CN115621031A

CN115621031A - Automatic production line of magnet

Info

Publication number: CN115621031A
Application number: CN202211378568.8A
Authority: CN
Inventors: 詹前营; 詹松根; 余国标
Original assignee: Dongguan Jiada Magnet Electronic Co ltd
Current assignee: Dongguan Jiada Magnet Electronic Co ltd
Priority date: 2022-11-04
Filing date: 2022-11-04
Publication date: 2023-01-17

Abstract

The invention discloses an automatic production line of magnets in the technical field of magnet processing, which comprises a mounting rack, wherein a plurality of groups of threaded rods are rotatably mounted at the upper end of the mounting rack, a cleaning component is arranged below the mounting rack corresponding to the threaded rods and can clean the surface of sintered magnets, a polishing component is arranged on one side of the cleaning component and can polish the surface of the magnets in the process of magnetic block transmission, a lower transmission belt is arranged at the lower end of the mounting rack, a side transmission belt is arranged on one side of the lower transmission belt, a magnetizing seat is fixedly mounted between the lower transmission belt and the side transmission belt, a mechanical arm is fixedly mounted on one side of the magnetizing seat, and a magnetizing component is arranged between the mounting rack and the polishing component and can automatically load and unload materials.

Description

Automatic production line of magnet

Technical Field

The invention relates to the technical field of magnet processing, in particular to an automatic production line of magnets.

Background

Magnet course of working has grinding apparatus injection moulding back, it needs rapid cooling to align after the sintering behind the magnet processing, need clear up magnet surface dust after the cooling, need wait for magnet surface cooling after magnet processing clearance when, just can make things convenient for the manual work to take, just need time to wait for magnet surface cooling this moment, need consume more time in the course of working and carry out the magnet cooling, and fill magnetism and need rely on the manual work to pile up magnet in the course of working, it is very loaded down with trivial details more, it seals still to need manual the watertight of paining after piling up, need wait for cement again after the sealed and air-dry, machining efficiency is limited.

Based on the above, the invention designs an automatic production line of the magnet to solve the problems.

Disclosure of Invention

The invention aims to provide an automatic production line of magnets, which aims to solve the problem of limited manual processing efficiency of magnet processing in the background art.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides an automatic production line of magnet, includes the mounting bracket, the upper end of mounting bracket is rotated and is installed the multiunit threaded rod, correspond on the mounting bracket the below of threaded rod is provided with the clearance subassembly, the clearance subassembly can be cleared up the magnetic path surface after the sintering, one side of clearance subassembly is provided with the subassembly of polishing, the subassembly of polishing is polished the magnetic path surface in magnetic path transmission process, the lower extreme of mounting bracket is provided with down the transmission band, one side of transmission band is provided with the side transmission area down, fixed mounting has the seat that magnetizes between transmission band and the side transmission area down, one side fixed mounting of the seat that magnetizes has the arm, be provided with the subassembly that magnetizes between mounting bracket and the subassembly of polishing, it can go up unloading automatically to add the subassembly of magnetizing.

Preferably, add the magnetism subassembly including magnetizing pipe and locking subassembly, the intraductal fixed mounting that magnetizes has the installation pipe, the intraductal fixed mounting of installation has the metal pole, the lower extreme fixedly connected with connecting axle that magnetizes the pipe, the connecting axle rotates to be connected the lower extreme of mounting bracket, the both ends of connecting axle all are provided with the locking subassembly.

Preferably, the clearance subassembly includes the locating rack, the transmission band is installed to the upper end of locating rack, go up and to have seted up a plurality of grooves of passing through on the transmission band, the upper end of locating rack is rotated and is installed the loose axle, the equal fixed mounting in both ends of loose axle has loose gear, loose gear has cup jointed the gear area outward, the gear area with drive belt fixed connection, the both ends of drive belt all are provided with the drive wheel, be provided with driving motor on the drive wheel, fixed mounting has a plurality of clearance brushes on the loose axle.

Preferably, the polishing assembly comprises a polishing frame, the polishing frame is fixedly installed on one side of the positioning frame, a plurality of polishing rollers are installed on the upper surface of the polishing frame in a rotating mode, the lower ends of the polishing rollers extend to the lower portion of the polishing frame, and the lower ends of the polishing rollers are provided with transmission assemblies.

Preferably, the locking subassembly includes drive plate and driven plate, driven plate fixed mounting be in the both ends of connecting axle, a plurality of embedded grooves have been seted up on the driven plate, the drive plate sets up one side of driven plate, fixed mounting has the breach board on the drive plate, the edge and the driven plate edge of breach board agree with, correspond on the drive plate one side fixed mounting of breach board has the embedding pole, the embedding pole with the embedded groove matches.

Preferably, one side of the positioning frame, which is far away from the polishing frame, is rotatably provided with a movable turning plate, sliding grooves are formed in two sides of the movable turning plate, electric telescopic rods are symmetrically arranged at the upper end of the mounting frame, the lower end of each electric telescopic rod is rotatably connected with a sliding seat through a connecting seat, and the sliding seat is slidably connected with the sliding grooves.

Preferably, the mounting bracket is provided with a mounting seat corresponding to the fixed position on one side of the lower transmission belt, the mounting seat is provided with a picture collecting device, the mounting bracket is provided with a driving telescopic rod corresponding to the fixed position above the magnetizing tube, the lower end of the driving telescopic rod is fixedly provided with a sealing cement cover, and the sealing cement cover is matched with the magnetizing tube.

Preferably, rotate on the threaded rod and install a plurality of thread bushings, the lower fixed surface of thread bushing installs the traction tube, the lower extreme fixed mounting of traction tube has the electromagnetism piece, equal sliding connection is on the gag lever post on the thread bushing, gag lever post fixed connection is in the mounting bracket upper end, the upper end fixed mounting of mounting bracket has the supporting seat, fixed mounting has the holding vessel on the supporting seat, fixed mounting has the connecting pipe on the holding vessel, the connecting pipe is kept away from the one end fixed connection swimming of holding vessel sprays the seat, spray the seat in go up the transmission and take the top.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, through the matching between the upper transmission belt and the polishing frame, in the moving process of the magnetic block along with the upper transmission belt, the transmission belt drives the gear belt to rotate, the gear belt drives the movable gear to rotate, the movable gear drives the movable shaft to rotate, and the movable shaft rotates to drive the cleaning brush to clean dust on the surface of the gear, so that the dust automatically falls below the positioning frame through the groove to be collected, the trouble of manual cleaning is avoided, the dust is automatically cleaned in the cooling and heat dissipation process of the magnetic block, the processing flow of the magnetic block is shortened, and the processing efficiency of the magnetic block is improved.

2. According to the invention, through the matching between the magnetizing pipe and the magnetizing seat, the traction pipe drives the magnetic block to fall into the magnetizing pipe, the magnetic block is adsorbed by the electromagnetic block and accumulated in the magnetizing pipe, then the magnetizing of the magnetic block is completed by filling fine sand and electrifying, and the discharging and the feeding are automatically carried out after the magnetizing, so that the sintered magnetic block is not required to be cooled and magnetized in the charging process, the waiting time in the magnetic block processing process is avoided, and the magnetic block processing efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a front side view angle of the present invention;

FIG. 2 is a partial schematic view of the structure of FIG. 1 at A according to the present invention;

FIG. 3 is a partial schematic view of the structure of FIG. 1 at B in accordance with the present invention;

FIG. 4 is a partial schematic view of the structure of FIG. 1 at C according to the present invention;

FIG. 5 is a schematic diagram of a rear view of the present invention;

FIG. 6 is a partial schematic view of the structure of FIG. 5 at D in accordance with the present invention;

FIG. 7 is a structural cross-sectional view of the present invention;

fig. 8 is a structural schematic diagram of a top view of the structure of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a mounting frame; 2. a threaded rod; 3. a supporting seat; 4. an electric telescopic rod; 5. a mounting base; 6. a lower conveying belt; 7. a side transfer belt; 8. a mechanical arm; 9. a movable turning plate; 10. a positioning frame; 11. a polishing frame; 12. a magnetizing tube; 13. a magnetizing base; 14. polishing the roller; 15. a chute; 16. a storage tank; 17. a connecting pipe; 18. a spraying seat; 19. a traction tube; 20. an upper conveying belt; 21. a gear belt; 22. a movable gear; 23. a transmission belt; 24. a driving wheel; 25. a movable shaft; 26. an electromagnetic block; 27. sealing the cement cover; 28. driving the telescopic rod; 29. a driven plate; 2901. embedding the groove; 30. a driving disk; 3001. a notch plate; 3002. an embedded rod; 31. a connecting shaft; 32. a transmission assembly; 33. installing a pipe; 34. a metal rod; 35. through the slot.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution:

the utility model provides an automatic production line of magnet, including mounting bracket 1, the upper end of mounting bracket 1 is rotated and is installed multiunit threaded rod 2, the below that corresponds threaded rod 2 on the mounting bracket 1 is provided with the clearance subassembly, the clearance subassembly can be cleared up the magnetic path surface after the sintering, one side of clearance subassembly is provided with the subassembly of polishing, the subassembly of polishing is polished the magnetic path surface in magnetic path transmission process, the lower extreme of mounting bracket 1 is provided with down transmission band 6, one side of lower transmission band 6 is provided with side transmission area 7, fixed mounting has the seat of magnetizing 13 between lower transmission band 6 and the side transmission area 7, one side fixed mounting of seat of magnetizing 13 has arm 8, be provided with the subassembly of magnetizing between mounting bracket 1 and the subassembly of polishing, the subassembly of magnetizing can go up unloading automatically.

Wherein, add the magnetism subassembly including magnetizing pipe 12 and locking subassembly, fixed mounting has installation pipe 33 in magnetizing pipe 12, and fixed mounting has metal pole 34 in installation pipe 33, and the lower extreme fixedly connected with connecting axle 31 of magnetizing pipe 12 rotates the lower extreme of connecting at mounting bracket 1, and the both ends of connecting axle 31 all are provided with the locking subassembly, and locking mechanism can keep magnetizing pipe 12 and rotate and can keep stable after the suitable position.

Wherein, the clearance subassembly includes locating rack 10, transmission band 20 is installed to the upper end of locating rack 10, it has a plurality of grooves 35 to have seted up on the transmission band 20 to go up, the upper end of locating rack 10 is rotated and is installed the loose axle 25, the equal fixed mounting in both ends of loose axle 25 has loose gear 22, loose gear 22 has cup jointed toothed belt 21 outward, toothed belt 21 and transmission band 23 fixed connection, the both ends of transmission band 23 all are provided with drive wheel 24, be provided with driving motor on the drive wheel 24, fixed mounting has a plurality of clearance brushes on the loose axle 25.

Wherein, the subassembly of polishing includes grinding rack 11, and grinding rack 11 fixed mounting is in one side of locating rack 10, and grinding rack 11's upper surface rotates installs a plurality of gyro wheels 14 of polishing, and the lower extreme of gyro wheel 14 of polishing extends to grinding rack 11's below and the lower extreme of grinding gyro wheel 14 is provided with drive assembly 32, drive assembly 32 has gear and gear train to constitute.

The locking assembly comprises a driving disc 30 and a driven disc 29, the driven disc 29 is fixedly mounted at two ends of a connecting shaft 31, a plurality of embedded grooves 2901 are formed in the driven disc 29, the driving disc 30 is arranged on one side of the driven disc 29, notch plates 3001 are fixedly mounted on the driving disc 30, the edges of the notch plates 3001 are matched with the edges of the driven disc 29, embedded rods 3002 are fixedly mounted on one side, corresponding to the notch plates 3001, of the driving disc 30, and the embedded rods 3002 are matched with the embedded grooves 2901.

Wherein, one side that polishing frame 11 was kept away from to locating rack 10 rotates installs the activity and turns over board 9, and spout 15 has all been seted up to the both sides that the activity turned over board 9, and electric telescopic handle 4 is installed to 1 upper end symmetry of mounting bracket, and electric telescopic handle 4's lower extreme is rotated through the connecting seat and is connected with the sliding seat, sliding seat and 15 sliding connection of spout.

Wherein, the position fixed mounting that corresponds transmission band 6 one side down on the mounting bracket 1 has mount pad 5, and fixed mounting has picture collection equipment on the mount pad 5, and the position fixed mounting that corresponds the perpendicular top of magnetron 12 on the mounting bracket 1 has drive telescopic link 28, and the lower extreme fixed mounting of drive telescopic link 28 has sealed cement lid 27, and sealed cement lid 27 matches with magnetron 12.

Wherein, rotate on the threaded rod 2 and install a plurality of thread bushings, the lower fixed surface of thread bushing installs traction tube 19, the lower extreme fixed mounting of traction tube 19 has electromagnetic block 26, equal sliding connection is on the gag lever post on the thread bushing, gag lever post fixed connection is in 1 upper end of mounting bracket, the upper end fixed mounting of mounting bracket 1 has supporting seat 3, fixed mounting has holding vessel 16 on the supporting seat 3, fixed mounting has connecting pipe 17 on the holding vessel 16, the one end fixed connection swimming that holding vessel 16 was kept away from to connecting pipe 17 sprays seat 18, it is located the upper conveyer belt 20 top to spray seat 18.

When the device works, magnetic blocks are sintered on the movable turning plate 9, after the magnetic blocks are sintered for a certain time, the electric telescopic rod 4 is contracted to draw the connecting seat and slide, the sliding block slides on the sliding groove 15 on the movable turning plate 9, the movable turning plate 9 is driven to rotate towards the direction of the positioning frame 10, the sintered magnetic blocks on the movable turning plate 9 fall onto the upper conveying belt 20 on the positioning frame 10, meanwhile, fire extinguishing dry powder in the storage tank 16 on the supporting seat 3 enters the spraying seat 18 through the connecting pipe 17 and is sprayed onto the upper conveying belt 20 through the spraying seat 18, the fire extinguishing dry powder quickly extinguishes the sintered magnetic blocks, residual fire is quickly extinguished, the magnetic blocks move towards the polishing frame 11 along with the upper conveying belt 20, in the process, the driving motor drives the driving wheel 24 to rotate, the driving belt 24 drives the driving belt 23 to rotate, the driving belt 23 rotates to drive the gear belt 21 to rotate, the plurality of movable gears 22 meshed with the gear belt 21 rotates, the movable shaft 25 rotates, the cleaning belt rotates, the cleaning brush to clean the surfaces of the magnetic blocks on the sintered magnetic blocks on the upper conveying belt 20, the upper conveying belt 20 passes through the polishing roller wheel 14, and the ash on the polishing frame 11, and the ash cleaning roller wheel 14 passes through the polishing frame. After the magnetic blocks pass through the grinding roller 14, the traction tube 19 is driven by a motor to move downwards to the electromagnetic block 26, the electromagnetic block 26 adsorbs the magnetic blocks, the threaded rod 2 rotates to drive the traction tube 19 to move towards the magnetizing tube 12, when the electromagnetic block 26 on the traction tube 19 drives the magnetic blocks to move to the position above the magnetizing tube 12, the electromagnetic block 26 is closed at the moment, the magnetic blocks fall into the magnetizing tube 12, after the magnetic blocks are accumulated in the magnetizing tube 12, fine sand is filled between the magnetizing tube 12 and the mounting tube 33, then the driving telescopic rod 28 drives the sealing cement cover 27 to move downwards, the sealing cement cover 27 is sealed on the magnetizing tube 12, then the two ends of the metal rod 34 are electrified, so that the magnetic blocks are magnetized, after the magnetizing is finished, the driving telescopic rod 28 drives the sealing cement cover 27 to move upwards, then a user driving device drives the driving disc 30 to rotate, the driving disc 30 rotates to drive the driven disc 29 to rotate, when the edge of the notched plate 3001 is far away from the edge of the driven plate 29, the driving disc 30 drives the embedded rod 3002 to be screwed into the embedded groove 2901, so that the embedded rod 3002 drives the driven plate 29 to rotate, the driven plate 29 rotates to drive the connecting shaft 31 to rotate, the connecting shaft 31 rotates to drive the magnetizing tube 12 to rotate, the opening direction of the magnetizing tube 12 rotates downwards, the magnetized magnetic blocks fall onto the side transmission belt 7, the side transmission belt 7 drives the magnetic blocks to move towards the magnetizing base 13, the mechanical arm 8 drives the magnetic blocks on the clamping side transmission belt 7 to move above the magnetizing base 13, the magnetized magnetic blocks are detected by the magnetizing base 13, then the mechanical arm 8 moves the magnetic blocks after clamping detection onto the lower transmission belt 6, the magnetic blocks move to the lower part of the mounting base 5 along the lower transmission belt 6, and the picture acquisition equipment on the mounting base 5 acquires pictures of the magnetic blocks, and transmitting the picture information to a remote detection terminal so as to detect the surface appearance of the magnetic block.

According to the invention, through the matching between the upper transmission belt 20 and the grinding frame 11, when the magnetic blocks move along with the upper transmission belt 20, the transmission belt 23 is driven to rotate by the driving equipment, the transmission belt 23 drives the gear belt 21 to rotate, the gear belt 21 rotates to drive the movable gear 22 to rotate, the movable gear 22 rotates to drive the movable shaft 25 to rotate, and the movable shaft 25 rotates to drive the cleaning brush to clean dust on the surface of the gear, so that the dust automatically falls below the positioning frame 10 through the groove 35 to be collected, the trouble of manual cleaning is avoided, the dust is automatically cleaned in the process of cooling and radiating the magnetic blocks, the magnetic block processing flow is shortened, and the magnetic block processing efficiency is improved.

According to the invention, through the matching between the magnetizing tube 12 and the magnetizing base 13, the traction tube 19 drives the magnetic blocks to fall into the magnetizing tube 12, the electromagnetic blocks 26 adsorb the magnetic blocks to be accumulated in the magnetizing tube 12, then the magnetic blocks are filled with fine sand and electrified to complete the magnetizing of the magnetic blocks, and the magnetic blocks are automatically unloaded and loaded after the magnetizing, so that the sintered magnetic blocks do not need to be cooled and magnetized in the charging process, the waiting time in the magnetic block processing process is avoided, and the magnetic block processing efficiency is improved.

Claims

1. The utility model provides an automatic production line of magnet, includes mounting bracket (1), its characterized in that: the utility model discloses a magnetic field grinding machine, including mounting bracket (1), magnetic path transmission belt (7), the upper end of mounting bracket (1) is rotated and is installed multiunit threaded rod (2), correspond on mounting bracket (1) the below of threaded rod (2) is provided with the clearance subassembly, the clearance subassembly can be cleared up the magnetic path surface after the sintering, one side of clearance subassembly is provided with the subassembly of polishing, the subassembly of polishing is polished the magnetic path surface in the magnetic path transmission process, the lower extreme of mounting bracket (1) is provided with down transmission band (6), one side of transmission band (6) is provided with side transmission belt (7) down, fixed mounting has the seat (13) that magnetizes between transmission band (6) and the side transmission belt (7) down, one side fixed mounting of the seat (13) that magnetizes has arm (8), be provided with the magnetic component between mounting bracket (1) and the subassembly of polishing, it can go up unloading automatically to add the magnetic component.

2. An automatic production line of magnets as claimed in claim 1, characterized in that: add the magnetic component including magnetizing pipe (12) and locking subassembly, magnetizing pipe (12) internal fixed mounting has installation pipe (33), installation pipe (33) internal fixed mounting has metal pole (34), the lower extreme fixedly connected with connecting axle (31) of magnetizing pipe (12), connecting axle (31) are rotated and are connected the lower extreme of mounting bracket (1), the both ends of connecting axle (31) all are provided with the locking subassembly.

3. An automatic production line for magnets, according to claim 2, characterized in that: the clearance subassembly includes locating rack (10), transmission area (20) are installed to the upper end of locating rack (10), it has a plurality of through groove (35) to go up to have seted up on transmission area (20), the upper end of locating rack (10) is rotated and is installed loose axle (25), the equal fixed mounting in both ends of loose axle (25) has loose gear (22), loose gear (22) overcoat has geared belt (21), geared belt (21) with drive belt (23) fixed connection, the both ends of drive belt (23) all are provided with drive wheel (24), be provided with driving motor on drive wheel (24), fixed mounting has a plurality of clearance brushes on loose axle (25).

4. An automatic production line for magnets, according to claim 3, characterized in that: the polishing assembly comprises a polishing frame (11), the polishing frame (11) is fixedly installed on one side of the positioning frame (10), a plurality of polishing rollers (14) are installed on the upper surface of the polishing frame (11) in a rotating mode, the lower ends of the polishing rollers (14) extend to the lower portion of the polishing frame (11) and the lower ends of the polishing rollers (14) are provided with a transmission assembly (32).

5. An automatic production line of magnets as claimed in claim 4, characterized in that: the locking subassembly includes drive dish (30) and driven dish (29), driven dish (29) fixed mounting be in the both ends of connecting axle (31), a plurality of embedded grooves (2901) have been seted up on driven dish (29), drive dish (30) set up one side of driven dish (29), fixed mounting has breach board (3001) on drive dish (30), the edge of breach board (3001) agrees with driven dish (29) edge, correspond on drive dish (30) one side fixed mounting of breach board (3001) has embedding pole (3002), embedding pole (3002) with embedded groove (2901) match.

6. An automatic production line for magnets, according to claim 5, characterized in that: keep away from in locating rack (10) one side of polishing frame (11) is rotated and is installed activity and is turned over board (9), spout (15) have all been seted up to the both sides that the activity turned over board (9), electric telescopic handle (4) are installed to mounting bracket (1) upper end symmetry, electric telescopic handle's (4) lower extreme is connected with the sliding seat through the connecting seat rotation, the sliding seat with spout (15) sliding connection.

7. An automatic production line for magnets, according to claim 6, characterized in that: correspond on mounting bracket (1) the fixed position of lower transmission band (6) one side installs mount pad (5), fixed mounting has picture collection equipment on mount pad (5), correspond on mounting bracket (1) fill the fixed position of magnetron (12) perpendicular top and install drive telescopic link (28), the lower extreme fixed mounting of drive telescopic link (28) has sealed cement lid (27), sealed cement lid (27) with fill magnetron (12) and match.

8. An automatic production line for magnets, according to claim 6, characterized in that: rotate on threaded rod (2) and install a plurality of thread bushings, the lower fixed surface of thread bushing installs traction tube (19), the lower extreme fixed mounting of traction tube (19) has electromagnetic block (26), equal sliding connection is on the gag lever post on the thread bushing, gag lever post fixed connection be in mounting bracket (1) upper end, the upper end fixed mounting of mounting bracket (1) has supporting seat (3), fixed mounting has holding vessel (16) on supporting seat (3), fixed mounting has connecting pipe (17) on holding vessel (16), connecting pipe (17) are kept away from the one end fixed connection swimming of holding vessel (16) sprays seat (18), it is located to spray seat (18) go up transmission belt (20) top.