CN115625821A - Comprehensive recycling production line for waste multilayer plastic films - Google Patents
Comprehensive recycling production line for waste multilayer plastic films Download PDFInfo
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- CN115625821A CN115625821A CN202211182303.0A CN202211182303A CN115625821A CN 115625821 A CN115625821 A CN 115625821A CN 202211182303 A CN202211182303 A CN 202211182303A CN 115625821 A CN115625821 A CN 115625821A
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- 238000004064 recycling Methods 0.000 title claims abstract description 25
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention discloses a comprehensive recycling production line of waste multilayer plastic films; comprises a drying mechanism, a cleaning mechanism, a crushing mechanism, a heating mechanism and a centrifugal mechanism; the drying mechanism comprises a drying box, a heating box is installed at the rear end of the drying box, the cleaning mechanism comprises a water storage tank, a grid framework is arranged inside the water storage tank, the crushing mechanism comprises a crushing box, a plurality of feed openings are formed in the bottom of the crushing box, the heating mechanism comprises a heating cylinder, a heating coil is installed at the bottom of the heating cylinder, the centrifugal mechanism comprises a centrifugal outer cylinder, and a third servo motor is installed on one side of the centrifugal outer cylinder; the invention has the advantages of high comprehensive recovery rate of the waste multilayer plastic film, low recovery cost, simple equipment and process, environmental friendliness, wide application range and the like through the drying mechanism, the cleaning mechanism, the crushing mechanism, the heating mechanism and the centrifugal mechanism, and has good large-scale industrialization prospect.
Description
Technical Field
The invention belongs to the technical field of plastic film recycling production lines, and particularly relates to a comprehensive recycling production line for waste multilayer plastic films.
Background
Compared with a single-layer plastic film, the multi-layer plastic film has more functions and purposes after being compounded, and is widely applied to the fields of packaging, printing, displaying, decorating and the like. The multilayer plastic functional film represented by the polarizer is widely applied in the field of electronic display devices such as liquid crystal displays and liquid crystal televisions, and the amount of the multilayer plastic functional film is increased along with the progress of times, and meanwhile, the waste polarizer generated is also in urgent need of recycling treatment. The existing abandoned polaroids mainly come from leftover materials and abandoned electronic display equipment generated by cutting in the production process of the polaroids. The polarizer structure is formed by sequentially bonding five film layers of a release film/cellulose Triacetate (TAC)/polyvinyl alcohol (PVA)/TAC/protective film, wherein the release film and the protective film mainly comprise polyethylene terephthalate (PET) film materials. The added value of the PET film in the waste polaroid is high, and the PET film is an important industrial raw material, but because the PET film contains a large amount of adhesive to tightly adhere the multilayer films, the physical and chemical properties of the films are close to each other, the peeling, sorting and adhesive removing difficulty of the multilayer films is extremely high, so that the waste polaroid is difficult to recycle, the waste polaroid is directly incinerated at present, the treatment cost is high, the environmental pollution is large, and the resource waste is serious. Market research shows that 10 ten thousand tons of cutting scraps are only discarded from iodine-based polarizers every year, and the recycling value of the polarizers exceeds thousands of yuan every year. In addition, the polarizer also contains valuable materials such as TAC, PVA, iodine and the like, which can be recycled, and in addition, a large number of polarizers in the waste display equipment have considerable comprehensive recycling value and prospect. Therefore, it is necessary to develop a comprehensive recycling technology of waste multi-layer plastic films.
Disclosure of Invention
The invention aims to provide a comprehensive recycling production line of waste multilayer plastic films, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a comprehensive recycling production line of waste multilayer plastic films comprises a drying mechanism, a cleaning mechanism, a crushing mechanism, a heating mechanism and a centrifugal mechanism;
the drying mechanism comprises a drying box, a heating box is fixedly mounted at the rear end of the drying box, a plurality of supporting blocks are fixedly mounted on two sides of the interior of the drying box, sliding grooves are formed in the supporting blocks, a carrying drawer is slidably mounted between the supporting blocks, sliding blocks are fixedly arranged on two sides of the carrying drawer, the sliding blocks are located in the sliding grooves in a sliding mode, and first air holes are formed in the bottom of the carrying drawer;
a first positioning plate is fixedly arranged in the heating box, a blower is embedded in the first positioning plate, a second positioning plate is further arranged in the heating box, heating wires are clamped between the second positioning plates, one side of the heating box is communicated with a gas pipe, the other end of the gas pipe penetrates through the drying box, a plurality of branch pipes are communicated with the gas pipe in the heating box, and the branch pipes are communicated with gas nozzles;
the cleaning mechanism comprises a water storage tank, a grid frame is arranged inside the water storage tank, a bearing seat is fixedly arranged on the inner side of one end of the grid frame, a first shaft lever is connected onto the bearing seat, the other end of the first shaft lever is connected with a first servo motor, a plurality of stirring blades are arranged on the first shaft lever, a plurality of stirring rods are fixedly connected among the stirring blades, clamping grooves are formed in two ends of the water storage tank, limiting grooves are formed in the clamping grooves, clamping plates are arranged on two sides of the grid frame, limiting strips are arranged on the clamping plates and clamped inside the limiting grooves, the clamping plates are clamped inside the clamping grooves, and a plurality of ultrasonic cleaning plates are fixedly arranged at the bottom of the water storage tank;
the utility model discloses a grid framework, including storage water tank, servo electric jar, first connecting plate, the bottom fixedly connected with second connecting plate of first connecting plate, the bottom fixed connection of second connecting plate is in the outside four corners department of graticule mesh frame.
Preferably, the upper portion of stoving case is inlayed and is installed ventilative otter board, the upper portion four corners department fixed mounting of stoving case has the stand, the upper end fixed mounting of stand has the waterproof board, the rear end of heating cabinet is inlayed and is installed protection graticule mesh board.
Preferably, the front of stoving case articulates there is the stoving chamber door, fixed mounting has the handle on the stoving chamber door, the upper end of heating cabinet articulates there is the heating cabinet lid, the stoving case with the first support leg of bottom fixedly connected with of heating cabinet.
Preferably, one side fixed mounting of storage water tank has mutual panel, inlay on the mutual panel and install the display screen, be equipped with control button on the mutual panel, the bottom four corners department of storage water tank has welded the second supporting leg respectively, a plurality of holes of permeating water have all been seted up on each face of graticule mesh frame.
Preferably, the welding of the both sides of storage water tank has first backup pad, install servo electric jar in the first backup pad, one side of block board is fixed and is equipped with the second backup pad, fixed mounting has fixed frame in the second backup pad, fixed frame's inside fixed mounting has first servo motor.
Preferably, the crushing mechanism is including smashing the case, the fixed intercommunication in one side of smashing the case has the feed inlet, the one end welding of smashing the case has the second backup pad, the bottom fixed mounting of second backup pad has the gusset plate, fixed mounting has second servo motor in the second backup pad, second servo motor's output is connected with the second axostylus axostyle, the second axostylus axostyle runs through and is in smash the inside of case, install a plurality of crushing leaves on the second axostylus axostyle, a plurality of feed openings have been seted up to the bottom of smashing the case.
Preferably, the sub-unit connection who smashes the case has the disinfect box, fixed mounting has a plurality of ultraviolet lamps on the inside both sides wall of disinfect box, the outside fixed mounting of ultraviolet lamp has the cover of protective glass, the lower part fixedly connected with unloading case of disinfect box, the outer wall fixed welding of disinfect box has the carriage, the welding of the bottom four corners department of carriage has the third supporting leg.
Preferably, heating mechanism is including the cartridge heater, heating coil is installed to the bottom of cartridge heater, heating coil is last to be connected with two and runs through the terminal of cartridge heater, the last through connection of cartridge heater has the defeated pencil, be connected with a plurality of medicine spouts on the defeated pencil, the welding has the support ring on the inner wall of cartridge heater, be equipped with heating storage cylinder on the support ring, a plurality of second bleeder vents have been seted up to heating storage cylinder's lower part, fixed welding has the connection handle on the heating storage cylinder, the bottom welding of cartridge heater has the fourth supporting leg, the upper end of cartridge heater articulates there is the cartridge heater lid, the fixed welding in upper end of cartridge heater lid has the handle of carrying, be connected with the pressure gauge on the cartridge heater lid, install the pressure release pipe on the cartridge heater lid, the intercommunication has the relief valve on the pressure release pipe, the intercommunication has the condenser pipe on the cartridge heater lid, the external cold water section of thick bamboo that has been cup jointed in the outside of condenser pipe.
Preferably, the centrifugation mechanism is including the centrifugation urceolus, the bottom of centrifugation urceolus is run through and is installed the axle and connect the pole, the bottom of axle connects the pole is connected with first runner, one side fixed mounting of centrifugation urceolus has third servo motor, third servo motor's output end fixed mounting has the second runner, first runner with carry out the transmission through the drive belt between the second runner and connect, the bottom welding of centrifugation urceolus has the fifth supporting leg, the bottom welding of centrifugation urceolus has the connecting strip, third servo motor fixed mounting is in on the connecting strip.
Preferably, a centrifugal inner cylinder is arranged in the centrifugal outer cylinder and connected to the axial rod through a fixing bolt, a separation hole is formed in the side wall of the centrifugal inner cylinder, a rubber ring is connected to the edge of the separation hole, and a centrifugal cover is hinged to the end of the centrifugal outer cylinder.
Compared with the prior art, the invention has the beneficial effects that:
the invention can realize comprehensive recycling and high-value utilization of waste multilayer plastic films. Taking the recycling of the PET film in the polarizer as an example, the comprehensive recycling rate of the PET film in the polarizer can reach more than 80%. The recovery process can be suitable for recovering multilayer plastic films such as Polyethylene (PE)/(ethylene-vinyl acetate copolymer) (EVA), PE/polyvinyl chloride (PVC), PE/polypropylene (PP), PE/EVA/PE, PE/binder/nylon (PA)/binder/PE, PP/polyvinylidene chloride (PVDC) and the like. The recovery process has the advantages of high recovery rate, low recovery cost, simple equipment and process, environmental friendliness, wide application range and the like, and has good large-scale industrialization prospect;
the waste multi-layer plastic film drying device comprehensively recycles and heightens waste multi-layer plastic films through the drying mechanism, the cleaning mechanism, the crushing mechanism, the heating mechanism and the centrifugal mechanism, the waste plastic films are effectively dried through the drying mechanism, the drying degree of the plastic films is improved, multiple times of drying treatment is realized through the multi-layer object carrying drawer, the heating box is convenient for conveying hot air for drying treatment, the cleaning mechanism realizes cleaning operation, the grid framework is lifted and lowered through the servo electric cylinder, the plastic films are stored and discharged, then stirring and cleaning treatment is carried out through the stirring blades and the stirring rods, the dryness is improved, the crushing mechanism carries out crushing treatment on the plastic films, winding inconvenience caused by large plastic films is reduced, the heating mechanism realizes heating treatment on the plastic films, and the centrifugal mechanism is convenient for carrying out centrifugal treatment on the treated plastic films.
Drawings
FIG. 1 is a schematic view of the drying mechanism of the present invention;
FIG. 2 is a schematic view of the interior front end of the drying mechanism of the present invention;
FIG. 3 is a schematic internal side view of the drying mechanism of the present invention;
FIG. 4 is a schematic view of the cleaning mechanism of the present invention;
FIG. 5 is a schematic view of the internal structure of the cleaning mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the stirring blade and the stirring rod of the cleaning mechanism of the present invention;
FIG. 7 is a schematic view of the reservoir structure of the cleaning mechanism of the present invention;
FIG. 8 is a schematic view of the shredder mechanism of the present invention;
FIG. 9 is a schematic bottom view of the shredder mechanism of the present invention;
FIG. 10 is a schematic view of the internal structure of the shredder mechanism according to the present invention;
FIG. 11 is a schematic view of the heating mechanism of the present invention;
FIG. 12 is a schematic view of the internal structure of the heating mechanism of the present invention;
FIG. 13 is a schematic view of a centrifugal mechanism according to the present invention;
FIG. 14 is a schematic view of the interior of the centrifugal mechanism of the present invention from above;
FIG. 15 is a schematic internal side view of a centrifugal mechanism of the present invention.
In the figure: 100. a drying mechanism; 110. a drying box; 111. a drying box door; 112. a handle; 113. a column; 114. a waterproof sheet; 115. a gas-permeable net plate; 116. a first support leg; 120. a heating box; 121. heating the box cover; 122. a gas delivery pipe; 123. a protective grid plate; 124. a first positioning plate; 125. a blower; 126. a second positioning plate; 127. heating wires; 128. a bronchus; 129. an air nozzle; 130. a supporting block; 131. a slider; 132. a loading drawer; 133. a first air vent; 200. a cleaning mechanism; 210. a water storage tank; 211. a clamping groove; 212. a limiting groove; 213. a clamping plate; 214. a limiting strip; 215. a second support plate; 216. a fixed frame; 217. a first support plate; 218. a second support leg; 220. a grid frame; 221. water permeable holes; 222. a bearing seat; 223. a first shaft lever; 224. stirring blades; 225. a stirring rod; 226. a first servo motor; 227. a servo electric cylinder; 228. a first connecting plate; 229. a second connecting plate; 230. ultrasonic cleaning the plate; 240. an interactive panel; 241. a display screen; 242. a control key; 300. a crushing mechanism; 310. a crushing box; 311. a feed inlet; 312. a second servo motor; 313. a second shaft lever; 314. crushing the leaves; 315. a second support plate; 316. a reinforcing plate; 320. a sterilizing box; 321. a connecting frame; 322. a third support leg; 323. a cover glass; 324. an ultraviolet lamp; 325. a feeding port; 330. a blanking box; 400. a heating mechanism; 410. a heating cylinder; 411. a heating cylinder cover; 412. a fourth support leg; 413. lifting the handle; 414. a pressure gauge; 415. a pressure relief pipe; 416. a pressure relief valve; 417. a condenser tube; 420. a binding post; 421. a heating coil; 422. a drug delivery tube; 423. a medicine spraying nozzle; 430. heating the storage cylinder; 431. a connecting handle; 432. a second air hole; 433. a support ring; 500. a centrifugal mechanism; 510. a centrifugal outer cylinder; 511. a centrifuge cap; 512. a fifth support leg; 520. centrifuging the inner barrel; 524. fixing the bolt; 521. a separation well; 522. a rubber ring; 530. a shaft extension rod; 531. a first runner; 540. a third servo motor; 541. a second runner; 542. a connecting strip; 543. a transmission belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-15, the present invention provides a technical solution: a comprehensive recycling production line of waste multilayer plastic films comprises a drying mechanism 100, a cleaning mechanism 200, a crushing mechanism 300, a heating mechanism 400 and a centrifugal mechanism 500;
the drying mechanism 100 comprises a drying box 110, a heating box 120 is fixedly installed at the rear end of the drying box 110, a plurality of supporting blocks 130 are fixedly installed at two sides of the interior of the drying box 110, a sliding groove is formed in the supporting blocks 130, a carrying drawer 132 is slidably installed between the supporting blocks 130, sliding blocks 131 are fixedly arranged at two sides of the carrying drawer 132, the sliding blocks 131 are slidably located in the sliding groove, and first air holes 133 are formed in the bottom of the carrying drawer 132;
a first positioning plate 124 is fixedly installed inside the heating box 120, a blower 125 is installed on the first positioning plate 124 in an embedded mode, a second positioning plate 126 is further installed inside the heating box 120, a heating wire 127 is installed between the second positioning plates 126 in a clamped mode, one side of the heating box 120 is communicated with an air conveying pipe 122, the other end of the air conveying pipe 122 penetrates through the drying box 110, a plurality of branch air pipes 128 are communicated with the air conveying pipe 122 inside the heating box 120, and air nozzles 129 are communicated with the branch air pipes 128;
the cleaning mechanism 200 comprises a water storage tank 210, a grid frame 220 is arranged inside the water storage tank 210, a bearing seat 222 is fixedly arranged on the inner side of one end of the grid frame 220, a first shaft lever 223 is connected to the bearing seat 222, the other end of the first shaft lever 223 is connected with a first servo motor 226, a plurality of stirring blades 224 are arranged on the first shaft lever 223, a plurality of stirring rods 225 are fixedly connected between the plurality of stirring blades 224, clamping grooves 211 are formed in two ends of the water storage tank 210, limiting grooves 212 are formed in the clamping grooves 211, clamping plates 213 are arranged on two sides of the grid frame 220, limiting strips 214 are arranged on the clamping plates 213, the limiting strips 214 are clamped inside the limiting grooves 212, the clamping plates 213 are clamped inside the clamping grooves 211, and a plurality of ultrasonic cleaning plates 230 are fixedly arranged at the bottom of the water storage tank 210;
the outer four corners of the water storage tank 210 are fixedly provided with servo electric cylinders 227, the output ends of the servo electric cylinders 227 are connected with a first connecting plate 228, the bottom end of the first connecting plate 228 is fixedly connected with a second connecting plate 229, and the bottom end of the second connecting plate 229 is fixedly connected with the outer four corners of the grid framework 220.
In order to realize the flowing of hot air flow and prevent the internal pressure from being too high, and in order to prevent impurities or water from entering the drying box 110, in this embodiment, preferably, a ventilation mesh plate 115 is embedded in the upper portion of the drying box 110, upright posts 113 are fixedly installed at four corners of the upper portion of the drying box 110, a waterproof plate 114 is fixedly installed at the upper ends of the upright posts 113, and a protective mesh plate 123 is embedded in the rear end of the heating box 120.
In order to realize the sealing connection of the drying box 110 and the sealing of the heating box 120, in this embodiment, preferably, the front surface of the drying box 110 is hinged to a drying box door 111, a handle 112 is fixedly mounted on the drying box door 111, the upper end of the heating box 120 is hinged to a heating box cover 121, and the bottoms of the drying box 110 and the heating box 120 are fixedly connected to a first supporting leg 116.
In order to realize carrying out control regulation to wiper mechanism 200 to and realize entering into the inside of graticule mesh frame 220 to the inside hydroenergy of storage water tank 210, in this embodiment, it is preferred, one side fixed mounting of storage water tank 210 has mutual panel 240, inlay on the mutual panel 240 and install display screen 241, be equipped with control button 242 on the mutual panel 240, the bottom four corners department of storage water tank 210 has welded second supporting leg 218 respectively, a plurality of holes 221 of permeating water have all been seted up on each face of graticule mesh frame 220.
In order to realize installing servo electric cylinder 227 fixedly, and realize installing first servo motor 226, in this embodiment, preferably, the welding of the both sides of storage water tank 210 has first backup pad 217, install servo electric cylinder 227 on the first backup pad 217, one side of block board 213 is fixed and is equipped with second backup pad 215, fixed mounting has fixed frame 216 on the second backup pad 215, the inside fixed mounting of fixed frame 216 has first servo motor 226.
In order to crush the plastic film, in this embodiment, preferably, the crushing mechanism 300 includes a crushing box 310, a feed port 311 is fixedly communicated with one side of the crushing box 310, a second support plate 315 is welded to one end of the crushing box 310, a reinforcing plate 316 is fixedly mounted at the bottom of the second support plate 315, a second servo motor 312 is fixedly mounted on the second support plate 315, a second shaft 313 is connected to an output end of the second servo motor 312, the second shaft 313 penetrates through the inside of the crushing box 310, a plurality of crushing blades 314 are mounted on the second shaft 313, and a plurality of discharge ports 325 are opened at the bottom of the crushing box 310.
In order to realize carrying out disinfection and sterilization to the plastic film, in this embodiment, preferably, the sub-unit connection who smashes case 310 has disinfect box 320, fixed mounting has a plurality of ultraviolet lamps 324 on the inside both sides wall of disinfect box 320, the outside fixed mounting of ultraviolet lamp 324 has protective glass cover 323, the lower part fixedly connected with blanking box 330 of disinfect box 320, the outer wall fixed welding of disinfect box 320 has carriage 321, the welding of the bottom four corners department of carriage 321 has third supporting leg 322.
In order to realize carrying out heat treatment to the plastic film to the realization is injected into the liquid medicine, in this embodiment, preferably, heating mechanism 400 is including heating cylinder 410, heating coil 421 is installed to heating cylinder 410's bottom, be connected with two on heating coil 421 and run through heating cylinder 410's terminal 420, run through connection has defeated pencil 422 on the heating cylinder 410, be connected with a plurality of medicine spraying nozzles 423 on the defeated pencil 422, the welding has support ring 433 on heating cylinder 410's the inner wall, be equipped with heating storage cylinder 430 on the support ring 433, a plurality of second bleeder vents 432 have been seted up to heating storage cylinder 430's lower part, fixed welding has the connection 431 on heating storage cylinder 430. In order to realize carrying out pressure detection to cartridge heater 410 to realize the pressure release and handle, the bottom welding of cartridge heater 410 has fourth supporting leg 412, the upper end of cartridge heater 410 articulates there is cartridge heater lid 411, the fixed welding in upper end of cartridge heater lid 411 has handle 413 to carry, be connected with pressure gauge 414 on the cartridge heater lid 411, install pressure release pipe 415 on the cartridge heater lid 411, the intercommunication has relief valve 416 on the pressure release pipe 415, the intercommunication has condenser 417 on the cartridge heater lid 411, an external cold water section of thick bamboo has been cup jointed in the outside of condenser 417.
In order to realize centrifugal processing on the processed plastic film, in this embodiment, preferably, the centrifugal mechanism 500 includes a centrifugal outer barrel 510, a shaft connecting rod 530 is installed at the bottom of the centrifugal outer barrel 510 in a penetrating manner, a first rotating wheel 531 is connected to the bottom end of the shaft connecting rod 530, a third servo motor 540 is fixedly installed on one side of the centrifugal outer barrel 510, a second rotating wheel 541 is fixedly installed at an output end of the third servo motor 540, the first rotating wheel 531 and the second rotating wheel 541 are in transmission connection through a transmission belt 543, a fifth supporting leg 512 is welded at the bottom of the centrifugal outer barrel 510, a connecting strip 542 is welded at the bottom of the centrifugal outer barrel 510, and the third servo motor 540 is fixedly installed on the connecting strip 542.
In order to mount and fix the centrifugal outer cylinder 510, in the present embodiment, it is preferable that a centrifugal inner cylinder 520 is mounted inside the centrifugal outer cylinder 510, the centrifugal inner cylinder 520 is connected to the axial rod 530 through a fixing bolt 524, a separation hole 521 is formed in a side wall of the centrifugal inner cylinder 520, a rubber ring 522 is connected to an edge of the separation hole 521, and an end of the centrifugal outer cylinder 510 is hinged to a centrifugal cover 511.
The working principle and the using process of the invention are as follows: when the plastic film crusher is used, the plastic film is crushed by the crushing mechanism 300, namely the second shaft rod 313 and the crushing blades 314 are driven by the second servo motor 312, the plastic film in the crushing box 310 is crushed, the crushed plastic film is sterilized by the ultraviolet lamp 324 in the sterilizing box 320, and the crushing mechanism 300 has the functions of preventing large plastic sheets from being wound, realizing size adjustment, shape control and cooling, preventing the plastic from being fused and adhered at high temperature, and preventing the pollution of incoming film materials, wherein the generated powder is small in amount and low in loss;
then, the crushed plastic film is placed in the heating mechanism 400, namely, the plastic film is placed in the heating storage cylinder 430 in the heating cylinder 410, then water in the heating cylinder 410 is heated through the heating coil 421 at the bottom of the heating cylinder 410, so that the plastic film is cooked, in the cooking process, liquid medicine is conveyed into the heating cylinder 410 through the medicine conveying pipe 422 and the medicine spraying nozzle 423, so that the liquid medicine can react with the plastic film along with steam, and the heating cylinder cover 411 is provided with the pressure gauge 414 and the pressure relief pipe 415, so that the safety protection of the interior of the heating cylinder 410 is realized;
then, the processed plastic film is subjected to centrifugal operation, that is, the plastic film is placed into the centrifugal inner cylinder 520 of the centrifugal mechanism 500, then the third servo motor 540 fixedly installed on the centrifugal outer cylinder 510 is started, the centrifugal inner cylinder 520 is driven to perform centrifugal motion through the first rotating wheel 531, the second rotating wheel 541 and the transmission belt 543, so that centrifugal processing is realized, the centrifugal inner cylinder 520 is provided with the separation hole 521 provided with the rubber ring 522, the rubber ring 522 in the separation hole 521 is convenient to open during centrifugal operation, the diameter of the hole is adjusted, the centrifugal inner cylinder 520 is connected with the shaft connecting rod 530 through the fixing bolt 524, so that the centrifugal inner cylinder 520 is convenient to detach and install, the centrifugation is actually equipment for separating the film and the removed adhesive, the specific gravity of the film is large and generally floats in a solvent or settles to the bottom of the solvent, the specific gravity of the adhesive is small, the content of the adhesive is about 15%, the removed adhesive is dispersed after swelling, and the separation of the film and the adhesive can be realized through centrifugation. Considering different rotating speeds, treatment amounts, filter screen meshes and materials, carrying out centrifugal treatment, wherein centrifugal organic solvents and water systems are different;
then, the plastic film is cleaned, that is, the plastic film is put into the grid framework 220 of the cleaning mechanism 200, then the servo electric cylinder 227 is started, the grid framework 220 is put into the water storage tank 210 through the first connecting plate 228 and the second connecting plate 229, the first shaft rod 223 connected with the first servo motor 226 is installed inside the grid framework 220, the stirring blade 224 and the stirring rod 225 for stirring are arranged on the first shaft rod 223, the clamping plate 213 and the limiting strip 214 which are clamped and connected inside the clamping groove 211 and the limiting groove 212 of the water storage tank 210 are arranged at two ends of the grid framework 220, so that the grid framework 220 is installed, and the ultrasonic cleaning plates 230 are fixedly installed at the bottom of the water storage tank 210, so that the plastic film is cleaned by ultrasonic waves, the cleaning strength is improved, the cleaning is divided into organic cleaning and water cleaning, the organic cleaning is to recover and treat the volatilization of the solvent, and meanwhile, the friction cleaning is adopted, the trace residual gum attached to the surface of the film is removed, and in addition, the solid impurities such as the film material brought into the sediment, are filtered and separated;
then, the plastic film is placed into the drying mechanism 100 for drying, the plastic film is placed inside the loading drawer 132, the drying box 110 can prevent the loading drawers 132 from being loaded, simultaneous drying is achieved, then blowing is achieved through the blower 125 inside the heating box 120, and air is heated through the heating wire 127, so that the temperature of the air can be increased, drying of the plastic film is achieved, the end portion of the air pipe 122 is located at the bottom of the drying box 110 and communicated with the branch air pipes 128, and the branch air pipes 128 are provided with the air nozzles 129, drying of the plastic film is achieved, stable uniformity is maintained, uniform drying of the plastic film is achieved, and the plastic film is dried uniformly because the multilayer plastic films are usually large in difference in physicochemical properties due to different film layers and are usually bonded together by a bonding agent, accurate control of temperature and uniformity of a temperature field are achieved, the temperature is too high, some film layers can be melted or even degraded, the temperature is too low, and the effect of a solvent such as water is poor, and subsequent steps are not beneficial. In addition, the drying is also directed to the system of organic solvent and water respectively, the organic solvent is easy to dry, but the solvent vapor needs to be condensed and recycled, otherwise, the VOC pollutes the environment, the water is not easy to dry, higher temperature is needed, especially, the control on the water after the final film forming product such as a PET film is very strict, and the control needs to be controlled in tens of parts per million, otherwise, the later application is not facilitated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a comprehensive recycling production line of abandonment multilayer plastic film which characterized in that: comprises a drying mechanism (100), a cleaning mechanism (200), a crushing mechanism (300), a heating mechanism (400) and a centrifugal mechanism (500);
the drying mechanism (100) comprises a drying box (110), a heating box (120) is fixedly installed at the rear end of the drying box (110), a plurality of supporting blocks (130) are fixedly installed on two sides of the interior of the drying box (110), a sliding groove is formed in each supporting block (130), a loading drawer (132) is installed between the supporting blocks (130) in a sliding mode, sliding blocks (131) are fixedly arranged on two sides of the loading drawer (132), the sliding blocks (131) are located in the sliding groove in a sliding mode, and first air holes (133) are formed in the bottom of the loading drawer (132);
a first positioning plate (124) is fixedly mounted in the heating box (120), a blower (125) is mounted on the first positioning plate (124) in an embedded mode, a second positioning plate (126) is further mounted in the heating box (120), a heating wire (127) is mounted between the second positioning plates (126) in a clamped mode, a gas pipe (122) is communicated with one side of the heating box (120), the other end of the gas pipe (122) penetrates through the drying box (110), a plurality of branch gas pipes (128) are communicated with the gas pipe (122) in the heating box (120), and the branch gas pipes (128) are communicated with an air nozzle (129);
the cleaning mechanism (200) comprises a water storage tank (210), a grid frame (220) is arranged inside the water storage tank (210), a bearing seat (222) is fixedly arranged on the inner side of one end of the grid frame (220), a first shaft lever (223) is connected onto the bearing seat (222), a first servo motor (226) is connected onto the other end of the first shaft lever (223), a plurality of stirring blades (224) are mounted on the first shaft lever (223), a plurality of stirring rods (225) are fixedly connected between the plurality of stirring blades (224), clamping grooves (211) are formed in two ends of the water storage tank (210), a limiting groove (212) is formed in each clamping groove (211), clamping plates (213) are arranged on two sides of the grid frame (220), limiting strips (214) are arranged on the clamping plates (213), the limiting strips (214) are clamped inside the limiting grooves (212), the clamping plates (213) are clamped inside the clamping grooves (211), and a plurality of ultrasonic cleaning plates (230) are fixedly mounted at the bottom of the water storage tank (210);
the utility model discloses a grid framework is connected to the grid framework, including storage water tank (210), the outside four corners department fixed mounting of storage water tank (210) has servo electric jar (227), first connecting plate (228) are connected to the output of servo electric jar (227), the bottom fixedly connected with second connecting plate (229) of first connecting plate (228), the bottom fixed connection of second connecting plate (229) is in the outside four corners department of grid framework (220).
2. The integrated recycling production line of waste multilayer plastic films as claimed in claim 1, characterized in that: the upper portion of stoving case (110) is inlayed and is installed ventilative otter board (115), the upper portion four corners department fixed mounting of stoving case (110) has stand (113), the upper end fixed mounting of stand (113) has waterproof board (114), the rear end of heating cabinet (120) is inlayed and is installed protection graticule mesh board (123).
3. The comprehensive recycling production line of waste multilayer plastic films as recited in claim 1, wherein: the front of stoving case (110) articulates there is stoving chamber door (111), fixed mounting has handle (112) on stoving chamber door (111), the upper end of heating cabinet (120) articulates there is heating cabinet lid (121), stoving case (110) with the first support leg (116) of bottom fixedly connected with of heating cabinet (120).
4. The integrated recycling production line of waste multilayer plastic films as claimed in claim 1, characterized in that: one side fixed mounting of storage water tank (210) has interactive panel (240), inlay on interactive panel (240) and install display screen (241), be equipped with control button (242) on interactive panel (240), the bottom four corners department of storage water tank (210) has welded second supporting leg (218) respectively, a plurality of holes (221) of permeating water have all been seted up on each face of graticule mesh frame (220).
5. The integrated recycling production line of waste multilayer plastic films as claimed in claim 1, characterized in that: the welding of the both sides of storage water tank (210) has first backup pad (217), install on first backup pad (217) servo electric jar (227), one side of block board (213) is fixed and is equipped with second backup pad (215), fixed mounting has fixed frame (216) on second backup pad (215), the inside fixed mounting of fixed frame (216) has first servo motor (226).
6. The integrated recycling production line of waste multilayer plastic films as claimed in claim 1, characterized in that: crushing mechanism (300) is including smashing case (310), the fixed intercommunication in one side of smashing case (310) has feed inlet (311), the one end welding of smashing case (310) has second backup pad (315), the bottom fixed mounting of second backup pad (315) has gusset plate (316), fixed mounting has second servo motor (312) on second backup pad (315), the output of second servo motor (312) is connected with second axostylus axostyle (313), second axostylus axostyle (313) run through and are in smash the inside of case (310), install a plurality of crushing leaves (314) on second axostylus axostyle (313), a plurality of feed openings (325) have been seted up to the bottom of smashing case (310).
7. The comprehensive recycling production line of waste multilayer plastic films as claimed in claim 6, characterized in that: the sub-unit connection of smashing case (310) has disinfect box (320), fixed mounting has a plurality of ultraviolet lamps (324) on the inside both sides wall of disinfect box (320), the outside fixed mounting of ultraviolet lamp (324) has cover glass (323), the lower part fixedly connected with workbin (330) of disinfect box (320), the outer wall fixed welding of disinfect box (320) has connecting frame (321), the welding of the bottom four corners department of connecting frame (321) has third supporting leg (322).
8. The integrated recycling production line of waste multilayer plastic films as claimed in claim 1, characterized in that: the heating mechanism (400) comprises a heating cylinder (410), a heating coil (421) is arranged at the bottom of the heating cylinder (410), two binding posts (420) penetrating through the heating cylinder (410) are connected on the heating coil (421), a medicine conveying pipe (422) is connected on the heating cylinder (410) in a penetrating way, a plurality of medicine spraying nozzles (423) are connected on the medicine conveying pipe (422), the inner wall of the heating cylinder (410) is welded with a support ring (433), a heating storage cylinder (430) is arranged on the support ring (433), a plurality of second air holes (432) are arranged at the lower part of the heating storage cylinder (430), a connecting handle (431) is fixedly welded on the heating storage cylinder (430), a fourth supporting leg (412) is welded at the bottom of the heating cylinder (410), the upper end of the heating cylinder (410) is hinged with a heating cylinder cover (411), a lifting handle (413) is fixedly welded at the upper end of the heating cylinder cover (411), the heating cylinder cover (411) is connected with a pressure gauge (414), the heating cylinder cover (411) is provided with a pressure relief pipe (415), the pressure relief pipe (415) is communicated with a pressure relief valve (416), the heating cylinder cover (411) is communicated with a condensation pipe (417), and the outer side of the condensation pipe (417) is sleeved with an external cold water cylinder.
9. The comprehensive recycling production line of waste multilayer plastic films as recited in claim 1, wherein: centrifugal mechanism (500) is including centrifugal urceolus (510), the bottom of centrifugal urceolus (510) is run through and is installed extension pole (530), the bottom of extension pole (530) is connected with first runner (531), one side fixed mounting of centrifugal urceolus (510) has third servo motor (540), the output fixed mounting of third servo motor (540) has second runner (541), first runner (531) with carry out the transmission through drive belt (543) between second runner (541) and connect, the bottom welding of centrifugal urceolus (510) has fifth supporting leg (512), the bottom welding of centrifugal urceolus (510) has connecting strip (542), third servo motor (540) fixed mounting is in on connecting strip (542).
10. The comprehensive recycling production line of waste multilayer plastic films as recited in claim 9, wherein: the centrifugal outer barrel is characterized in that a centrifugal inner barrel (520) is mounted inside the centrifugal outer barrel (510), the centrifugal inner barrel (520) is connected to the axial rod (530) through a fixing bolt (524), a separation hole (521) is formed in the side wall of the centrifugal inner barrel (520), a rubber ring (522) is connected to the edge of the separation hole (521), and the end of the centrifugal outer barrel (510) is hinged to a centrifugal cover (511).
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US5871161A (en) * | 1996-04-09 | 1999-02-16 | Ein Engineering Co., Ltd. | Method and apparatus for recycling laminated film |
JP2005335070A (en) * | 2004-05-24 | 2005-12-08 | Placo Co Ltd | Waste treatment method, waste treatment apparatus and centrifugal dehydrator |
US20140255255A1 (en) * | 2011-11-23 | 2014-09-11 | Ronaldo Daniel HEILERG | Equipment for recycling nylon contained in fabrics by extraction of silicone |
CN214701607U (en) * | 2021-04-23 | 2021-11-12 | 四川盛世锦荣药业有限公司 | Drying box for processing Chinese herbal pieces |
CN216779659U (en) * | 2022-01-11 | 2022-06-21 | 启迪再生资源科技发展有限公司 | Waste plastic cleaning and separating device |
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2022
- 2022-09-27 CN CN202211182303.0A patent/CN115625821A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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US5871161A (en) * | 1996-04-09 | 1999-02-16 | Ein Engineering Co., Ltd. | Method and apparatus for recycling laminated film |
JP2005335070A (en) * | 2004-05-24 | 2005-12-08 | Placo Co Ltd | Waste treatment method, waste treatment apparatus and centrifugal dehydrator |
US20140255255A1 (en) * | 2011-11-23 | 2014-09-11 | Ronaldo Daniel HEILERG | Equipment for recycling nylon contained in fabrics by extraction of silicone |
CN214701607U (en) * | 2021-04-23 | 2021-11-12 | 四川盛世锦荣药业有限公司 | Drying box for processing Chinese herbal pieces |
CN216779659U (en) * | 2022-01-11 | 2022-06-21 | 启迪再生资源科技发展有限公司 | Waste plastic cleaning and separating device |
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