CN210965106U - A kind of reaction kettle for chemical production - Google Patents
A kind of reaction kettle for chemical production Download PDFInfo
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- CN210965106U CN210965106U CN201921834620.XU CN201921834620U CN210965106U CN 210965106 U CN210965106 U CN 210965106U CN 201921834620 U CN201921834620 U CN 201921834620U CN 210965106 U CN210965106 U CN 210965106U
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Abstract
Description
技术领域technical field
本实用新型涉及反应釜技术领域,具体为一种用于化工生产的反应釜。The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle for chemical production.
背景技术Background technique
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能。反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基(哈氏、蒙乃尔、因康镍)合金及其它复合材料。反应釜是综合反应容器,根据反应条件对反应釜结构功能及配置附件的设计。从开始的进料-反应-出料均能够以较高的自动化程度完成预先设定好的反应步骤,对反应过程中的温度、压力、力学控制(搅拌、鼓风等)、反应物、产物浓度等重要参数进行严格的调控。其结构一般由釜体、传动装置、搅拌装置、加热装置、冷却装置、密封装置组成。相应配套的辅助设备:分馏柱、冷凝器、分水器、收集罐、过滤器等。The broad understanding of the reactor is that there is a physical or chemical reaction container. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots , polymerization kettle, etc.; the materials are generally carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials. The reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. The pre-set reaction steps can be completed with a high degree of automation from the beginning of the feeding-reaction-discharging Important parameters such as concentration are strictly regulated. Its structure generally consists of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. Corresponding auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.
现有的化工生产反应釜,使用时直接将物料从进料管倒入工作腔内进行混合,使物料反应一段时间即可,但是物料得不到充分混合,加热效果较差,效率低下降低实用性。In the existing chemical production reaction kettle, the materials are directly poured from the feeding pipe into the working chamber for mixing, and the materials can be reacted for a period of time, but the materials cannot be fully mixed, the heating effect is poor, and the efficiency is low. sex.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种用于化工生产的反应釜,解决了上述背景技术中所提到的问题。Aiming at the deficiencies of the prior art, the utility model provides a reaction kettle for chemical production, which solves the problems mentioned in the above background technology.
(二)技术方案(2) Technical solutions
为实现以上目的,本实用新型通过以下技术方案予以实现:一种用于化工生产的反应釜,包括罐体,所述罐体的外侧设有观察窗,所述罐体的外侧开设有出气孔,所述罐体的外侧固定安装有排水管,所述罐体的顶部固定安装有固定件,所述固定件通过螺栓固定连接有罐盖,所述罐盖的顶部固定安装有第一进料管,所述罐盖的顶部固定安装有第二进料管,所述罐盖的上表面固定安装有第一电机,所述罐体的一侧固定连接有水管,所述水管的外侧固定安装有水泵。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a reaction kettle for chemical production, comprising a tank body, an observation window is provided on the outside of the tank body, and an air outlet is provided on the outside of the tank body , a drain pipe is fixedly installed on the outer side of the tank body, a fixing piece is fixedly installed on the top of the tank body, the fixing piece is fixedly connected with a tank cover by bolts, and a first feeding material is fixedly installed on the top of the tank cover A second feeding pipe is fixedly installed on the top of the tank cover, a first motor is fixedly installed on the upper surface of the tank cover, a water pipe is fixedly connected to one side of the tank body, and the outer side of the water pipe is fixedly installed There is a water pump.
优选的,所述罐体的内部设有输水管道,所述输水管道的一侧固定连接有水管。Preferably, the inside of the tank body is provided with a water delivery pipe, and one side of the water delivery pipe is fixedly connected with a water pipe.
优选的,所述第一电机的输出端安装有转动轴,所述转动轴的外侧固定安装有第一连接板,所述转动轴的外侧固定安装有第二连接板。Preferably, a rotating shaft is installed on the output end of the first motor, a first connecting plate is fixedly installed on the outer side of the rotating shaft, and a second connecting plate is fixedly installed on the outside of the rotating shaft.
优选的,所述第一连接板的一端固定安装有支架,所述支架的一侧固定安装有毛刷。Preferably, a bracket is fixedly installed at one end of the first connecting plate, and a brush is fixedly installed at one side of the bracket.
优选的,所述第一连接板的下表面固定安装有第二电机,所述第二电机的输出端安装有搅拌轴,所述搅拌轴的外侧固定安装有搅拌叶。Preferably, a second motor is fixedly installed on the lower surface of the first connecting plate, a stirring shaft is installed at the output end of the second motor, and a stirring blade is fixedly installed on the outer side of the stirring shaft.
优选的,所述搅拌轴的另一端通过轴承座与第二连接板转动连接。Preferably, the other end of the stirring shaft is rotatably connected to the second connecting plate through a bearing seat.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种用于化工生产的反应釜。具备有益效果如下:The utility model provides a reaction kettle for chemical production. The beneficial effects are as follows:
1.该用于化工生产的反应釜,通过设置第二电机和搅拌轴以及搅拌叶的配合,有利于使得物料进行充分的接触反应,提高物料的混合质量,通过设置水泵和水管以及输水管道的配合,有利于热水输送进行对物料加热,加快反应速度,提高物料混合质量。1. The reaction kettle used for chemical production, by setting the second motor, the stirring shaft and the stirring blade, is conducive to making the material conduct a sufficient contact reaction and improving the mixing quality of the material. By setting the water pump, water pipe and water pipeline The coordination of hot water is conducive to heating the material by hot water transportation, speeding up the reaction speed and improving the mixing quality of the material.
2.该用于化工生产的反应釜,通过设置支架和毛刷的配合,有利于物料反应混合完后,对罐体内部进行及时的清洗,以免时间长久物料堆积影响下一次使用,通过设置轴承座有利于减小搅拌轴转动带来的摩擦,提高搅拌效果。2. The reaction kettle used for chemical production, through the cooperation of the bracket and the brush, is conducive to timely cleaning the inside of the tank after the reaction and mixing of the materials, so as to avoid the accumulation of materials for a long time and affect the next use, by setting the bearing The seat is beneficial to reduce the friction caused by the rotation of the stirring shaft and improve the stirring effect.
附图说明Description of drawings
图1为本实用新型第一立体结构示意图;1 is a schematic diagram of a first three-dimensional structure of the present utility model;
图2为本实用新型第二立体结构示意图;2 is a schematic diagram of the second three-dimensional structure of the present utility model;
图3为本实用新型正视剖面结构示意图。FIG. 3 is a schematic view of the front cross-sectional structure of the utility model.
图中:1罐体、2第一电机、3第一进料管、4第二进料管、5水泵、6观察窗、7排水管、8罐盖、9固定件、10出气孔、11螺栓、12水管、13转动轴、14第一连接板、15第二电机、16搅拌叶、17搅拌轴、18轴承座、19支架、20毛刷、21第二连接板、22输水管道。In the picture: 1 tank, 2 first motor, 3 first feeding pipe, 4 second feeding pipe, 5 water pump, 6 observation window, 7 drain pipe, 8 tank cover, 9 fixing parts, 10 air outlet, 11 Bolts, 12 water pipes, 13 rotating shafts, 14 first connecting plates, 15 second motors, 16 stirring blades, 17 stirring shafts, 18 bearing seats, 19 brackets, 20 brushes, 21 second connecting plates, 22 water pipes.
具体实施方式Detailed ways
下面通过附图和实施例对本实用新型作进一步详细阐述。The utility model will be further elaborated below through the accompanying drawings and embodiments.
本实用新型实施例提供一种用于化工生产的反应釜,如图1-3所示,包括罐体1,罐体1的外侧设有观察窗6,通过设置观察窗6使得罐体1内部的物料反应得到及时的掌控,观察罐体1内部物料反应的情况,罐体1的外侧开设有出气孔10,通过设置出气孔10更好的使得输水管道22内部输入热水和冷水,避免因空气压强使得水无法注入输水管道22内不能够进行对罐体1内部的物料加热或降温的操作,罐体1的外侧固定安装有排水管7,通过设置排水管7更好的对输水管道22内部的水进行更换,罐体1的顶部固定安装有固定件9,固定件9通过螺栓11固定连接有罐盖8,通过设置螺栓11更好的将罐盖8和固定件9进行固定,使得罐体1的密封性更好,罐盖8的顶部固定安装有第一进料管3,罐盖8的顶部固定安装有第二进料管4,通过设置第一进料管3和第二进料管4的配合,使得物料更好的输送到罐体1的内部进行混合反应,罐盖8的上表面固定安装有第一电机2,通过设置第一电机2更好的带动转动轴13转动使得物料搅拌更均匀,罐体1的一侧固定连接有水管12,水管12的外侧固定安装有水泵5,通过设置水泵5更好的将热水或冷水通过水管12输送到输水管道22内部辅助物料反应。An embodiment of the present invention provides a reaction kettle for chemical production, as shown in Figures 1-3, including a
具体的,罐体1的内部设有输水管道22,输水管道22的一侧固定连接有水管12,通过设置输水管道22更好的使得水管12内部的水输送到输水管道22内,对罐体1内部的物料反应起到辅助作用。Specifically, the inside of the
具体的,第一电机2的输出端安装有转动轴13,转动轴13的外侧固定安装有第一连接板14,转动轴13的外侧固定安装有第二连接板21,通过设置第一电机2和转动轴13的配合,更好的带动第一连接板14和第二连接板21转动,对物料进行搅拌,加快物料混合的速度,提高物料的反应的速度。Specifically, a rotating
具体的,第一连接板14的一端固定安装有支架19,支架19的一侧固定安装有毛刷20,通过设置第一连接板14和支架19的配合,更好毛刷20对罐体1内壁进行清理工作,使得罐体1的内部保持清洁,准备下一次的使用。Specifically, a
具体的,第一连接板14的下表面固定安装有第二电机15,第二电机15的输出端安装有搅拌轴17,搅拌轴17的外侧固定安装有搅拌叶16,通过设置第二电机15和搅拌轴17的配合,更好的带动搅拌叶16转动对物料进行充分混合,使得物料更好的反应,提高物料的混合质量。Specifically, a
具体的,搅拌轴17的另一端通过轴承座18与第二连接板21转动连接,通过设置轴承座18更好的减小搅拌轴17转动时的摩擦力。Specifically, the other end of the stirring
本方案中所有的用电设备均通过外接电源进行供电。All electrical equipment in this solution are powered by external power supply.
工作原理:使用时,将罐盖8与固定件9对齐通过螺栓11进行固定连接将罐体1密封,在罐盖8的上表面设有第一进料管3和第二进料管4,然后将物料通过第一进料管3和第二进料管4输送到罐体1的内部,在罐盖8的上表面设置有第一电机2,在第一电机2的输出端安装有转动轴13,在转动轴13的外侧设置有第一连接板14,打开第一电机2和第二电机15对物料进行搅拌混合,第一电机2带动转动轴13转动带动第一连接板14和第二连接板21转动,通过观察窗6对罐体1内部的物料搅拌进行观察,在第一连接板14的下表面设置有第二电机15,在第二电机15的输出端安装有搅拌轴17,在搅拌轴17的外侧设置有搅拌叶16,第二电机15带动搅拌轴17转动带动搅拌叶16转动,然后启动水泵5通过水管12将热水注入到输水管道22内,加快物料反应的速度,物料混合完成后,将热水通过排水管7排到外界,打开水泵5通过水管12将冷水注入到输水管道22内,对物料进行降温,打开罐盖8就可以使用反应后的物料了,然后注入清水盖上罐盖8启动第一电机2带动转动轴13转动带动支架19和毛刷20转动,对罐体1的内壁进行清理,准备下一次使用。Working principle: when in use, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A reaction kettle for chemical production Effective date of registration: 20230524 Granted publication date: 20200710 Pledgee: Weihai Commercial Bank Co.,Ltd. Qiongshan Branch Pledgor: Weihai Yuxing New Materials Co.,Ltd. Registration number: Y2023980041563 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200710 Pledgee: Weihai Commercial Bank Co.,Ltd. Qiongshan Branch Pledgor: Weihai Yuxing New Materials Co.,Ltd. Registration number: Y2023980041563 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A reaction kettle for chemical production Granted publication date: 20200710 Pledgee: Weihai Commercial Bank Co.,Ltd. Qiongshan Branch Pledgor: Weihai Yuxing New Materials Co.,Ltd. Registration number: Y2024980020503 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200710 Pledgee: Weihai Commercial Bank Co.,Ltd. Qiongshan Branch Pledgor: Weihai Yuxing New Materials Co.,Ltd. Registration number: Y2024980020503 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A reaction kettle for chemical production Granted publication date: 20200710 Pledgee: Weihai Bank Co.,Ltd. Jianshan Branch Pledgor: Weihai Yuxing New Materials Co.,Ltd. Registration number: Y2025980017693 |