasticity of the spring rotating shaft 9, so that the simple doubling condition can be flattened, bundling and deflection of the glass fiber are reduced, and when the glass fiber bundle is large and cannot be flattened, the whole fiber dispersing assembly is twisted;
firstly, a distributed pressure sensor 11 detects that the pressure distribution at the bottom of a pressing plate 12 is uneven, and when the pressing plate drives a connecting rod 10 and a spring rotating shaft 9 to integrally twist, a horizontal connecting shaft 8 and a spray head 3 rotate relatively, and an angle sensor 13 obtains a torsion angle value;
meanwhile, the horizontal sensor 15 also generates offset, the horizontal sensor 15 deflects and transmits a deflection signal to the controller so as to remind a worker of timely adjusting the bundling position;
after receiving the deflection signals of the horizontal sensor 15, the controller controls the two telescopic cylinders 16 to extend and shorten respectively, compensates the torsion angle of the angle sensor 13, and enables the deflection angle detected by the angle sensor 13 to be restored to an initial value;
meanwhile, along with the operation of the telescopic cylinder 16, the telescopic cylinder 16 drives the spray head 3 to deflect towards the higher side of the pressing plate 12, and the concentrated position is sprayed with steam-water mixture efficiently, so that the uniform infiltration and wrapping of glass fibers are promoted;
after the bundling position is restored to be normal, the angle of the pressing plate 12 is restored to be normal, the distributed pressure sensor 11 detects that the pressure on the lower side of the pressing plate 12 is uniformly distributed, and the horizontal connecting shaft 8 is restored to the initial position, so that the horizontal sensor 15 is horizontal;
the controller controls the telescopic cylinder 16 to operate, and restores the position of the spray head 3, so that the spray head 3 sprays towards the right lower direction.
The position of the controller in the scheme is set by the working personnel according to actual conditions, and the controller is used for controlling the used electric devices in the scheme, including but not limited to sensors, motors, telescopic rods, water pumps, electromagnetic valves, heating wires, heat pumps, display screens, computer input equipment, switch buttons, communication equipment, lamps, loudspeakers and microphones; the controller is an Intel processor, an AMD processor, a PLC controller, an ARM processor or a singlechip, and also comprises a main board, a memory bank, a storage medium and a power supply which is matched with the controller for use, wherein the power supply is a commercial power or a lithium battery; when the display screen is provided, a display card is also provided; regarding the operation principle of the controller, please refer to the automatic control principle, the microcontroller principle and the application simulation case, and the sensor principle and application published by the university of Qinghai press, and other books in the field can be read by reference; other non-mentioned automation control and power utilization devices are well known to those skilled in the art and will not be described in detail herein.
The formula is merely a specific case of the present invention, and the scope of the present invention includes, but is not limited to, the product form and the style of the above specific embodiments, any suitable change or modification made by one of ordinary skill in the art, which is in accordance with the claims of the present invention, shall fall within the scope of the present invention.

Claims (3)

1. A fiberglass dual fluid vector atomizer, characterized by: the spraying device comprises a spraying device body, a coating roller, a fiber dispersing component and an adjusting component, wherein the spraying device body comprises a spraying pipe and a plurality of spraying heads connected to the bottom of the spraying pipe, the coating roller is arranged on the lower side of the spraying pipe, the fiber dispersing component is arranged on the outer side of the coating roller, the upper part of the fiber dispersing component is rotationally connected with the spraying heads, and the adjusting component is connected between the spraying pipe and the spraying heads;
one end of the spraying pipe is connected with an air inlet pipe, the other end of the spraying pipe is connected with a water inlet pipe, the spraying pipe is horizontally arranged, the coating roller and the spraying pipe are horizontally arranged in parallel, the axle center of the coating roller and the axle center of the spraying pipe are in the same vertical plane, and the number of the fiber dispersing components is equal to twice the number of the spraying heads;
the lower side of the spray pipe is uniformly provided with a plurality of connecting pipes, the spray head comprises a spherical connecting block and a fan-shaped spray head, a hose is connected between the spherical connecting block and the connecting pipes, the fan-shaped spray head is in through connection with the inside of the spherical connecting block, and the spherical connecting block is in through connection with the inside of the connecting pipes through the hose;
the fiber dispersing assembly comprises a horizontal connecting shaft, a spring rotating shaft, two connecting rods, a pressing plate and a distributed pressure sensor, wherein the horizontal connecting shaft is in rotary connection with the outside of the spherical connecting block, the length direction of the horizontal connecting shaft is horizontally and vertically arranged with the length direction of the coating roller, and an angle sensor is arranged on the horizontal connecting shaft;
the outer shell of the spring rotating shaft is fixedly connected with the outer end of the horizontal connecting shaft, the axial direction of the spring rotating shaft is horizontally parallel to the axial direction of the coating roller, the upper ends of the two connecting rods are provided with horizontal connecting sleeves, the two connecting sleeves are respectively connected to the two ends of the spring rotating shaft, a horizontal plate is arranged outside the spring rotating shaft, and a horizontal sensor is arranged on the upper side of the horizontal plate;
the lower end of the connecting rod is bent towards the direction of the coating roller, the pressing plate is fixedly connected with the lower end of the connecting rod, the length direction of the pressing plate is parallel to the length direction of the coating roller, the distributed pressure sensor is arranged at the bottom of the pressing plate, and the distributed pressure sensor is in contact with the outer side surface of the coating roller;
the adjusting component comprises two telescopic cylinders, the telescopic cylinders are vertically arranged, and the upper ends of the telescopic cylinders are fixedly connected with the spray pipes;
the two sides of the spherical connecting block are provided with connecting lugs, the length directions of the two connecting lugs are arranged along the horizontal diameter of the spherical connecting block, and the length directions of the connecting lugs are parallel to the length direction of the spray pipe;
a fixing rod which is horizontally arranged is fixed between the lower end of the telescopic cylinder and the connecting lug, and the length direction of the fixing rod is perpendicular to the length direction of the spray pipe.
2. A glass fiber dual fluid vector atomizer according to claim 1, wherein: the two telescopic cylinders are symmetrically arranged on two sides of the horizontal connecting shaft.
3. A glass fiber dual fluid vector atomizer according to claim 2, wherein: the telescopic cylinder is characterized by further comprising a controller, wherein the controller is connected with the angle sensor, the horizontal sensor and the distributed pressure sensor through lines, and the controller is used for executing commands for the telescopic cylinder.
CN202211100774.2A 2022-09-09 2022-09-09 Glass fiber double-fluid vector sprayer Active CN115636601B (en)

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Application Number Priority Date Filing Date Title
CN202211100774.2A CN115636601B (en) 2022-09-09 2022-09-09 Glass fiber double-fluid vector sprayer

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CN115636601B true CN115636601B (en) 2024-02-02

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11130882A (en) * 1997-10-28 1999-05-18 Toray Ind Inc Yarn prepreg and its preparation
CN202576237U (en) * 2012-03-20 2012-12-05 巨石集团有限公司 Novel adjustable spray device
CN108422635A (en) * 2018-03-19 2018-08-21 苏州易诺贝新材料科技有限公司 A kind of preparation method of glass fiber cable strengthening core
CN210585638U (en) * 2019-08-16 2020-05-22 宝鸡雍州玻璃纤维制品有限责任公司 Impregnating compound coating device for glass fiber cloth
CN211255714U (en) * 2019-12-19 2020-08-14 新晟通复合材料(淮安)有限公司 A oiling station tied in a bundle for glass fiber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11130882A (en) * 1997-10-28 1999-05-18 Toray Ind Inc Yarn prepreg and its preparation
CN202576237U (en) * 2012-03-20 2012-12-05 巨石集团有限公司 Novel adjustable spray device
CN108422635A (en) * 2018-03-19 2018-08-21 苏州易诺贝新材料科技有限公司 A kind of preparation method of glass fiber cable strengthening core
CN210585638U (en) * 2019-08-16 2020-05-22 宝鸡雍州玻璃纤维制品有限责任公司 Impregnating compound coating device for glass fiber cloth
CN211255714U (en) * 2019-12-19 2020-08-14 新晟通复合材料(淮安)有限公司 A oiling station tied in a bundle for glass fiber

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