CN115635755A - Preparation method of polymer modified asphalt waterproof coiled material - Google Patents

Preparation method of polymer modified asphalt waterproof coiled material Download PDF

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CN115635755A
CN115635755A CN202211301436.5A CN202211301436A CN115635755A CN 115635755 A CN115635755 A CN 115635755A CN 202211301436 A CN202211301436 A CN 202211301436A CN 115635755 A CN115635755 A CN 115635755A
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mixture
asphalt
waterproof
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mixing
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CN115635755B (en
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郑东宁
郑玉坤
李林泉
孙志军
郑玉新
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Weifang Boyuan New Waterproof Material Co ltd
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Weifang Boyuan New Waterproof Material Co ltd
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Abstract

The invention discloses a preparation method of a polymer modified asphalt waterproof coiled material, which comprises the steps of preparing a polybutyl acrylate-styrene whisker SBS compound, preparing an asphalt mixture, preparing a waterproof layer mixture and preparing the waterproof coiled material. The waterproof coiled material prepared by the invention has high tensile force, the tensile force is tested according to the method in GB 18242-2008, the tensile force retention rate after artificial weathering aging is tested, the tensile force is 1189-1251N/50 mm, and the tensile force retention rate after thermal aging is 92.1-93.5%.

Description

Preparation method of polymer modified asphalt waterproof coiled material
Technical Field
The invention relates to a preparation method of a polymer modified asphalt waterproof coiled material, and belongs to the field of waterproof coiled materials.
Background
The polymer modified asphalt waterproof coiled material is a modified asphalt waterproof coiled material for short, is widely applied to building waterproofing as a mainstream waterproof material, and can be used for modifying asphalt, so that the problems of low softening point, low temperature and easiness in brittleness of the waterproof coiled material can be solved, and the stability and durability of the waterproof coiled material are improved.
The styrene-butadiene-styrene block copolymer (SBS) modified asphalt waterproof coiled material is used as a main waterproof coiled material in the field of buildings in China, has excellent performances of stretching, aging resistance, hydrophobicity, high and low temperature resistance and the like, and is widely applied to the fields of civil houses, industrial buildings, municipal engineering and the like.
After the SBS modifier is added, the low-temperature performance of the asphalt material is obviously improved, the asphalt still has flexibility below a brittle point, after the SBS is used as a polymer modifier, stress concentration can occur around particles under the action of external load due to the difference of moduli of a polymer dispersed phase and an asphalt matrix phase after the asphalt is modified, a large number of micro striations are initiated, the development of the striations is stopped and hindered by another polymer particle, and when the striations meet, turning or branching can occur, and the deformation needs to absorb energy, so that the asphalt can show toughness after the polymer is added, and the low-temperature performance is obviously improved.
SBS is divided into linear SBS and star SBS, wherein the improvement of the star SBS to low temperature flexibility is relatively poor, the linear SBS has a soft and smooth chain-shaped molecular structure form, and can keep larger low temperature flexibility after modifying asphalt, but the compatibility of the linear SBS and the asphalt is slightly poor, after the asphalt is modified by adopting the linear SBS, the obtained waterproof roll material has poor tensile property, low tensile force and low elongation, and even if fillers such as carbon black are added, the waterproof roll material can not be obviously improved.
In conclusion, the existing SBS modified asphalt waterproof coiled material adopts linear SBS to modify asphalt so as to solve the problem that the waterproof coiled material has poor flexibility at low temperature, but the finally prepared waterproof coiled material has low tensile force and low elongation.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, further prepares the asphalt mixture by preparing the polybutyl acrylate-styrene whisker SBS compound, finally prepares the waterproof coiled material, solves the problem of poor flexibility of the waterproof coiled material at low temperature, and simultaneously improves the tensile force and the elongation of the waterproof coiled material.
In order to solve the technical problem, the invention adopts the following technical scheme:
a preparation method of a polymer modified asphalt waterproof coiled material comprises the steps of preparing a polybutyl acrylate-styrene whisker SBS compound, preparing an asphalt mixture, preparing a waterproof layer mixture and preparing the waterproof coiled material.
The following is a further improvement of the above technical solution:
the method for preparing the polybutyl acrylate-styrene whisker SBS compound comprises the steps of mixing the polybutyl acrylate-styrene whisker, paraffin, triisostearic acid titanium isopropoxide ester and magnesium borate, controlling the temperature to be 123-127 ℃, stirring for 14-18min to obtain a mixture, mixing the mixture, linear SBS, zinc oxide and carbon black, controlling the temperature to be 118-122 ℃, mixing for 19-25min, and obtaining the polybutyl acrylate-styrene whisker SBS compound after mixing.
The mass ratio of the polybutyl acrylate-styrene whisker, the paraffin wax, the isopropyl titanium triisostearate and the magnesium borate is (22-28);
the mass ratio of the mixture to the linear SBS to the zinc oxide to the carbon black is 22-28;
the linear SBS is of the type SBS 7031.
The preparation method of the asphalt mixture comprises the steps of mixing asphalt, urea, 4-vinylphenol, calcium oxide and deionized water, controlling the temperature to be 133-137 ℃, stirring for 45-55min, keeping the temperature unchanged after stirring, controlling the dropping time to be 50-65min, dropping butyl acrylate, keeping stirring in the dropping process, adding sodium lignosulfonate, maleic anhydride and potassium persulfate after dropping, keeping the temperature unchanged, mixing for 210-230min, and obtaining the asphalt mixture after mixing.
The mass ratio of the asphalt to the urea to the 4-vinylphenol to the calcium oxide to the deionized water to the butyl acrylate to the sodium lignin sulfonate to the maleic anhydride to the potassium persulfate is 45-55;
the asphalt is 90# petroleum asphalt.
The method for preparing the waterproof layer mixture comprises the steps of heating the asphalt mixture to 142-147 ℃, stirring until the asphalt mixture is in a molten state, adding a polybutyl acrylate-styrene whisker SBS compound, keeping the temperature unchanged, stirring for 53-58min, then adding the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin, adjusting the temperature to 123-127 ℃, mixing for 82-87min, and obtaining the waterproof layer mixture after mixing.
The mass ratio of the asphalt mixture, the polybutyl acrylate-styrene whisker SBS compound, the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin is 105-135, 7.5-8.5.
The method for preparing the waterproof roll comprises the steps of heating the waterproof layer mixture to 148-152 ℃, coating the waterproof layer mixture on two sides of the tire base layer, carrying out hot-press forming, covering an isolating membrane, and rolling to obtain the waterproof roll.
The structure of the waterproof roll is respectively an upper isolation layer, an upper waterproof layer, a tire base layer, a lower waterproof layer and a lower isolation layer from top to bottom;
the upper isolation layer and the lower isolation layer are made of PE films, and the thicknesses of the PE films are 0.08-0.12mm;
the base layer is made of polyester tire and has the thickness of 0.15-0.25mm;
the thickness of the upper waterproof layer and the thickness of the lower waterproof layer are both 1.25-1.35mm.
Compared with the prior art, the invention has the following beneficial effects:
the waterproof coiled material prepared by the invention has good low-temperature flexibility, no crack at-35 ℃ in a low-temperature flexibility test, and no crack at-30 ℃ in a low-temperature flexibility test after thermal aging;
the waterproof coiled material prepared by the invention has high tensile force, the tensile force is tested according to the method in GB 18242-2008, the tensile force retention rate after artificial weathering aging is tested, the tensile force is 1189-1251N/50 mm, and the tensile force retention rate after thermal aging is 92.1-93.5%;
the waterproof roll prepared by the invention has high elongation, the elongation is tested according to the method in GB 18242-2008, and the elongation retention rate after thermal aging is tested, wherein the elongation is 45.9-46.7%, and the elongation retention rate after thermal aging is 94.2-94.8%;
the waterproof coiled material prepared by the invention has good waterproofness, and is waterproof at 0.3MPa and 30min in a waterproofness test;
the waterproof coiled material prepared by the invention has low mass increase rate after being soaked in water, and the mass increase rate after being soaked in water is 0.35-0.31%;
the waterproof coiled material prepared by the invention has high joint peeling strength which is 3.7-3.8N/mm.
Detailed Description
Example 1
(1) Preparation of polybutyl acrylate-styrene whisker SBS composite
Mixing polybutyl acrylate-styrene whisker, paraffin, isopropyl titanium triisostearate and magnesium borate, controlling the temperature to be 125 ℃, stirring for 15min to obtain a mixture, mixing the mixture, linear SBS, zinc oxide and carbon black, controlling the temperature to be 120 ℃, mixing for 20min, and obtaining the polybutyl acrylate-styrene whisker SBS compound after mixing;
the mass ratio of the polybutyl acrylate-styrene whisker to the paraffin to the isopropyl titanium triisostearate to the magnesium borate is 25;
the mass ratio of the mixture, linear SBS, zinc oxide and carbon black is 25;
the linear SBS is of the type SBS 7031.
(2) Preparation of asphalt mixture
Mixing asphalt, urea, 4-vinylphenol, calcium oxide and deionized water, controlling the temperature to be 135 ℃, stirring for 50min, keeping the temperature unchanged after stirring, controlling the dropping time to be 60min, dropping butyl acrylate, keeping stirring in the dropping process, adding sodium lignosulfonate, maleic anhydride and potassium persulfate after dropping is finished, keeping the temperature unchanged, mixing for 220min, and mixing to obtain an asphalt mixture;
the mass ratio of the asphalt to the urea to the 4-vinylphenol to the calcium oxide to the deionized water to the butyl acrylate to the sodium lignosulfonate to the maleic anhydride to the potassium persulfate is 50;
the asphalt is 90# petroleum asphalt;
(3) Preparation of waterproof layer mixture
Heating the asphalt mixture to 145 ℃, stirring until the asphalt mixture is in a molten state, adding a polybutyl acrylate-styrene whisker SBS compound, keeping the temperature unchanged, stirring for 55min, then adding silicon-fluorine rubber, tris (2, 4-di-tert-butylphenyl) phosphite and petroleum resin, adjusting the temperature to 125 ℃, mixing for 85min, and obtaining a waterproof layer mixture after mixing;
the mass ratio of the asphalt mixture, the polybutyl acrylate-styrene whisker SBS compound, the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin is 120.
(4) Preparation of waterproof roll
The structure of the waterproof roll is respectively an upper isolation layer, an upper waterproof layer, a tire base layer, a lower waterproof layer and a lower isolation layer from top to bottom;
the upper isolation layer and the lower isolation layer are made of PE films, and the thicknesses of the PE films are 0.1mm;
the base layer is made of polyester tire and has a thickness of 0.2mm;
the thicknesses of the upper waterproof layer and the lower waterproof layer are both 1.3mm;
the preparation method of the waterproof roll comprises the following steps:
and heating the waterproof layer mixture to 150 ℃, coating the waterproof layer mixture on two sides of the tire base layer, performing hot-press forming, covering an isolating membrane, and rolling to obtain the waterproof roll.
Example 2
(1) Preparation of polybutyl acrylate-styrene whisker SBS composite
Mixing polybutyl acrylate-styrene whisker, paraffin, isopropyl titanium triisostearate and magnesium borate, controlling the temperature to be 123 ℃, stirring for 18min to obtain a mixture, mixing the mixture, linear SBS, zinc oxide and carbon black, controlling the temperature to be 118 ℃, mixing for 25min, and obtaining the polybutyl acrylate-styrene whisker SBS compound after mixing;
the mass ratio of the polybutyl acrylate-styrene whisker to the paraffin to the isopropyl titanium triisostearate to the magnesium borate is (22.5);
the mass ratio of the mixture to the linear SBS to the zinc oxide to the carbon black is 22.5;
the linear SBS is of the type SBS 7031.
(2) Preparation of asphalt mixture
Mixing asphalt, urea, 4-vinylphenol, calcium oxide and deionized water, controlling the temperature to be 133 ℃, stirring for 55min, keeping the temperature unchanged after stirring, controlling the dropping time to be 50min, dropping butyl acrylate, keeping stirring during the dropping process, adding sodium lignosulfonate, maleic anhydride and potassium persulfate after the dropping is finished, keeping the temperature unchanged, mixing for 210min, and mixing to obtain an asphalt mixture;
the mass ratio of the asphalt to the urea to the 4-vinylphenol to the calcium oxide to the deionized water to the butyl acrylate to the sodium lignosulfonate to the maleic anhydride to the potassium persulfate is 45.5;
the asphalt is 90# petroleum asphalt;
(3) Preparation of waterproof layer mixture
Heating the asphalt mixture to 142 ℃, stirring until the asphalt mixture is in a molten state, adding a polybutyl acrylate-styrene whisker SBS compound, keeping the temperature unchanged, stirring for 53min, then adding the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin, adjusting the temperature to 123 ℃, mixing for 82min, and obtaining a waterproof layer mixture after mixing;
the mass ratio of the asphalt mixture, the polybutyl acrylate-styrene whisker SBS compound, the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin is 105.5.
(4) Preparation of waterproof roll
The structure of the waterproof roll is respectively an upper isolation layer, an upper waterproof layer, a tire base layer, a lower waterproof layer and a lower isolation layer from top to bottom;
the upper isolation layer and the lower isolation layer are made of PE films, and the thicknesses of the PE films are 0.08mm;
the base layer is made of polyester tire and has the thickness of 0.15mm;
the thicknesses of the upper waterproof layer and the lower waterproof layer are both 1.35mm;
the preparation method of the waterproof roll comprises the following steps:
and heating the waterproof layer mixture to 148 ℃, coating the waterproof layer mixture on two sides of the tire base layer, performing hot-press forming, covering an isolation film, and rolling to obtain the waterproof roll.
Example 3
(1) Preparation of polybutyl acrylate-styrene whisker SBS composite
Mixing polybutyl acrylate-styrene whisker, paraffin, triisostearic acid isopropyl titanium ester and magnesium borate, controlling the temperature to be 127 ℃, stirring for 14min to obtain a mixture, mixing the mixture, linear SBS, zinc oxide and carbon black, controlling the temperature to be 122 ℃, mixing for 19min, and obtaining a polybutyl acrylate-styrene whisker SBS compound after mixing;
the mass ratio of the polybutyl acrylate-styrene whisker, the paraffin wax, the isopropyl titanium triisostearate and the magnesium borate is (28.5);
the mass ratio of the mixture to the linear SBS to the zinc oxide to the carbon black is 28.5;
the linear SBS is of the type SBS 7031.
(2) Preparation of asphalt mixture
Mixing asphalt, urea, 4-vinylphenol, calcium oxide and deionized water, controlling the temperature to be 137 ℃, stirring for 45min, keeping the temperature unchanged after stirring, controlling the dropping time to be 65min, dropping butyl acrylate, keeping stirring during the dropping process, adding sodium lignosulfonate, maleic anhydride and potassium persulfate after the dropping is finished, keeping the temperature unchanged, mixing for 230min, and mixing to obtain an asphalt mixture;
the mass ratio of the asphalt to the urea to the 4-vinylphenol to the calcium oxide to the deionized water to the butyl acrylate to the sodium lignosulfonate to the maleic anhydride to the potassium persulfate is 55.5;
the asphalt is 90# petroleum asphalt;
(3) Preparation of waterproof layer mixture
Heating the asphalt mixture to 147 ℃, stirring until the asphalt mixture is in a molten state, adding a polybutyl acrylate-styrene whisker SBS compound, keeping the temperature unchanged, stirring for 58min, then adding the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin, adjusting the temperature to 127 ℃, mixing for 87min, and obtaining a waterproof layer mixture after mixing;
the mass ratio of the asphalt mixture, the polybutyl acrylate-styrene whisker SBS compound, the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin is 135.5.
(4) Preparation of waterproof roll
The structure of the waterproof roll is respectively an upper isolation layer, an upper waterproof layer, a tire base layer, a lower waterproof layer and a lower isolation layer from top to bottom;
the upper isolation layer and the lower isolation layer are made of PE films, and the thicknesses of the PE films are 0.12mm;
the base layer is made of polyester tire and has the thickness of 0.25mm;
the thicknesses of the upper waterproof layer and the lower waterproof layer are both 1.25mm;
the preparation method of the waterproof roll comprises the following steps:
and heating the waterproof layer mixture to 152 ℃, coating the waterproof layer mixture on two sides of the tire base layer, performing hot-press forming, covering an isolation film, and rolling to obtain the waterproof roll.
Comparative example 1
On the basis of the example 1, the procedure for preparing the polybutyl acrylate-styrene whisker SBS compound is changed into the following operation:
mixing polybutyl acrylate-styrene whisker, paraffin, linear SBS, zinc oxide and carbon black, controlling the temperature at 120 ℃, mixing for 20min, and obtaining a polybutyl acrylate-styrene whisker SBS compound after mixing;
the mass ratio of the polybutyl acrylate-styrene whisker to the paraffin wax to the linear SBS to the zinc oxide to the carbon black is 25;
the model of the linear SBS is SBS 7031;
the other steps are the same, and the waterproof coiled material is prepared.
Comparative example 2
On the basis of the example 1, the steps for preparing the asphalt mixture are changed into the following operations:
controlling the temperature to be 130 ℃, and blending 90# petroleum asphalt and 10# petroleum asphalt to obtain an asphalt mixture;
the mass ratio of the 90# petroleum asphalt to the 10# petroleum asphalt is 100;
the other steps are the same, and the waterproof coiled material is prepared.
Example 4 waterproofing membranes Low temperature flexibility test
The waterproofing sheets of examples 1 to 3 and comparative examples 1 to 2 were tested for low-temperature flexibility according to the method in GB 18242-2008, and low-temperature flexibility after heat aging, and the results are shown in table 1.
Figure 183873DEST_PATH_IMAGE001
Example 5 waterproofing Membrane tensile test
The waterproof rolls of examples 1 to 3 and comparative examples 1 to 2 were tested for tensile force according to the method of GB 18242-2008, and the retention of tensile force after weathering was also tested, and the results are shown in Table 2.
Figure 110241DEST_PATH_IMAGE002
Example 6 elongation test of waterproofing membranes
The waterproof rolls of examples 1 to 3 and comparative examples 1 to 2 were tested for elongation according to the method of GB 18242-2008, and elongation retention after heat aging, and the results are shown in table 3.
Figure 924613DEST_PATH_IMAGE003
Example 7 waterproofing membranes other Performance tests
The waterproof rolls of examples 1 to 3 and comparative examples 1 to 2 were tested for water impermeability, mass increase rate after water immersion, and seam peel strength according to the method in GB 18242-2008, and the results are shown in table 4.
Figure 137289DEST_PATH_IMAGE004

Claims (9)

1. The preparation method of the polymer modified asphalt waterproof coiled material is characterized by comprising the steps of preparing a polybutyl acrylate-styrene whisker SBS compound, preparing an asphalt mixture, preparing a waterproof layer mixture and preparing the waterproof coiled material.
2. The preparation method of the polymer modified asphalt waterproof roll material according to claim 1, characterized in that:
the method for preparing the polybutyl acrylate-styrene whisker SBS compound comprises the steps of mixing the polybutyl acrylate-styrene whisker, paraffin, triisostearic acid titanium isopropoxide ester and magnesium borate, controlling the temperature to be 123-127 ℃, stirring for 14-18min to obtain a mixture, mixing the mixture, linear SBS, zinc oxide and carbon black, controlling the temperature to be 118-122 ℃, mixing for 19-25min, and obtaining the polybutyl acrylate-styrene whisker SBS compound after mixing.
3. The method for preparing the polymer modified asphalt waterproof coiled material according to claim 2, characterized in that:
the mass ratio of the polybutyl acrylate-styrene whisker, the paraffin wax, the isopropyl titanium triisostearate and the magnesium borate is (22-28);
the mass ratio of the mixture to the linear SBS to the zinc oxide to the carbon black is 22-28;
the linear SBS is of a type SBS 7031.
4. The preparation method of the polymer modified asphalt waterproof roll material according to claim 1, characterized in that:
the preparation method of the asphalt mixture comprises the steps of mixing asphalt, urea, 4-vinylphenol, calcium oxide and deionized water, controlling the temperature to be 133-137 ℃, stirring for 45-55min, keeping the temperature unchanged after stirring, controlling the dropping time to be 50-65min, dropping butyl acrylate, keeping stirring in the dropping process, adding sodium lignosulfonate, maleic anhydride and potassium persulfate after dropping, keeping the temperature unchanged, mixing for 210-230min, and obtaining the asphalt mixture after mixing.
5. The method for preparing the polymer modified asphalt waterproof coiled material according to claim 4, characterized in that:
the mass ratio of the asphalt, the urea, the 4-vinylphenol, the calcium oxide, the deionized water, the butyl acrylate, the sodium lignosulfonate, the maleic anhydride and the potassium persulfate is (45-55);
the asphalt is 90# petroleum asphalt.
6. The preparation method of the polymer modified asphalt waterproof roll material according to claim 1, characterized in that:
the method for preparing the waterproof layer mixture comprises the steps of heating the asphalt mixture to 142-147 ℃, stirring until the asphalt mixture is in a molten state, adding a polybutyl acrylate-styrene whisker SBS compound, keeping the temperature unchanged, stirring for 53-58min, then adding the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin, adjusting the temperature to 123-127 ℃, mixing for 82-87min, and obtaining the waterproof layer mixture after mixing.
7. The preparation method of the polymer modified asphalt waterproof roll material according to claim 6, wherein the preparation method comprises the following steps:
the mass ratio of the asphalt mixture, the polybutyl acrylate-styrene whisker SBS compound, the silicon-fluorine rubber, the tris (2, 4-di-tert-butylphenyl) phosphite and the petroleum resin is 105-135, 7.5-8.5.
8. The method for preparing the polymer modified asphalt waterproof coiled material according to claim 1, characterized in that:
the method for preparing the waterproof roll comprises the steps of heating the waterproof layer mixture to 148-152 ℃, coating the waterproof layer mixture on two sides of the tire base layer, carrying out hot-press forming, covering an isolating membrane, and rolling to obtain the waterproof roll.
9. The method for preparing the polymer modified asphalt waterproof coiled material according to claim 8, characterized in that:
the structure of the waterproof roll is respectively an upper isolation layer, an upper waterproof layer, a tire base layer, a lower waterproof layer and a lower isolation layer from top to bottom;
the upper isolation layer and the lower isolation layer are made of PE films, and the thicknesses of the PE films are 0.08-0.12mm;
the base layer is made of polyester tire and has a thickness of 0.15-0.25mm;
the thickness of the upper waterproof layer and the thickness of the lower waterproof layer are both 1.25-1.35mm.
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