CN115625759A - Compound timber board production facility - Google Patents
Compound timber board production facility Download PDFInfo
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- CN115625759A CN115625759A CN202211314937.7A CN202211314937A CN115625759A CN 115625759 A CN115625759 A CN 115625759A CN 202211314937 A CN202211314937 A CN 202211314937A CN 115625759 A CN115625759 A CN 115625759A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 150000001875 compounds Chemical class 0.000 title claims description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 155
- 230000005540 biological transmission Effects 0.000 claims abstract description 113
- 239000002023 wood Substances 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 59
- 238000003825 pressing Methods 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 239000002245 particle Substances 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 34
- 239000002131 composite material Substances 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 238000001179 sorption measurement Methods 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 32
- 230000000903 blocking effect Effects 0.000 claims description 20
- 239000003292 glue Substances 0.000 claims description 20
- 230000000670 limiting effect Effects 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 abstract description 12
- 238000009413 insulation Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000012792 core layer Substances 0.000 description 4
- 230000007480 spreading Effects 0.000 description 4
- 238000003892 spreading Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 229920002522 Wood fibre Polymers 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 239000002025 wood fiber Substances 0.000 description 3
- 238000010073 coating (rubber) Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0263—Mixing the material with binding agent by spraying the agent on the falling material, e.g. with the material sliding along an inclined surface, using rotating elements or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention provides a composite wood board production device, which comprises a first transmission mechanism and a second transmission mechanism which are arranged along the same transmission direction, wherein a first discharging mechanism, a pressing mechanism and a second discharging mechanism are sequentially arranged along the transmission direction of the first transmission mechanism, a honeycomb board forming mechanism, a third discharging mechanism and a reinforcing board forming mechanism are sequentially arranged along the transmission direction of the second transmission mechanism, a transfer mechanism is arranged between the first transmission mechanism and the second transmission mechanism, the honeycomb board forming mechanism comprises a cutting assembly which is arranged at the upper end of a second bearing assembly and used for cutting a board in the second bearing assembly into a honeycomb board and a plurality of wood blocks, the problem that the unit mass of the particle board is improved when the thickness of the particle board is increased is solved, the good sound insulation effect of the particle board is difficult to ensure, and meanwhile, more leftover materials are generated by the existing particle board processing equipment when the wood board is cut, and the wood board utilization rate is low.
Description
Technical Field
The invention relates to the technical field of wood board processing, in particular to composite wood board production equipment.
Background
The solid wood particle board is an artificial board which is formed by smashing wood or wood rods, using fine wood fibers on two sides, sandwiching long wood fibers in the middle, applying an adhesive, and gluing under the action of heat and pressure.
Chinese invention patent CN201880046936.4 discloses a solid wood particle board 10, comprising: a core layer 2, the core layer 2 being formed of resin-coated solid wood particles having a large particle size; at least one surface layer 1,4, the at least one surface layer 1,4 being formed of resin-coated solid wood particles, wherein the at least one surface layer 1,4 comprises solid wood particles having a particle size smaller than the particle size of the core layer 2; and at least one intermediate foil 3,5, the at least one intermediate foil 3,5 being arranged between the surface layer 1,4 and the core layer 2, wherein the at least one intermediate foil 3,5 has a surface weight in the range of 5g/m2 to 600g/m2 and a thickness in the range of 0.05mm to 3 mm.
However, the inventor found that the above solutions and most of the prior art particle boards mostly add a plurality of solid interlayers directly inside the particle board to improve the strength of the particle board, which not only increases the thickness of the particle board but also increases the unit weight of the particle board, thereby increasing the economic burden during transportation and the difficulty of transportation and positioning during actual installation;
in addition, the traditional composite board can generate more leftover materials in the process of manufacturing the sound insulation board, so that a large amount of waste is caused, and the utilization rate of raw materials is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides composite wood board production equipment which comprises a first transmission mechanism and a second transmission mechanism which are arranged along the same transmission direction, wherein a first discharging mechanism, a pressing mechanism and a second discharging mechanism are sequentially arranged along the transmission direction of the first transmission mechanism, a honeycomb board forming mechanism, a third discharging mechanism and a reinforcing board forming mechanism are sequentially arranged along the transmission direction of the second transmission mechanism, a transfer mechanism is arranged between the first transmission mechanism and the second transmission mechanism, the honeycomb board forming mechanism comprises a cutting assembly which is arranged at the upper end of the second bearing assembly and used for cutting a board in the second bearing assembly into a honeycomb board and a plurality of wood blocks, the problem that the thickness of the particle board is increased, the unit mass of the particle board is improved, the particle board is difficult to ensure to have good sound insulation effect is solved, and meanwhile, more leftover materials are generated when the existing particle board processing equipment is used for cutting the wood board, and the utilization rate of the wood board is low is solved.
In order to achieve the purpose, the invention provides the following technical scheme: a composite wood panel production apparatus comprising:
the honeycomb plate forming machine comprises a first transmission mechanism and a second transmission mechanism which are arranged along the same transmission direction, wherein a first discharging mechanism, a pressing mechanism and a second discharging mechanism are sequentially arranged along the transmission direction of the first transmission mechanism;
the second transmission mechanism is provided with a plurality of groups of second bearing components arranged in an array along the transmission direction of the second transmission mechanism;
the honeycomb plate forming mechanism comprises a cutting assembly which is arranged at the upper end of the second bearing assembly and used for cutting a honeycomb plate and a plurality of wood blocks from a plate material in the second bearing assembly;
the reinforcing plate forming mechanism comprises a flattening assembly arranged on one side of the second bearing assembly and a pressing assembly arranged at the upper end of the second bearing assembly and used for mixing the cut wood blocks and the scraps and pressing the mixture into the reinforcing plate.
Preferably, the second receiving component comprises a second receiving plate and a mould plate arranged inside the second receiving plate;
a material receiving groove for storing materials is formed in the upper end face of the second bearing plate;
the upper end of the die plate is provided with a plurality of grooves which are in one-to-one correspondence with the cut wood blocks, and the fixed plate is fixedly provided with limiting convex blocks which extend into the grooves at positions corresponding to the grooves.
Preferably, the cutting assembly comprises a cutting plate, a first lifting unit for driving the cutting plate to work and a plurality of cutting bits which are arranged at the lower end of the cutting plate and are arranged in an array;
the cutting knife head is arranged in a hollow mode, and an expansion spring fixedly connected with the cutting plate and a pressing block connected with the expansion spring are arranged inside the cutting knife head.
Preferably, the flattening assembly comprises a flattening plate arranged at the upper end of the second bearing plate, rotating rods arranged at two sides of the flattening plate and fixedly connected with the flattening plate, a connecting block rotatably connected with the rotating rods, and a first telescopic unit for driving the connecting block to move;
the pressing assembly comprises a pressing plate and a second lifting unit used for driving the pressing plate to work.
Preferably, the first transmission mechanism is provided with a plurality of groups of first bearing assemblies arranged in an array along the transmission direction of the first transmission mechanism;
the first receiving assembly comprises a first receiving plate for placing a particle board.
Preferably, the first discharging mechanism comprises a stirring assembly arranged at the upper end of the first bearing plate and a discharging assembly positioned at a discharging port of the stirring assembly;
the first discharging mechanism, the second discharging mechanism and the third discharging mechanism are identical in structure.
Preferably, the stirring assembly comprises a stirring barrel, a stirring rod which is arranged in the stirring barrel and is controlled by a stirring motor, and a glue spraying unit which sprays glue into the stirring barrel;
the discharging assembly comprises a material guiding piece arranged at the lower end of the discharging port, two material blocking plates arranged inside the material guiding piece and used for blocking the discharging port, and a material blocking control piece used for controlling the material blocking plates to work;
the material blocking control part comprises a first transmission rack and a second transmission rack which are respectively connected with the two material blocking plates, a transmission gear which is respectively matched with the first transmission rack and the second transmission rack, a belt wheel which is coaxially connected with the transmission gear and is provided with a shifting sheet at the upper end, and a shifting rod which is arranged on the first bearing plate and is matched with the shifting sheet.
Preferably, the pressing mechanism comprises a pressing plate arranged at the upper end of the first bearing plate and a third lifting unit used for driving the pressing plate to work;
the pressing mechanism is provided with a plurality of groups along the transmission direction of the first transmission mechanism.
Preferably, the transfer mechanism comprises:
a support plate disposed between the first transmission mechanism and the second transmission mechanism;
the adsorption component comprises two groups of adsorption rotating rods which are respectively and rotatably arranged on the supporting plate, an adsorption plate fixed at the lower end of each adsorption rotating rod and a plurality of adsorption discs arranged at the lower end of each adsorption plate;
the rotating assembly comprises a driving unit arranged at the lower end of the supporting plate, a driving gear arranged in a transmission manner with the driving unit and provided with a first driving wheel at the upper end, and a driven gear matched with the driving gear and provided with a second driving wheel at the upper end, and the first driving wheel and the second driving wheel are respectively arranged in a transmission manner with the two groups of adsorption rotating rods;
the lifting assembly is arranged at the lower end of the supporting plate and used for controlling the supporting plate and the adsorption assembly to lift.
The invention has the beneficial effects that:
(1) According to the invention, a whole plate is cut to form the honeycomb plate and the reinforcing plate, the arrangement of the honeycomb plate can effectively improve the sound insulation effect of the particle plate and simultaneously improve the plate strength of the particle plate, the reinforcing plate is formed by mixing and pressing the cut wood block and chips, the waste of the cut wood block is avoided and simultaneously the strength of the particle plate can be further improved, the whole plate is cut, recombined and the like to form two internal sandwich plates, so that the particle plate has higher strength and sound insulation effect, the unit mass of the particle plate is reduced as much as possible, and the particle plate is more widely applied;
(2) According to the invention, the first transmission mechanism and the second transmission mechanism are arranged, and the first receiving assembly and the second receiving assembly arranged on the first transmission mechanism and the second transmission mechanism can limit and fix the plate to be processed, so that different plate processing works can be synchronously completed on the first receiving assembly and the second receiving assembly;
(3) According to the invention, by arranging the honeycomb plate forming mechanism and the reinforcing plate forming mechanism, a plurality of wood blocks cut by the cutting assembly in the honeycomb plate forming mechanism can fall on the die plate in the second bearing assembly, so that the separation work of the honeycomb plate and the cut wood blocks is realized, and then the wood blocks and the scraps are mixed and extruded to realize the forming work of the reinforcing plate, so that the processing work of different processes on a specific plate is facilitated, and meanwhile, the forming and assembling work of the honeycomb plate and the reinforcing plate is facilitated;
(4) The automatic and quantitative discharging of the mixture of the chips and the glue is realized by arranging the stirring assembly and matching the discharging assembly, the structure is simple, and the problem of complex structure of the existing discharging mechanism is solved;
in conclusion, the automatic plate processing machine has the advantages of high automation degree, convenience in processing different processes of a specific plate and the like, and is particularly suitable for the technical field of wood plate processing.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the interlayer inside the particle board of the present invention;
FIG. 3 is a schematic structural view of a second receiving assembly according to the present invention;
FIG. 4 is a schematic view of the structure of a second transmission mechanism and the like according to the present invention;
FIG. 5 is a schematic view of the cutting assembly of the present invention;
FIG. 6 is a schematic view of the flattening assembly of the present invention;
FIG. 7 is an enlarged schematic view at A of FIG. 6;
FIG. 8 is a schematic structural diagram of a first discharging mechanism according to the present invention;
FIG. 9 is a schematic structural view of a first discharging mechanism and a pressing mechanism according to the present invention;
FIG. 10 is a schematic view of a portion of the blanking control member of the present invention;
FIG. 11 is a schematic view of another embodiment of the plugging control member according to the present invention;
FIG. 12 is a schematic view of the transfer mechanism of the present invention;
FIG. 13 is an enlarged schematic view at B of FIG. 12;
fig. 14 is a schematic structural view of the glue applying assembly of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1 to 4, a composite wood panel production apparatus includes:
the honeycomb plate forming machine comprises a first transmission mechanism 1 and a second transmission mechanism 2 which are arranged along the same transmission direction, wherein a first discharging mechanism 3, a pressing mechanism 4 and a second discharging mechanism 5 are sequentially arranged along the transmission direction of the first transmission mechanism 1, a honeycomb plate forming mechanism 6, a third discharging mechanism 7 and a reinforcing plate forming mechanism 8 are sequentially arranged along the transmission direction of the second transmission mechanism 2, and a transfer mechanism 9 is arranged between the first transmission mechanism 1 and the second transmission mechanism 2;
a plurality of groups of first bearing components 11 arranged in an array along the transmission direction of the first transmission mechanism 1 are arranged on the first transmission mechanism 1;
the first receiving member 11 comprises a first receiving plate 111 for placing a particle board;
the second transmission mechanism 2 is provided with a plurality of groups of second bearing assemblies 21 arranged in an array along the transmission direction of the second transmission mechanism 2;
the honeycomb plate forming mechanism 6 comprises a cutting component 61 which is arranged at the upper end of the second bearing component 21 and is used for cutting a plate material in the second bearing component 21 into a honeycomb plate 300 and a plurality of wood blocks;
the reinforcing plate forming mechanism 8 comprises a flattening component 81 arranged on one side of the second bearing component 21 and a pressing component 82 arranged at the upper end of the second bearing component 21 and used for mixing the cut wood blocks and the chippings and pressing the mixture into the reinforcing plate 200.
In this embodiment, through setting up first drive mechanism 1 and second drive mechanism 2, the first subassembly 11 and the second of accepting that set up on first drive mechanism 1 and the second drive mechanism 2 accept the subassembly 21 and can carry out spacing fixed with the panel of treating processing to in the first subassembly 11 and the second of accepting the subassembly 21 and accomplish different panel processing work in step, the work of honeycomb panel 300 and reinforcing plate 200 from second drive mechanism 2 transfer to first drive mechanism 1 has been realized to the transport mechanism 9 of deuterogamying, degree of automation is high.
In detail, firstly, the first receiving assembly 11 cooperates with the first discharging mechanism 3 to complete the forming work of the particle board base layer 400, secondly, the second receiving assembly 21 cooperates with the cutting assembly 61 to complete the forming work of the honeycomb board 300 in the process of conveying the board on the second transmission mechanism 2, the honeycomb board 300 is transferred to the upper end of the base layer 400 and is compressed and formed with the base layer 400 under the driving of the transfer mechanism 9, secondly, the cut wood blocks are mixed with the chippings, and then cooperates with the flattening assembly 81 and the pressing assembly 82 to complete the forming work of the reinforcing board 200, the reinforcing board 200 is transferred to the upper end of the honeycomb board 300 and is compressed and formed with the honeycomb board 300 under the driving of the transfer mechanism 9, and finally, the second discharging mechanism 5 cooperates with the upper end of the reinforcing board 200 to complete the forming work of the particle board upper layer 100.
It should be noted that, in the above steps, only the production process of the main interlayer in the particle board is described, the upper and lower sides need to be encapsulated by using fine wood fibers, and meanwhile, it is required to ensure that the distances between the sets of first receiving assemblies 11 or second receiving assemblies 21 are the same and the conveying speed is the same, which is the prior art and will not be described again.
Further, as shown in fig. 3 to 5, the cutting assembly 61 includes a cutting plate 611, a first lifting unit 612 for driving the cutting plate 611 to work, and a plurality of cutting heads 613 disposed at the lower end of the cutting plate 611 and arranged in an array;
the cutting head 613 is hollow, and an extension spring 614 fixedly connected with the cutting plate 611 and a pressing block 615 connected with the extension spring 614 are arranged inside the cutting head 613;
the second receiving member 21 includes a second receiving plate 211, a fixing plate 212 disposed inside the second receiving plate 211, and a mold plate 214 disposed at an upper end of the fixing plate 212 and connected to the fixing plate 212 by a buffer spring 213;
a material receiving groove 215 for storing materials is formed in the upper end face of the second bearing plate 211;
the upper end of the mold plate 214 is provided with a plurality of grooves 216 which are in one-to-one correspondence with the cut wood blocks, and the fixing plate 212 is fixedly provided with limiting lugs 217 which extend into the grooves 216 at positions corresponding to the grooves 216.
In this embodiment, the cutting assembly 61 is arranged to cooperate with the second receiving assembly 21 to realize the cutting work on the wood board, the second receiving plate 211 is arranged to cooperate with the buffer spring 213 and the die plate 214 which are arranged inside, so that the receiving work on the wood block is realized, the forming work of the reinforcing plate 200 is facilitated, and meanwhile, the groove 216 and the limiting bump 217 which are formed inside the die plate 214 have the limiting and supporting functions on the wood block.
In detail, the first lifting unit 612 drives the cutting plate 611 to descend and drives the plurality of cutting heads 613 to cut the wood board, when the cutting heads 613 extend into the grooves 216 in the mold plate 214, it is said that the wood board penetrating and cutting work is completed, and at this time, the pressing blocks 615 arranged in the cutting heads 613 push the cut wood blocks into the grooves 216 under the action of the extension springs 614, so as to separate the wood blocks from the honeycomb plate 300.
It should be noted that the cutting head 613 is shaped as a regular hexagon to ensure the formation of the honeycomb panel 300, and in order to ensure that the pressing block 615 can smoothly push the wood block into the groove 216, it is required to ensure that the pressing block 615 is tightly attached to the wood block before the cutting head 613 completely cuts the wood block, so that as the cutting head 613 continues to descend, the extension spring 614 is also compressed to provide a pushing force for the pressing block 615.
Further, as shown in fig. 6 to 7, the spreading assembly 81 includes a spreading plate 811 disposed at an upper end of the second receiving plate 211, a rotating rod 812 disposed at both sides of the spreading plate 811 and fixedly connected to the spreading plate 811, a connecting block 813 rotatably connected to the rotating rod 812, and a first telescopic unit 814 for driving the connecting block 813 to move;
the pressing assembly 82 includes a pressing plate 821 and a second lifting unit 822 for driving the pressing plate 821 to operate.
In this embodiment, since the upper end surface of the wood block is higher than the upper end surface of the mold plate 214, the second receiving plate 211 can be used for flattening the uneven chips inside the second receiving plate 211 by arranging the flattening assembly 81 and matching with the second receiving plate 211, so that the problem of unevenness after the reinforcing plate 200 is molded is solved, and meanwhile, the pressing assembly 82 is arranged and matching with the mold plate 214, so that the molding work of the reinforcing plate 200 is facilitated.
In detail, when the second receiving assembly 21 passes through the third discharging mechanism 7, the third discharging mechanism 7 sprays chips into the second receiving plate 211, then the first telescopic unit 814 is controlled to operate and drives the connecting block 813 and the leveling plate 811 to move horizontally, and the redundant chips are pushed into the receiving groove 215, so that the leveling operation of the chips on the upper end of the second receiving plate 211 is completed, then the second lifting unit 822 operates and drives the lower pressing plate 821 to descend, and under the pressure action of the lower pressing plate 821, the mold plate 214 moves downwards and drives the buffer spring 213 to compress until the upper surface of the mold plate 214 is flush with the upper surface of the limiting bump 217, and at this time, the wood blocks and the chips are fully mixed to form the reinforcing plate 200.
It should be noted that, the rear end of the connecting block 813 is provided with the limiting block 815, when the first telescopic unit 814 drives the leveling plate 811 to move forward, under the limiting action of the limiting block 815, the leveling plate 811 does not continue to rotate under the driving of the rotating rod 812, but is vertical to the horizontal plane, so as to facilitate the completion of leveling work, when moving backward, since the leveling plate 811 does not receive the limiting action of the limiting block 815 any more, the leveling plate 811 can form a certain included angle with the horizontal plane, so that the leveling plate 811 is convenient to withdraw from the second receiving plate 211, and the interference with the second receiving plate 211 is avoided.
Further, as shown in fig. 8 to 11, the first discharging mechanism 3 includes a stirring component 31 disposed at an upper end of the first receiving plate 111 and a discharging component 32 located at a discharging port of the stirring component 31;
the first discharging mechanism 3, the second discharging mechanism 5 and the third discharging mechanism 7 have the same structure.
The stirring assembly 31 comprises a stirring barrel 311, a stirring rod 313 arranged inside the stirring barrel 311 and controlled by a stirring motor 312, and a glue spraying unit 314 for spraying glue into the stirring barrel 311;
the discharging assembly 32 comprises a material guiding member 321 arranged at the lower end of the discharging port, two material blocking plates 322 arranged inside the material guiding member 321 and used for blocking the discharging port, and a material blocking control member 323 used for controlling the operation of the material blocking plates 322;
the blocking control part 323 comprises a first transmission rack 3231 and a second transmission rack 3232 which are respectively connected with the two blocking plates 322, a transmission gear 3233 which is respectively matched with the first transmission rack 3231 and the second transmission rack 3232, a belt wheel 3235 which is coaxially connected with the transmission gear 3233 and provided with a shifting sheet 3234 at the upper end, and a shifting rod 3236 which is arranged on the first bearing plate 111 and matched with the shifting sheet 3234;
the belt wheel 3235 is disposed on the first transmission mechanism 1 through a rotating shaft 3237, and a return torsion spring is disposed between the belt wheel 3235 and the first transmission mechanism 1.
In this embodiment, through setting up stirring subassembly 31 cooperation ejection of compact subassembly 32 and realized the automation of piece and glue mixture, the ration ejection of compact, simple structure has solved the complicated problem of current discharge mechanism structure.
In detail, an operator adds wood chips into the stirring barrel 311 and sprays glue into the stirring barrel 311 through the glue spraying unit 314 to fully mix the wood chips with the chips, then the stirring motor 312 is started, the stirring motor 312 drives the stirring rod 313 to uniformly mix the glue with the chips after working, the first receiving plate 111 is driven by the first transmission mechanism 1 to move, the shift lever 3236 abuts against and drives the shift lever 3234 to rotate, the shift lever 3234 drives the transmission gear 3233 to rotate through the belt pulley 3235, the transmission gear 3233 drives the first transmission rack 3231 and the second transmission rack 3232 to reversely rotate so as to drive the two blocking plates 322 to be away from each other and open the discharge port at the lower end of the stirring barrel 311, at the moment, the chips can be uniformly laid inside the first receiving plate 111 along the material guide member 321, the shift lever 3236 is away from the shift lever 3234, the belt pulley 3235 rotates to reset under the driving of the reset torsion spring, so as to drive the two blocking plates 322 to approach and block the discharge port, and complete the discharging work of the chips.
It should be noted that, in the third discharging mechanism 7, the belt wheel 3235 is disposed on the second transmission mechanism 2 and the shift lever 3236 is disposed on the outer side of the second bearing plate 211, and preferably, the glue spraying units 314 are uniformly disposed in multiple groups to ensure that the glue can be sufficiently mixed with the chips.
Further, as shown in fig. 11, the pressing mechanism 4 includes a pressing plate 41 disposed at an upper end of the first receiving plate 111, and a third lifting unit 42 for driving the pressing plate 41 to operate;
the pressing mechanism 4 is provided with a plurality of groups along the transmission direction of the first transmission mechanism 1.
In this embodiment, the pressing operation of the material inside the first receiving plate 111 at different positions is realized by arranging a plurality of groups of pressing mechanisms 4 in cooperation with the first receiving assembly 11, so that the particle plate can be quickly formed.
In detail, after the first receiving plate 111 stops at the lower end of the pressing mechanism 4, the third lifting unit 42 descends to drive the pressing plate 41 to descend into the first receiving plate 111, so as to complete pressing of the material inside the first receiving plate 111.
Further, as shown in fig. 12 to 14, the transfer mechanism 9 includes:
a support plate 91, the support plate 91 being disposed between the first transmission mechanism 1 and the second transmission mechanism 2;
the adsorption assembly 92 comprises two groups of adsorption rotating rods 921 which are respectively rotatably arranged on the supporting plate 91, an adsorption plate 922 fixed at the lower end of the adsorption rotating rod 921, and a plurality of adsorption discs 923 arranged at the lower end of the adsorption plate 922;
a rotating assembly 93, wherein the rotating assembly 93 comprises a driving unit 931 arranged at the lower end of the supporting plate 91, a driving gear 933 arranged in a transmission manner with the driving unit 931 and provided with a first driving wheel 932 at the upper end, and a driven gear 935 matched with the driving gear 933 and provided with a second driving wheel 934 at the upper end, and the first driving wheel 932 and the second driving wheel 934 are respectively arranged in a transmission manner with the two groups of adsorption rotating rods 921;
and the lifting assembly 94 is arranged at the lower end of the supporting plate 91 and used for controlling the lifting operation of the supporting plate 91 and the adsorption assembly 92.
In this embodiment, through setting up first drive mechanism 1 of transfer mechanism 9 cooperation and second drive mechanism 2, realized the quick transportation work of honeycomb panel 300 with reinforcing plate 200, work efficiency is high.
In detail, after the cutting assembly 61 completes the processing of the honeycomb panel 300, the pressing assembly 82 completes the processing of the reinforcing plate 200, the driving unit 931 is started, the driving gear 933 drives the driven gear 935 to operate after the driving unit 931 operates, the first driving wheel 932 and the second driving wheel 934 respectively disposed on the driving gear 933 and the driven gear 935 respectively drive the two sets of adsorption rotating rods 921 on the adsorption assembly 92 to rotate and drive the adsorption disc 923 to rotate to the upper ends of the honeycomb panel 300 and the reinforcing plate 200, then, the lifting assembly 94 starts and drives the support plate 91 and the adsorption disc 923 disposed on the support plate 91 to descend to complete the adsorption of the honeycomb panel 300 and the reinforcing plate 200, the lifting assembly 94 drives the support plate 91 to ascend so that the honeycomb panel 300 and the reinforcing plate 200 do not interfere with the second receiving plate 211, the driving unit 931 reversely rotates and drives the honeycomb panel 300 and the reinforcing plate 200 to move to the upper end of the first receiving plate 111 through the adsorption rotating rods 921, and completes the assembly of the honeycomb panel 300 and the first receiving plate 111, the reinforcing plate 200 and the first receiving plate 111.
It should be noted that the lifting assembly 94 may be a lifting cylinder.
Example two
As shown in fig. 14, a glue applying assembly 95 is provided at a position between the adsorption disk 923 rotated from the second transmission mechanism 2 to the first transmission mechanism 1, and includes:
the glue storage box 951 is fixedly arranged on the support between the first transmission mechanism 1 and the second transmission mechanism 2;
the glue spreader 952 is provided with a plurality of glue spreaders 952 along the rotation direction array of the adsorption disc 923.
In this embodiment, can realize transporting the in-process to honeycomb panel 300 and reinforcing plate 200 through setting up rubber coating subassembly 95 cooperation transport mechanism 9, glue spreader 952 carries out the rubber coating work to its lower terminal surface, and it closely laminates with the first part of accepting in the board 111 of being convenient for.
The working steps are as follows:
feeding, wherein an operator adds wood chips into the first discharging mechanism 3, the third discharging mechanism 7 and fully mixes the wood chips with glue for later use;
in the process that the first bearing plate 111 is driven by the first transmission mechanism 1 to move, the discharging assembly 32 in the first discharging mechanism 3 works, the scraps can be uniformly laid inside the first bearing plate 111 along the material guiding part 321, and then the pressing mechanism 4 is driven to complete the molding of the base layer 400;
forming the honeycomb plate 300, wherein the cutting plate 611 in the cutting assembly 61 descends and drives a plurality of cutting heads 613 to cut the wood plate, the cut wood block falls into the die plate 214 in the second bearing plate 211, and the rest of the plate is the honeycomb plate 300;
when the second receiving assembly 21 passes through the three discharging mechanisms 7, the three discharging mechanisms 7 spray chips into the second receiving plate 211, and then the reinforcing plate 200 is formed under the driving of the flattening assembly 81 and the pressing assembly 82;
a transferring process, wherein after the honeycomb plate 300 and the reinforcing plate 200 are molded, the honeycomb plate 300 and the reinforcing plate 200 are simultaneously transferred from the second transmission mechanism 2 to the first bearing plate 111 on the first transmission mechanism 1 through the transferring process, and the honeycomb plate 300 and the reinforcing plate 200 are attached to the lower layer under the action of the pressing mechanism 4;
the upper layer 100 is formed, similar to the base layer 400, in the process that the first receiving plate 111 is driven by the first transmission mechanism 1 to move, the discharging component 32 in the third discharging mechanism 7 works, the chips can be uniformly laid inside the first receiving plate 111 along the material guiding member 321, and then the forming of the upper layer 100 is completed under the drive of the pressing mechanism 4.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a compound timber board production facility which characterized in that includes:
the honeycomb plate forming machine comprises a first transmission mechanism and a second transmission mechanism which are arranged along the same transmission direction, wherein a first discharging mechanism, a pressing mechanism and a second discharging mechanism are sequentially arranged along the transmission direction of the first transmission mechanism;
the second transmission mechanism is provided with a plurality of groups of second bearing components arranged in an array along the transmission direction of the second transmission mechanism;
the honeycomb plate forming mechanism comprises a cutting assembly which is arranged at the upper end of the second bearing assembly and used for cutting a honeycomb plate and a plurality of wood blocks from a plate material in the second bearing assembly;
the reinforcing plate forming mechanism comprises a flattening assembly arranged on one side of the second bearing assembly and a pressing assembly arranged at the upper end of the second bearing assembly and used for mixing the cut wood blocks and the scraps and pressing the mixture into the reinforcing plate.
2. The composite wood panel production apparatus according to claim 1, wherein the second receiving assembly includes a second receiving plate and a die plate provided inside the second receiving plate;
a material receiving groove for storing materials is formed in the upper end face of the second bearing plate;
the upper end of the die plate is provided with a plurality of grooves which are in one-to-one correspondence with the cut wood blocks, and the fixed plate is fixedly provided with limiting convex blocks which extend into the grooves at positions corresponding to the grooves.
3. The production equipment of the composite wood board as claimed in claim 1, wherein the cutting assembly comprises a cutting board, a first lifting unit for driving the cutting board to work, and a plurality of cutting heads arranged at the lower end of the cutting board and arranged in an array;
the cutting knife head is arranged in a hollow mode, and an expansion spring fixedly connected with the cutting plate and a pressing block connected with the expansion spring are arranged inside the cutting knife head.
4. The production equipment of the composite wood board according to claim 1, wherein the flattening assembly comprises a flattening plate arranged at the upper end of the second receiving plate, rotating rods arranged at two sides of the flattening plate and fixedly connected with the flattening plate, a connecting block rotatably connected with the rotating rods, and a first telescopic unit for driving the connecting block to move;
the pressing assembly comprises a pressing plate and a second lifting unit used for driving the pressing plate to work.
5. The production equipment of the composite wood board according to any one of claims 1 to 4, wherein a plurality of groups of first bearing assemblies are arranged on the first transmission mechanism in an array along the transmission direction of the first transmission mechanism;
the first receiving assembly comprises a first receiving plate for placing a particle board.
6. The production equipment of the composite wood board as claimed in claim 5, wherein the first discharging mechanism comprises a stirring assembly arranged at the upper end of the first bearing plate and a discharging assembly arranged at a discharging port of the stirring assembly;
the first discharging mechanism, the second discharging mechanism and the third discharging mechanism have the same structure.
7. The composite wood board production equipment according to claim 6, wherein the stirring assembly comprises a stirring barrel, a stirring rod which is arranged inside the stirring barrel and is controlled by a stirring motor, and a glue spraying unit which sprays glue to the inside of the stirring barrel;
the discharging assembly comprises a material guiding piece arranged at the lower end of the discharging port, two material blocking plates arranged inside the material guiding piece and used for blocking the discharging port, and a material blocking control piece used for controlling the material blocking plates to work;
the blocking control part comprises a first transmission rack and a second transmission rack which are respectively connected with the two blocking plates, a transmission gear which is respectively matched with the first transmission rack and the second transmission rack, a belt wheel which is coaxially connected with the transmission gear and provided with a shifting sheet at the upper end, and a shifting lever which is arranged on the first bearing plate and is matched with the shifting sheet.
8. The composite wood board production facility according to claim 5, wherein the pressing mechanism comprises a pressing plate provided at an upper end of the first receiving plate, and a third lifting unit for driving the pressing plate to operate;
the pressing mechanism is provided with a plurality of groups along the transmission direction of the first transmission mechanism.
9. The composite wood panel production apparatus according to claim 5, wherein the transfer mechanism includes:
a support plate disposed between the first transmission mechanism and the second transmission mechanism;
the adsorption component comprises two groups of adsorption rotating rods which are respectively and rotatably arranged on the supporting plate, an adsorption plate fixed at the lower end of each adsorption rotating rod and a plurality of adsorption discs arranged at the lower end of each adsorption plate;
the rotating assembly comprises a driving unit arranged at the lower end of the supporting plate, a driving gear which is in transmission arrangement with the driving unit and is provided with a first driving wheel at the upper end, and a driven gear which is matched with the driving gear and is provided with a second driving wheel at the upper end, and the first driving wheel and the second driving wheel are respectively in transmission arrangement with the two groups of adsorption rotating rods;
and the lifting component is arranged at the lower end of the supporting plate and used for controlling the lifting work of the supporting plate and the adsorption component.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211314937.7A CN115625759B (en) | 2022-10-26 | 2022-10-26 | Composite wood board production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211314937.7A CN115625759B (en) | 2022-10-26 | 2022-10-26 | Composite wood board production equipment |
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| CN115625759B CN115625759B (en) | 2024-06-18 |
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| CN106113537A (en) * | 2016-06-27 | 2016-11-16 | 天津科技大学 | The production line of plastic honeycomb board |
| CN110509367A (en) * | 2019-09-20 | 2019-11-29 | 尉氏县众林木业有限公司 | A kind of glued board tinuous production and its production technology |
| CN113334525A (en) * | 2021-07-15 | 2021-09-03 | 湖北嘉辉建工科技有限公司 | Production, manufacturing and pressing composite process for solid wood particle board |
| CN114473060A (en) * | 2022-01-19 | 2022-05-13 | 江苏盛翔电子科技有限公司 | Core material forming device of honeycomb panel |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287047A (en) * | 1999-09-07 | 2001-03-14 | 樊斌 | Longitudinal porous artificial board and its production process and application |
| JP2006289740A (en) * | 2005-04-08 | 2006-10-26 | Hida Sangyo Kk | Lightweight light-transmitting composite panel for interior with compressed wooden frame |
| KR20100043885A (en) * | 2008-10-21 | 2010-04-29 | 홍성산업 주식회사 | A interior finishing materials for vessel and its manufacturing process |
| CN106113537A (en) * | 2016-06-27 | 2016-11-16 | 天津科技大学 | The production line of plastic honeycomb board |
| CN110509367A (en) * | 2019-09-20 | 2019-11-29 | 尉氏县众林木业有限公司 | A kind of glued board tinuous production and its production technology |
| CN113334525A (en) * | 2021-07-15 | 2021-09-03 | 湖北嘉辉建工科技有限公司 | Production, manufacturing and pressing composite process for solid wood particle board |
| CN114473060A (en) * | 2022-01-19 | 2022-05-13 | 江苏盛翔电子科技有限公司 | Core material forming device of honeycomb panel |
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| CN115625759B (en) | 2024-06-18 |
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