CN115633723A - A kneading machine for green tea processing with adjustable strength - Google Patents

A kneading machine for green tea processing with adjustable strength Download PDF

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CN115633723A
CN115633723A CN202211180491.3A CN202211180491A CN115633723A CN 115633723 A CN115633723 A CN 115633723A CN 202211180491 A CN202211180491 A CN 202211180491A CN 115633723 A CN115633723 A CN 115633723A
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fixed
kneading
storage box
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magnet
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CN115633723B (en
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谭章剑
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Pingli Yantai Tea Industry Co ltd
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Abstract

本发明公开了一种可调节力度的绿茶加工用揉捻机,设置有加工台,所述加工台的上边缘处固定有支撑架,所述电动机的输出轴通过皮带轮机构与连接轴的顶部相互连接;包括:揉捻板,固定安装于所述连接轴的底部,所述揉捻板的下端面粘贴有橡胶材质的防护垫,所述揉捻板的侧面活动贯穿有调节杆;储料盒,活动安装在所述加工台的内部;第一磁铁,固定于所述储料盒的底部,所述第一磁铁的下方活动设置有第二磁铁。该可调节力度的绿茶加工用揉捻机,能够根据茶叶的厚度及揉捻所需的力度,对揉捻板上的部分揉捻面进行调节,进而减小对茶叶造成的伤害,并且在揉捻过程中,能够保证茶叶在储料盒中分布的均匀性,提升揉捻效率。

Figure 202211180491

The invention discloses a kneading machine for green tea processing with adjustable strength, which is provided with a processing table, a support frame is fixed on the upper edge of the processing table, and the output shaft of the motor is connected to the top of the connecting shaft through a pulley mechanism. ; including: a kneading board fixedly installed on the bottom of the connecting shaft, a protective pad made of rubber is pasted on the lower end of the kneading board, and an adjustment rod runs through the side of the kneading board; the storage box is movably installed on the Inside the processing table: the first magnet is fixed on the bottom of the storage box, and the second magnet is movable below the first magnet. The kneading machine for green tea processing with adjustable strength can adjust part of the kneading surface on the kneading board according to the thickness of the tea leaves and the strength required for kneading, so as to reduce the damage to the tea leaves, and during the kneading process, it can Ensure the uniformity of tea distribution in the storage box and improve the rolling efficiency.

Figure 202211180491

Description

一种可调节力度的绿茶加工用揉捻机A kneading machine for green tea processing with adjustable strength

技术领域technical field

本发明涉及茶叶揉捻机技术领域,具体为一种可调节力度的绿茶加工用揉捻机。The invention relates to the technical field of tea rolling machines, in particular to a rolling machine for green tea processing with adjustable strength.

背景技术Background technique

绿茶茶叶在采摘之后首先需要进行杀青处理,而经过杀青之后的茶叶需要进行揉捻,将变软之后的茶叶进行揉捻,使其内部的香气和汁水能够充分附着于茶叶表面,并揉捻形成长条状,以便后续的烘干处理,例如公开号为CN212520663U的一种高效的茶叶揉捻装置,包括工作台、支撑架和安装板,支撑架一端固定连接于工作台,支撑架另一端固定连接安装板,安装板下表面安装有伸缩杆,伸缩杆固定连接有第二电机安装台,第二电机安装台中部设置有第二电机,第二电机通过转轴连接有揉捻压块,工作台下部设置有第一电机安装台,第一电机安装台上设置有第一电机,第一电机通过转轴连接有皮带轮,皮带轮通过皮带连接有主动偏心轴,主动偏心轴转动连接有揉捻桶,揉捻桶底面设置有第一揉捻纹,揉捻压块下表面设置有第二揉捻纹,揉捻桶底面还设置有排液口,排液口上设置有滤网,还包括从动偏心轴,从动偏心轴在工作台上设置有三个,三个从动偏心轴均匀等角度固定连接于揉捻桶。但是该高效的茶叶揉捻装置在实际使用过程中依旧存在以下缺点:Green tea leaves need to be de-greened first after picking, and the tea leaves after de-greening need to be kneaded, and the softened tea leaves are kneaded so that the aroma and juice inside can fully adhere to the surface of the tea leaves, and kneaded to form a long strip , for subsequent drying treatment, for example, a high-efficiency tea rolling device whose publication number is CN212520663U includes a workbench, a support frame and a mounting plate, one end of the support frame is fixedly connected to the workbench, and the other end of the support frame is fixedly connected to the mounting plate, A telescopic rod is installed on the lower surface of the mounting plate, and the telescopic rod is fixedly connected with a second motor installation platform. The middle part of the second motor installation platform is provided with a second motor. Motor installation platform, the first motor installation platform is provided with a first motor, the first motor is connected to a pulley through a rotating shaft, the pulley is connected to an active eccentric shaft through a belt, and the active eccentric shaft is connected to a kneading barrel in rotation, and the bottom surface of the kneading barrel is provided with a first Kneading lines, the lower surface of the kneading briquetting block is provided with a second kneading line, the bottom of the kneading barrel is also provided with a drain port, and a filter screen is provided on the drain port, and a driven eccentric shaft is provided on the workbench. Three driven eccentric shafts are evenly and equiangularly fixedly connected to the kneading barrel. But this efficient tea rolling device still has the following disadvantages in actual use:

1.传统的揉捻装置只能根据茶叶的厚度以及揉捻所需的力度,对整个揉捻机构与茶叶的间距进行调整,所调节的是整个揉捻面,因此在揉捻过程中容易造成部分茶叶受损,不方便对部分揉捻面的揉捻力度进行调节;1. The traditional kneading device can only adjust the distance between the whole kneading mechanism and the tea leaves according to the thickness of the tea leaves and the strength required for kneading. What is adjusted is the entire kneading surface, so it is easy to cause some tea leaves to be damaged during the kneading process. It is inconvenient to adjust the kneading strength of some kneaded noodles;

2.并且在揉捻过程中茶叶大部分会分散在盒子的边缘处,因此会出现揉捻不均匀的现象,传统的揉捻装置缺少在揉捻过程中,提升茶叶分布均匀性的结构。2. And during the rolling process, most of the tea leaves will be scattered at the edge of the box, so there will be uneven rolling. The traditional rolling device lacks a structure to improve the uniformity of tea distribution during the rolling process.

针对上述问题,急需在原有茶叶揉捻机的基础上进行创新设计。In view of the above problems, it is urgent to carry out innovative design on the basis of the original tea rolling machine.

发明内容Contents of the invention

本发明的目的在于提供一种可调节力度的绿茶加工用揉捻机,以解决上述背景技术提出在揉捻过程中容易造成部分茶叶受损,不方便对部分揉捻面的揉捻力度进行调节,并且在揉捻过程中茶叶大部分会分散在盒子的边缘处,因此会出现揉捻不均匀的现象的问题。The object of the present invention is to provide a kind of kneading machine for green tea processing with adjustable strength, to solve the above-mentioned background technology, it is easy to cause some tea leaves to be damaged during the rolling process, it is inconvenient to adjust the kneading strength of part of the kneading surface, and when kneading During the process, most of the tea leaves will be scattered at the edge of the box, so there will be a problem of uneven rolling.

为实现上述目的,本发明提供如下技术方案:一种可调节力度的绿茶加工用揉捻机,设置有加工台,所述加工台的上边缘处固定有支撑架,且支撑架的顶部通过螺栓安装有电动机,所述电动机的输出轴通过皮带轮机构与连接轴的顶部相互连接,且连接轴轴承贯穿于所述支撑架的内部;In order to achieve the above object, the present invention provides the following technical solutions: a kneading machine for green tea processing with adjustable strength, which is provided with a processing table, a support frame is fixed on the upper edge of the processing table, and the top of the support frame is installed by bolts There is a motor, the output shaft of the motor is connected to the top of the connecting shaft through a pulley mechanism, and the bearing of the connecting shaft runs through the inside of the support frame;

包括:include:

揉捻板,固定安装于所述连接轴的底部,所述揉捻板的下端面粘贴有橡胶材质的防护垫,且揉捻板的内部开设有活动槽,并且活动槽的内部活动设置有活动辊,所述揉捻板的侧面活动贯穿有调节杆,且调节杆靠近揉捻板的一端固定套设有蜗杆,并且蜗杆的边侧啮合有蜗轮;The kneading plate is fixedly installed on the bottom of the connecting shaft, the lower end surface of the kneading plate is pasted with a protective pad made of rubber, and the inside of the kneading plate is provided with a movable groove, and the movable groove is provided with a movable roller. The side of the kneading plate is movable through an adjusting rod, and the end of the adjusting rod close to the kneading plate is fixedly provided with a worm, and the side of the worm is engaged with a worm wheel;

储料盒,活动安装在所述加工台的内部,所述储料盒外侧的加工台内开设有固定槽,且储料盒的侧面固定有固定杆,并且固定杆的外侧缠绕有复位弹簧;The material storage box is movably installed inside the processing table, and a fixing groove is opened in the processing table outside the material storage box, and a fixed rod is fixed on the side of the material storage box, and a return spring is wound on the outside of the fixed rod;

第一磁铁,固定于所述储料盒的底部,所述第一磁铁的下方活动设置有第二磁铁,且第二磁铁的下端面固定有活动杆,并且活动杆的外侧缠绕有另一复位弹簧,所述活动杆的底部连接有活塞板,且活塞板外侧的加工台内开设有连接腔。The first magnet is fixed on the bottom of the storage box, a second magnet is movable below the first magnet, and a movable rod is fixed on the lower end surface of the second magnet, and another reset is wound around the outer side of the movable rod. A spring, the bottom of the movable rod is connected with a piston plate, and a connection cavity is opened in the processing table outside the piston plate.

优选的,所述活动辊通过活动槽和揉捻板组成纵向的滑动结构,且活动辊关于揉捻板的竖轴线对称分布,并且活动辊的底部和防护垫的上表面接触,同时揉捻板关于储料盒的圆心偏心设置,因此揉捻板即可通过平面对茶叶进行揉捻,又可通过下移之后的活动辊带动防护垫凸起,实现不同力度的揉捻。Preferably, the movable rollers form a longitudinal sliding structure through movable grooves and kneading plates, and the movable rollers are symmetrically distributed about the vertical axis of the kneading boards, and the bottom of the movable rollers contacts the upper surface of the protective pad, while the kneading boards are about the The center of the box is set eccentrically, so the kneading plate can knead the tea through the plane, and the moving roller after moving down can drive the protective pad to bulge, so as to realize kneading with different strengths.

优选的,所述蜗轮的内部固定贯穿有活动筒,且活动筒的两端螺纹连接有连接杆,并且连接杆远离活动筒的一端固定有引导块,通过蜗杆和蜗轮的传动可带动活动筒转动,这样通过与连接杆之间的螺纹连接,可带动2个引导块相互靠近或者相互远离。Preferably, the inside of the worm wheel is fixed through a movable cylinder, and the two ends of the movable cylinder are threadedly connected with connecting rods, and the end of the connecting rod away from the movable cylinder is fixed with a guide block, and the movable cylinder can be driven to rotate through the transmission of the worm and the worm wheel , so that through the threaded connection with the connecting rod, the two guide blocks can be driven close to each other or away from each other.

优选的,所述引导块靠近活动辊的一侧为斜面设置,且引导块的斜面与活动辊的顶部接触,并且2个引导块的移动方向相反设置,当引导块推动活动辊时,能够带动活动辊在活动槽内下滑,并带动活动槽下方的防护垫向下凸起。Preferably, the side of the guide block close to the movable roller is provided with an inclined surface, and the inclined surface of the guide block is in contact with the top of the active roller, and the moving directions of the two guide blocks are set in opposite directions. When the guide block pushes the active roller, it can drive The movable roller slides down in the movable groove, and drives the protective pad below the movable groove to protrude downward.

优选的,所述储料盒通过固定槽和加工台组成水平的相对移动结构,且固定杆和加工台为滑动连接固定杆远离储料盒的一端固定有活塞块,并且活塞块外侧的加工台内开设有固定腔,当储料盒受到推动后可在固定槽内水平移动,并带动固定杆在加工台上滑动。Preferably, the material storage box forms a horizontal relative movement structure through the fixing groove and the processing table, and the fixed rod and the processing table are in a sliding connection. The end of the fixed rod away from the material storage box is fixed with a piston block, and the processing table outside the piston block There is a fixed cavity inside, and when the material storage box is pushed, it can move horizontally in the fixed groove and drive the fixed rod to slide on the processing table.

优选的,所述固定腔的顶部和输气管的一端相互连通,且输气管的另一端固定有连接套块,并且连接套块套设在连接轴的外侧,同时连接套块和连接轴为转动连接,当活塞块移动后可将固定腔中的气体挤压至输气管中,然后通过连接套块和固定孔进入连接轴内。Preferably, the top of the fixed cavity communicates with one end of the air delivery pipe, and the other end of the air delivery pipe is fixed with a connecting sleeve, and the connecting sleeve is sleeved on the outside of the connecting shaft, and the connecting sleeve and the connecting shaft are rotating Connection, when the piston block moves, the gas in the fixed chamber can be squeezed into the gas delivery pipe, and then enter the connecting shaft through the connecting sleeve block and the fixing hole.

优选的,所述连接套块通过固定孔和连接轴相连通,且固定孔设置在连接套块内侧的连接轴表面,并且连接轴的下端侧面通过固定管和揉捻板的内部相互连通,同时揉捻板的下表面中心处预留有出风孔,连接轴内的气体可通过固定管进入揉捻板内部,这样从出风孔排出时具有分散茶叶的作用。Preferably, the connecting block communicates with the connecting shaft through a fixing hole, and the fixing hole is arranged on the surface of the connecting shaft inside the connecting block, and the lower end side of the connecting shaft communicates with each other through the fixing tube and the inside of the kneading plate, while kneading An air outlet is reserved at the center of the lower surface of the plate, and the gas in the connecting shaft can enter the interior of the rolling plate through the fixed pipe, so that the tea leaves can be dispersed when discharged from the air outlet.

优选的,所述第一磁铁和第二磁铁为同极磁铁,且第二磁铁通过活动杆和加工台组成纵向的滑动结构,所述活塞板的边缘处和连接腔的内壁贴合滑动,当第一磁铁和第二磁铁处于同一竖直线上时,可带动第二磁铁向下运动,而两者交错时第二磁铁上升。Preferably, the first magnet and the second magnet are homopolar magnets, and the second magnet forms a longitudinal sliding structure through the movable rod and the processing table, and the edge of the piston plate fits and slides with the inner wall of the connecting cavity. When the first magnet and the second magnet are on the same vertical line, the second magnet can be driven to move downward, and when the two are interlaced, the second magnet rises.

优选的,所述连接腔通过输气通道和连接软管相互连通,且输气通道设置在加工台的内部,并且连接软管的两端分别与固定槽的内拐角和储料盒的外拐角相连接,当第二磁铁下降时可带动活塞板同步的下降,进而将连接腔内的气体通过输气通道传输至连接软管中。Preferably, the connecting cavity communicates with each other through the gas delivery channel and the connecting hose, and the gas delivery channel is arranged inside the processing table, and the two ends of the connecting hose are respectively connected to the inner corner of the fixing groove and the outer corner of the storage box. When the second magnet descends, it can drive the piston plate to descend synchronously, and then transfer the gas in the connecting chamber to the connecting hose through the gas delivery channel.

优选的,所述连接软管通过储料盒和出气嘴相连通,且出气嘴等角度固定于储料盒的内壁,并且储料盒的外径小于固定槽的长度,最后气体可通过出气嘴排出,并从四周将茶叶向储料盒的中心处吹动,避免出现茶叶揉捻不均匀的现象。Preferably, the connecting hose communicates with the gas outlet through the material storage box, and the gas outlet is fixed on the inner wall of the material storage box at an equal angle, and the outer diameter of the material storage box is less than the length of the fixing groove, and finally the gas can pass through the gas outlet Discharge, and blow the tea leaves to the center of the storage box from all sides to avoid uneven rolling of tea leaves.

与现有技术相比,本发明的有益效果是:该可调节力度的绿茶加工用揉捻机,能够根据茶叶的厚度及揉捻所需的力度,对揉捻板上的部分揉捻面进行调节,进而减小对茶叶造成的伤害,并且在揉捻过程中,能够保证茶叶在储料盒中分布的均匀性,提升揉捻效率,具体内容如下:Compared with the prior art, the beneficial effect of the present invention is that: the adjustable intensity kneading machine for green tea processing can adjust part of the kneading surface on the kneading board according to the thickness of the tea leaves and the intensity required for kneading, thereby reducing the amount of kneading. Minimize the damage to the tea leaves, and during the rolling process, it can ensure the uniform distribution of the tea leaves in the storage box and improve the rolling efficiency. The details are as follows:

1.可通过蜗杆与蜗轮的传动带动活动筒转动,这样可通过与连接杆之间的螺纹连接带动2个引导块相互靠近或者相互远离,当相互远离时可推动活动辊在活动槽内下滑,并推动防护垫向下凸起,这样能够对部分揉捻面的揉捻力度进行调节,不会造成大量茶叶的损坏,而引导块相互靠近时,通过防护垫的回弹性带动活动辊自动上移,保证揉捻板下表面呈平面;1. The movable cylinder can be driven to rotate through the transmission of the worm and the worm wheel, so that the two guide blocks can be driven close to each other or far away from each other through the threaded connection with the connecting rod. When they are far away from each other, the movable roller can be pushed to slide down in the movable groove. And push the protective pad to protrude downward, so that the kneading strength of part of the kneading surface can be adjusted without causing damage to a large amount of tea leaves. When the guide blocks are close to each other, the movable roller is automatically moved up by the resilience of the protective pad to ensure The lower surface of the kneading plate is flat;

2.在揉捻板转动与储料盒的左边接触时,可推动储料盒在固定槽中移动,而通过复位弹簧的设置,通过揉捻板的转动,能够实现储料盒来回的移动,进而保证茶叶分布的均匀性,同时在储料盒向右移动时,可通过活塞块将固定腔中的气体挤压至输气管中,然后通过连接轴和固定管进入揉捻板中,因此在旋转揉捻过程中可通过吹出的气体,起到加速杀青后茶叶表面湿气干燥的作用;2. When the kneading plate rotates and touches the left side of the storage box, it can push the storage box to move in the fixed groove, and through the setting of the return spring, the movement of the storage box can be realized through the rotation of the kneading plate, thereby ensuring the tea leaves Uniformity of distribution, at the same time, when the storage box moves to the right, the gas in the fixed chamber can be squeezed into the gas delivery pipe through the piston block, and then enter the kneading plate through the connecting shaft and the fixed pipe, so during the rotation kneading process The blown gas can accelerate the drying of the moisture on the surface of the tea after finishing;

3.当储料盒移动后带动第一磁铁和第二磁铁错开,这样第二磁铁通过复位弹簧的回弹性可升起,而储料盒移动至第一磁铁与第二磁铁重合状态时,通过相斥性能可带动第二磁铁、活动杆和活塞板向下移动,进而将连接腔中的气体通过输气通道和连接软管输送至储料盒中,最后可从出气嘴排出,并从储料盒的四周将茶叶吹向中心处,避免出现揉捻不均匀的现象,保证茶叶分布的均匀性。3. When the storage box moves, it drives the first magnet and the second magnet to stagger, so that the second magnet can be lifted by the resilience of the return spring, and when the storage box moves to the state where the first magnet and the second magnet overlap, it will pass The repulsion performance can drive the second magnet, the movable rod and the piston plate to move downwards, and then the gas in the connection cavity is transported to the material storage box through the gas delivery channel and the connection hose, and finally can be discharged from the gas outlet nozzle and discharged from the storage box. The tea leaves are blown towards the center around the box to avoid uneven rolling and ensure the uniformity of tea distribution.

附图说明Description of drawings

图1为本发明正剖结构示意图;Fig. 1 is a schematic diagram of the front section structure of the present invention;

图2为本发明揉捻板正剖结构示意图;Fig. 2 is the structural schematic diagram of the front section of the rolling board of the present invention;

图3为本发明揉捻板侧剖结构示意图;Fig. 3 is the schematic diagram of the side sectional structure of the kneading plate of the present invention;

图4为本发明活动辊移动后结构示意图;Fig. 4 is the schematic diagram of the structure of the movable roller of the present invention after moving;

图5为本发明俯剖结构示意图;Fig. 5 is a schematic diagram of a top-down structure of the present invention;

图6为本发明图1中A处剖面结构示意图;Fig. 6 is a schematic diagram of a cross-sectional structure at A in Fig. 1 of the present invention;

图7为本发明连接轴正剖结构示意图;Fig. 7 is a schematic diagram of the front section structure of the connecting shaft of the present invention;

图8为本发明储料盒正剖结构示意图;Fig. 8 is a schematic diagram of the front section structure of the material storage box of the present invention;

图9为本发明储料盒移动后结构示意图。Fig. 9 is a schematic diagram of the structure of the storage box of the present invention after being moved.

图中:1、加工台;2、支撑架;3、电动机;4、连接轴;5、揉捻板;6、防护垫;7、活动槽;8、活动辊;9、调节杆;10、蜗杆;11、蜗轮;12、活动筒;13、连接杆;14、引导块;15、储料盒;16、固定槽;17、固定杆;18、复位弹簧;19、活塞块;20、固定腔;21、输气管;22、连接套块;23、固定孔;24、固定管;25、出风孔;26、第一磁铁;27、第二磁铁;28、活动杆;29、活塞板;30、连接腔;31、输气通道;32、连接软管;33、出气嘴。In the figure: 1. processing table; 2. support frame; 3. motor; 4. connecting shaft; ; 11, worm gear; 12, movable cylinder; 13, connecting rod; 14, guide block; 15, storage box; 16, fixed groove; 17, fixed rod; 18, return spring; 19, piston block; 20, fixed chamber 21, air pipe; 22, connecting block; 23, fixed hole; 24, fixed pipe; 25, air outlet; 26, first magnet; 27, second magnet; 28, movable rod; 29, piston plate; 30. Connecting cavity; 31. Air delivery channel; 32. Connecting hose; 33. Air outlet nozzle.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-9,本发明提供一种技术方案:一种可调节力度的绿茶加工用揉捻机,设置有加工台1,加工台1的上边缘处固定有支撑架2,且支撑架2的顶部通过螺栓安装有电动机3,电动机3的输出轴通过皮带轮机构与连接轴4的顶部相互连接,且连接轴4轴承贯穿于支撑架2的内部;包括:揉捻板5,固定安装于连接轴4的底部,揉捻板5的下端面粘贴有橡胶材质的防护垫6,且揉捻板5的内部开设有活动槽7,并且活动槽7的内部活动设置有活动辊8,揉捻板5的侧面活动贯穿有调节杆9,且调节杆9靠近揉捻板5的一端固定套设有蜗杆10,并且蜗杆10的边侧啮合有蜗轮11;储料盒15,活动安装在加工台1的内部,储料盒15外侧的加工台1内开设有固定槽16,且储料盒15的侧面固定有固定杆17,并且固定杆17的外侧缠绕有复位弹簧18;第一磁铁26,固定于储料盒15的底部,第一磁铁26的下方活动设置有第二磁铁27,且第二磁铁27的下端面固定有活动杆28,并且活动杆28的外侧缠绕有另一复位弹簧18,活动杆28的底部连接有活塞板29,且活塞板29外侧的加工台1内开设有连接腔30。Please refer to Fig. 1-9, the present invention provides a kind of technical scheme: a kind of kneading machine for green tea processing with adjustable intensity, is provided with processing table 1, and the upper edge of processing table 1 is fixed with support frame 2, and support frame 2 The top of the motor 3 is installed with bolts, the output shaft of the motor 3 is connected to the top of the connecting shaft 4 through the pulley mechanism, and the bearing of the connecting shaft 4 runs through the inside of the support frame 2; it includes: kneading plate 5, fixedly installed on the connecting shaft 4, the lower end surface of the kneading plate 5 is pasted with a protective pad 6 of rubber material, and the inside of the kneading plate 5 is provided with a movable groove 7, and the internal activity of the movable groove 7 is provided with a movable roller 8, and the side of the kneading plate 5 is movable. An adjusting rod 9 runs through, and the end of the adjusting rod 9 close to the kneading plate 5 is fixedly sleeved with a worm 10, and the side of the worm 10 is engaged with a worm wheel 11; the material storage box 15 is movably installed in the inside of the processing table 1, and the material is stored The processing table 1 on the outside of the box 15 is provided with a fixed groove 16, and the side of the material storage box 15 is fixed with a fixed rod 17, and the outside of the fixed rod 17 is wound with a return spring 18; the first magnet 26 is fixed on the material storage box 15 The bottom of the bottom of the first magnet 26 is provided with a second magnet 27, and the lower end surface of the second magnet 27 is fixed with a movable rod 28, and the outer side of the movable rod 28 is wound with another return spring 18, and the bottom of the movable rod 28 The piston plate 29 is connected, and a connection cavity 30 is opened in the processing table 1 outside the piston plate 29 .

如图1-4所示,活动辊8通过活动槽7和揉捻板5组成纵向的滑动结构,且活动辊8关于揉捻板5的竖轴线对称分布,并且活动辊8的底部和防护垫6的上表面接触,同时揉捻板5关于储料盒15的圆心偏心设置;蜗轮11的内部固定贯穿有活动筒12,且活动筒12的两端螺纹连接有连接杆13,并且连接杆13远离活动筒12的一端固定有引导块14;引导块14靠近活动辊8的一侧为斜面设置,且引导块14的斜面与活动辊8的顶部接触,并且2个引导块14的移动方向相反设置,当需要对揉捻力度进行调节时,可通过转动调节杆9带动蜗杆10同步的转动,再通过与蜗轮11之间的啮合带动活动筒12转动,这样通过活动筒12与连接杆13之间的螺纹连接,可带动2块引导块14相互靠近或者相互远离,当相互远离时可推动活动辊8在活动槽7内下滑,进而推动其下方的防护垫6凸起,这样活动辊8下方的防护垫6与茶叶的间距减小,进而提升揉捻力度,而不需要调节活动辊8时,反向转动调节杆9即可,这样通过防护垫6的回弹性可带动活动辊8上移,让揉捻板5的下表面处于平面状态,进而实现平面揉捻,以便满足不同力度需求的揉捻;As shown in Figures 1-4, the movable roller 8 forms a longitudinal sliding structure through the movable groove 7 and the kneading plate 5, and the movable roller 8 is symmetrically distributed about the vertical axis of the kneading plate 5, and the bottom of the movable roller 8 and the protective pad 6 The upper surface is in contact, and the kneading plate 5 is arranged eccentrically with respect to the circle center of the material storage box 15; the inside of the worm wheel 11 is fixed through a movable cylinder 12, and the two ends of the movable cylinder 12 are threaded with connecting rods 13, and the connecting rods 13 are far away from the movable cylinder One end of 12 is fixed with a guide block 14; the side of the guide block 14 close to the movable roller 8 is provided with a slope, and the slope of the guide block 14 is in contact with the top of the movable roller 8, and the moving directions of the two guide blocks 14 are set oppositely. When it is necessary to adjust the kneading strength, the worm 10 can be driven to rotate synchronously by rotating the adjusting rod 9, and then the movable cylinder 12 can be driven to rotate through the engagement with the worm wheel 11, so that the threaded connection between the movable cylinder 12 and the connecting rod 13 , can drive the two guide blocks 14 to approach each other or move away from each other. When moving away from each other, the movable roller 8 can be pushed down in the movable groove 7, and then the protective pad 6 below it can be pushed to protrude, so that the protective pad 6 under the movable roller 8 The distance between the tea leaves and the tea leaves is reduced, thereby increasing the kneading force. When there is no need to adjust the movable roller 8, just turn the adjusting rod 9 in the opposite direction, so that the movable roller 8 can be driven upward by the resilience of the protective pad 6, so that the kneading plate 5 The lower surface of the machine is in a flat state, so as to realize flat kneading, so as to meet the kneading requirements of different strengths;

如图1和图5所示,储料盒15通过固定槽16和加工台1组成水平的相对移动结构,且固定杆17和加工台1为滑动连接固定杆17远离储料盒15的一端固定有活塞块19,并且活塞块19外侧的加工台1内开设有固定腔20,在调整好揉捻所需力度之后,电动机3通过皮带轮机构驱动连接轴4转动,进而带动揉捻板5在储料盒15中旋转对茶叶进行揉捻操作,当揉捻板5转动与储料盒15的左端接触时,可推动储料盒15在固定槽16中移动,并带动固定杆17在加工台1上滑动,而揉捻板5不推动储料盒15时,通过复位弹簧18的回弹性可带动储料盒15恢复原位,这样通过揉捻板5的不断转动能够实现储料盒15往复的水平移动,提升茶叶在储料盒15内分布的均匀性,进而提升揉捻的全面性;As shown in Figures 1 and 5, the material storage box 15 forms a horizontal relative movement structure through the fixing groove 16 and the processing table 1, and the fixed rod 17 and the processing table 1 are connected by sliding. There is a piston block 19, and a fixed cavity 20 is provided in the processing table 1 outside the piston block 19. After adjusting the strength required for kneading, the motor 3 drives the connecting shaft 4 to rotate through the belt pulley mechanism, and then drives the kneading plate 5 in the storage box. Rotate in 15 to knead the tea leaves. When the kneading plate 5 rotates and contacts the left end of the material storage box 15, it can push the material storage box 15 to move in the fixed groove 16, and drive the fixed rod 17 to slide on the processing table 1, and knead When the plate 5 does not push the material storage box 15, the resiliency of the return spring 18 can drive the material storage box 15 to return to its original position, so that the reciprocating horizontal movement of the material storage box 15 can be realized by the continuous rotation of the rolling plate 5, so as to enhance the tea leaves in the storage. The uniformity of distribution in the material box 15, thereby improving the comprehensiveness of rolling;

如图1和图6-7所示,固定腔20的顶部和输气管21的一端相互连通,且输气管21的另一端固定有连接套块22,并且连接套块22套设在连接轴4的外侧,同时连接套块22和连接轴4为转动连接,当储料盒15向左移动时带动固定杆17和活塞块19向左移动,而不推动储料盒15时通过复位弹簧18的回弹性,可带动活塞块19迅速向右移动,并将固定腔20内的气体推入输气管21中;连接套块22通过固定孔23和连接轴4相连通,且固定孔23设置在连接套块22内侧的连接轴4表面,并且连接轴4的下端侧面通过固定管24和揉捻板5的内部相互连通,同时揉捻板5的下表面中心处预留有出风孔25,输气管21中的气体可通过固定孔23进入连接轴4内,并且连接套块22的设置又不会妨碍连接轴4的转动,之后气体通过固定管24进入揉捻板5中,从出风孔25排出吹向揉捻的茶叶表面,能够对杀青后茶叶表面多余的湿气进行去除,并且在揉捻过程中同步去除,也无需再使用额外的输气设备;As shown in Figure 1 and Figures 6-7, the top of the fixed cavity 20 and one end of the air delivery pipe 21 communicate with each other, and the other end of the air delivery pipe 21 is fixed with a connecting sleeve 22, and the connecting sleeve 22 is sleeved on the connecting shaft 4 At the same time, the connecting sleeve block 22 and the connecting shaft 4 are rotationally connected. When the material storage box 15 moves to the left, it drives the fixed rod 17 and the piston block 19 to move to the left. Resilience can drive the piston block 19 to move quickly to the right, and push the gas in the fixed cavity 20 into the gas delivery pipe 21; the connecting sleeve block 22 communicates with the connecting shaft 4 through the fixing hole 23, and the fixing hole 23 is arranged on the connection The surface of the connecting shaft 4 inside the cover block 22, and the lower end side of the connecting shaft 4 communicate with each other through the fixed pipe 24 and the inside of the kneading plate 5. At the same time, an air outlet 25 is reserved at the center of the lower surface of the kneading plate 5, and the air delivery pipe 21 The gas in the air can enter the connecting shaft 4 through the fixing hole 23, and the setting of the connecting sleeve block 22 will not hinder the rotation of the connecting shaft 4. Afterwards, the gas enters the kneading plate 5 through the fixing pipe 24, and is discharged from the air outlet hole 25. To the surface of the rolled tea leaves, the excess moisture on the surface of the tea leaves after finishing can be removed, and it is removed synchronously during the rolling process, and there is no need to use additional air transmission equipment;

如图1和图8-9所示,第一磁铁26和第二磁铁27为同极磁铁,且第二磁铁27通过活动杆28和加工台1组成纵向的滑动结构,活塞板29的边缘处和连接腔30的内壁贴合滑动;连接腔30通过输气通道31和连接软管32相互连通,且输气通道31设置在加工台1的内部,并且连接软管32的两端分别与固定槽16的内拐角和储料盒15的外拐角相连接;连接软管32通过储料盒15和出气嘴33相连通,且出气嘴33等角度固定于储料盒15的内壁,并且储料盒15的外径小于固定槽16的长度,当储料盒15向左移动后,带动第一磁铁26和第二磁铁27错开,这样第二磁铁27不受相斥的力,通过复位弹簧18的回弹性可带动第二磁铁27向上运动,而储料盒15带动第一磁铁26移动至第二磁铁27的正上方时,通过两者之间的相斥性,可带动第二磁铁27向下移动,并通过活动杆28带动活塞板29同步的向下一定,将连接腔30中的气体推入输气通道31中,这样在储料盒15移动过程中,气体也能够通过连接软管32进入储料盒15中,最后从出气嘴33排出,将储料盒15边缘处的茶叶向其中心处吹动,避免出现揉捻盲区的现象,进一步的提升揉捻的均匀性。As shown in Figure 1 and Figures 8-9, the first magnet 26 and the second magnet 27 are magnets of the same pole, and the second magnet 27 forms a longitudinal sliding structure through the movable rod 28 and the processing table 1, and the edge of the piston plate 29 Fitting and sliding with the inner wall of the connection cavity 30; the connection cavity 30 communicates with each other through the gas delivery channel 31 and the connection hose 32, and the gas delivery channel 31 is arranged inside the processing table 1, and the two ends of the connection hose 32 are respectively connected to the fixed The inner corner of the groove 16 is connected with the outer corner of the material storage box 15; the connecting hose 32 communicates with the air outlet 33 through the material storage box 15, and the air outlet 33 is fixed on the inner wall of the material storage box 15 at an equal angle, and the material storage The outer diameter of box 15 is less than the length of fixed groove 16, and after material storage box 15 moves to the left, drives first magnet 26 and second magnet 27 to stagger, and second magnet 27 is not subject to the power of mutual repulsion like this, by return spring 18 The resilience of the second magnet can drive the second magnet 27 to move upward, and when the material storage box 15 drives the first magnet 26 to move to the top of the second magnet 27, the repulsion between the two can drive the second magnet 27 to move upward. Move down, and drive the piston plate 29 downwards synchronously through the movable rod 28, and push the gas in the connecting chamber 30 into the gas delivery channel 31, so that during the movement of the storage box 15, the gas can also pass through the connecting hose 32 into the material storage box 15, and finally discharged from the air outlet 33, the tea leaves at the edge of the material storage box 15 are blown towards its center to avoid the phenomenon of blind spots in rolling, and further improve the uniformity of rolling.

工作原理:如图1-9所示,将需要揉捻的茶叶放入储料盒15中,然后根据茶叶量以及需要揉捻的力度,调节活动辊8的高度,当活动辊8下降后可推动防护垫6呈凸起状态,实现不同力度的揉捻,并且在揉捻过程中可通过吹出的气体对茶叶进行干燥,以及储料盒15的水平移动,来提升茶叶分布的均匀性;Working principle: as shown in Figure 1-9, put the tea leaves that need to be twisted into the storage box 15, and then adjust the height of the movable roller 8 according to the amount of tea leaves and the intensity of rolling. When the movable roller 8 is lowered, the protective roller can be pushed The pad 6 is in a raised state to achieve different strengths of kneading, and during the kneading process, the tea leaves can be dried by the blown air, and the storage box 15 can be moved horizontally to improve the uniformity of tea distribution;

同时利用磁铁的相斥性产生气体,气体从出气嘴33吹向茶叶,能够进一步的提升茶叶分布的均匀性,避免茶叶堆积在储料盒15边缘处影响揉捻的全面性。At the same time, the repulsion of the magnets is used to generate gas, and the gas is blown from the air outlet 33 to the tea leaves, which can further improve the uniformity of tea distribution and prevent the tea leaves from piling up on the edge of the storage box 15 to affect the comprehensiveness of rolling.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.

Claims (10)

1.一种可调节力度的绿茶加工用揉捻机,设置有加工台(1),所述加工台(1)的上边缘处固定有支撑架(2),且支撑架(2)的顶部通过螺栓安装有电动机(3),所述电动机(3)的输出轴通过皮带轮机构与连接轴(4)的顶部相互连接,且连接轴(4)轴承贯穿于所述支撑架(2)的内部;1. A kneading machine for green tea processing with adjustable strength is provided with a processing table (1), the upper edge of the processing table (1) is fixed with a support frame (2), and the top of the support frame (2) passes through A motor (3) is mounted on the bolt, the output shaft of the motor (3) is connected to the top of the connecting shaft (4) through a pulley mechanism, and the bearing of the connecting shaft (4) runs through the inside of the support frame (2); 其特征在于,包括:It is characterized by including: 揉捻板(5),固定安装于所述连接轴(4)的底部,所述揉捻板(5)的下端面粘贴有橡胶材质的防护垫(6),且揉捻板(5)的内部开设有活动槽(7),并且活动槽(7)的内部活动设置有活动辊(8),所述揉捻板(5)的侧面活动贯穿有调节杆(9),且调节杆(9)靠近揉捻板(5)的一端固定套设有蜗杆(10),并且蜗杆(10)的边侧啮合有蜗轮(11);The kneading plate (5) is fixedly installed on the bottom of the connecting shaft (4), the lower end surface of the kneading plate (5) is pasted with a protective pad (6) of rubber material, and the inside of the kneading plate (5) is provided with Movable groove (7), and the inside of movable groove (7) is provided with movable roller (8), and the side movement of described kneading board (5) is penetrated with regulating rod (9), and regulating rod (9) is close to kneading board (5) One end fixed sleeve is provided with worm screw (10), and the side of worm screw (10) is meshed with worm wheel (11); 储料盒(15),活动安装在所述加工台(1)的内部,所述储料盒(15)外侧的加工台(1)内开设有固定槽(16),且储料盒(15)的侧面固定有固定杆(17),并且固定杆(17)的外侧缠绕有复位弹簧(18);The material storage box (15) is movably installed inside the processing table (1), and the processing table (1) outside the described material storage box (15) is provided with a fixed groove (16), and the material storage box (15) ) is fixed with a fixed rod (17) on the side, and the outside of the fixed rod (17) is wound with a return spring (18); 第一磁铁(26),固定于所述储料盒(15)的底部,所述第一磁铁(26)的下方活动设置有第二磁铁(27),且第二磁铁(27)的下端面固定有活动杆(28),并且活动杆(28)的外侧缠绕有另一复位弹簧(18),所述活动杆(28)的底部连接有活塞板(29),且活塞板(29)外侧的加工台(1)内开设有连接腔(30)。The first magnet (26) is fixed on the bottom of the storage box (15), and the second magnet (27) is movable below the first magnet (26), and the lower end surface of the second magnet (27) is A movable rod (28) is fixed, and another return spring (18) is wound on the outside of the movable rod (28), the bottom of the movable rod (28) is connected with a piston plate (29), and the outer side of the piston plate (29) A connection cavity (30) is provided in the processing table (1). 2.根据权利要求1所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述活动辊(8)通过活动槽(7)和揉捻板(5)组成纵向的滑动结构,且活动辊(8)关于揉捻板(5)的竖轴线对称分布,并且活动辊(8)的底部和防护垫(6)的上表面接触,同时揉捻板(5)关于储料盒(15)的圆心偏心设置。2. a kind of adjustable strength green tea processing kneading machine according to claim 1 is characterized in that: described movable roller (8) forms longitudinal sliding structure by movable groove (7) and kneading plate (5), And the movable roller (8) is symmetrically distributed about the vertical axis of the rolling plate (5), and the bottom of the movable roller (8) contacts the upper surface of the protective pad (6), while the rolling plate (5) is about the material storage box (15) The eccentric setting of the center of the circle. 3.根据权利要求1所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述蜗轮(11)的内部固定贯穿有活动筒(12),且活动筒(12)的两端螺纹连接有连接杆(13),并且连接杆(13)远离活动筒(12)的一端固定有引导块(14)。3. The green tea processing kneading machine of a kind of adjustable strength according to claim 1, is characterized in that: the inside of described worm wheel (11) is fixedly penetrated with movable tube (12), and the two sides of movable tube (12) The ends are threadedly connected with a connecting rod (13), and the end of the connecting rod (13) away from the movable cylinder (12) is fixed with a guide block (14). 4.根据权利要求3所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述引导块(14)靠近活动辊(8)的一侧为斜面设置,且引导块(14)的斜面与活动辊(8)的顶部接触,并且2个引导块(14)的移动方向相反设置。4. The green tea processing kneading machine with adjustable strength according to claim 3, characterized in that: the side of the guide block (14) near the movable roller (8) is provided on an inclined plane, and the guide block (14) ) is in contact with the top of the movable roller (8), and the direction of movement of the two guide blocks (14) is set oppositely. 5.根据权利要求1所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述储料盒(15)通过固定槽(16)和加工台(1)组成水平的相对移动结构,且固定杆(17)和加工台(1)为滑动连接固定杆(17)远离储料盒(15)的一端固定有活塞块(19),并且活塞块(19)外侧的加工台(1)内开设有固定腔(20)。5. A kneading machine for green tea processing with adjustable strength according to claim 1, characterized in that: the storage box (15) forms a horizontal relative movement through the fixed groove (16) and the processing table (1) structure, and the fixed rod (17) and the processing table (1) are slidingly connected. One end of the fixed rod (17) away from the material storage box (15) is fixed with a piston block (19), and the processing table (19) outside the piston block (19) 1) There is a fixed cavity (20) inside. 6.根据权利要求5所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述固定腔(20)的顶部和输气管(21)的一端相互连通,且输气管(21)的另一端固定有连接套块(22),并且连接套块(22)套设在连接轴(4)的外侧,同时连接套块(22)和连接轴(4)为转动连接。6. A green tea processing kneading machine with adjustable strength according to claim 5, characterized in that: the top of the fixed chamber (20) and one end of the air delivery pipe (21) communicate with each other, and the air delivery pipe (21) ) is fixed with a connection cover block (22), and the connection cover block (22) is sleeved on the outside of the connection shaft (4), and the connection cover block (22) and the connection shaft (4) are connected for rotation simultaneously. 7.根据权利要求6所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述连接套块(22)通过固定孔(23)和连接轴(4)相连通,且固定孔(23)设置在连接套块(22)内侧的连接轴(4)表面,并且连接轴(4)的下端侧面通过固定管(24)和揉捻板(5)的内部相互连通,同时揉捻板(5)的下表面中心处预留有出风孔(25)。7. A green tea processing kneading machine with adjustable strength according to claim 6, characterized in that: the connecting block (22) communicates with the connecting shaft (4) through a fixing hole (23), and is fixed The hole (23) is arranged on the surface of the connecting shaft (4) inside the connecting sleeve (22), and the lower end side of the connecting shaft (4) communicates with each other through the fixed pipe (24) and the inside of the kneading plate (5). An air outlet (25) is reserved at the center of the lower surface of (5). 8.根据权利要求1所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述第一磁铁(26)和第二磁铁(27)为同极磁铁,且第二磁铁(27)通过活动杆(28)和加工台(1)组成纵向的滑动结构,所述活塞板(29)的边缘处和连接腔(30)的内壁贴合滑动。8. a kind of adjustable dynamics according to claim 1 is characterized in that: the first magnet (26) and the second magnet (27) are homopolar magnets, and the second magnet ( 27) A longitudinal sliding structure is formed by the movable rod (28) and the processing table (1), and the edge of the piston plate (29) fits and slides against the inner wall of the connecting cavity (30). 9.根据权利要求1所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述连接腔(30)通过输气通道(31)和连接软管(32)相互连通,且输气通道(31)设置在加工台(1)的内部,并且连接软管(32)的两端分别与固定槽(16)的内拐角和储料盒(15)的外拐角相连接。9. A kneading machine for processing green tea with adjustable strength according to claim 1, characterized in that: the connecting cavity (30) communicates with each other through the air delivery channel (31) and the connecting hose (32), and The air delivery channel (31) is arranged inside the processing table (1), and the two ends of the connecting hose (32) are respectively connected with the inner corner of the fixing groove (16) and the outer corner of the material storage box (15). 10.根据权利要求9所述的一种可调节力度的绿茶加工用揉捻机,其特征在于:所述连接软管(32)通过储料盒(15)和出气嘴(33)相连通,且出气嘴(33)等角度固定于储料盒(15)的内壁,并且储料盒(15)的外径小于固定槽(16)的长度。10. A kind of kneading machine for processing green tea with adjustable strength according to claim 9, characterized in that: the connecting hose (32) communicates with the air outlet (33) through the material storage box (15), and The air outlet nozzle (33) is fixed on the inner wall of the material storage box (15) at equal angles, and the outer diameter of the material storage box (15) is less than the length of the fixing groove (16).
CN202211180491.3A 2022-09-26 2022-09-26 A rolling machine with adjustable strength for green tea processing Active CN115633723B (en)

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