CN115635238A - Stator end of a thread whole clamping device of flat wire motor - Google Patents

Stator end of a thread whole clamping device of flat wire motor Download PDF

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Publication number
CN115635238A
CN115635238A CN202211557111.3A CN202211557111A CN115635238A CN 115635238 A CN115635238 A CN 115635238A CN 202211557111 A CN202211557111 A CN 202211557111A CN 115635238 A CN115635238 A CN 115635238A
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CN
China
Prior art keywords
clamping
stator
clamping jaw
flat wire
driving
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Pending
Application number
CN202211557111.3A
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Chinese (zh)
Inventor
王先锋
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Bondi Intelligent Equipment Henan Co ltd
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Bondi Intelligent Equipment Henan Co ltd
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Publication date
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Priority to CN202211557111.3A priority Critical patent/CN115635238A/en
Publication of CN115635238A publication Critical patent/CN115635238A/en
Pending legal-status Critical Current

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Abstract

The invention provides a stator end of a thread overall clamping device of a flat wire motor, comprising: the side wall of the outer rotating ring is provided with a plurality of inclined driving grooves; the outer wall of the inner annular plate is provided with a plurality of driving shafts, and each driving shaft is arranged in a driving groove; a fixing ring disposed inside the inner annular plate; and each clamping piece comprises a rack, a gear and a clamping jaw, wherein one side of the clamping jaw is provided with a plurality of clamping teeth arranged at intervals, the other side of the clamping jaw is provided with an inclined abutting surface, the rack is vertically fixed on the inner annular plate, the middle part of the clamping jaw can rotatably penetrate through the fixing ring, the rear end of the clamping jaw is connected with the gear, and the gear and the rack are meshed for transmission to enable each clamping tooth of each clamping jaw and the abutting surface of an adjacent clamping jaw to respectively clamp each thread end. The invention has the beneficial effects that: the wire ends of a group of coils are respectively clamped through the matching of two adjacent clamping jaws, so that all the wire ends are simultaneously clamped; the device has a certain deviation rectifying effect, and avoids clamping failure caused by deviation of the thread end position.

Description

Stator wire end integral clamping device of flat wire motor
Technical Field
The invention relates to the technical field of flat wire motor processing equipment, in particular to a stator wire end integral clamping device of a flat wire motor.
Background
The flat wire motor has the advantages of high power density and high efficiency compared with the traditional motor due to more regular arrangement of the coil slots in the stator, and is widely applied to a new energy automobile driving system. Along with the increase of the power demand of new energy automobiles, the rotating speed of the flat wire motor is higher and higher, the number of layers of a coil winding of the flat wire motor is also more and more, and therefore the number of welding spots of a coil wire end is multiplied, and the welding process of the wire end of the flat wire motor is more complex.
At present, when a coil end is welded, a single-point repeated clamping mode is mostly adopted, clamping states are inconsistent every time, welding effects are inconsistent, and the one-time welding qualification rate of products is low. The clamping times are multiple, so that the production efficiency is low, and the effective utilization rate of welding equipment is low. Some manufacturers also adopt the whole clamping of the clamp disc, the clamp disc is provided with a plurality of groups of clamping grooves, all wire ends are clamped and clamped through the plurality of groups of clamping grooves, however, under some conditions, the wire ends of the partial coils passing through the twisted ends before welding may have position deviation, so that the wire ends of the coils of the stator cannot completely and accurately enter the clamping grooves of the clamp disc, and the clamping of the clamp disc fails.
Disclosure of Invention
In view of this, in order to solve the problem of clamping the wire ends of the coils of the stator of the flat wire motor during welding, an embodiment of the invention provides an integral clamping device for the wire ends of the stator of the flat wire motor.
The embodiment of the invention provides a stator wire end integral clamping device of a flat wire motor, which comprises:
the side wall of the outer rotating ring is provided with a plurality of inclined driving grooves;
the inner annular plate can be vertically and slidably arranged inside the outer rotating ring, a plurality of driving shafts are arranged on the outer wall of the inner annular plate, and each driving shaft is arranged in one driving groove;
a fixing ring disposed inside the inner annular plate;
and each clamping piece comprises a rack, a gear and a clamping jaw, wherein one side of the clamping jaw is provided with a plurality of clamping teeth arranged at intervals, the other side of the clamping jaw is provided with an inclined abutting surface, the rack is vertically fixed on the inner annular plate, the middle part of the clamping jaw can rotatably penetrate through the fixing ring, the rear end of the clamping jaw is connected with the gear, and the gear is meshed with the rack to drive the clamping jaw to rotate, so that each clamping tooth of each clamping jaw and each abutting surface of the adjacent clamping jaw are respectively clamped on each thread end of one group of coils.
Furthermore, each clamping jaw comprises a connecting rod and a clamping head which are connected, the clamping head is a trapezoidal flat plate, the width of the clamping head is gradually increased from front to back, the clamping teeth are arranged on one side of the clamping head at equal intervals, the abutting surface is arranged on the other side of the clamping head, a groove is formed between every two adjacent clamping teeth, and the groove bottom of each groove is parallel to the abutting surface of the adjacent clamping head.
Furthermore, the abutting surface of the chuck is an arc surface.
Further, the driving groove is a strip-shaped groove with a constant width, and the width of the driving groove is equal to the diameter of the driving shaft.
Further, the driving shaft is a pin shaft or a roller.
Further, each driving groove is evenly distributed along the circumferential direction of the outer rotating ring.
Further, still include:
the middle part of the workbench is provided with a through hole for placing the stator;
and the edge of the rotating disc is connected with the outer rotating ring to drive the outer rotating ring to rotate.
Further, still include:
a stator clamp for clamping the stator;
and the lifting mechanism is connected with the stator clamp to drive the stator to lift.
Furthermore, a plurality of guide posts are arranged at the bottom of the inner annular plate and can slidably penetrate through the workbench.
Further, the gear rack device also comprises an annular cover plate which is respectively connected with the upper end of each gear rack.
The technical scheme provided by the embodiment of the invention has the following beneficial effects:
1. according to the stator end of wire integral clamping device of the flat wire motor, the inner annular plate is driven to lift through the rotation of the outer rotating ring, so that all racks are driven to respectively drive all gears to rotate, each clamping jaw is driven to rotate, and each end of wire of one group of coils is respectively clamped through the matching of two adjacent clamping jaws, so that all ends of wire can be simultaneously clamped.
2. According to the stator end of wire integral clamping device of the flat wire motor, when the position of the end of wire of a partial coil has deviation, the end of wire can be pushed to enter between the clamping teeth under the action of the abutting surface of the clamping jaw, a certain deviation rectifying effect is achieved when the end of wire is clamped, and clamping failure caused by the deviation of the position of the end of wire is avoided.
3. According to the stator end of wire overall clamping device of the flat wire motor, each clamping tooth of each clamping jaw and a plurality of constraint spaces formed by the abutting surfaces of the adjacent clamping jaws are used for accurately positioning each end of wire in the circumferential direction and the radial direction, all the ends of wire in a clamping state are in the preset welding position, the welding effect is guaranteed, and the welding qualified rate is improved.
Drawings
Fig. 1 is an overall schematic view of a stator end integral clamping device of a flat wire motor of the invention;
FIG. 2 is an upper schematic view of a stator wire end integral clamping device of a flat wire motor of the present invention;
FIG. 3 is an internal structure view of a stator terminal integral clamping device of a flat wire motor according to the present invention;
FIG. 4 is an enlarged partial view of the overall stator lead clamping arrangement of the flat wire motor of FIG. 3;
FIG. 5 is a schematic view of a clamp;
FIG. 6 is a schematic view of a jaw;
figure 7 is a schematic view of the jaw gripping the wire end.
In the figure:
100-stator, 101-stub;
the device comprises a 1-outer rotating ring, a 2-inner annular plate, a 3-fixed ring, a 4-clamping piece, a 5-workbench, a 6-stator clamp, a 7-annular cover plate, 8-driving grooves, 9-driving shafts, 10-rotating disks, 11-guide columns, 12-gears, 13-racks, 14-clamping jaws, 15-connecting rods, 16-clamping heads, 17-clamping teeth, 18-abutting surfaces and 19-grooves.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be further described with reference to the accompanying drawings. The following presents a simplified summary of the invention in order to provide a basic understanding of the invention and to provide a basic understanding of the invention.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description.
In the description of the invention it is to be noted that the invention relates to circuits and electronic components and modules all of which are known in the art and can be fully implemented by the skilled person, without needless to say that the invention is protected and does not relate to modifications of the internal structure and method.
It is further to be understood that, unless expressly stated or limited otherwise, the terms "mounted" and "connected" are to be construed broadly, as if they were fixed or removable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, an embodiment of the present invention provides an overall clamping device for a stator end of a flat-wire motor, which is used for processing a stator 100 of the flat-wire motor, and in particular, for clamping an end 101 during coil welding after twisting the stator 100, and the overall clamping device for a stator end of a flat-wire motor mainly includes an outer rotating ring 1, an inner annular plate 2, a fixing ring 3, and a plurality of clamping members 4.
As shown in fig. 2, the outer rotating ring 1 is cylindrical in shape and has a plurality of driving grooves 8 on its side wall. The driving groove 8 penetrates through the side wall of the outer rotating ring 1, one end of the driving groove is higher, the other end of the driving groove is lower, and the driving groove is obliquely arranged.
The inner annular plate 2 can be vertically arranged inside the outer rotating ring 1 in a sliding mode, and the inner annular plate 2 and the outer rotating ring 1 are coaxially arranged.
As shown in fig. 3, the outer wall of the inner annular plate 2 is provided with a plurality of driving shafts 9, and each driving shaft 9 is disposed in one of the driving grooves 8. The number of the driving shafts 9 is set to be plural, and is specifically the same as the number of the driving grooves 8, and each driving shaft 9 is inserted into one driving groove 8.
The shape of the drive shaft 9 is adapted to the shape of the drive slot 8 so that the drive shaft 9 is movable along the drive slot 8. Typically, the driving slot 8 is a strip-shaped slot with a constant width, such as an oblong slot, and the width of the driving slot 8 is equal to the diameter of the driving shaft 9. The driving shaft 9 may be a pin or a roller.
When the outer rotating ring 1 rotates, the driving groove 8 synchronously rotates, and then the driving shaft 9 is lifted or lowered, so that the inner annular plate 2 is lifted and lowered. In order to ensure that the inner annular plate 2 is stably lifted or lowered, the driving grooves 8 are uniformly distributed along the circumferential direction of the outer rotating ring 1, and the driving shafts 9 are uniformly distributed on the outer wall of the inner annular plate 2.
The fixing ring 3 is fixedly arranged, is positioned inside the inner annular plate 2 and is coaxially arranged with the inner annular plate 2.
The number of the clamping members 4 is set to be plural, and the number can be flexibly determined according to the number of the groups of the coil heads 101 of the stator 100 in practical application, and generally can be kept consistent with the number of the groups of the coil heads 101. As shown in fig. 3, in the present embodiment, the number of the groups of the stubs 101 of the stator 100 is 48, and each group includes 4 stubs 101 arranged along the radial direction of the stator 100, so that the number of the clamping members 4 is set to be 48.
As shown in fig. 4, the clamping members 4 are uniformly distributed around the axis of the fixing ring 3, and each clamping member 4 comprises a rack 13, a gear 12 and a clamping jaw 14.
A plurality of clamping teeth 17 arranged at intervals are arranged on one side of the clamping jaw 14, an inclined abutting surface 18 is arranged on the other side of the clamping jaw, the rack 13 is vertically fixed on the inner annular plate 2, the middle part of the clamping jaw 14 rotatably penetrates through the fixing ring 3, and the rear end of the clamping jaw is connected with the gear 12.
Preferably, as shown in fig. 5 and 6, each of the jaws 14 includes a connecting rod 15 and a clamping head 16 connected to each other, and the connecting rod 15 is horizontally arranged, and the middle part of the connecting rod penetrates through the fixing ring 3 and can rotate. The front end of the connecting rod 15 is connected with the chuck 16, and the rear end of the connecting rod is connected with the gear 12.
The chuck 16 is a trapezoidal flat plate, the width of which gradually increases from front to back, and the shape of which is similar to a right trapezoid. The clamping teeth 17 are arranged on one side of the chuck 16 at equal intervals. The abutting surface 18 is arranged on the other side of the chuck 16. Preferably, the abutting surface 18 of the chuck 16 is a cambered surface. A groove 19 is formed between two adjacent clamping teeth 17, and the groove bottom of each groove 19 is parallel to the abutting surface 18 of the adjacent clamping head 16.
When the wire ends 101 are clamped through the stator wire end integral clamping device of the flat wire motor, in an initial state, the stator 100 is clamped and fixed inside the fixing ring 3 and located at a preset position, the wire ends 101 face and are flush, each clamping piece 4 is located between two adjacent groups of wire ends 101 in the circumferential direction, the front end of each clamping head 16 extends to the inner ring of the stator 100, and each clamping head 16 is in a vertical state.
Then, the outer rotating ring 1 is driven to rotate, the driving groove 8 synchronously rotates to drive the inner annular plate 2 to lift, and then each rack 13 is driven to move upwards, and the gear 12 and the rack 13 are meshed for transmission to enable the chuck 16 to rotate to a horizontal state. As shown in fig. 7, the respective ends 101 of each group of coils enter the respective recesses 19, and since the groove bottoms of the respective recesses 19 are parallel to the abutting surface 18 of the adjacent chuck 16, the respective ends 101 of each group of coils are clamped by the respective clamping teeth 17 of each clamping jaw 14 and the abutting surface 18 of the adjacent clamping jaw 14.
Because each thread end 101 enters each groove 19, the abutting surface 18 blocks the notch direction of the groove 19, so that each clamping tooth 17 of each clamping jaw 14 and a plurality of constraint spaces formed by the abutting surface 18 of an adjacent clamping jaw 14 perform accurate circumferential and radial positioning on each thread end 101, and accurate positioning of all the clamped thread ends 101 is ensured.
It should be noted that, even if the partial thread ends 101 have a position offset, especially a circumferential offset, before being clamped, under the pushing action of the abutting surface 18, the position of the thread ends 101 can be adjusted, so that each thread end 101 can accurately enter each groove 19, thereby ensuring that the thread ends 101 can be clamped at the same time.
In some other embodiments, the stator wire end integral clamping device of the flat wire motor further comprises a workbench 5 and a rotating disk 10.
The middle of the workbench 5 is provided with a through hole, the diameter of the through hole is larger than the outer diameter of the stator 100, the stator 100 to be welded is placed in the through hole, the rotary disk 10 surrounds the through hole and is arranged on the workbench 5, the edge of the rotary disk 10 is connected with the outer rotating ring 1, the edge of the rotary disk 10 is in transmission with the outer rotating ring 1, and the outer rotating ring 1 can be driven to rotate.
The bottom of the inner annular plate 2 is provided with a plurality of guide posts 11, and the guide posts 11 can slidably penetrate through the workbench 5. The guide post 11 is vertically arranged, and the inner annular plate 2 can only do up-and-down lifting movement under the constraint action of the guide post 11.
In some other embodiments, the stator wire end integral clamping device of the flat wire motor further comprises a stator clamp 6 and a lifting mechanism.
The stator clamp 6 is used for clamping the stator 100 so that the stator 100 is at a preset position, and the wire ends 101 of the coils of the clamped stator 100 are at preset positions so as to be matched with the clamping pieces 4 and clamp the wire ends 101. In this embodiment, the stator clamp 6 surrounds the through hole and is installed below the table 5. After the stator 100 is clamped by the stator clamp 6, the thread end 101 of the stator 100 is in an upward flush state.
Since the stator clamp 6 is a common device in the flat wire motor stator production line, and its function is only to clamp the iron core of the stator 100 by the periphery, the stator clamp 6 will not be explained in detail here.
The lifting mechanism is connected with the stator clamp 6 to drive the stator to lift, and the lifting mechanism can select a cylinder or a lead screw. The lifting mechanism drives the stator clamp 6 to be lifted when each wire end 101 needs to be clamped, so that the stator 100 reaches a preset height, and drives the stator clamp 6 to be lowered after each wire end 101 is welded, so that the stator 100 is lowered, and the welded stator 100 is taken out.
In some other embodiments, the stator wire end integral clamping device of the flat wire motor further comprises an annular cover plate 7, wherein the annular cover plate 7 is arranged above each rack 13 and is respectively connected with the upper end of each rack 13 in a fastening manner. The annular cover plate 7 has a limiting function, and when the inner annular plate 2 descends to the lowest position, the gear 12 blocks the annular cover plate 7 from descending.
In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that they are relative concepts that may be modified in various manners of use and placement and that the use of directional terms should not be taken to limit the scope of what is claimed.
The embodiments and features of the embodiments described herein above may be combined with each other without conflict.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. The utility model provides a whole clamping device of stator end of a thread of flat wire motor which characterized in that includes:
the side wall of the outer rotating ring is provided with a plurality of inclined driving grooves;
the inner annular plate is vertically and slidably arranged inside the outer rotating ring, the outer wall of the inner annular plate is provided with a plurality of driving shafts, and each driving shaft is arranged in one driving groove;
a fixing ring disposed inside the inner annular plate;
and each clamping piece comprises a rack, a gear and a clamping jaw, wherein one side of the clamping jaw is provided with a plurality of clamping teeth arranged at intervals, the other side of the clamping jaw is provided with an inclined abutting surface, the rack is vertically fixed on the inner annular plate, the middle part of the clamping jaw can rotatably penetrate through the fixing ring, the rear end of the clamping jaw is connected with the gear, the gear is meshed with the rack to drive the clamping jaws to rotate, so that each clamping tooth of each clamping jaw and each wire end of an adjacent clamping jaw are respectively clamped tightly, each clamping jaw comprises a connecting rod and a clamping head which are connected, the clamping head is a trapezoidal flat plate, the width of the clamping head is gradually increased from front to back, each clamping tooth is arranged on one side of the clamping head at equal intervals, the abutting surface is arranged on the other side of the clamping head, a groove is formed between every two adjacent clamping teeth, and the groove bottom of each groove is parallel to the abutting surface of the adjacent clamping head.
2. The stator end integral clamping device of a flat wire motor according to claim 1, characterized in that: the abutting surface of the chuck is an arc surface.
3. The stator end integral clamping device of a flat wire motor according to claim 1, characterized in that: the driving groove is a strip-shaped groove with invariable width, and the width of the driving groove is equal to the diameter of the driving shaft.
4. The stator end integral clamping device of a flat wire motor according to claim 1, characterized in that: the driving shaft is a pin shaft or a roller.
5. The stator end integral clamping device of a flat wire motor according to claim 1, characterized in that: the driving grooves are evenly distributed along the circumferential direction of the outer rotating ring.
6. The stator end integral clamping device of a flat wire motor according to claim 1, further comprising:
the middle part of the workbench is provided with a through hole for placing the stator;
and the edge of the rotating disc is connected with the outer rotating ring to drive the outer rotating ring to rotate.
7. The stator end integral clamping device of a flat wire motor according to claim 6, further comprising:
a stator clamp for clamping the stator;
and the lifting mechanism is connected with the stator clamp to drive the stator to lift.
8. The stator end integral clamping device of the flat wire motor as claimed in claim 6, wherein: the bottom of interior annular plate is equipped with a plurality of guide posts, guide post slidable runs through the workstation.
9. The apparatus of claim 1, further comprising an annular cover plate coupled to an upper end of each of the racks.
CN202211557111.3A 2022-12-06 2022-12-06 Stator end of a thread whole clamping device of flat wire motor Pending CN115635238A (en)

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CN202211557111.3A CN115635238A (en) 2022-12-06 2022-12-06 Stator end of a thread whole clamping device of flat wire motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211557111.3A CN115635238A (en) 2022-12-06 2022-12-06 Stator end of a thread whole clamping device of flat wire motor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116000418A (en) * 2023-03-24 2023-04-25 邦迪智能装备(河南)有限公司 Flat wire motor stator collector ring short joint welding clamping device
CN116393904A (en) * 2023-06-08 2023-07-07 江苏北人智能制造科技股份有限公司 Clamp device for integrally clamping flat wire motor terminal and welding equipment
CN116505721A (en) * 2023-06-28 2023-07-28 邦迪智能科技(上海)有限公司 Stator coil torsion front-mounted deviation correcting and positioning device of flat wire motor

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Publication number Priority date Publication date Assignee Title
US6154435A (en) * 1998-12-01 2000-11-28 Ya Horng Electronic Co., Ltd. Height adjusting device for a tone arm
WO2019010604A1 (en) * 2017-07-10 2019-01-17 水岩科技(北京)有限公司 Lifting device, rotating device, lifting and rotating system, and intelligent warehouse robot
CN112935463A (en) * 2021-02-06 2021-06-11 跃科智能制造(无锡)有限公司 Flat wire motor stator welding device and welding process
US20220263391A1 (en) * 2021-02-16 2022-08-18 Dema S.R.L. Method and device for forming metal armatures of electric motors or similar consisting of packs of sheets with subgroups of solidarized sheets
CN114939876A (en) * 2022-04-28 2022-08-26 哈尔滨工业大学 Robot end effector for on-orbit operation
CN115070314A (en) * 2022-07-08 2022-09-20 威睿电动汽车技术(宁波)有限公司 Flat wire motor stator welding clamping device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6154435A (en) * 1998-12-01 2000-11-28 Ya Horng Electronic Co., Ltd. Height adjusting device for a tone arm
WO2019010604A1 (en) * 2017-07-10 2019-01-17 水岩科技(北京)有限公司 Lifting device, rotating device, lifting and rotating system, and intelligent warehouse robot
CN112935463A (en) * 2021-02-06 2021-06-11 跃科智能制造(无锡)有限公司 Flat wire motor stator welding device and welding process
US20220263391A1 (en) * 2021-02-16 2022-08-18 Dema S.R.L. Method and device for forming metal armatures of electric motors or similar consisting of packs of sheets with subgroups of solidarized sheets
CN114939876A (en) * 2022-04-28 2022-08-26 哈尔滨工业大学 Robot end effector for on-orbit operation
CN115070314A (en) * 2022-07-08 2022-09-20 威睿电动汽车技术(宁波)有限公司 Flat wire motor stator welding clamping device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116000418A (en) * 2023-03-24 2023-04-25 邦迪智能装备(河南)有限公司 Flat wire motor stator collector ring short joint welding clamping device
CN116393904A (en) * 2023-06-08 2023-07-07 江苏北人智能制造科技股份有限公司 Clamp device for integrally clamping flat wire motor terminal and welding equipment
CN116393904B (en) * 2023-06-08 2023-08-29 江苏北人智能制造科技股份有限公司 Clamp device for integrally clamping flat wire motor terminal and welding equipment
CN116505721A (en) * 2023-06-28 2023-07-28 邦迪智能科技(上海)有限公司 Stator coil torsion front-mounted deviation correcting and positioning device of flat wire motor
CN116505721B (en) * 2023-06-28 2023-09-15 邦迪智能科技(上海)有限公司 Stator coil torsion front-mounted deviation correcting and positioning device of flat wire motor

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Application publication date: 20230124