CN115633723A - A kneading machine for green tea processing with adjustable strength - Google Patents
A kneading machine for green tea processing with adjustable strength Download PDFInfo
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- CN115633723A CN115633723A CN202211180491.3A CN202211180491A CN115633723A CN 115633723 A CN115633723 A CN 115633723A CN 202211180491 A CN202211180491 A CN 202211180491A CN 115633723 A CN115633723 A CN 115633723A
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- 238000004898 kneading Methods 0.000 title claims abstract description 91
- 244000269722 Thea sinensis Species 0.000 title claims abstract description 61
- 238000012545 processing Methods 0.000 title claims abstract description 53
- 235000009569 green tea Nutrition 0.000 title claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 27
- 230000001681 protective effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 43
- 230000001105 regulatory effect Effects 0.000 claims 2
- 235000013616 tea Nutrition 0.000 abstract description 43
- 238000009826 distribution Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
本发明公开了一种可调节力度的绿茶加工用揉捻机,设置有加工台,所述加工台的上边缘处固定有支撑架,所述电动机的输出轴通过皮带轮机构与连接轴的顶部相互连接;包括:揉捻板,固定安装于所述连接轴的底部,所述揉捻板的下端面粘贴有橡胶材质的防护垫,所述揉捻板的侧面活动贯穿有调节杆;储料盒,活动安装在所述加工台的内部;第一磁铁,固定于所述储料盒的底部,所述第一磁铁的下方活动设置有第二磁铁。该可调节力度的绿茶加工用揉捻机,能够根据茶叶的厚度及揉捻所需的力度,对揉捻板上的部分揉捻面进行调节,进而减小对茶叶造成的伤害,并且在揉捻过程中,能够保证茶叶在储料盒中分布的均匀性,提升揉捻效率。
The invention discloses a kneading machine for green tea processing with adjustable strength, which is provided with a processing table, a support frame is fixed on the upper edge of the processing table, and the output shaft of the motor is connected to the top of the connecting shaft through a pulley mechanism. ; including: a kneading board fixedly installed on the bottom of the connecting shaft, a protective pad made of rubber is pasted on the lower end of the kneading board, and an adjustment rod runs through the side of the kneading board; the storage box is movably installed on the Inside the processing table: the first magnet is fixed on the bottom of the storage box, and the second magnet is movable below the first magnet. The kneading machine for green tea processing with adjustable strength can adjust part of the kneading surface on the kneading board according to the thickness of the tea leaves and the strength required for kneading, so as to reduce the damage to the tea leaves, and during the kneading process, it can Ensure the uniformity of tea distribution in the storage box and improve the rolling efficiency.
Description
技术领域technical field
本发明涉及茶叶揉捻机技术领域,具体为一种可调节力度的绿茶加工用揉捻机。The invention relates to the technical field of tea rolling machines, in particular to a rolling machine for green tea processing with adjustable strength.
背景技术Background technique
绿茶茶叶在采摘之后首先需要进行杀青处理,而经过杀青之后的茶叶需要进行揉捻,将变软之后的茶叶进行揉捻,使其内部的香气和汁水能够充分附着于茶叶表面,并揉捻形成长条状,以便后续的烘干处理,例如公开号为CN212520663U的一种高效的茶叶揉捻装置,包括工作台、支撑架和安装板,支撑架一端固定连接于工作台,支撑架另一端固定连接安装板,安装板下表面安装有伸缩杆,伸缩杆固定连接有第二电机安装台,第二电机安装台中部设置有第二电机,第二电机通过转轴连接有揉捻压块,工作台下部设置有第一电机安装台,第一电机安装台上设置有第一电机,第一电机通过转轴连接有皮带轮,皮带轮通过皮带连接有主动偏心轴,主动偏心轴转动连接有揉捻桶,揉捻桶底面设置有第一揉捻纹,揉捻压块下表面设置有第二揉捻纹,揉捻桶底面还设置有排液口,排液口上设置有滤网,还包括从动偏心轴,从动偏心轴在工作台上设置有三个,三个从动偏心轴均匀等角度固定连接于揉捻桶。但是该高效的茶叶揉捻装置在实际使用过程中依旧存在以下缺点:Green tea leaves need to be de-greened first after picking, and the tea leaves after de-greening need to be kneaded, and the softened tea leaves are kneaded so that the aroma and juice inside can fully adhere to the surface of the tea leaves, and kneaded to form a long strip , for subsequent drying treatment, for example, a high-efficiency tea rolling device whose publication number is CN212520663U includes a workbench, a support frame and a mounting plate, one end of the support frame is fixedly connected to the workbench, and the other end of the support frame is fixedly connected to the mounting plate, A telescopic rod is installed on the lower surface of the mounting plate, and the telescopic rod is fixedly connected with a second motor installation platform. The middle part of the second motor installation platform is provided with a second motor. Motor installation platform, the first motor installation platform is provided with a first motor, the first motor is connected to a pulley through a rotating shaft, the pulley is connected to an active eccentric shaft through a belt, and the active eccentric shaft is connected to a kneading barrel in rotation, and the bottom surface of the kneading barrel is provided with a first Kneading lines, the lower surface of the kneading briquetting block is provided with a second kneading line, the bottom of the kneading barrel is also provided with a drain port, and a filter screen is provided on the drain port, and a driven eccentric shaft is provided on the workbench. Three driven eccentric shafts are evenly and equiangularly fixedly connected to the kneading barrel. But this efficient tea rolling device still has the following disadvantages in actual use:
1.传统的揉捻装置只能根据茶叶的厚度以及揉捻所需的力度,对整个揉捻机构与茶叶的间距进行调整,所调节的是整个揉捻面,因此在揉捻过程中容易造成部分茶叶受损,不方便对部分揉捻面的揉捻力度进行调节;1. The traditional kneading device can only adjust the distance between the whole kneading mechanism and the tea leaves according to the thickness of the tea leaves and the strength required for kneading. What is adjusted is the entire kneading surface, so it is easy to cause some tea leaves to be damaged during the kneading process. It is inconvenient to adjust the kneading strength of some kneaded noodles;
2.并且在揉捻过程中茶叶大部分会分散在盒子的边缘处,因此会出现揉捻不均匀的现象,传统的揉捻装置缺少在揉捻过程中,提升茶叶分布均匀性的结构。2. And during the rolling process, most of the tea leaves will be scattered at the edge of the box, so there will be uneven rolling. The traditional rolling device lacks a structure to improve the uniformity of tea distribution during the rolling process.
针对上述问题,急需在原有茶叶揉捻机的基础上进行创新设计。In view of the above problems, it is urgent to carry out innovative design on the basis of the original tea rolling machine.
发明内容Contents of the invention
本发明的目的在于提供一种可调节力度的绿茶加工用揉捻机,以解决上述背景技术提出在揉捻过程中容易造成部分茶叶受损,不方便对部分揉捻面的揉捻力度进行调节,并且在揉捻过程中茶叶大部分会分散在盒子的边缘处,因此会出现揉捻不均匀的现象的问题。The object of the present invention is to provide a kind of kneading machine for green tea processing with adjustable strength, to solve the above-mentioned background technology, it is easy to cause some tea leaves to be damaged during the rolling process, it is inconvenient to adjust the kneading strength of part of the kneading surface, and when kneading During the process, most of the tea leaves will be scattered at the edge of the box, so there will be a problem of uneven rolling.
为实现上述目的,本发明提供如下技术方案:一种可调节力度的绿茶加工用揉捻机,设置有加工台,所述加工台的上边缘处固定有支撑架,且支撑架的顶部通过螺栓安装有电动机,所述电动机的输出轴通过皮带轮机构与连接轴的顶部相互连接,且连接轴轴承贯穿于所述支撑架的内部;In order to achieve the above object, the present invention provides the following technical solutions: a kneading machine for green tea processing with adjustable strength, which is provided with a processing table, a support frame is fixed on the upper edge of the processing table, and the top of the support frame is installed by bolts There is a motor, the output shaft of the motor is connected to the top of the connecting shaft through a pulley mechanism, and the bearing of the connecting shaft runs through the inside of the support frame;
包括:include:
揉捻板,固定安装于所述连接轴的底部,所述揉捻板的下端面粘贴有橡胶材质的防护垫,且揉捻板的内部开设有活动槽,并且活动槽的内部活动设置有活动辊,所述揉捻板的侧面活动贯穿有调节杆,且调节杆靠近揉捻板的一端固定套设有蜗杆,并且蜗杆的边侧啮合有蜗轮;The kneading plate is fixedly installed on the bottom of the connecting shaft, the lower end surface of the kneading plate is pasted with a protective pad made of rubber, and the inside of the kneading plate is provided with a movable groove, and the movable groove is provided with a movable roller. The side of the kneading plate is movable through an adjusting rod, and the end of the adjusting rod close to the kneading plate is fixedly provided with a worm, and the side of the worm is engaged with a worm wheel;
储料盒,活动安装在所述加工台的内部,所述储料盒外侧的加工台内开设有固定槽,且储料盒的侧面固定有固定杆,并且固定杆的外侧缠绕有复位弹簧;The material storage box is movably installed inside the processing table, and a fixing groove is opened in the processing table outside the material storage box, and a fixed rod is fixed on the side of the material storage box, and a return spring is wound on the outside of the fixed rod;
第一磁铁,固定于所述储料盒的底部,所述第一磁铁的下方活动设置有第二磁铁,且第二磁铁的下端面固定有活动杆,并且活动杆的外侧缠绕有另一复位弹簧,所述活动杆的底部连接有活塞板,且活塞板外侧的加工台内开设有连接腔。The first magnet is fixed on the bottom of the storage box, a second magnet is movable below the first magnet, and a movable rod is fixed on the lower end surface of the second magnet, and another reset is wound around the outer side of the movable rod. A spring, the bottom of the movable rod is connected with a piston plate, and a connection cavity is opened in the processing table outside the piston plate.
优选的,所述活动辊通过活动槽和揉捻板组成纵向的滑动结构,且活动辊关于揉捻板的竖轴线对称分布,并且活动辊的底部和防护垫的上表面接触,同时揉捻板关于储料盒的圆心偏心设置,因此揉捻板即可通过平面对茶叶进行揉捻,又可通过下移之后的活动辊带动防护垫凸起,实现不同力度的揉捻。Preferably, the movable rollers form a longitudinal sliding structure through movable grooves and kneading plates, and the movable rollers are symmetrically distributed about the vertical axis of the kneading boards, and the bottom of the movable rollers contacts the upper surface of the protective pad, while the kneading boards are about the The center of the box is set eccentrically, so the kneading plate can knead the tea through the plane, and the moving roller after moving down can drive the protective pad to bulge, so as to realize kneading with different strengths.
优选的,所述蜗轮的内部固定贯穿有活动筒,且活动筒的两端螺纹连接有连接杆,并且连接杆远离活动筒的一端固定有引导块,通过蜗杆和蜗轮的传动可带动活动筒转动,这样通过与连接杆之间的螺纹连接,可带动2个引导块相互靠近或者相互远离。Preferably, the inside of the worm wheel is fixed through a movable cylinder, and the two ends of the movable cylinder are threadedly connected with connecting rods, and the end of the connecting rod away from the movable cylinder is fixed with a guide block, and the movable cylinder can be driven to rotate through the transmission of the worm and the worm wheel , so that through the threaded connection with the connecting rod, the two guide blocks can be driven close to each other or away from each other.
优选的,所述引导块靠近活动辊的一侧为斜面设置,且引导块的斜面与活动辊的顶部接触,并且2个引导块的移动方向相反设置,当引导块推动活动辊时,能够带动活动辊在活动槽内下滑,并带动活动槽下方的防护垫向下凸起。Preferably, the side of the guide block close to the movable roller is provided with an inclined surface, and the inclined surface of the guide block is in contact with the top of the active roller, and the moving directions of the two guide blocks are set in opposite directions. When the guide block pushes the active roller, it can drive The movable roller slides down in the movable groove, and drives the protective pad below the movable groove to protrude downward.
优选的,所述储料盒通过固定槽和加工台组成水平的相对移动结构,且固定杆和加工台为滑动连接固定杆远离储料盒的一端固定有活塞块,并且活塞块外侧的加工台内开设有固定腔,当储料盒受到推动后可在固定槽内水平移动,并带动固定杆在加工台上滑动。Preferably, the material storage box forms a horizontal relative movement structure through the fixing groove and the processing table, and the fixed rod and the processing table are in a sliding connection. The end of the fixed rod away from the material storage box is fixed with a piston block, and the processing table outside the piston block There is a fixed cavity inside, and when the material storage box is pushed, it can move horizontally in the fixed groove and drive the fixed rod to slide on the processing table.
优选的,所述固定腔的顶部和输气管的一端相互连通,且输气管的另一端固定有连接套块,并且连接套块套设在连接轴的外侧,同时连接套块和连接轴为转动连接,当活塞块移动后可将固定腔中的气体挤压至输气管中,然后通过连接套块和固定孔进入连接轴内。Preferably, the top of the fixed cavity communicates with one end of the air delivery pipe, and the other end of the air delivery pipe is fixed with a connecting sleeve, and the connecting sleeve is sleeved on the outside of the connecting shaft, and the connecting sleeve and the connecting shaft are rotating Connection, when the piston block moves, the gas in the fixed chamber can be squeezed into the gas delivery pipe, and then enter the connecting shaft through the connecting sleeve block and the fixing hole.
优选的,所述连接套块通过固定孔和连接轴相连通,且固定孔设置在连接套块内侧的连接轴表面,并且连接轴的下端侧面通过固定管和揉捻板的内部相互连通,同时揉捻板的下表面中心处预留有出风孔,连接轴内的气体可通过固定管进入揉捻板内部,这样从出风孔排出时具有分散茶叶的作用。Preferably, the connecting block communicates with the connecting shaft through a fixing hole, and the fixing hole is arranged on the surface of the connecting shaft inside the connecting block, and the lower end side of the connecting shaft communicates with each other through the fixing tube and the inside of the kneading plate, while kneading An air outlet is reserved at the center of the lower surface of the plate, and the gas in the connecting shaft can enter the interior of the rolling plate through the fixed pipe, so that the tea leaves can be dispersed when discharged from the air outlet.
优选的,所述第一磁铁和第二磁铁为同极磁铁,且第二磁铁通过活动杆和加工台组成纵向的滑动结构,所述活塞板的边缘处和连接腔的内壁贴合滑动,当第一磁铁和第二磁铁处于同一竖直线上时,可带动第二磁铁向下运动,而两者交错时第二磁铁上升。Preferably, the first magnet and the second magnet are homopolar magnets, and the second magnet forms a longitudinal sliding structure through the movable rod and the processing table, and the edge of the piston plate fits and slides with the inner wall of the connecting cavity. When the first magnet and the second magnet are on the same vertical line, the second magnet can be driven to move downward, and when the two are interlaced, the second magnet rises.
优选的,所述连接腔通过输气通道和连接软管相互连通,且输气通道设置在加工台的内部,并且连接软管的两端分别与固定槽的内拐角和储料盒的外拐角相连接,当第二磁铁下降时可带动活塞板同步的下降,进而将连接腔内的气体通过输气通道传输至连接软管中。Preferably, the connecting cavity communicates with each other through the gas delivery channel and the connecting hose, and the gas delivery channel is arranged inside the processing table, and the two ends of the connecting hose are respectively connected to the inner corner of the fixing groove and the outer corner of the storage box. When the second magnet descends, it can drive the piston plate to descend synchronously, and then transfer the gas in the connecting chamber to the connecting hose through the gas delivery channel.
优选的,所述连接软管通过储料盒和出气嘴相连通,且出气嘴等角度固定于储料盒的内壁,并且储料盒的外径小于固定槽的长度,最后气体可通过出气嘴排出,并从四周将茶叶向储料盒的中心处吹动,避免出现茶叶揉捻不均匀的现象。Preferably, the connecting hose communicates with the gas outlet through the material storage box, and the gas outlet is fixed on the inner wall of the material storage box at an equal angle, and the outer diameter of the material storage box is less than the length of the fixing groove, and finally the gas can pass through the gas outlet Discharge, and blow the tea leaves to the center of the storage box from all sides to avoid uneven rolling of tea leaves.
与现有技术相比,本发明的有益效果是:该可调节力度的绿茶加工用揉捻机,能够根据茶叶的厚度及揉捻所需的力度,对揉捻板上的部分揉捻面进行调节,进而减小对茶叶造成的伤害,并且在揉捻过程中,能够保证茶叶在储料盒中分布的均匀性,提升揉捻效率,具体内容如下:Compared with the prior art, the beneficial effect of the present invention is that: the adjustable intensity kneading machine for green tea processing can adjust part of the kneading surface on the kneading board according to the thickness of the tea leaves and the intensity required for kneading, thereby reducing the amount of kneading. Minimize the damage to the tea leaves, and during the rolling process, it can ensure the uniform distribution of the tea leaves in the storage box and improve the rolling efficiency. The details are as follows:
1.可通过蜗杆与蜗轮的传动带动活动筒转动,这样可通过与连接杆之间的螺纹连接带动2个引导块相互靠近或者相互远离,当相互远离时可推动活动辊在活动槽内下滑,并推动防护垫向下凸起,这样能够对部分揉捻面的揉捻力度进行调节,不会造成大量茶叶的损坏,而引导块相互靠近时,通过防护垫的回弹性带动活动辊自动上移,保证揉捻板下表面呈平面;1. The movable cylinder can be driven to rotate through the transmission of the worm and the worm wheel, so that the two guide blocks can be driven close to each other or far away from each other through the threaded connection with the connecting rod. When they are far away from each other, the movable roller can be pushed to slide down in the movable groove. And push the protective pad to protrude downward, so that the kneading strength of part of the kneading surface can be adjusted without causing damage to a large amount of tea leaves. When the guide blocks are close to each other, the movable roller is automatically moved up by the resilience of the protective pad to ensure The lower surface of the kneading plate is flat;
2.在揉捻板转动与储料盒的左边接触时,可推动储料盒在固定槽中移动,而通过复位弹簧的设置,通过揉捻板的转动,能够实现储料盒来回的移动,进而保证茶叶分布的均匀性,同时在储料盒向右移动时,可通过活塞块将固定腔中的气体挤压至输气管中,然后通过连接轴和固定管进入揉捻板中,因此在旋转揉捻过程中可通过吹出的气体,起到加速杀青后茶叶表面湿气干燥的作用;2. When the kneading plate rotates and touches the left side of the storage box, it can push the storage box to move in the fixed groove, and through the setting of the return spring, the movement of the storage box can be realized through the rotation of the kneading plate, thereby ensuring the tea leaves Uniformity of distribution, at the same time, when the storage box moves to the right, the gas in the fixed chamber can be squeezed into the gas delivery pipe through the piston block, and then enter the kneading plate through the connecting shaft and the fixed pipe, so during the rotation kneading process The blown gas can accelerate the drying of the moisture on the surface of the tea after finishing;
3.当储料盒移动后带动第一磁铁和第二磁铁错开,这样第二磁铁通过复位弹簧的回弹性可升起,而储料盒移动至第一磁铁与第二磁铁重合状态时,通过相斥性能可带动第二磁铁、活动杆和活塞板向下移动,进而将连接腔中的气体通过输气通道和连接软管输送至储料盒中,最后可从出气嘴排出,并从储料盒的四周将茶叶吹向中心处,避免出现揉捻不均匀的现象,保证茶叶分布的均匀性。3. When the storage box moves, it drives the first magnet and the second magnet to stagger, so that the second magnet can be lifted by the resilience of the return spring, and when the storage box moves to the state where the first magnet and the second magnet overlap, it will pass The repulsion performance can drive the second magnet, the movable rod and the piston plate to move downwards, and then the gas in the connection cavity is transported to the material storage box through the gas delivery channel and the connection hose, and finally can be discharged from the gas outlet nozzle and discharged from the storage box. The tea leaves are blown towards the center around the box to avoid uneven rolling and ensure the uniformity of tea distribution.
附图说明Description of drawings
图1为本发明正剖结构示意图;Fig. 1 is a schematic diagram of the front section structure of the present invention;
图2为本发明揉捻板正剖结构示意图;Fig. 2 is the structural schematic diagram of the front section of the rolling board of the present invention;
图3为本发明揉捻板侧剖结构示意图;Fig. 3 is the schematic diagram of the side sectional structure of the kneading plate of the present invention;
图4为本发明活动辊移动后结构示意图;Fig. 4 is the schematic diagram of the structure of the movable roller of the present invention after moving;
图5为本发明俯剖结构示意图;Fig. 5 is a schematic diagram of a top-down structure of the present invention;
图6为本发明图1中A处剖面结构示意图;Fig. 6 is a schematic diagram of a cross-sectional structure at A in Fig. 1 of the present invention;
图7为本发明连接轴正剖结构示意图;Fig. 7 is a schematic diagram of the front section structure of the connecting shaft of the present invention;
图8为本发明储料盒正剖结构示意图;Fig. 8 is a schematic diagram of the front section structure of the material storage box of the present invention;
图9为本发明储料盒移动后结构示意图。Fig. 9 is a schematic diagram of the structure of the storage box of the present invention after being moved.
图中:1、加工台;2、支撑架;3、电动机;4、连接轴;5、揉捻板;6、防护垫;7、活动槽;8、活动辊;9、调节杆;10、蜗杆;11、蜗轮;12、活动筒;13、连接杆;14、引导块;15、储料盒;16、固定槽;17、固定杆;18、复位弹簧;19、活塞块;20、固定腔;21、输气管;22、连接套块;23、固定孔;24、固定管;25、出风孔;26、第一磁铁;27、第二磁铁;28、活动杆;29、活塞板;30、连接腔;31、输气通道;32、连接软管;33、出气嘴。In the figure: 1. processing table; 2. support frame; 3. motor; 4. connecting shaft; ; 11, worm gear; 12, movable cylinder; 13, connecting rod; 14, guide block; 15, storage box; 16, fixed groove; 17, fixed rod; 18, return spring; 19, piston block; 20, fixed
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-9,本发明提供一种技术方案:一种可调节力度的绿茶加工用揉捻机,设置有加工台1,加工台1的上边缘处固定有支撑架2,且支撑架2的顶部通过螺栓安装有电动机3,电动机3的输出轴通过皮带轮机构与连接轴4的顶部相互连接,且连接轴4轴承贯穿于支撑架2的内部;包括:揉捻板5,固定安装于连接轴4的底部,揉捻板5的下端面粘贴有橡胶材质的防护垫6,且揉捻板5的内部开设有活动槽7,并且活动槽7的内部活动设置有活动辊8,揉捻板5的侧面活动贯穿有调节杆9,且调节杆9靠近揉捻板5的一端固定套设有蜗杆10,并且蜗杆10的边侧啮合有蜗轮11;储料盒15,活动安装在加工台1的内部,储料盒15外侧的加工台1内开设有固定槽16,且储料盒15的侧面固定有固定杆17,并且固定杆17的外侧缠绕有复位弹簧18;第一磁铁26,固定于储料盒15的底部,第一磁铁26的下方活动设置有第二磁铁27,且第二磁铁27的下端面固定有活动杆28,并且活动杆28的外侧缠绕有另一复位弹簧18,活动杆28的底部连接有活塞板29,且活塞板29外侧的加工台1内开设有连接腔30。Please refer to Fig. 1-9, the present invention provides a kind of technical scheme: a kind of kneading machine for green tea processing with adjustable intensity, is provided with processing table 1, and the upper edge of processing table 1 is fixed with
如图1-4所示,活动辊8通过活动槽7和揉捻板5组成纵向的滑动结构,且活动辊8关于揉捻板5的竖轴线对称分布,并且活动辊8的底部和防护垫6的上表面接触,同时揉捻板5关于储料盒15的圆心偏心设置;蜗轮11的内部固定贯穿有活动筒12,且活动筒12的两端螺纹连接有连接杆13,并且连接杆13远离活动筒12的一端固定有引导块14;引导块14靠近活动辊8的一侧为斜面设置,且引导块14的斜面与活动辊8的顶部接触,并且2个引导块14的移动方向相反设置,当需要对揉捻力度进行调节时,可通过转动调节杆9带动蜗杆10同步的转动,再通过与蜗轮11之间的啮合带动活动筒12转动,这样通过活动筒12与连接杆13之间的螺纹连接,可带动2块引导块14相互靠近或者相互远离,当相互远离时可推动活动辊8在活动槽7内下滑,进而推动其下方的防护垫6凸起,这样活动辊8下方的防护垫6与茶叶的间距减小,进而提升揉捻力度,而不需要调节活动辊8时,反向转动调节杆9即可,这样通过防护垫6的回弹性可带动活动辊8上移,让揉捻板5的下表面处于平面状态,进而实现平面揉捻,以便满足不同力度需求的揉捻;As shown in Figures 1-4, the
如图1和图5所示,储料盒15通过固定槽16和加工台1组成水平的相对移动结构,且固定杆17和加工台1为滑动连接固定杆17远离储料盒15的一端固定有活塞块19,并且活塞块19外侧的加工台1内开设有固定腔20,在调整好揉捻所需力度之后,电动机3通过皮带轮机构驱动连接轴4转动,进而带动揉捻板5在储料盒15中旋转对茶叶进行揉捻操作,当揉捻板5转动与储料盒15的左端接触时,可推动储料盒15在固定槽16中移动,并带动固定杆17在加工台1上滑动,而揉捻板5不推动储料盒15时,通过复位弹簧18的回弹性可带动储料盒15恢复原位,这样通过揉捻板5的不断转动能够实现储料盒15往复的水平移动,提升茶叶在储料盒15内分布的均匀性,进而提升揉捻的全面性;As shown in Figures 1 and 5, the
如图1和图6-7所示,固定腔20的顶部和输气管21的一端相互连通,且输气管21的另一端固定有连接套块22,并且连接套块22套设在连接轴4的外侧,同时连接套块22和连接轴4为转动连接,当储料盒15向左移动时带动固定杆17和活塞块19向左移动,而不推动储料盒15时通过复位弹簧18的回弹性,可带动活塞块19迅速向右移动,并将固定腔20内的气体推入输气管21中;连接套块22通过固定孔23和连接轴4相连通,且固定孔23设置在连接套块22内侧的连接轴4表面,并且连接轴4的下端侧面通过固定管24和揉捻板5的内部相互连通,同时揉捻板5的下表面中心处预留有出风孔25,输气管21中的气体可通过固定孔23进入连接轴4内,并且连接套块22的设置又不会妨碍连接轴4的转动,之后气体通过固定管24进入揉捻板5中,从出风孔25排出吹向揉捻的茶叶表面,能够对杀青后茶叶表面多余的湿气进行去除,并且在揉捻过程中同步去除,也无需再使用额外的输气设备;As shown in Figure 1 and Figures 6-7, the top of the fixed
如图1和图8-9所示,第一磁铁26和第二磁铁27为同极磁铁,且第二磁铁27通过活动杆28和加工台1组成纵向的滑动结构,活塞板29的边缘处和连接腔30的内壁贴合滑动;连接腔30通过输气通道31和连接软管32相互连通,且输气通道31设置在加工台1的内部,并且连接软管32的两端分别与固定槽16的内拐角和储料盒15的外拐角相连接;连接软管32通过储料盒15和出气嘴33相连通,且出气嘴33等角度固定于储料盒15的内壁,并且储料盒15的外径小于固定槽16的长度,当储料盒15向左移动后,带动第一磁铁26和第二磁铁27错开,这样第二磁铁27不受相斥的力,通过复位弹簧18的回弹性可带动第二磁铁27向上运动,而储料盒15带动第一磁铁26移动至第二磁铁27的正上方时,通过两者之间的相斥性,可带动第二磁铁27向下移动,并通过活动杆28带动活塞板29同步的向下一定,将连接腔30中的气体推入输气通道31中,这样在储料盒15移动过程中,气体也能够通过连接软管32进入储料盒15中,最后从出气嘴33排出,将储料盒15边缘处的茶叶向其中心处吹动,避免出现揉捻盲区的现象,进一步的提升揉捻的均匀性。As shown in Figure 1 and Figures 8-9, the first magnet 26 and the second magnet 27 are magnets of the same pole, and the second magnet 27 forms a longitudinal sliding structure through the movable rod 28 and the processing table 1, and the edge of the piston plate 29 Fitting and sliding with the inner wall of the connection cavity 30; the connection cavity 30 communicates with each other through the gas delivery channel 31 and the connection hose 32, and the gas delivery channel 31 is arranged inside the processing table 1, and the two ends of the connection hose 32 are respectively connected to the fixed The inner corner of the groove 16 is connected with the outer corner of the material storage box 15; the connecting hose 32 communicates with the air outlet 33 through the material storage box 15, and the air outlet 33 is fixed on the inner wall of the material storage box 15 at an equal angle, and the material storage The outer diameter of box 15 is less than the length of fixed groove 16, and after material storage box 15 moves to the left, drives first magnet 26 and second magnet 27 to stagger, and second magnet 27 is not subject to the power of mutual repulsion like this, by return spring 18 The resilience of the second magnet can drive the second magnet 27 to move upward, and when the material storage box 15 drives the first magnet 26 to move to the top of the second magnet 27, the repulsion between the two can drive the second magnet 27 to move upward. Move down, and drive the
工作原理:如图1-9所示,将需要揉捻的茶叶放入储料盒15中,然后根据茶叶量以及需要揉捻的力度,调节活动辊8的高度,当活动辊8下降后可推动防护垫6呈凸起状态,实现不同力度的揉捻,并且在揉捻过程中可通过吹出的气体对茶叶进行干燥,以及储料盒15的水平移动,来提升茶叶分布的均匀性;Working principle: as shown in Figure 1-9, put the tea leaves that need to be twisted into the
同时利用磁铁的相斥性产生气体,气体从出气嘴33吹向茶叶,能够进一步的提升茶叶分布的均匀性,避免茶叶堆积在储料盒15边缘处影响揉捻的全面性。At the same time, the repulsion of the magnets is used to generate gas, and the gas is blown from the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (10)
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| CN115918747A (en) * | 2023-02-03 | 2023-04-07 | 安徽绿月茶业有限公司 | Black tea processing is with rolling device in succession |
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