CN115627118B - Ball valve casting and processing technology thereof - Google Patents

Ball valve casting and processing technology thereof Download PDF

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Publication number
CN115627118B
CN115627118B CN202211324130.1A CN202211324130A CN115627118B CN 115627118 B CN115627118 B CN 115627118B CN 202211324130 A CN202211324130 A CN 202211324130A CN 115627118 B CN115627118 B CN 115627118B
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parts
ball valve
valve casting
coating
resistant coating
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CN115627118A (en
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王良辉
王灿权
黄春明
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Wenzhou Haige Valve Co ltd
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Wenzhou Haige Valve Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/02Polysilicates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0657Particular coverings or materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Paints Or Removers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The application relates to a ball valve casting, wherein the surface of the ball valve casting is coated with a high-temperature-resistant coating, and the coating components of the high-temperature-resistant coating comprise tetraethoxysilane, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, glycol, toluene, a curing agent and water; and also relates to a processing technology of the ball valve casting. In the application, the tetraethoxysilane takes Si-O-Si as a main chain, so that the silicon-oxygen bond energy is large, and the high temperature resistance is strong; the reaction product of 2- (dimethylcarbamoyl) phenylboronic acid and 3- (2-fluorophenyl) propanal extends outwards through a phenyl ring-shaped large pi bond structure, and firm C-F bonds are introduced, so that the silicon-oxygen bond is not easy to attack, and the chain stability is higher; under the acidic condition, the hydroxyl of the reaction product is cooperated with ethylene glycol and tetraethoxysilane to generate modified polyethyl silicate, so that the toughness of the organic silicon coating is improved; mica and ceramic fiber are added to reduce the heat conductivity and improve the high temperature resistance.

Description

Ball valve casting and processing technology thereof
Technical Field
The application relates to the technical field of valve casting processing, in particular to a ball valve casting and a processing technology thereof.
Background
The valve casting is a control component in a pipeline fluid conveying system, and the valve is used for changing the section of a passage and the flow direction of a medium and has the functions of diversion, cut-off, adjustment, throttling, check, diversion, overflow pressure relief and the like; conventional ball valve castings include a valve body and a valve cover.
Chinese patent publication No. CN104976401a discloses a ball valve casting, which includes a valve body and a valve cover. The valve body is provided with a first through hole which is sequentially divided into a first round hole section, a second round hole section, a first inner spherical section and a third round hole section from one end to the other end; the valve cover is provided with a second through hole, the second through hole is sequentially divided into a second inner spherical surface section, a fourth round hole section and a fifth round hole section from one end to the other end, and the fourth round hole section and the fifth round hole section are concentrically arranged.
With respect to the related art as described above, the inventors consider that the current ball valve castings cannot be applied to severe high temperature environments, and thus there is still a need for improvement.
Disclosure of Invention
In order to improve the high temperature resistance of the ball valve casting, the application provides the ball valve casting and the processing technology thereof.
In a first aspect, the present application provides a ball valve casting that adopts the following technical scheme:
the ball valve casting is coated with a high-temperature-resistant coating on the surface, and the high-temperature-resistant coating comprises the following coating components in parts by weight:
40-50 parts of ethyl orthosilicate;
12-15 parts of 2- (dimethylcarbamoyl) phenylboronic acid;
6-8 parts of 3- (2-fluorophenyl) propanal;
1-2 parts of palladium chloride;
2-4 parts of mica;
1-2 parts of ceramic fiber;
1-2 parts of sodium silicate;
8-10 parts of ethylene glycol;
3-5 parts of toluene;
1-2 parts of curing agent;
30-40 parts of water.
By adopting the technical scheme, the tetraethoxysilane takes Si-O-Si as a main chain, so that the silicon-oxygen bond energy is large, the high temperature resistance is strong, the silicon-oxygen bond electronegativity difference is large, the polarity of the bond is large, the shielding effect on the hydrocarbon group can be realized, and the oxidation stability is improved; 2- (dimethylcarbamoyl) phenylboronic acid and 3- (2-fluorophenyl) propanal are mixed with tetraethoxysilane, and the phenyl ring-shaped large pi bond structure is stretched outwards, and meanwhile, a firm C-F bond is introduced, so that the silicon-oxygen bond of the organosilicon is not easy to attack, the chain stability is higher, a synergistic effect is generated, and the high-temperature resistance is improved; in addition, under the acidic condition, the reaction product of the 2- (dimethylcarbamoyl) phenylboronic acid and the 3- (2-fluorophenyl) propanal forms hydroxyl, and the hydroxyl is cooperated with ethylene glycol and tetraethoxysilane to generate modified polyethyl silicate, so that the toughness of the organosilicon coating is improved, and the film forming service life is prolonged; mica with better high temperature resistance can be horizontally arranged in the coating components, scattered particles can be effectively gathered through the reaction of the components, the bridging effect is achieved in the coating, and the addition of ceramic fibers enables the coating to form a three-dimensional network structure, so that the heat insulation property is ensured; sodium silicate is used as an adhesive to realize the combination of mica, ceramic fiber and organic components, reduce the heat conductivity of the high-temperature-resistant coating and improve the high-temperature resistance.
Preferably, the high temperature resistant coating further comprises 4-6 parts of styrene-acrylic emulsion and 1-2 parts of polyvinyl amine in parts by weight.
By adopting the technical scheme, the high-temperature-resistant styrene-acrylic emulsion and the polyvinyl amine are further added into the high-temperature-resistant coating component to assist in film formation, and the polyvinyl amine is a water-soluble polymer, so that fusion among styrene-acrylic emulsion particles can be inhibited, the porosity is promoted, and the pores of the porous structure are filled with air with small heat conductivity, so that the heat conductivity can be reduced, and the high-temperature resistance can be improved.
Preferably, the high temperature resistant coating further comprises 2-4 parts of glycidyl acrylate, 2-3 parts of 4-hydroxy phthalic anhydride, 0.6-0.8 part of sodium dodecyl sulfate and 0.1-0.2 part of potassium persulfate in parts by weight.
By adopting the technical scheme, the styrene-acrylic emulsion is modified by utilizing the functional monomer 4-hydroxy phthalic anhydride and glycidyl acrylate in the presence of the emulsifier sodium dodecyl sulfate and the initiator potassium persulfate, so that the thermal stability is improved, and the aim of improving the high-temperature-resistant coating performance is fulfilled.
Preferably, the styrene-acrylic emulsion comprises the following components in parts by weight: glycidyl acrylate: 4-hydroxy phthalic anhydride = 6:3:2.
preferably, the adhesive also comprises 1-2 parts of silane coupling agent by weight.
By adopting the technical scheme, the compatibility of the tetraethoxysilane and each component is improved by utilizing the coupling characteristic of the silane coupling agent, and the organic compounding is realized, so that the high-temperature-resistant coating with better performance is obtained.
Preferably, the curing agent is triethylene tetramine; the silane coupling agent is KH-550.
In a second aspect, the present application provides a processing technology of a ball valve casting, which adopts the following technical scheme:
a processing technology of a ball valve casting comprises the following steps:
s1, preparing a coating of a high-temperature-resistant coating; blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 80-90 ℃, and stirring for reaction for 3-4 hours to obtain a product A;
mixing ethyl orthosilicate, a product A, ethylene glycol and 25-30 parts of water at 70-75 ℃, adjusting pH=5-5.5, and stirring for 3-4h; adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1-1.2h to obtain the coating;
s2, surface treatment of a ball valve casting; sand blasting is carried out on the surface of the ball valve casting, so that the surface cleanliness reaches Sa2.5 level and the surface roughness reaches 30-40 mu m;
spraying 4-5 layers of the coating prepared in the step S1 on the surface of the ball valve casting by using a spray gun, wherein the thickness of each layer is 30-45 mu m, the spraying distance is 220-280mm, and the pressure of the spray gun is 1.2-1.6MPa;
drying at 100-130 deg.c for 30-40min and cooling to obtain treated ball valve casting.
Preferably, the step S1 further includes the following steps: blending 4-6 parts of styrene-acrylic emulsion and 1-2 parts of polyvinyl amine, adding 2-4 parts of glycidyl acrylate, 2-3 parts of 4-hydroxy phthalic anhydride, 0.6-0.8 part of sodium dodecyl sulfate and 0.1-0.2 part of potassium persulfate, and reacting at 80-90 ℃ for 3-4 hours to obtain a product B;
mixing 40-50 parts of tetraethoxysilane, 8-10 parts of ethylene glycol and 25-30 parts of water at 70-75 ℃, adjusting pH=5-5.5, and stirring for 3-4 hours; then adding the product B and 1-2 parts of silane coupling agent, and continuously stirring for 50-60min; finally, adding 2-4 parts of mica, 1-2 parts of ceramic fiber, 1-2 parts of sodium silicate, 1-2 parts of curing agent and the rest of water, and continuously stirring for 1-1.2 hours to prepare the coating.
In summary, the present application includes the following beneficial technical effects:
1. the tetraethoxysilane takes Si-O-Si as a main chain, so that the silicon-oxygen bond energy is large and the high temperature resistance is strong; the silicon-oxygen bond has large electronegativity difference, so that the polarity of the bond is large, the shielding effect on the hydrocarbon group can be realized, and the oxidation stability is improved; 2- (dimethylcarbamoyl) phenylboronic acid and 3- (2-fluorophenyl) propanal are mixed with tetraethoxysilane, and the phenyl ring-shaped large pi bond structure is stretched outwards, and meanwhile, a firm C-F bond is introduced, so that the silicon-oxygen bond of the organosilicon is not easy to attack, the chain stability is higher, a synergistic effect is generated, and the high-temperature resistance is improved; under the acidic condition, the reaction product of the 2- (dimethylcarbamoyl) phenylboronic acid and the 3- (2-fluorophenyl) propanal forms hydroxyl, and the hydroxyl is cooperated with ethylene glycol and tetraethoxysilane to generate modified polyethyl silicate, so that the toughness of the organosilicon coating is improved; sodium silicate is used as an adhesive, so that the combination of mica, ceramic fiber and organic components is realized, the heat conductivity of the high-temperature-resistant coating is reduced, and the high-temperature resistance is improved;
2. the high-temperature resistant styrene-acrylic emulsion and the polyvinyl amine are further added into the high-temperature resistant coating component to assist in film formation, and the polyvinyl amine is a water-soluble polymer, so that fusion among styrene-acrylic emulsion particles can be inhibited, the porosity is promoted, and the pores of the porous structure are filled with air with small heat conductivity, so that the heat conductivity can be reduced, and the high-temperature resistance can be improved;
3. the functional monomer 4-hydroxy phthalic anhydride and glycidyl acrylate are used for modifying the styrene-acrylic emulsion in the presence of an emulsifier sodium dodecyl sulfate and an initiator potassium persulfate, so that the thermal stability is improved, and the aim of improving the high-temperature-resistant coating performance is fulfilled.
Detailed Description
The present application is described in further detail below.
In this application, ethyl orthosilicate is supplied by Jin Jinle (Hunan) chemical Co., ltd; 2- (dimethylcarbamoyl) phenylboronic acid is supplied by Hongxin Hubei, inc. of Fine chemical industry; mica is supplied by Hebei Wen Hao mineral products Co., ltd., 60-80 mesh; ceramic fiber is provided by the Jiade mineral processing factory in the Ming county of life, the product number is JD-TCXW1, and the specification is 1.0-3.5mm; the styrene-acrylic emulsion is a styrene-acrylic polymer emulsion provided by En chemical industry Co., ltd in Anhui, model WC-SA220, brand DUSUE; the polyvinyl amine is provided by Wuhan Rong and lautus biotechnology Co., ltd; glycidyl acrylate is provided by the WUHANXIN Jiali Biotechnology Co., ltd., product number A1045; the silane coupling agent is KH-550.
The raw materials used in the following embodiments may be commercially available from ordinary sources unless otherwise specified.
Examples
Example 1
The embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent and water, wherein the curing agent is triethylene tetramine; the contents of the components are shown in Table 1 below.
A processing technology of a ball valve casting comprises the following steps:
s1, preparing a coating of a high-temperature-resistant coating; blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 80 ℃, and stirring for reaction for 3 hours to obtain a product A;
mixing ethyl orthosilicate, a product A, ethylene glycol and 25 parts of water at 70 ℃, adjusting the pH to be=5, and stirring for 3 hours; adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1h to obtain the coating;
s2, surface treatment of a ball valve casting; sand blasting is carried out on the surface of the ball valve casting, so that the surface cleanliness reaches Sa2.5 level and the surface roughness reaches 30 mu m;
spraying 4 layers of the coating prepared in the step S1 on the surface of the ball valve casting by using a spray gun, wherein the thickness of each layer is 30 mu m, the spraying distance is 220mm, and the pressure of the spray gun is 1.2MPa;
drying at 100 ℃ for 30min, and cooling to obtain the treated ball valve casting.
Example 2
The embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent and water, wherein the curing agent is triethylene tetramine; the contents of the components are shown in Table 1 below.
A processing technology of a ball valve casting comprises the following steps:
s1, preparing a coating of a high-temperature-resistant coating; blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 90 ℃, and stirring for reacting for 4 hours to obtain a product A;
mixing ethyl orthosilicate, product a, ethylene glycol and 30 parts of water at 75 ℃, adjusting ph=5.5, stirring for 4h; adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1.2 hours to prepare the coating;
s2, surface treatment of a ball valve casting; sand blasting is carried out on the surface of the ball valve casting, so that the surface cleanliness reaches Sa2.5 level and the surface roughness reaches 40 mu m;
spraying 5 layers of the coating prepared in the step S1 on the surface of the ball valve casting by using a spray gun, wherein the thickness of each layer is 45 mu m, the spraying distance is 280mm, and the pressure of the spray gun is 1.6MPa;
drying at 130 ℃ for 40min, and cooling to obtain the treated ball valve casting.
Example 3
The embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent and water, wherein the curing agent is triethylene tetramine; the contents of the components are shown in Table 1 below.
A processing technology of a ball valve casting comprises the following steps:
s1, preparing a coating of a high-temperature-resistant coating; blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 85 ℃, and stirring for reacting for 3.5 hours to obtain a product A;
mixing ethyl orthosilicate, product a, ethylene glycol and 27 parts of water at 73 ℃, adjusting the ph=5, and stirring for 3.5h; adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1.1h to obtain the coating;
s2, surface treatment of a ball valve casting; sand blasting is carried out on the surface of the ball valve casting, so that the surface cleanliness reaches Sa2.5 level and the surface roughness reaches 35 mu m;
spraying 4 layers of the coating prepared in the step S1 on the surface of the ball valve casting by using a spray gun, wherein the thickness of each layer is 40 mu m, the spraying distance is 250mm, and the pressure of the spray gun is 1.4MPa;
drying at 120 ℃ for 35min, and cooling to obtain the treated ball valve casting.
Example 4
The difference with the embodiment 1 is that the embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent, water, styrene-acrylic emulsion, polyvinyl amine, glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate, potassium persulfate and a silane coupling agent, wherein the curing agent is triethylene tetramine, and the silane coupling agent is KH-550; the contents of the components are shown in Table 1 below.
The processing technology of the ball valve casting comprises the following steps of:
mixing styrene-acrylic emulsion and polyvinyl amine, adding glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate and potassium persulfate, and reacting at 80 ℃ for 3 hours to obtain a product B;
mixing ethyl orthosilicate, a product A, ethylene glycol and 25 parts of water at 70 ℃, adjusting the pH to be=5, and stirring for 3 hours; then adding the product B and the silane coupling agent, and continuously stirring for 50min; and finally adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1h to obtain the coating.
Example 5
The difference with the embodiment 2 is that the embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent, water, styrene-acrylic emulsion, polyvinyl amine, glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate, potassium persulfate and a silane coupling agent, wherein the curing agent is triethylene tetramine, and the silane coupling agent is KH-550; the contents of the components are shown in Table 1 below.
The processing technology of the ball valve casting comprises the following steps of:
mixing styrene-acrylic emulsion and polyvinyl amine, adding glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate and potassium persulfate, and reacting at 90 ℃ for 4 hours to obtain a product B;
mixing ethyl orthosilicate, product a, ethylene glycol and 30 parts of water at 5 ℃, adjusting ph=5.5, stirring for 4h; then adding the product B and the silane coupling agent, and continuously stirring for 60min; and finally adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1.2 hours to prepare the coating.
Example 6
The difference with the embodiment 3 is that the embodiment discloses a ball valve casting and a processing technology thereof; a ball valve casting, the surface of ball valve casting is coated with high temperature resistant coating, the high temperature resistant coating includes the following coating components: ethyl orthosilicate, 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, palladium chloride, mica, ceramic fibers, sodium silicate, ethylene glycol, toluene, a curing agent, water, styrene-acrylic emulsion, polyvinyl amine, glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate, potassium persulfate and a silane coupling agent, wherein the curing agent is triethylene tetramine, and the silane coupling agent is KH-550; the contents of the components are shown in Table 1 below.
The processing technology of the ball valve casting comprises the following steps of:
mixing styrene-acrylic emulsion and polyvinyl amine, adding glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate and potassium persulfate, and reacting at 85 ℃ for 3.5h under heat preservation to obtain a product B;
mixing ethyl orthosilicate, product a, ethylene glycol and 27 parts of water at 73 ℃, adjusting the ph=5, and stirring for 3.5h; then adding the product B and the silane coupling agent, and continuously stirring for 55min; and finally adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1.1h to obtain the coating.
Example 7
The difference from example 1 is that the coating component of the high temperature resistant coating further comprises styrene-acrylic emulsion and polyvinyl amine, and the contents of the components are shown in the following table 2.
Example 8
The difference from example 7 is that the coating composition of the high temperature resistant coating further comprises glycidyl acrylate, 4-hydroxy phthalic anhydride, sodium dodecyl sulfate and potassium persulfate, the contents of each component are shown in table 2 below.
Example 9
The difference from example 8 is that the styrene-acrylic emulsion was replaced with an acrylic emulsion, and the contents of the components are shown in Table 2 below.
Example 10
The difference from example 8 is that glycidyl acrylate is replaced with ethyl acetate, and the contents of the components are shown in the following table 2.
Example 11
The difference from example 8 is that 4-hydroxy phthalic anhydride was replaced with 4-carboxybenzaldehyde, and the contents of the components are shown in Table 2 below.
Example 12
The difference with example 4 is that the styrene-acrylic emulsion comprises the following components in parts by weight: glycidyl acrylate: 4-hydroxy phthalic anhydride = 6:3:2, the contents of the components are shown in Table 2 below.
Example 13
The difference from example 1 is that the coating component of the high temperature resistant coating further comprises a silane coupling agent KH-550, the contents of each component are shown in table 2 below.
Example 14
The difference from example 13 is that the silane coupling agent is Kh-560.
Example 15
The difference from example 1 is that the curing agent is p-hydroxybenzenesulfonic acid.
Comparative example
Comparative example 1
The difference from example 1 is that the coating composition of the high temperature resistant coating is only 40 parts of ethyl orthosilicate, 1 part of curing agent and 30 parts of water.
Comparative example 2
The difference from example 1 is that 2- (dimethylcarbamoyl) phenylboronic acid is replaced with phenylboronic acid.
Comparative example 3
The difference from example 1 is that 3- (2-fluorophenyl) propanal is replaced by benzaldehyde.
TABLE 1 component content tables of examples 1 to 6
TABLE 2 component content tables of examples 7 to 13
Performance test
The testing method comprises the following steps: performing high temperature resistance test on ball valve casting samples processed by each example and comparative example, wherein the sizes of the ball valve casting samples are 50mm multiplied by 20mm multiplied by 2mm; testing the yield strength of a sample by a tensile testing machine at the normal temperature of 25 ℃ and 400 ℃, wherein the tensile speed is 15mm/min, and the high temperature resistance is represented by the difference value of the yield strength at 400 ℃ and the normal temperature of 25 ℃, wherein the smaller the difference value is, the higher the mechanical property maintenance degree is, and the high temperature resistance is stronger; the test results are shown in table 3 below.
Table 3 results of performance test of each of examples and comparative examples
Yield strength difference/MPa
Example 1 58
Example 2 54
Example 3 57
Example 4 38
Example 5 33
Example 6 36
Example 7 51
Example 8 42
Example 9 47
Example 10 46
Example 11 46
Example 12 36
Example 13 55
Example 14 56
Example 15 59
Comparative example 1 92
Comparative example 2 80
Comparative example 3 75
The present embodiment is merely for explanation of the present application and does not limit the protection scope of the present application, and those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading the present specification, but are protected by patent laws only within the scope of claims of the present application.

Claims (8)

1. A ball valve casting, characterized in that: the ball valve casting surface is coated with a high-temperature-resistant coating, and the high-temperature-resistant coating comprises the following coating components in parts by weight:
40-50 parts of ethyl orthosilicate;
12-15 parts of 2- (dimethylcarbamoyl) phenylboronic acid;
6-8 parts of 3- (2-fluorophenyl) propanal;
1-2 parts of palladium chloride;
2-4 parts of mica;
1-2 parts of ceramic fiber;
1-2 parts of sodium silicate;
8-10 parts of ethylene glycol;
3-5 parts of toluene;
1-2 parts of curing agent;
30-40 parts of water;
preparing a coating of the high-temperature-resistant coating: blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 80-90 ℃, and stirring for reaction for 3-4 hours to obtain a product A;
mixing ethyl orthosilicate, a product A, ethylene glycol and 25-30 parts of water at 70-75 ℃, adjusting pH=5-5.5, and stirring for 3-4h; and adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1-1.2h to obtain the coating.
2. A ball valve casting as defined in claim 1, wherein: the high-temperature resistant coating also comprises 4-6 parts of styrene-acrylic emulsion and 1-2 parts of polyvinyl amine by weight.
3. A ball valve casting as defined in claim 2, wherein: the high-temperature resistant coating also comprises 2-4 parts of glycidyl acrylate, 2-3 parts of 4-hydroxy phthalic anhydride, 0.6-0.8 part of sodium dodecyl sulfate and 0.1-0.2 part of potassium persulfate by weight.
4. A ball valve casting according to claim 3, wherein: the styrene-acrylic emulsion comprises the following components in parts by weight: glycidyl acrylate: 4-hydroxy phthalic anhydride = 6:3:2.
5. a ball valve casting as defined in claim 1, wherein: the high-temperature resistant coating also comprises 1-2 parts of silane coupling agent according to parts by weight.
6. A ball valve casting as defined in claim 5, wherein: the curing agent is triethylene tetramine; the silane coupling agent is KH-550.
7. A process for machining a ball valve casting as defined in claim 1, comprising the steps of:
s1, preparing a coating of a high-temperature-resistant coating; blending 2- (dimethylcarbamoyl) phenylboronic acid, 3- (2-fluorophenyl) propanal, toluene and palladium chloride, heating to 80-90 ℃, and stirring for reaction for 3-4 hours to obtain a product A;
mixing ethyl orthosilicate, a product A, ethylene glycol and 25-30 parts of water at 70-75 ℃, adjusting pH=5-5.5, and stirring for 3-4h; adding mica, ceramic fiber, sodium silicate, curing agent and the rest of water, and continuously stirring for 1-1.2h to obtain the coating;
s2, surface treatment of a ball valve casting; sand blasting is carried out on the surface of the ball valve casting, so that the surface cleanliness reaches Sa2.5 level and the surface roughness reaches 30-40 mu m;
spraying 4-5 layers of the coating prepared in the step S1 on the surface of the ball valve casting by using a spray gun, wherein the thickness of each layer is 30-45 mu m, the spraying distance is 220-280mm, and the pressure of the spray gun is 1.2-1.6MPa;
drying at 100-130 deg.c for 30-40min and cooling to obtain treated ball valve casting.
8. The process for manufacturing a ball valve casting according to claim 7, wherein: the step of S1 is as follows:
blending 12-15 parts of 2- (dimethylcarbamoyl) phenylboronic acid with 6-8 parts of 3- (2-fluorophenyl) propanal, 3-5 parts of toluene and 1-2 parts of palladium chloride, heating to 80-90 ℃, and stirring for reaction for 3-4 hours to obtain a product A;
blending 4-6 parts of styrene-acrylic emulsion and 1-2 parts of polyvinyl amine, adding 2-4 parts of glycidyl acrylate, 2-3 parts of 4-hydroxy phthalic anhydride, 0.6-0.8 part of sodium dodecyl sulfate and 0.1-0.2 part of potassium persulfate, and reacting at 80-90 ℃ for 3-4 hours to obtain a product B;
mixing 40-50 parts of tetraethoxysilane, 8-10 parts of ethylene glycol and 25-30 parts of water at 70-75 ℃, adjusting pH=5-5.5, and stirring for 3-4 hours; then adding the product B and 1-2 parts of silane coupling agent, and continuously stirring for 50-60min; finally, adding 2-4 parts of mica, 1-2 parts of ceramic fiber, 1-2 parts of sodium silicate, 1-2 parts of curing agent and the rest of water, and continuously stirring for 1-1.2 hours to prepare the coating.
CN202211324130.1A 2022-10-27 2022-10-27 Ball valve casting and processing technology thereof Active CN115627118B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006011512A1 (en) * 2004-07-28 2006-02-02 Dainippon Ink And Chemicals, Inc. Organic-inorganic composite coating film and aqueous coating composition
JP2012246440A (en) * 2011-05-30 2012-12-13 Nippon Paint Co Ltd Inorganic coating composition
CN114350428A (en) * 2022-01-11 2022-04-15 温州市海格阀门有限公司 Antirust butterfly valve casting and machining method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006011512A1 (en) * 2004-07-28 2006-02-02 Dainippon Ink And Chemicals, Inc. Organic-inorganic composite coating film and aqueous coating composition
JP2012246440A (en) * 2011-05-30 2012-12-13 Nippon Paint Co Ltd Inorganic coating composition
CN114350428A (en) * 2022-01-11 2022-04-15 温州市海格阀门有限公司 Antirust butterfly valve casting and machining method thereof

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