CN115625769B - Manufacturing process of wooden lamp - Google Patents
Manufacturing process of wooden lamp Download PDFInfo
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- CN115625769B CN115625769B CN202211392340.4A CN202211392340A CN115625769B CN 115625769 B CN115625769 B CN 115625769B CN 202211392340 A CN202211392340 A CN 202211392340A CN 115625769 B CN115625769 B CN 115625769B
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 8
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- General Engineering & Computer Science (AREA)
Abstract
The invention discloses a manufacturing process of a wooden lamp, which comprises the following steps: selecting a part of structures of trees as materials for selecting the shells, and processing and manufacturing the shells; polishing the shell; waxing the shell; selecting materials for lamp containers; processing the lamp liner; polishing the lamp liner; waxing the lamp liner; selecting an LED lamp and a battery; carrying out integral assembly; after assembly, carrying out integral polishing; performing integral wax sealing maintenance; the lamp decoration shell is selected from natural timber, each piece is unique and distinctive, and the design scheme of each piece is also to the wood block volume dress, is carved and polished by the worker master, and the mass production design scheme of wooden bulb outer container has greatly saved manufacturing cost for whole handicraft lamp decoration price is moderate, is convenient for lover accept.
Description
Technical Field
The invention relates to the technical field of lamps, in particular to a manufacturing process of a wooden lamp.
Background
The time gives the natural appearance of the north agilawood (amber wood), the unusual rough texture and the skin of the cang sang are unique; the grease in the timber is rich, so that the timber has deep taste under the sedimentation of years, and gives out mellow rosin taste; in addition, the timber which is soaked with grease and has golden yellow texture has extremely strong light transmittance, and is soft and warm after illumination. The existing North agilawood artware cannot give consideration to the pure natural shape, the skin, the mellow fragrance and the excellent light transmittance of the North agilawood (amber wood), and the artware lamp decoration which is researched and manufactured by integrating the characteristics is not developed in the market. Therefore, the three unique characteristics of the north agilawood are comprehensively considered to be aggregated together and exist at the same time, and the serial products, namely the north agilawood artwork lamp decoration 'Yongda smelling lamp' is designed and created. Not only can be used as an ornamental and practical product, but also is a collection with great collection value. The longer the storage time is, the redder the color, and the more moist the surface is when the cotton cloth is rubbed.
The north agilawood (amber wood) timber is the main material for making 'Yongda smelling lamp', belongs to amber wood, is produced from the Minghuang mountain known as Korean pine, and is aged or lodged in natural environment after continuously accumulating grease on the injured parts of the branches in the period of Korean pine seedling, and the parts with more grease are covered by leaves year by year in the dark and moist ground surface layer. Humus soil is formed and buried under the surface humus layer, and undergoes corrosion for hundreds or thousands of years. The wood part which is not completely rotted and is rich in Korean pine oil becomes an unrotten essence part with miraculous metaplasia and various shapes in the natural world. Commonly known as "Pingming", has been the object of ignition and illumination for thousands of years. Because grease (pine oil) permeates into wood, the grease polymerization part and the wood strands are mutually blended to form an integrated substance structure through the erosion of water vapor in the geological period of nearly thousands of years. The anti-rot and anti-rot paint is resistant to rot, is not aversion to moisture, is not damaged by worms, is not cracked, is not deformed, is natural in color, is warm like amber, is extremely strong in light transmittance, forms a shape with a thousands of postures through erosion in the nature, and is a natural gift.
At night, people often use small night lights to illuminate to improve safety and sense of security. Thus, various small night lamps are endless, but small night lamps with wood intervention are not appeared, the traditional craftsman master lacks aesthetic feeling, the appearance carving lacks natural aesthetic feeling, and the handicraft lamp decoration manufactured by the natural carving of the original master and the natural color and mellow fragrance of the north agilawood (amber wood) has no appearance like the north agilawood lamp decoration which has purely natural appearance, has the design scheme of aesthetic maintenance and is carved by the craftsman master. In the face of mass and simple plastic mould pressed products on the market, the decorative lamp of the North agilawood artware shows strong competitiveness, is incomparable with products of the same type in terms of material selection, appearance, manufacturing process, visual feeling, smell and touch, and has extremely high collection value no matter the design of the material or the product while being practical.
The small lamp decoration is attractive and tired, difficult to heart, and slightly good in individual appearance, but is unlikely to have favorite and unique products when being collided with others in the face of tens of thousands of production quantities. The existing wooden artware lamp decoration is few, the batch production of the numerical control machine tool cannot be realized, and the cost is high. The intended effect cannot be achieved for the engraving of a single piece of timber. The problem is solved by the appearance of the north agilawood artwork lamp decoration, the north agilawood artwork lamp decoration shell is selected from natural Korean pine root blocks, each block is unique and distinctive, the design scheme of each block is also based on the root block body cutting, the north agilawood artwork lamp decoration is manually carved and polished by a worker master, in addition, the production cost is greatly saved by the mass production design scheme of the north agilawood bulb outer container, the price of the whole artwork lamp decoration is moderate, and the whole artwork lamp decoration is convenient for a lover to accept.
Disclosure of Invention
Therefore, the invention provides a manufacturing process of a wooden lamp to solve the above problems in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
according to a first aspect of the invention, a process for manufacturing a wooden luminaire comprises the steps of:
step S100, selecting a part of structures of trees as materials for selecting shells, and processing and manufacturing the shells;
step S200, polishing the shell;
step S300, waxing of the shell is carried out;
step S400, selecting materials for lamp liners;
s500, processing a lamp liner;
step S600, polishing a lamp liner;
step S700, waxing the lamp liner;
step S800, selecting an LED lamp and a battery;
step S900, performing integral assembly;
step S1000, carrying out integral polishing after assembly;
and step S1100, performing integral wax sealing maintenance.
Further, the step S100 specifically includes:
s110, firstly, blowing off floating soil and barks by using a dust blowing gun, and then, using an electric drill to install a large-sized abrasive paper wheel with 80-100 meshes or a special nylon brush wheel for peeling to remove stubborn barks and dirt; the wood can be cleaned by a wood carving knife or a small shovel, and the appearance of the wood can be trimmed;
step S120, manually carving along the design draft drawn on the timber by using a small handheld electric tool, and internally digging a hollow cavity;
and step 130, placing the shell in a small greenhouse formed by plastic cloth under the burning sun to heat and discharge oil.
Further, the step S200 specifically includes:
step S210, polishing the carved shell, namely polishing the inner and outer whole parts of the hollowed-out net-shaped part of the shell by using 180-mesh coarse wood sand paper, and blowing off dust by using a dust blowing gun after polishing;
step S220, polishing the whole inner and outer parts of the hollowed-out net-shaped part of the shell for the second time, coarsely polishing by using 300-mesh medium-size wood sand paper and an electric hand drill provided with sand paper sheets, and then blowing off dust by a dust blowing gun;
and S230, finally, carrying out third integral polishing, and manually using 600-mesh fine wood sand paper and installing an iron rod with 600-mesh fine sand paper sheets on an electric hand drill for polishing.
Further, in step S300, the shell is waxed 2 times using pure natural beeswax;
in step S400, the timber is uniform in texture and does not have knots or holes.
Further, the step S500 specifically includes:
step S510, the technology of twice processing of a numerical control profiling machine and a CNC numerical control machine is adopted for processing the lamp liner, wood is cut into a cuboid with the diameter of 3 cm multiplied by 7 cm and used as a rough blank, meanwhile, the blank is manually carefully inspected, ingredients with cracks, holes and defects with oil are removed, and then the lamp liner blank is subjected to turning processing by the profiling numerical control machine, so that the diameter of the lamp liner blank is 3 cm, the height of the lamp liner blank is 7 cm, one end of the lamp liner blank is flat, and the other end of the lamp liner blank is elliptical;
step S520, manufacturing the inside of a lamp liner, namely firstly selecting a wood board with the thickness of 8 cm and the length and the width of more than 100 cm, flatly paving the wood board in a working area of an engraving platform of a CNC numerical control machine, scanning data of the appearance of the lamp liner into 3D data, reversing the data and converting the data into linear data, inputting the linear data into an operating platform of the CNC numerical control machine, installing a rough blank cutter head for digging, replacing a fine engraving cutter head for shaping, polishing, digging lamp liner pits on the wood board, and digging the wood board full of the wood board at intervals of 3 cm;
step S530, placing lamp containers with the diameter of 3 cm and the height of 7 cm into lamp container pits with the interval of 3 cm on the wood board with the elliptic end facing downwards;
and S540, adjusting 3D data of the lamp liner, enabling the outer wall of the lamp liner to be reduced inwards by 3 mm integrally and transmitting the lamp liner into a CNC numerical control machine tool, enabling the center of a cutter head of the lamp liner to be positioned to the center of an inverted lamp liner of a lamp liner pit, milling and hollowing the inside of the lamp liner, and taking the lamp liner out of the lamp liner pit carefully.
Further, the step S600 specifically includes:
step S610, after the turning and milling of the lamp liner are completed, taking out the lamp liner from the CNC numerical control machine tool, and checking whether flaws exist in the lamp liner, wherein the flaws affect the final light and the viewing effect by the flaws;
and S620, adopting fine wood sand paper with 320-400 meshes to polish for 2-3 times, installing a sand paper sheet in the lamp liner by using an electric hand drill to insert and polish, and blowing off dust by using a dust blowing gun.
Further, step S700 specifically includes: polishing the lamp liner, waxing for 2-3 times by using pure natural beeswax, smearing the foam matched in the wax box and the wax in the box on the surface of the lamp liner, and smearing the wax liquid on the oil painting brush, wherein the interior of the lamp liner cannot be smeared symmetrically.
Further, step S800 specifically includes: a 6V LED lamp sheet is selected in each lamp liner, and a rechargeable lithium battery module is adopted as a battery part; or, a battery clamp capable of placing 3 batteries with the number 5 is adopted;
the step S900 specifically includes: the timber shell and the bulb are assembled together, the northern agilawood bulb with the diameter of 3 cm and the length of 7 cm and one end elliptical is placed into a space reserved in the process of manufacturing the northern agilawood shell, and a rechargeable lithium battery or a battery clamp for containing 3 batteries with the size of 5 # is placed into the space reserved in the process.
Further, step S1000 specifically includes: and (3) carrying out secondary polishing on the whole: polishing was performed using 600 mesh fine wood sandpaper and an electric hand drill equipped with sandpaper sheets.
Further, the step S1100 specifically includes: the whole uses pure natural beewax to carry out waxing for 1-2 times, the foam matched in the wax box and the wax in the box are used for coating on the surface of the lamp shell, the interior of a symmetrical hollowed-out net cannot be coated, and the oil painting brush is used for coating with wax dipping liquid.
The invention has the following advantages: the lamp decoration shell is selected from natural timber, each piece is unique and distinctive, and the design scheme of each piece is also to the wood block volume dress, is carved and polished by the worker master, and the mass production design scheme of wooden bulb outer container has greatly saved manufacturing cost for whole handicraft lamp decoration price is moderate, is convenient for lover accept.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those skilled in the art from this disclosure that the drawings described below are merely exemplary and that other embodiments may be derived from the drawings provided without undue effort.
The structures, proportions, sizes, etc. shown in the present specification are shown only for the purposes of illustration and description, and are not intended to limit the scope of the invention, which is defined by the claims, so that any structural modifications, changes in proportions, or adjustments of sizes, which do not affect the efficacy or the achievement of the present invention, should fall within the ambit of the technical disclosure.
Fig. 1 is a flowchart of a manufacturing process of a wooden lamp according to some embodiments of the present invention.
Description of the embodiments
Other advantages and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, by way of illustration, is to be read in connection with certain specific embodiments, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, a manufacturing process of a wooden lamp according to an embodiment of the first aspect of the present invention specifically includes the following steps.
Selecting a part of structures of trees as the material of the shell: tree roots or tree knots with artistic forms are selected, the appearance is closed and full as much as possible, no decay exists, and the tree roots or tree trunks can also be branches, and the requirements of scheme designers can be met by slightly processing the appearance shape. In addition, the quality of the wood is as good as possible, and the oiliness of the northern agilawood wood is enough, so that the engraving and long-term preservation are convenient.
The design of the shell scheme is as follows: according to the natural object image shape characteristics of each north agilawood (amber wood) timber, through deliberate fine observation, a scheme which is more in line with the shape and texture characteristics of the north agilawood (amber wood) timber is designed through deep aesthetic maintenance of a designer to be processed and manufactured, and the original shape and texture characteristics of the north agilawood timber are maintained as much as possible although each design scheme is different from each other no matter the traditional aesthetic feeling, the classical western aesthetic feeling, the current modern feeling, the natural sense and the like. The method comprises three specific aspects: firstly, the natural image is considered, the texture structure and the natural color of the natural color are fully utilized, the natural color is abstract and exaggerated, and the expression is performed by means of the natural color, so that the verve is increased. And secondly, the timber main body is highlighted, the local part is modified, and the chiseled part serves as the main body, so that the visual and vivid image is more obviously provided for people to display the theme. And thirdly, special design is carried out on special image parts or grease and rich parts thereof, and oil fixing process treatment is carried out on the works, which is also a place of special attention to the design scheme of the north agilawood (amber wood) timber. The surface is finished and moist by the grease of the agalloch, so that the agalloch eaglewood can emit a fragrance, and the unique charm of the agalloch eaglewood (amber wood) is further ensured.
And S100, performing shell processing and manufacturing. Firstly, using a dust blowing gun to blow off impurities such as floating soil, bark and the like, and then using an electric drill to install a large abrasive paper wheel with 80-100 meshes or a special nylon brush wheel for peeling to remove stubborn bark and dirt; the hard wood carving knife or the small shovel can be used for cleaning the hard wood carving knife or the small shovel; shaping the wood shape of the north agilawood (amber wood) by using tools such as a table saw, a small planer and the like, so that the wood shape is closer to a design scheme for the next manufacturing; and then, a worker uses electric tools such as a small handheld straight grinder and the like to install sword knives, pill head knives and the like of different models to carry out hollowed carving along a design draft drawn on the timber, the surface layer is hollowed out, a hollow cavity chamber with a certain degree is hollowed out, and a space is reserved for the installation of a lamp liner of the next step. The natural beautiful texture, the high and low concave-convex fluctuation turning and the hollowed-out are combined, the characteristics of thick, elegant and bright color of the timber are also shown as much as possible, and the modern electric tool, the dust blowing gun and other processing skills are used for the creation of the natural combination, so that the natural combination can be used for laying the rosin smell of the north agilawood (amber wood) for diffusing the natural rosin smell. Because the north agilawood (amber wood) contains rich grease, the too rich grease also brings some small troubles of oil bleeding and oil production for the use and preservation of finished products, and the solution is that after the large scale is primarily carved according to the design scheme, the shell is placed in a small greenhouse 'sauna room' formed by plastic cloth under the burning sun for heating and oil production treatment, and is placed in the greenhouse for 3-7 days according to the intensity of the sun, and then the local degreasing and the carving are carried out until the shell is basically molded.
Step S200, polishing the shell. Polishing the carved north agilawood (amber) shell: the method comprises the steps of (1) performing first trimming and body polishing on the inner and outer whole parts of a hollowed-out net part of a north agilawood (amber wood) shell by using 180-mesh coarse wood sand paper, so that lines of the north agilawood (amber wood) shell are smooth and smooth, and blowing off dust by using a dust blowing gun after polishing; then, the inner and outer whole parts of the hollowed-out net-shaped part of the shell are polished for the second time, so that smooth lines are smooth, cracks are checked to be convenient to repair in time, the second polishing is performed by using 300-mesh medium-size wood sand paper and an electric hand drill provided with sand paper sheets for coarsely polishing, and then a dust blowing gun blows dust; and finally, carrying out third integral polishing, wherein a skilled worker uses 600-mesh fine wood sand paper and installs an iron rod with 600-mesh fine sand paper sheets on an electric hand drill to polish, and polishing is carefully and repeatedly carried out until the inside and outside of the hollowed-out part of the north agilawood (amber wood) lamp shell are exquisite, silk is connected, the surface of the product is very smooth, dust is blown out by using a dust blowing gun, and the polishing process of the north agilawood (amber wood) shell is finished.
And step S300, waxing the shell. The polished north agilawood shell needs to be waxed for 2 times by using pure natural beewax, transparent light-colored beewax is used, so that the original natural texture of the north agilawood (amber) wood can be fully exposed, foam matched in a wax box and wax in the box are smeared on the surface of a lamp shell, the interior of a symmetrical hollowed-out net cannot be smeared, a painting brush is used for waxing liquid, the wax needs to be thinned and uniformly, dead angles are not remained, the next waxing can be performed after each time the wax is finished and dried, because the natural abundant grease and color of the north agilawood (amber) wood are better displayed, the selected beewax is colorless beewax which is originally natural in order to better protect the lamp shell, and the natural north agilawood (amber) wood is better displayed. So that the glass is not affected by substances such as moisture, gas, corrosion and the like, and the ornamental value is excellent.
And S400, selecting materials for the lamp liner. The wood for manufacturing the lamp liner has no excessive requirements on the wood surface, the northern agilawood wood is thick enough, the texture is uniform, and no knots or holes are needed, so that the lamp liner with uniform, clean and beautiful texture is manufactured; in addition, the northern agilawood grease for manufacturing the lamp liner needs to be rich and heavy as much as possible, so that the manufactured lamp liner has excellent light transmittance and a warm feel, and is favorable for emitting fragrance of the timber.
And S500, processing the lamp liner. In order to better improve the capacity of mass production of products, the processing of the lamp liner adopts the technology of twice processing of a numerical control profiling machine and a CNC numerical control machine. Firstly, cutting selected north agilawood into cuboids of 3 cm multiplied by 7 cm to serve as rough blanks for standby, and meanwhile, manually carefully checking the blanks, removing ingredients with cracks and holes, insufficient oil or other flaws, and ensuring the quality of the lamp liner from the source; then, turning the lamp liner blank body by using a profiling numerical control machine tool to change the lamp liner blank body into a partial circular structure with the diameter of 3 cm and the height of 7 cm and one flat end and the other end similar to an egg, thereby basically completing the appearance of the lamp liner; secondly, manufacturing the inside of the lamp liner: firstly, selecting a wood board with the thickness of 8 cm and the length and the width of more than 100 cm, tiling the wood board in a working area of an engraving platform of a CNC (computer numerical control) machine, scanning the data of the appearance of a lamp liner into 3D data, reversing the 3D data, converting the data into linear data, inputting the linear data into an operating platform of the CNC machine, installing a rough blank cutter head for digging, replacing a fine engraving cutter head for shaping, polishing, digging lamp liner pits on the wood board, spacing 3 cm between every two lamp liner pits, and fully digging the wood board; then placing lamp containers with the diameter of 3 cm and the height of 7 cm into lamp container pits (such as a radish pit and a tight seam) with the elliptical ends being downward placed on the wood board at intervals of 3 cm; finally, 3D data of the lamp liner are adjusted, the outer wall of the lamp liner is integrally reduced inwards by 3 mm and is transmitted into a CNC numerical control machine tool, the center of a tool bit of the lamp liner is positioned to the center of an inverted lamp liner of a lamp liner pit, the lamp liner is milled and hollowed out from the lamp liner pit, and then the lamp liner is carefully taken out from the lamp liner pit, so that the north agilawood (amber wood) lamp liner with the wall thickness of 3 mm is processed, and the method can realize batch production of the north agilawood (amber wood) lamp liner. (the manufacturing method of the lamp liner is so that the size of the lamp liner is not limited to the above size, and the lamp liner can be flexibly used for processing and production after the method is mastered.)
And S600, polishing the lamp liner. After the turning and milling of the north agilawood (amber) lamp liner is completed, taking out the north agilawood (amber) lamp liner from a CNC numerical control machine tool, checking whether flaws such as cracks, knots and the like exist on the north agilawood (amber) lamp liner, which affect the final light and the viewing effect, and picking out the flaws, so that the high quality and the high quality of the lamp liner are fully ensured. And then adopting fine wood sand paper with 320-400 meshes to polish for 2-3 times, and using an electric hand drill to mount a sand paper sheet for inserting and lightly polishing the inside of the lamp liner, wherein the wall thickness is only 3 mm, so that the polishing force is required to be controlled, and then using a dust blowing gun to blow off dust until the surface and the inside of the lamp liner of the north agilawood are smooth, the hand feeling is comfortable, and the polishing process of the lamp liner is finished.
And S700, waxing the lamp liner. The polished lamp liner of the Bei eaglewood is waxed for 2-3 times by using pure natural beeswax, the surface of the lamp liner is smeared by using foam matched with a wax box and wax in the box, the interior of the lamp liner cannot be smeared symmetrically, and the wax dipping liquid of an oil painting brush is smeared; the wax is required to be thin and uniform, dead angles are not leaked, the next waxing can be performed after each waxing is finished and is dried, because the north agilawood (amber wood) timber is natural and rich in grease and color, the selected beewax is colorless beewax for better showing the natural characteristics of the timber, so that the lamp liner is better protected, and the textures and the smell of the natural timber are better shown.
Step S800, selecting an LED lamp and a battery. Through repeated experiments, finally, 6V LED lamp sheets are selected in each lamp container, and when the lamp is electrified, the brightness is moderate, so that the color and the brightness of the north agilawood (amber) lamp container can reach a balance, the optimal effect is obtained, and the north agilawood (amber) lamp is formed. In addition, the 6V LED lamp sheet heats moderately, the danger caused by overheat and scalding is avoided, and the slight heat just can enable the agilawood smell of the north agilawood to be emitted, so that a viewer can see not only beautiful color of the north agilawood, but also light and elegant agilawood, and the viewer can touch a smooth polished lamp decoration shell, so that the viewer can form three-dimensional perception on the north agilawood lamp decoration visually, olfactively and tactilely, and the stereoscopic taste is overlapped with natural objects with lasting fragrance in modern exquisite life. The battery part is divided into two schemes: firstly, the rechargeable lithium battery module has the advantages of occupying relatively small space in the lamp housing and being capable of being repeatedly charged and used, and has the defects of needing to be additionally provided with a charging wire, and the light intensity can obviously change linearly along with the use time; secondly, or adopt the battery clamp that can place 3 No. 5 batteries, the advantage is that need not to be equipped with the charging wire, and light luminance is stronger and sustainable live time is longer, and the shortcoming is that the battery clamp needs to occupy the inside certain space of lamp decoration shell, and weight slightly exceeds the lithium electricity money after 3 batteries of full load, but all is in the totally acceptable within range.
Step S900, performing integral assembly. The method comprises the steps of combining and installing a north agilawood (amber) wood shell and a north agilawood (amber) bulb together, placing the north agilawood bulb with a diameter of 3 cm and a length of 7 cm and an ellipse at one end into a space reserved in the process of manufacturing the north agilawood wood shell, placing a rechargeable lithium battery or a battery clamp for containing 3 batteries and 5 batteries into the space reserved in the process of manufacturing the north agilawood wood shell, placing the rechargeable lithium battery into the space reserved in the process of manufacturing a regular small wood board as a sealing panel, and then; the 3-section No. 5 battery clamp is placed to be tightly attached to the agilawood shell as much as possible, and is also tightly screwed and fixed by using a fine copper screw.
And step S1000, carrying out integral polishing after assembly. The whole decorative lamp product of the north agilawood (amber wood) art is polished for the second time: the method comprises the steps of polishing by using 600-mesh fine wood sand paper and an electric hand drill provided with sand paper sheets, wherein the inner part and the outer part of a hollowed net part of a north agilawood (amber wood) shell are required to be trimmed for multiple times and polished repeatedly, a skilled worker is required to use an iron rod of the sand paper sheets to be arranged on the electric hand drill for hollowed polishing until the inner part and the outer part of a hollowed part of a lamp shell are exquisite and have no burrs, the junction between the inner part of the north agilawood shell and a lamp liner is required to be polished for three times by using 600-mesh fine wood sand paper or the electric hand drill provided with the iron rod sand paper sheets, and a dust blowing gun is required to blow dust after each polishing time; in addition, the surface of the back of the lamp decoration, on which the battery is mounted, is polished by using 600-mesh fine wood sand paper, and coarse marks and burrs are cleaned, so that the lamp decoration is exquisite.
And step S1100, performing integral wax sealing maintenance. The polished decorative lighting of the north agilawood (amber wood) artware needs to be waxed for 1-2 times by using pure natural beeswax as a whole, the surface of a lamp shell is smeared by using foam matched in a wax box and wax in the box, the interior of a symmetrical hollowed-out net cannot be smeared, and the wax dipping liquid of an oil painting brush is used for smearing; the wax is required to be thin and uniform without dead angle, and the second waxing can be performed after the wax is finished and dried, because the northern agilawood (amber) timber is naturally rich in grease and color, the beeswax is the colorless beeswax which better shows the natural characteristics of the timber, so as to better protect and display the natural northern agilawood (amber) timber. So that the glass is not affected by substances such as moisture, gas, corrosion and the like, and the ornamental value is excellent.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.
The terms such as "upper", "lower", "left", "right", "middle" and the like are also used in the present specification for convenience of description, but are not intended to limit the scope of the present invention, and the changes or modifications of the relative relationship thereof are considered to be within the scope of the present invention without substantial modification of the technical content.
Claims (6)
1. The manufacturing process of the wooden lamp is characterized by comprising the following steps of:
step S100, selecting a part of structures of trees as materials for selecting shells, and processing and manufacturing the shells;
step S200, polishing the shell;
step S300, waxing of the shell is carried out;
step S400, selecting materials for lamp liners;
s500, processing a lamp liner;
step S600, polishing a lamp liner;
step S700, waxing the lamp liner;
step S800, selecting an LED lamp and a battery;
step S900, performing integral assembly;
step S1000, carrying out integral polishing after assembly;
step S1100, performing integral wax sealing maintenance;
the step S100 specifically includes:
s110, firstly, blowing off floating soil and barks by using a dust blowing gun, and then, using an electric drill to install a large-sized abrasive paper wheel with 80-100 meshes or a special nylon brush wheel for peeling to remove stubborn barks and dirt; the wood can be cleaned by a wood carving knife or a small shovel, and the appearance of the wood can be trimmed;
step S120, manually carving along the design draft drawn on the timber by using a small handheld electric tool, and internally digging a hollow cavity;
step S130, placing the shell in a small greenhouse formed by plastic cloth under a burning sun for heating and oil outlet treatment;
the step S200 specifically includes:
step S210, polishing the carved shell, namely polishing the inner and outer whole parts of the hollowed-out net-shaped part of the shell by using 180-mesh coarse wood sand paper, and blowing off dust by using a dust blowing gun after polishing;
step S220, polishing the whole inner and outer parts of the hollowed-out net-shaped part of the shell for the second time, coarsely polishing by using 300-mesh medium-size wood sand paper and an electric hand drill provided with sand paper sheets, and then blowing off dust by a dust blowing gun;
step S230, finally, carrying out third integral polishing, manually using 600-mesh fine wood sand paper and installing an iron rod with 600-mesh fine sand paper sheets on an electric hand drill for polishing;
the step S500 specifically includes:
step S510, the technology of twice processing of a numerical control profiling machine and a CNC numerical control machine is adopted for processing the lamp liner, wood is cut into a cuboid with the diameter of 3 cm multiplied by 7 cm and used as a rough blank, meanwhile, the blank is manually carefully inspected, ingredients with cracks, holes and defects with oil are removed, and then the lamp liner blank is subjected to turning processing by the profiling numerical control machine, so that the diameter of the lamp liner blank is 3 cm, the height of the lamp liner blank is 7 cm, one end of the lamp liner blank is flat, and the other end of the lamp liner blank is elliptical;
step S520, manufacturing the inside of a lamp liner, namely firstly selecting a wood board with the thickness of 8 cm and the length and the width of more than 100 cm, flatly paving the wood board in a working area of an engraving platform of a CNC numerical control machine, scanning data of the appearance of the lamp liner into 3D data, reversing the data and converting the data into linear data, inputting the linear data into an operating platform of the CNC numerical control machine, installing a rough blank cutter head for digging, replacing a fine engraving cutter head for shaping, polishing, digging lamp liner pits on the wood board, and digging the wood board full of the wood board at intervals of 3 cm;
step S530, placing lamp containers with the diameter of 3 cm and the height of 7 cm into lamp container pits with the interval of 3 cm on the wood board with the elliptic end facing downwards;
s540, adjusting 3D data of the lamp liner, enabling the outer wall of the lamp liner to be reduced inwards by 3 mm integrally and then transmitted into a CNC numerical control machine tool, enabling the center of a cutter head of the lamp liner to be positioned to the center of an inverted lamp liner of a lamp liner pit, milling and hollowing the inside of the lamp liner, and taking the lamp liner out of the lamp liner pit carefully;
the step S600 specifically includes:
step S610, after the turning and milling of the lamp liner are completed, taking out the lamp liner from the CNC numerical control machine tool, and checking whether flaws exist in the lamp liner, wherein the flaws affect the final light and the viewing effect by the flaws;
step S620, adopting fine wood sand paper with 320-400 meshes to polish for 2-3 times, installing a sand paper sheet in an electric hand drill to polish the inside of the lamp liner, and blowing off dust by using a dust blowing gun;
the step S900 specifically includes: the timber shell and the bulb are assembled together, the northern agilawood bulb with the diameter of 3 cm and the length of 7 cm and one end elliptical is placed into a space reserved in the process of manufacturing the northern agilawood shell, and a rechargeable lithium battery or a battery clamp for containing 3 batteries with the size of 5 # is placed into the space reserved in the process.
2. The process for manufacturing a wooden lamp according to claim 1, wherein the shell in step S300 is waxed 2 times with pure natural beeswax;
in step S400, the timber is uniform in texture and does not have knots or holes.
3. The process for manufacturing a wooden lamp as claimed in claim 2, wherein step S700 specifically comprises: polishing the lamp liner, waxing for 2-3 times by using pure natural beeswax, smearing the foam matched in the wax box and the wax in the box on the surface of the lamp liner, and smearing the wax liquid on the oil painting brush, wherein the interior of the lamp liner cannot be smeared symmetrically.
4. A process for manufacturing a wooden lamp as claimed in claim 3, wherein step S800 specifically comprises: a 6V LED lamp sheet is selected in each lamp liner, and a rechargeable lithium battery module is adopted as a battery part; or, a battery clamp capable of placing 3 batteries with the number 5 is adopted.
5. The process for manufacturing a wooden lamp as claimed in claim 4, wherein step S1000 specifically includes: and (3) carrying out secondary polishing on the whole: polishing was performed using 600 mesh fine wood sandpaper and an electric hand drill equipped with sandpaper sheets.
6. The process for manufacturing a wooden lamp as claimed in claim 1, wherein step S1100 specifically includes: the whole uses pure natural beewax to carry out waxing for 1-2 times, the foam matched in the wax box and the wax in the box are used for coating on the surface of the lamp shell, the interior of a symmetrical hollowed-out net cannot be coated, and the oil painting brush is used for coating with wax dipping liquid.
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