CN115634658A - Reaction kettle capable of achieving sufficient stirring - Google Patents
Reaction kettle capable of achieving sufficient stirring Download PDFInfo
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- CN115634658A CN115634658A CN202211653766.0A CN202211653766A CN115634658A CN 115634658 A CN115634658 A CN 115634658A CN 202211653766 A CN202211653766 A CN 202211653766A CN 115634658 A CN115634658 A CN 115634658A
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Abstract
The invention relates to the technical field of reaction kettles, in particular to a reaction kettle for realizing sufficient stirring, which comprises a reaction kettle body, an installation support, a driving mechanism, a heating and mixing mechanism and an air mixing mechanism, wherein the installation support is fixedly provided with an upper installation plate and a lower installation plate, the upper installation plate and the lower installation plate are respectively and fixedly provided with an upper butt joint pipe and a lower butt joint pipe, the reaction kettle body is rotatably installed between the upper butt joint pipe and the lower butt joint pipe, the other ends of the upper butt joint pipe and the lower butt joint pipe are respectively provided with a sealing component, the driving mechanism is installed on the upper installation plate, and part of the driving mechanism is arranged on the outer surface of the reaction kettle body.
Description
Technical Field
The invention relates to the technical field of reaction kettles, in particular to a reaction kettle capable of realizing sufficient stirring.
Background
The general understanding of the reaction kettle is that a stainless steel container with physical or chemical reaction is subjected to different structural designs and parameter configurations according to different process condition requirements, and the design conditions, processes, inspection, manufacturing and acceptance are all required according to related technical standards so as to realize the functions of heating, cooling, low-speed and high-speed mixing reaction and the like required by the process.
When the mixed liquid in the reaction kettle in the prior art is subjected to mixing reaction, the mixed liquid is mostly subjected to mixing reaction in a mode that a motor drives a stirring blade, in actual use, when the viscosity of the mixed liquid in the reaction kettle is large, the mixed liquid is stirred through a traditional mechanical mode, the mixed liquid with large viscosity is difficult to be sufficiently stirred and mixed, the stirring and mixing period is relatively long, the mixed liquid mixing reaction time is greatly prolonged, the capacity of the mixed liquid is reduced, when the mixed liquid is not sufficiently stirred and reacted, the quality of the mixed liquid after production is difficult to guarantee, meanwhile, the mixed liquid with large viscosity is easy to adhere to the stirring blade when being discharged out of the reaction kettle, the cleaning task of the stirring blade is increased from the side surface, therefore, when the mixed liquid with large viscosity needs to be stirred in the reaction kettle, a reaction kettle for achieving sufficient stirring is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a reaction kettle for realizing sufficient stirring, which solves the problem that the traditional mechanical stirring is difficult to rapidly and sufficiently stir mixed liquid when the reaction kettle in the prior art stirs the mixed liquid with larger viscosity.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the reaction kettle for realizing full stirring comprises a reaction tank body, and also comprises a mounting bracket, a driving mechanism, a heating and mixing mechanism and an air mixing mechanism;
an upper mounting plate and a lower mounting plate are fixedly mounted on the mounting bracket, an upper butt joint pipe and a lower butt joint pipe are fixedly mounted on the upper mounting plate and the lower mounting plate respectively, the reaction tank body is rotatably mounted between the upper butt joint pipe and the lower butt joint pipe, and sealing assemblies are arranged at the other ends of the upper butt joint pipe and the lower butt joint pipe;
the driving mechanism is arranged on the upper mounting plate, and part of the driving mechanism is arranged on the outer surface of the reaction tank body and used for controlling and adjusting the rotating speed of the reaction tank body;
the temperature-increasing mixing mechanism is arranged on the upper mounting plate, and part of the temperature-increasing mixing mechanism penetrates through the sealing assembly positioned at the upper butt joint pipe to the inside of the reaction tank body, and is used for increasing the temperature of the mixed liquid in the reaction tank body and assisting in stirring the mixed liquid;
the mechanism is mixed to gas includes exhaust subassembly, gas supply subassembly and follows the gas subassembly, the exhaust subassembly is installed go up on the mounting panel and with go up and be linked together between the butt joint pipe for with the gaseous discharge of the internal portion of retort, the gas supply unit mount on the installing support and with go up and be linked together between the butt joint pipe, be used for the inside protective gas that supplies with to the retort body, it installs to follow the gas subassembly down on the mounting panel and with last butt joint pipe and be linked together under with between the butt joint pipe for with the gas circulation of the internal portion of retort, stir mixed liquid.
On the basis of the scheme, the sealing assembly positioned on the upper butt joint pipe comprises a flange plate and a blind flange plate, the flange plate is welded on the upper butt joint pipe in a sealing mode, the blind flange plate is detachably and fixedly installed on the flange plate through a plurality of groups of bolts and nuts, and the flange plate and the blind flange plate are provided with sealing gaskets.
As a preferable technical scheme of the present invention, the driving mechanism includes a driving motor, a gearbox, a first umbrella gear, a second umbrella gear, a driving rod, two large gears and two small gears, the two large gears are both fixed and sleeved on the outer surface of the reaction tank body, the driving motor and the gearbox are both mounted on the upper mounting plate, an output end of the driving motor and an input end of the gearbox are fixedly mounted therebetween, an output end of the gearbox and the first umbrella gear are fixedly mounted therebetween, the driving rod is rotatably mounted between the upper mounting plate and the lower mounting plate, one end of the driving rod extends to the upper side of the upper mounting plate and is fixedly mounted therebetween, the second umbrella gear and the first umbrella gear are engaged with each other, the two small gears are both fixedly mounted on the driving rod, and the two small gears are respectively engaged with the two large gears.
As a preferable technical scheme of the invention, the heating mixing mechanism comprises a mold temperature controller, a rigid U-shaped pipe and an electric contact thermometer, the rigid U-shaped pipe is fixedly arranged on a flange blind disc positioned on an upper butt joint pipe, part of the rigid U-shaped pipe is positioned in a reaction tank body, two ends of the rigid U-shaped pipe are positioned above the flange blind disc, the mold temperature controller is arranged on the upper mounting plate, a water outlet of the mold temperature controller is communicated with one end of the rigid U-shaped pipe through a first water pipe, a water inlet of the mold temperature controller is communicated with the other end of the rigid U-shaped pipe through a second water pipe, the electric contact thermometer is arranged on the lower butt joint pipe, and the electric contact thermometer is electrically connected with the mold temperature controller in a control mode.
Furthermore, the exhaust assembly comprises a vacuum air pump and an electric contact vacuum meter, the vacuum air pump is installed on the upper installation plate, the input end of the vacuum air pump is communicated with the upper butt joint pipe through an air pumping pipe, a one-way valve I is installed on the air pumping pipe, the electric contact vacuum meter is installed on the upper butt joint pipe, and the electric contact vacuum meter is electrically connected with the vacuum air pump in a control mode.
Still further, the air feed subassembly includes nitrogen gas jar and air supply pipe, the nitrogen gas jar is installed on the installing support, the air supply pipe intercommunication is in the output of nitrogen gas jar with go up between the butt joint pipe, install motorised valve one and check valve two on the air supply pipe.
More further, the gas circulation assembly comprises a gas circulation pump, a first circulation pipe and a second circulation pipe, the gas circulation pump is installed on the lower installation plate, the first circulation pipe is communicated with the output end of the gas circulation pump and is arranged between the upper butt joint pipes, the second circulation pipe is communicated with the input end of the gas circulation pump and is arranged between the lower butt joint pipes, and a third one-way valve is installed on each of the first circulation pipe and the second circulation pipe.
In order to facilitate the mixed liquid in the reaction tank to be more fully mixed, the lower butt joint pipe is provided with a gate valve for blocking the mixed liquid in the reaction tank.
In order to facilitate the injection and discharge of mixed liquid into and out of the reaction tank body, the upper butt joint pipe is communicated with a feeding pipe, a flange blind disc positioned at the lower butt joint pipe is communicated with a discharging pipe, and electric valves II are respectively arranged on the feeding end and the discharging pipe.
In order to protect the first umbrella-shaped gear and the second umbrella-shaped gear, a protection box used for protecting the first umbrella-shaped gear and the second umbrella-shaped gear is installed on the upper installation plate.
(III) advantageous effects
Compared with the known public technology, the invention provides the reaction kettle for realizing full stirring, and has the following beneficial effects:
according to the invention, when the mixed liquid with high viscosity is stirred and mixed for reaction, after the mixed liquid to be reacted is injected into the reaction tank body, through the matching between the exhaust component and the gas supply component on the gas mixing mechanism, the vacuum treatment can be carried out on the interior of the reaction tank body, meanwhile, the gas in the interior of the reaction tank body can be replaced by inert gas, the stability of the mixed liquid during the mixing reaction is ensured, the finished product quality of the mixed liquid is ensured, through the matching of the gas circulation component, the inert gas in the interior of the reaction tank body can be circulated, the mixed liquid in the interior of the reaction tank body is pneumatically stirred, then through the matching between the driving mechanism and the upper butt joint pipe and the lower butt joint pipe, the reaction tank body can be driven to rotate, and through the cooperation of the warming and mixing mechanism, the mixed liquid can be heated, the mixed liquid with high viscosity can be secondarily stirred, and the full stirring and mixing reaction of the mixed liquid can be more quickly realized;
consequently, this realize reation kettle of intensive mixing stirs the great mixed liquid of viscidity, not only can be according to the characteristic of mixed liquid, controls the regulation to the pressure of the internal portion of retort and temperature etc. simultaneously through the stirring mode that pneumatic and mechanical type combined together, can realize the dual stirring to mixed liquid, and the mixed stirring effect is better, and the practicality is stronger.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a partially cut-away perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of another embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1A;
FIG. 5 is an enlarged view of a portion of the structure shown at B in FIG. 1 according to the present invention;
FIG. 6 is an enlarged partial view of FIG. 1 at C;
fig. 7 is a schematic view of the enlarged structure of the portion D in fig. 1 according to the present invention.
The reference numerals in the drawings denote: 1. a reaction tank body; 2. mounting a bracket; 3. an upper mounting plate; 4. a lower mounting plate; 5. an upper butt joint pipe; 6. a lower butt joint pipe; 7. a flange plate; 8. a flange blind disc; 9. a drive motor; 10. a gearbox; 11. a first bevel gear; 12. a second bevel gear; 13. a drive rod; 14. a bull gear; 15. a pinion gear; 16. a mold temperature controller; 17. a rigid U-shaped pipe; 18. an electrical contact thermometer; 19. a first water pipe; 20. a second water pipe; 21. a vacuum pump; 22. an electric contact vacuum gauge; 23. a nitrogen tank; 24. a gas supply pipe; 25. a gas circulation pump; 26. a first circulating pipe; 27. a second circulating pipe; 28. a gate valve; 29. feeding pipes; 30. a discharge pipe; 31. a protective box; 101. a seal assembly; 102. a drive mechanism; 103. a temperature-increasing mixing mechanism; 104. air-mixing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-7, a reaction kettle for realizing sufficient stirring includes a reaction tank body 1, a mounting bracket 2, a driving mechanism 102, a temperature-increasing mixing mechanism 103 and an air mixing mechanism 104, wherein the reaction tank body 1 carries a main container of mixed liquid, the reaction tank body comprises a cylindrical tank body and two tank covers, the two tank covers are respectively welded at two ends of the tank body in a sealing manner, when the reaction kettle is in actual use, a manual feeding port is formed in the tank cover above the tank cover, a feeding cover is detachably arranged on the manual feeding port in a sealing manner, the mixed liquid can be manually injected into the reaction tank body 1 by manually taking down the feeding cover, and a ceramic coating is sprayed on the inner wall of the reaction tank body 1 during actual use, so that the performances of wear resistance, corrosion resistance, adhesion resistance, dirt resistance, high temperature resistance and the like in the reaction tank body 1 are improved, and the service life of the reaction tank body 1 is prolonged.
As described above, the mounting bracket 2 is fixedly provided with the upper mounting plate 3 and the lower mounting plate 4, the upper mounting plate 3 and the lower mounting plate 4 are respectively and fixedly provided with the upper butt joint pipe 5 and the lower butt joint pipe 6, the reaction tank body 1 is rotatably arranged between the upper butt joint pipe 5 and the lower butt joint pipe 6, the other ends of the upper butt joint pipe 5 and the lower butt joint pipe 6 are respectively provided with the sealing assembly 101, the sealing assembly 101 positioned on the upper butt joint pipe 5 comprises the flange 7 and the blind flange 8, the flange 7 is welded on the upper butt joint pipe 5 in a sealing manner, the blind flange 8 is fixedly arranged on the flange 7 through a plurality of groups of bolts and nuts in a detachable manner, the flange 7 and the blind flange 8 are provided with sealing gaskets, the mounting bracket 2 is used for stabilizing the position of the reaction tank, the space inside the reaction tank body 1 can be well sealed through the matching arrangement between the flange 7 and the blind flange 8, and meanwhile, the equipment arranged on the blind flange 8 can be conveniently detached and maintained.
The driving mechanism 102 is mounted on the upper mounting plate 3, and a part of the driving mechanism 102 is disposed on the outer surface of the reaction tank 1, and is used for controlling and adjusting the rotation speed of the reaction tank 1, the driving mechanism 102 includes a driving motor 9, a gear box 10, a first bevel gear 11, a second bevel gear 12, a driving rod 13, two large gears 14 and two small gears 15, the two large gears 14 are both fixedly and sleeved on the outer surface of the reaction tank 1, the driving motor 9 and the gear box 10 are both mounted on the upper mounting plate 3, an output end of the driving motor 9 and an input end of the gear box 10 are fixedly mounted, an output end of the gear box 10 and the first bevel gear 11 are fixedly mounted, the driving rod 13 is rotatably mounted between the upper mounting plate 3 and the lower mounting plate 4, one end of the driving rod 13 extends above the upper mounting plate 3 and is fixedly mounted between the second bevel gear 12, specifically, when the driving mechanism 102 drives the reaction tank body 1 to rotate, the driving motor 9 is started, the output end of the driving motor 9 drives the input end of the gearbox 10 to rotate, the rotating speed of the output end of the gearbox 10 can be controlled and adjusted by adjusting the gear of the gearbox 10, the output end of the gearbox 10 drives the first umbrella gear 11 to rotate, the first umbrella gear 11 drives the second umbrella gear 12 to rotate, the second umbrella gear 12 drives the driving rod 13 to rotate, the driving rod 13 drives the two pinions 15 to rotate, the two pinions 15 drive the large gears 14 engaged with the pinions 15 to rotate, and the reaction tank body 1 can be driven to rotate by the rotation of the large gears 14, the invention is mainly used for ensuring the stability of the reaction tank body 1 during rotation by arranging two groups of large gears 14 and small gears 15.
The heating and mixing mechanism 103 is mounted on the upper mounting plate 3, and a part of the heating and mixing mechanism 103 passes through the sealing assembly 101 located at the upper butt joint pipe 5 to the inside of the reaction tank 1, and is used for heating the mixed liquid inside the reaction tank 1 and assisting in stirring the mixed liquid, the heating and mixing mechanism 103 includes a mold temperature controller 16, a rigid U-shaped pipe 17 and an electrical contact thermometer 18, the rigid U-shaped pipe 17 is fixedly mounted on the blind flange 8 located on the upper butt joint pipe 5, a part of the rigid U-shaped pipe 17 is located inside the reaction tank 1, two ends of the rigid U-shaped pipe 17 are located above the blind flange 8, the mold temperature controller 16 is mounted on the upper mounting plate 3, a water outlet of the mold temperature controller 16 is communicated with one end of the rigid U-shaped pipe 17 through a water pipe 19, a water inlet of the mold temperature controller 16 is communicated with the other end of the rigid U-shaped pipe 17 through a water pipe 20, the electrical contact thermometer 18 is mounted on the lower butt joint pipe 6, the thermometer 18 is electrically connected with the mold temperature controller 16, and the rigid U-shaped pipe has two main purposes: need guarantee that rigid U pipe has stronger hardness and heat conductivity, still need to have certain corrosion resistance simultaneously, use stainless steel material as best material, after installing rigid U pipe on corresponding flange blind dish 8, when driving the retort body 1 through actuating mechanism 102 and rotate, retort body 1 can drive the inside mixed liquid of retort body 1 and rotate, because rigid U pipe 17 is in static commentaries on classics attitude in the retort body 1 inside, one quiet between rigid U pipe 17 and the retort body 1 moves and to realize the mechanical stirring to mixed liquid, the second point: by starting the mold temperature controller 16, the mold temperature controller 16 can enable water at a specified temperature to flow through the interior of the rigid U-shaped pipe 17 through the cooperation of the water pipe I19, the water pipe II 20 and the water pipe II 20, heat transfer is carried out on heat in the water through the rigid U-shaped pipe 17, the heating effect on mixed liquid in the reaction tank body 1 is achieved, electrical control is carried out between the mold temperature controller 16 and the electric contact thermometer 18, the temperature in the reaction tank body 1 can be controlled within a specified range through an external control system, the temperature required by the mixed liquid during stirring, reacting and mixing can be controlled more accurately, and the common stirring blades in the prior art are replaced by the rigid U-shaped pipe 17, so that the mixed liquid can be stirred as a task, and the mixed liquid can be heated for two purposes.
In the present invention, the gas mixing mechanism 104 includes an exhaust assembly, a gas supply assembly and a gas circulation assembly, the exhaust assembly is mounted on the upper mounting plate 3 and is communicated with the upper butt pipe 5 for exhausting the gas inside the reaction tank 1, the gas supply assembly is mounted on the mounting bracket 2 and is communicated with the upper butt pipe 5 for supplying the protective gas inside the reaction tank 1, and the gas circulation assembly is mounted on the lower mounting plate 4 and is communicated with the upper butt pipe 5 and the lower butt pipe 6 for circulating the gas inside the reaction tank 1 and stirring the mixed liquid.
Wherein, the exhaust component comprises a vacuum air pump 21 and an electric contact vacuum meter 22, the vacuum air pump 21 is arranged on the upper mounting plate 3, the input end of the vacuum air pump 21 is communicated with the upper butt joint pipe 5 through an air pumping pipe, a one-way valve I is arranged on the air pumping pipe, the electric contact vacuum meter 22 is arranged on the upper butt joint pipe 5, the electric contact vacuum meter 22 is electrically connected with the vacuum air pump 21, the air supply component comprises a nitrogen tank 23 and an air supply pipe 24, the nitrogen tank 23 is arranged on the mounting bracket 2, the air supply pipe 24 is communicated between the output end of the nitrogen tank 23 and the upper butt joint pipe 5, the air supply pipe 24 is provided with an electric valve I and a one-way valve II, the air circulation component comprises an air circulation pump 25, a circulation pipe I26 and a circulation pipe II 27, the air circulation pump 25 is arranged on the lower mounting plate 4, the circulation pipe I26 is communicated between the output end of the air circulation pump 25 and the upper butt joint pipe 5, the second circulating pipe 27 is communicated between the input end of the gas circulating pump 25 and the lower butt joint pipe 6, the third one-way valve is installed on the first circulating pipe 26 and the second circulating pipe 27, when in use, after the mixed liquid needing to be mixed and reacted is injected into the reaction tank body 1, the vacuum air pump 21 is started to pump out the air in the reaction tank body 1, meanwhile, the mixed liquid with strong viscosity can be discharged, then the first electric valve is started, the protective gas in the nitrogen tank 23 is supplied into the reaction tank body 1 through the air supply pipe 24, then after the protective gas is supplied into the reaction tank body 1 by a certain amount, the first electric valve is closed, the gas circulating pump 25 is started, the gas circulating pump 25 pumps the protective gas in the reaction tank body 1 from the upper part of the reaction tank body 1 to the lower part through the first circulating pipe 26 and the second circulating pipe 27 to realize the circulation of the gas in the reaction tank body 1, the effect of stirring the mixed liquid in the reaction tank body 1 is realized through the circulation of gas, and supplementary notes are that, during the actual use, in order to prevent the inside of the mixed liquid from reacting with the components in the air, other inert gases can be prestored in the nitrogen tank 23, in the actual use, easy nitrogen is the best protective gas, through installing one-way valve I to three-way valve, the sealing performance in the reaction tank body 1 is mainly ensured, gas diversion is prevented, during the actual use, when the mixed liquid viscosity is great, when the gas flows slowly in the mixed liquid, the vacuum degree detected by the electric contact vacuum meter 22 can be reduced through the cooperation between the vacuum air pump 21 and the electric contact vacuum meter 22, the flow rate of the gas can be accelerated through pumping out the redundant gas in the reaction tank body 1 through the vacuum air pump 21, and the capacity of full stirring is realized.
Example 2
Example 2 of the present invention is further illustrated on the basis of example 1, in that:
in order to facilitate carrying out more abundant mixture to the mixed liquid of the internal portion of retort 1, install gate valve 28 on the lower butt joint pipe 6, a mixed liquid for to the internal portion of retort carries out the check and keeps off, gate valve 28 is installed under on butt joint pipe 6, the main usage is, when the internal portion of retort adds mixed liquid, when the viscidity of mixed liquid is great, the mixed liquid that has not mixed easily piles up the bottom of butt joint pipe 6 under, in order to guarantee to pile up the mixed liquid under the internal portion of butt joint pipe 6 too much, carry out certain separation to the mixed liquid through setting up gate valve 28.
In order to facilitate the injection and discharge of mixed liquid into and from the interior of the reaction tank body 1, the upper butt joint pipe 5 is communicated with a feeding pipe 29, the flange blind disc 8 at the lower butt joint pipe 6 is communicated with a discharging pipe 30, the feeding end and the discharging pipe 30 are respectively provided with a second electric valve, when the device is actually used, according to the type quantity of the mixed liquid injected into the interior of the reaction tank body 1, the device can be correspondingly provided with the feeding pipe 29 and the second electric valve matched with the same, and the second electric valve is mainly used for opening and closing the corresponding feeding pipe 29 or the corresponding discharging pipe 30.
In order to protect the first bevel gear 11 and the second bevel gear 12, a protection box 31 for protecting the first bevel gear 11 and the second bevel gear 12 is mounted on the upper mounting plate 3, the first bevel gear 11 and the second bevel gear 12 are protected through the protection box 31, and the service lives of the first bevel gear 11 and the second bevel gear 12 are prolonged.
The driving motor 9, the gear box 10, the mold temperature controller 16, the electric contact temperature meter 18, the electric contact vacuum gauge 22, and the like are all conventional devices which are commercially available and known to those skilled in the art, and the models can be selected or customized according to actual needs, and the setting mode, the installation mode, and the electrical connection mode of the devices can be set, and for those skilled in the art, the devices can be debugged according to the requirements of the use specifications, and therefore, the details are not described herein.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Realize reation kettle of intensive mixing, including the retort body (1), its characterized in that still includes:
the reaction tank comprises a mounting bracket (2), wherein an upper mounting plate (3) and a lower mounting plate (4) are fixedly mounted on the mounting bracket (2), an upper butt joint pipe (5) and a lower butt joint pipe (6) are respectively and fixedly mounted on the upper mounting plate (3) and the lower mounting plate (4), the reaction tank body (1) is rotatably mounted between the upper butt joint pipe (5) and the lower butt joint pipe (6), and sealing assemblies (101) are arranged at the other ends of the upper butt joint pipe (5) and the lower butt joint pipe (6);
the driving mechanism (102) is installed on the upper installation plate (3), and part of the driving mechanism (102) is arranged on the outer surface of the reaction tank body (1) and used for controlling and adjusting the rotating speed of the reaction tank body (1);
the heating and mixing mechanism (103) is arranged on the upper mounting plate (3), and part of the heating and mixing mechanism (103) penetrates through the sealing component (101) at the upper butt joint pipe (5) to the interior of the reaction tank body (1) and is used for assisting in stirring the mixed liquid while heating the mixed liquid in the reaction tank body (1);
mechanism (104) is mixed to gas, mechanism (104) is mixed to gas includes exhaust subassembly, gas supply subassembly and follows the gas subassembly, the exhaust unit mount go up mounting panel (3) and with go up and be linked together between butt joint pipe (5) for with the inside gas outgoing of the retort body (1), the gas supply unit mount on installing support (2) and with go up and be linked together between butt joint pipe (5), be used for supplying protective gas to the inside of the retort body (1), follow the gas unit mount and be linked together down on mounting panel (4) and with last butt joint pipe (5) and down between butt joint pipe (6), be used for with the inside gas circulation of the retort body (1), stir mixed liquid.
2. A well-stirred tank reactor according to claim 1, wherein said sealing assembly (101) on the upper butt joint pipe (5) comprises a flange plate (7) and a blind flange plate (8);
the flange plate (7) is welded on the upper butt joint pipe (5) in a sealing mode, the blind flange plate (8) is detachably and fixedly installed on the flange plate (7) through a plurality of groups of bolts and nuts, and the flange plate (7) and the blind flange plate (8) are provided with sealing gaskets.
3. The reaction kettle achieving full stirring according to claim 2, wherein the driving mechanism (102) comprises a driving motor (9), a gear box (10), a first bevel gear (11), a second bevel gear (12), a driving rod (13), two large gears (14) and two small gears (15);
two gear wheel (14) are all fixed and overlap establish and install on the surface of the retort body (1), driving motor (9) with gearbox (10) are all installed go up mounting panel (3) on, the output of driving motor (9) with fixed mounting between the input of gearbox (10), the output of gearbox (10) with fixed mounting between umbelliform gear (11), actuating lever (13) rotate to be installed go up mounting panel (3) with between lower mounting panel (4), the one end of actuating lever (13) extend to the top of mounting panel (3) and with fixed mounting between umbelliform gear two (12), umbelliform gear two (12) with intermeshing between umbelliform gear (11), two equal fixed mounting of pinion (15) is in on actuating lever (13), and two pinion (15) respectively with two intermeshing between gear wheel (14).
4. A reaction kettle achieving full stirring according to claim 2, characterized in that said temperature-increasing mixing mechanism (103) comprises a mold temperature machine (16), a rigid U-shaped tube (17) and an electric contact thermometer (18);
the device comprises a rigid U-shaped pipe (17), a flange blind disc (8) positioned on an upper butt joint pipe (5), a part of the rigid U-shaped pipe (17) is positioned inside a reaction tank body (1), two ends of the rigid U-shaped pipe (17) are positioned above the flange blind disc (8), a mold temperature controller (16) is arranged on an upper mounting plate (3), a water outlet of the mold temperature controller (16) is communicated with one end of the rigid U-shaped pipe (17) through a water pipe I (19), a water inlet of the mold temperature controller (16) is communicated with the other end of the rigid U-shaped pipe (17) through a water pipe II (20), an electric contact thermometer (18) is arranged on a lower butt joint pipe (6), and the electric contact thermometer (18) is electrically connected with the mold temperature controller (16) in a control mode.
5. A reaction kettle achieving full stirring according to claim 4, characterized in that said exhaust assembly comprises a vacuum suction pump (21) and an electric contact vacuum gauge (22);
the vacuum air pump (21) is installed on the upper installation plate (3), the input end of the vacuum air pump (21) is communicated with the upper butt joint pipe (5) through an air pumping pipe, a one-way valve I is installed on the air pumping pipe, the electric contact vacuum meter (22) is installed on the upper butt joint pipe (5), and the electric contact vacuum meter (22) is electrically connected with the vacuum air pump (21) in a control mode.
6. The reaction kettle achieving sufficient stirring according to claim 5, wherein the gas supply assembly comprises a nitrogen tank (23) and a gas supply pipe (24);
nitrogen gas jar (23) are installed on installing support (2), air supply pipe (24) intercommunication is in the output of nitrogen gas jar (23) with go up between butt joint pipe (5), install motorised valve one and check valve two on air supply pipe (24).
7. The reaction kettle achieving full stirring according to claim 6, wherein the gas circulating assembly comprises a gas circulating pump (25), a first circulating pipe (26) and a second circulating pipe (27);
the gas circulation pump (25) is installed on the lower mounting plate (4), the first circulation pipe (26) is communicated between the output end of the gas circulation pump (25) and the upper butt joint pipe (5), the second circulation pipe (27) is communicated between the input end of the gas circulation pump (25) and the lower butt joint pipe (6), and the first circulation pipe (26) and the second circulation pipe (27) are respectively provided with a third one-way valve.
8. The reactor according to claim 7, wherein the lower butt pipe (6) is provided with a gate valve (28) for blocking the mixed liquid in the reactor body (1).
9. The reaction kettle achieving full stirring according to claim 8, wherein the upper butt joint pipe (5) is communicated with a feeding pipe (29), the blind flange (8) at the lower butt joint pipe (6) is communicated with a discharging pipe (30), and the feeding end and the discharging pipe (30) are both provided with a second electric valve.
10. The reactor for realizing sufficient stirring according to claim 9, wherein a shielding box (31) for shielding the first bevel gear (11) and the second bevel gear (12) is installed on the upper mounting plate (3).
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| CN202211653766.0A CN115634658B (en) | 2022-12-22 | 2022-12-22 | Reaction kettle capable of realizing sufficient stirring |
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| CN202211653766.0A CN115634658B (en) | 2022-12-22 | 2022-12-22 | Reaction kettle capable of realizing sufficient stirring |
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| CN115634658B CN115634658B (en) | 2023-04-07 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115845675A (en) * | 2023-02-23 | 2023-03-28 | 深圳市迈捷生命科学有限公司 | Collagen solution separation system |
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| CN115634658B (en) | 2023-04-07 |
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