CN115609076A - Cutting Material Conveying Carriers and Cutting Equipment - Google Patents
Cutting Material Conveying Carriers and Cutting Equipment Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于生产加工设备技术领域,具体涉及切割物料输送载体和切割设备。The invention belongs to the technical field of production and processing equipment, and in particular relates to a cutting material conveying carrier and cutting equipment.
背景技术Background technique
切割设备是生产制造领域常见的加工设备之一,常用于对切割物料进行切割加工操作,例如对金属材料(如钢板等)进行切割加工。在切割过程中,由于切割物料需要相应的输送载体(例如托盘)进行承载和输送,受到切割过程所产生的高温和熔渣的影响,输送载体容易发生变形,影响切割操作的质量和作业效率。为了降低输送载体受热变形对切割操作的影响,现有的切割设备需要定期更换输送载体,然而,高频率的更换操作会导致成本上升,且需要停机更换,影响切割作业的连续性和效率,不利于在自动化下料切割生产线中推广应用。Cutting equipment is one of the common processing equipment in the field of production and manufacturing. It is often used for cutting and processing operations on cutting materials, such as cutting and processing metal materials (such as steel plates, etc.). During the cutting process, since the cutting material needs to be carried and transported by a corresponding conveying carrier (such as a pallet), affected by the high temperature and slag generated during the cutting process, the conveying carrier is prone to deformation, which affects the quality and efficiency of the cutting operation. In order to reduce the impact of the thermal deformation of the conveying carrier on the cutting operation, the existing cutting equipment needs to replace the conveying carrier regularly. However, the high-frequency replacement operation will lead to an increase in cost and the need to stop for replacement, which affects the continuity and efficiency of the cutting operation. It is beneficial to popularize and apply in the automatic blanking and cutting production line.
发明内容Contents of the invention
有鉴于此,为改善现有技术中所存在的上述问题中的至少一个,本发明提供了切割物料输送载体和切割设备。In view of this, in order to improve at least one of the above-mentioned problems existing in the prior art, the present invention provides a cutting material conveying carrier and a cutting device.
本发明的第一方面提供一种切割物料输送载体,包括:主框架;支撑组件,设于主框架内侧,包括多个沿主框架的纵向设置的支撑纵梁和多个沿主框架的横向设置支撑横梁,支撑纵梁和/或支撑横梁包括沿高度方向间隔设置的多层子梁结构,且相邻的两层子梁结构之间形成贯通的过风空腔;承接组件,可拆卸地设于支撑组件上。The first aspect of the present invention provides a cutting material conveying carrier, including: a main frame; a support assembly, arranged inside the main frame, including a plurality of support longitudinal beams arranged longitudinally along the main frame and a plurality of longitudinal beams arranged laterally along the main frame The support beam, the support longitudinal beam and/or the support beam include multi-layer sub-beam structures arranged at intervals along the height direction, and a through-wind cavity is formed between adjacent two-layer sub-beam structures; the receiving assembly is detachably arranged on the support component.
本发明上述技术方案中的有益效果体现在:The beneficial effects in the above-mentioned technical scheme of the present invention are reflected in:
通过对对结构和整体布置方式进行了改进和优化,切割物料输送载体在高度方向上呈多层结构形式,并具有过风空腔,一方面增强了整体结构强度,另一方面改善了整体结构的热传导以及散热性能,可以有效降低切割物料输送载体的受热变形量、延长使用寿命,可以大幅降低设备成本,有利于在自动化下料切割生产线中应用,并能够有效提高生产效率。Through the improvement and optimization of the structure and the overall arrangement, the cutting material conveying carrier is in the form of a multi-layer structure in the height direction, and has a wind cavity, which enhances the overall structural strength on the one hand, and improves the overall structure on the other hand. The excellent heat conduction and heat dissipation performance can effectively reduce the thermal deformation of the cutting material conveying carrier, prolong the service life, greatly reduce the equipment cost, facilitate the application in the automatic blanking and cutting production line, and effectively improve the production efficiency.
在一种可行的实现方式中,在高度方向上相邻的两层子梁结构之间间隔设有多个竖向支撑件,且多个竖向支撑件将过风空腔分隔为多个过风通道。In a feasible implementation manner, a plurality of vertical supports are arranged at intervals between adjacent two-story sub-beam structures in the height direction, and the plurality of vertical supports divide the air passage cavity into a plurality of passages. wind channel.
在一种可行的实现方式中,主框架的侧壁上设有过风孔;每个过风通道与至少一个过风孔相对设置。In a feasible implementation manner, air passage holes are provided on the side wall of the main frame; each air passage channel is disposed opposite to at least one air passage hole.
在一种可行的实现方式中,支撑纵梁包括两层子梁结构;支撑横梁包括沿横向间隔设置的多个横梁子段;其中,每个支撑纵梁在横向上的两侧分别与对应的横梁子段相连接。In a feasible implementation manner, the supporting longitudinal beam includes a two-layer sub-beam structure; the supporting beam includes a plurality of beam subsections arranged at intervals along the transverse direction; wherein, each supporting longitudinal beam is respectively connected to the corresponding Beam subsections are connected.
在一种可行的实现方式中,承接组件包括多个格栅结构,格栅结构沿主框架的横向设置,格栅结构的一端与主框架的纵向边梁可拆卸连接,格栅结构的另一端与对应的支撑纵梁可拆卸连接。In a feasible implementation, the receiving assembly includes a plurality of grid structures, the grid structures are arranged along the transverse direction of the main frame, one end of the grid structure is detachably connected to the longitudinal side beam of the main frame, and the other end of the grid structure It is detachably connected to the corresponding support stringer.
在一种可行的实现方式中,格栅结构包括多个沿主框架的横向设置的锯齿板,且在主框架的纵向上,多个锯齿板间隔设置;锯齿板的顶部设有锯齿结构,且锯齿结构的齿尖部位适于与切割物料抵接;锯齿板的一端设有适于连接主框架的第一连接板,第一连接板上设有连接孔,锯齿板的另一端设有适于连接支撑纵梁的第二连接板。In a feasible implementation manner, the grid structure includes a plurality of sawtooth plates arranged laterally along the main frame, and in the longitudinal direction of the main frame, the plurality of sawtooth plates are arranged at intervals; the top of the sawtooth plates is provided with a sawtooth structure, and The tooth tips of the sawtooth structure are suitable for abutting against the cutting material; one end of the sawtooth plate is provided with a first connecting plate suitable for connecting the main frame, the first connecting plate is provided with a connecting hole, and the other end of the sawtooth plate is provided with a Connect the second connecting plate to the supporting stringer.
在一种可行的实现方式中,支撑组件还包括:中间支撑件,设于在横向上位于主框架的中部的支撑纵梁上,并沿主框架的纵向延伸,中间支撑件包括水平板、中间竖板和凸起结构;中间竖板的底部与的支撑纵梁的顶面连接,中间竖板的顶部与水平板的底部连接;凸起结构连接于水平板上,在主框架的横向上,凸起结构由中部至两侧逐渐向下倾斜设置,并与水平板的两侧边缘连接;其中,锯齿板的第二连接板插入支撑纵梁与水平板之间的间隙中,且凸起结构的顶端不高于锯齿板的顶端。In a feasible implementation manner, the support assembly further includes: an intermediate support member, which is arranged on the support longitudinal beam located in the middle of the main frame in the transverse direction, and extends along the longitudinal direction of the main frame. The intermediate support member includes a horizontal plate, a middle Vertical plate and raised structure; the bottom of the middle vertical plate is connected with the top surface of the supporting longitudinal beam, and the top of the middle vertical plate is connected with the bottom of the horizontal plate; the raised structure is connected with the horizontal plate, in the transverse direction of the main frame, The protruding structure is gradually inclined downward from the middle to both sides, and is connected with the two side edges of the horizontal plate; wherein, the second connecting plate of the sawtooth plate is inserted into the gap between the supporting stringer and the horizontal plate, and the protruding structure The top of the board is not higher than the top of the sawtooth board.
在一种可行的实现方式中,支撑组件还包括:插槽板,设于中间支撑件与主框架的纵向边梁之间的其他支撑纵梁上,插槽板沿纵向设置,且在纵向上间隔设有多个第一竖向插槽;锯齿板的底部插入至对应的第一竖向插槽中。In a feasible implementation manner, the support assembly further includes: slot plates arranged on other support longitudinal beams between the intermediate support and the longitudinal side beams of the main frame, the slot plates are arranged longitudinally, and A plurality of first vertical slots are arranged at intervals; the bottom of the sawtooth board is inserted into the corresponding first vertical slots.
在一种可行的实施例中,锯齿板上间隔设有多个第二竖向插槽;格栅结构还包括多个加强板,加强板与锯齿板交叉设置,并与多个锯齿板上相对设置的第二竖向插槽插接配合。In a feasible embodiment, a plurality of second vertical slots are provided at intervals on the sawtooth plate; the grid structure further includes a plurality of reinforcement plates, and the reinforcement plate is intersected with the sawtooth plate, and is opposite to the plurality of sawtooth plates The set of second vertical slots is plug-fit.
本发明的第二方面还提供了一种切割设备,包括:切割平台;至少一个上述第一方面任一项中的切割物料输送载体,设于切割平台上。其中,切割设备具体可以是自动化下料切割生产线设备。The second aspect of the present invention also provides a cutting device, comprising: a cutting platform; at least one cutting material delivery carrier according to any one of the first aspect above, disposed on the cutting platform. Wherein, the cutting equipment may specifically be an automatic blanking and cutting production line equipment.
附图说明Description of drawings
图1所示为本发明一个实施例提供的切割物料输送载体的部分结构的示意图(承接组件未示出)。Fig. 1 is a schematic diagram of a partial structure of a cutting material conveying carrier provided by an embodiment of the present invention (the receiving assembly is not shown).
图2所示为本发明一个实施例提供的切割物料输送载体的部分结构的俯视图(仅示出部分承接组件)。Fig. 2 is a top view of a partial structure of a cutting material conveying carrier provided by an embodiment of the present invention (only a part of the receiving assembly is shown).
图3所示为本发明一个实施例提供的切割物料输送载体的部分结构的俯视图(承接组件未示出)。Fig. 3 is a top view of a partial structure of a cutting material conveying carrier provided by an embodiment of the present invention (the receiving assembly is not shown).
图4所示为图3的主视图。Figure 4 shows the front view of Figure 3 .
图5所示为图3中的A-A向视图。Fig. 5 is a view from the direction of A-A in Fig. 3 .
图6所示为图3中的B-B向视图。FIG. 6 is a view taken along the direction B-B in FIG. 3 .
图7所示为图6中的局部示意图。FIG. 7 is a partial schematic diagram of FIG. 6 .
图8所示为本发明一个实施例提供的格栅结构的俯视图。FIG. 8 is a top view of a grid structure provided by an embodiment of the present invention.
图9所示为本发明一个实施例提供的格栅结构的立体示意图。Fig. 9 is a schematic perspective view of a grid structure provided by an embodiment of the present invention.
图10所示为图3的左视图。Figure 10 shows the left side view of Figure 3 .
图11所示为图2中的C-C向视图。Figure 11 is a view from the direction C-C in Figure 2 .
图12所示为图11中的D部分的放大图。FIG. 12 is an enlarged view of part D in FIG. 11 .
图13所示为本发明一个实施例提供的切割设备的示意框图。Fig. 13 is a schematic block diagram of a cutting device provided by an embodiment of the present invention.
以上附图中的纵向、横向以及高度方向均是以主框架为基准的方向描述。The longitudinal, transverse and height directions in the above drawings are all described with reference to the main frame.
具体实施方式detailed description
本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后、顶、底……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined. All directional indications (such as up, down, left, right, front, back, top, bottom...) in the embodiments of the present application are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings) If the specific posture changes, the directional indication will also change accordingly. Furthermore, the terms "include" and "have", as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally further includes For other steps or units inherent in these processes, methods, products or apparatuses.
另外,在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Additionally, reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some, not all, embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
申请概述Application overview
在生产制造领域,采用切割设备对切割物料(例如钢板等金属材料)进行切割操作时,通常配备相应的输送载体(例如托盘),切割物料承载于输送载体上,并与输送载体一同通过切割平台,以对切割物料进行切割操作。输送载体在受到切割过程产生的高温以及熔渣的影响,会产生一定程度的变形,例如材料受热变形、接渣格栅在熔渣的挤压下变形等,且在长期使用过程中变形量逐渐扩大,会对切割操作的准确性产生不利影响。In the field of production and manufacturing, when cutting materials (such as steel plates and other metal materials) are cut by cutting equipment, they are usually equipped with corresponding conveying carriers (such as trays), and the cutting materials are carried on the conveying carrier and pass through the cutting platform together with the conveying carrier. , to perform cutting operation on the cutting material. The conveying carrier will be deformed to a certain extent under the influence of high temperature and slag generated during the cutting process, such as thermal deformation of the material, deformation of the slag grid under the extrusion of slag, etc., and the deformation will gradually increase during long-term use. Expansion can adversely affect the accuracy of the cutting operation.
目前,常见的应对措施是定期对输送载体进行更换操作,以使输送载体的变形量保持在允许的范围内。但频繁的更换输送载体,导致成本大幅上升,而且更换操作通常需要停机操作,切割设备难以保证生产连续性,影响整体的生产效率,难以实现大规模高效率的切割生产作业,不利于在自动化下料切割生产线中应用。At present, a common countermeasure is to periodically replace the conveying carrier, so as to keep the deformation of the conveying carrier within the allowable range. However, frequent replacement of conveying carriers leads to a substantial increase in costs, and the replacement operation usually requires shutdown operations. It is difficult for cutting equipment to ensure production continuity, which affects the overall production efficiency, and it is difficult to achieve large-scale and high-efficiency cutting production operations, which is not conducive to automation. Application in material cutting production line.
以下提供了本发明的技术方案中的切割物料输送载体和切割设备的一些实施例。Some examples of the cutting material conveying carrier and cutting equipment in the technical solution of the present invention are provided below.
在本发明的第一方面的实施例中提供了一种切割物料输送载体1。如图1和图2所示,切割物料输送载体1包括主框架11、支撑组件12和承接组件13。In an embodiment of the first aspect of the present invention a cutting
如图1和图2所示,主框架11为切割物料输送载体1的边框,支撑组件12和承接组件13均设置在主框架11的内侧。支撑组件12包括多个支撑纵梁121和支撑横梁122;支撑纵梁121沿主框架11的纵向设置,并与主框架11相连接;支撑横梁122沿主框架11的横向设置,并与主框架11相连接;多个支撑纵梁121与多个支撑横梁122形成纵横交叉设置的网格形式支撑组件12,以在输送切割物料(例如钢板等金属物料)时,承受切割物料的重量。承接组件13可拆卸地设置在支撑组件12上,承接组件13直接与切割物料接触,并能够承接切割物料过程中产生的熔渣。其中,支撑纵梁121和/或支撑横梁122为多层结构,即包括多层子梁结构,多层子梁结构在高度方向上间隔设置,且相邻的两层子梁结构之间形成贯通的过风空腔。As shown in FIG. 1 and FIG. 2 , the
可以理解,若输送载体的支撑组件12为单层结构,热传导较快,且不利于进行散热,在高温环境下更容易变形。It can be understood that if the supporting
本实施例中的切割物料输送载体1,通过对结构和布置方式进行的改进和优化,支撑组件12的支撑纵梁121和/或支撑横梁122采用多层结构形式,配合可拆卸设置的承接组件13,可以减小与切割物料的接触面积,优化热量传导,同时利用过风空腔增大了过风面积,有利于促进散热,从而减小切割物料输送载体1的受热变形量,延长使用寿命,减少更换频次,降低设备成本,能够提高切割设备的作业连续性和生产效率,适于在规模化生产环境中以及自动化下料切割生产线中应用。The cutting
需要说明的是,切割物料输送载体1的主框架11不限于图1和图2中示出的矩形结构,可以根据切割设备以及切割物料的结构进行设计,以与切割操作相适配。支撑纵梁121和支撑横梁122的数量不限于图2中的示例。其中,根据具体生产作业需求的不同,承接组件13可以覆盖主框架11的部分区域或全部区域。It should be noted that the
在本发明进一步的实施例中,如图1和图2所示,在切割物料输送载体1的支撑组件12中,支撑纵梁121和/或支撑横梁122在高度方向上相邻的两层子梁结构之间设有多个竖向支撑件1212,多个竖向支撑件1212间隔设置,并将支撑纵梁121和/或支撑横梁122的过风空腔分隔为多个过风通道1213,以对引导气流穿过过风通道1213,并促进支撑纵梁121以及支撑横梁122的散热。In a further embodiment of the present invention, as shown in Fig. 1 and Fig. 2, in the
其中,竖向支撑件1212具体可以采用如图1中示出的隔板结构或支撑块结构。支撑纵梁121中设置竖向支撑件1212时,多个竖向支撑件1212在纵向上间隔设置;支撑横梁122中设置竖向支撑件1212时,多个竖向支撑件1212在横向上间隔设置。Wherein, the
进一步地,如图1所示,主框架11的侧壁上设置有过风孔113;支撑组件12的过风通道1213与过风孔113相对设置,且每个过风通道1213对应设置至少一个过风孔113。可以理解,支撑组件12设置在主框架11的内侧,主框架11作为边框结构,通过设置与过风通道1213相对的过风孔113,可以使得切割物料输送载体1上相对的两侧形成整体贯通的气流通道,进一步促进通风散热。其中,在应用于切割设备中时,可以利用风机等送风设备向切割物料输送载体1送风,加速气流穿过过风孔113以及过风通道1213,从而可以大幅改善散热效果,有利于进一步减小切割物料输送载体1在切割过程中的受热变形量。Further, as shown in FIG. 1 , the side wall of the
进一步地,如图1至图3所示,支撑组件12的支撑纵梁121包括两层子梁结构,例如图4和图5中示出的纵梁子梁结构1211,具体地,位于上方的纵梁子梁结构1211采用方管结构,位于下方的纵梁子梁结构1211采用板状结构,有利于散热和减轻重量,两层纵梁子梁结构1211之间通过多个竖向支撑件1212连接。此时,如图4和图5所示,两层纵梁子梁结构1211之间形成多个过风通道1213,且过风通道1213朝向主框架11的横向;与之相对应,主框架11的纵向边梁111上开设有与过风通道1213相对应的过风孔113,以使气流可以穿过过风孔113以及对应的过风通道1213流动,以加速散热。当装配于切割设备时,切割物料输送载体1沿切割平台的纵向移动,过风孔113和过风通道1213均朝向切割平台的横向,可以在切割平台在横向上的侧方对应设置风机等送风设备,以向切割物料输送载体1进行送风。Further, as shown in FIGS. 1 to 3 , the supporting
如图3所示,在横向上,支撑横梁122包括间隔设置的多个横梁子段1221,每个支撑纵梁121的两侧分别与对应的横梁子段1221相连接(例如焊接),即在横向上任意相邻的两个支撑纵梁121之间设有横梁子段1221,主框架11的纵向边梁111与相邻的支撑纵梁121之间也设有横梁子段1221;多个横梁子段1221与支撑纵梁121以及主框架11连接成一体结构,以使支撑纵梁121与支撑横梁122在相同高度上形成交叉设置,并能够防止相互干涉,同时通过缩短单个横梁子段1221的尺寸,有利于减小变形量。其中,如图6和图7中的示例,横梁子段1221具体可以采用方管结构,有利于散热,也可以降低整体重量。As shown in FIG. 3 , in the transverse direction, the supporting
需要说明的是,支撑纵梁121也可以采用与支撑横梁122类似的分段结构,例如由多个纵梁子段在纵向上依次连接形成整体的支撑纵梁121。It should be noted that the supporting
在本发明进一步的实施例中,如图2和图8所示,切割物料输送载体1的承接组件13包括多个格栅结构131。格栅结构131均沿主框架11的横向设置,且在横向上,格栅结构131的一端与主框架11的纵向边梁111可拆卸连接,格栅结构131的另一端与对应的支撑纵梁121可拆卸连接。具体地,例如图2中的示例,每个格栅结构131在横向上的尺寸与主框架11的横向尺寸的一半相适配,则在横向上设置两个格栅结构131即可覆盖主框架11的横向整体,在横向上的两个格栅结构131的外端分别与对应的纵向边梁111连接,两个格栅结构131的内端均与位于主框架11中部的一个支撑纵梁121连接。格栅结构131在主框架11的纵向上的尺寸以及数量可以根据实际需求设置;例如,以横向上相对的两个格栅结构131为一组,可以在主框架11的纵向上依次设置多组格栅结构131,以将主框架11完全覆盖;当然,也可以仅覆盖主框架11的部分区域,例如,在纵向上间隔设置多组格栅结构131,或者在主框架11的局部区域(如中部)集中设置多组格栅结构131。In a further embodiment of the present invention, as shown in FIG. 2 and FIG. 8 , the receiving
在进行切割操作时,钢板等切割物料直接置于格栅结构131上,并通过格栅结构131以及支撑组件12承载切割物料的重量,同时,格栅结构131还能够承接切割过程中产生的熔渣,以便于后续进行清理操作。其中,格栅结构131与支撑组件12之间的可拆卸装配关系,能够进一步促进散热,还可以对单个格栅结构131的更换操作,有利于进一步降低成本。During the cutting operation, cutting materials such as steel plates are directly placed on the
进一步地,如图2、图8和图9所示,格栅结构131具体包括多个锯齿板132。多个锯齿板132均沿主框架11的横向延伸,且在主框架11的纵向上,多个锯齿板132间隔设置。其中,锯齿板132之间的间距可以根据切割物料以及切割操作的具体情况而设置,以适于承接切割物料和切割熔渣。每个锯齿板132的顶部均设有上下起伏的锯齿结构1321,当钢板等切割物料置于格栅结构131上时,每个锯齿板132的锯齿结构1321的齿尖部分与切割物料抵接,从而进一步减小了格栅结构131与切割物料之间的接触面积,有利于降低切割物料输送载体1的受热量。Further, as shown in FIG. 2 , FIG. 8 and FIG. 9 , the
其中,锯齿板132的一端设有第一连接板1322,第一连接板1322上设有连接孔,以便于通过连接螺栓等与主框架11的纵向边梁111进行连接;锯齿板132的另一端设有第二连接板1323,第二连接板1323能够与对应的支撑纵梁121可拆卸连接。Wherein, one end of the
进一步地,如图9所示,格栅结构131还包括多个加强板133,与锯齿板132交叉设置。每个锯齿板132上间隔设置有多个第二竖向插槽1324,锯齿板132沿主框架11的横向设置,对应地,加强板133沿主框架11的纵向设置,并插入至多个锯齿板132上对应的第二竖向插槽1324中,以使并排设置的多个锯齿板132相互连接成网格结构,以进一步增强格栅结构131的整体强度,也可以在一定程度防止锯齿板132在切割熔渣的挤压下发生变形。Further, as shown in FIG. 9 , the
进一步地,如图10、图11和图12所示,支撑组件12的其中一个支撑纵梁121位于主框架11在横向上的中部,且在该支撑纵梁121上设置有中间支撑件123;中间支撑件123沿主框架11的纵向延伸,用于支撑格栅结构131,同时能够对切割熔渣起导向和防护作用。具体地,中间支撑件123包括水平板1231、中间竖板1232和凸起结构1233。中间竖板1232的底部与支撑纵梁121的顶面连接,中间竖板1232的顶部与水平板1231的底面连接;凸起结构1233设置在水平板1231的顶面上,并与水平板1231相连接。凸起结构1233的中部向上凸起,且在主框架11的横向上,凸起结构1233由中部至两侧高度逐渐下降并成向下倾斜状态,凸起结构1233的两侧与水平板1231的两侧边缘相连接;凸起结构1233具体可以采用例如图12中示出的三角形结构,也可以采用弧形或其他类似的中部向上凸起的结构形式,以使掉落于中间支撑件123上的切割熔渣向两侧滑落,防止切割熔渣在中间支撑件123或支撑纵梁121上堆积。Further, as shown in FIG. 10 , FIG. 11 and FIG. 12 , one of the support
其中,水平板1231与支撑纵梁121之间存在一定的高度间隙,位于中间支撑件123两侧的锯齿板132的第二连接板1323分别插入支撑纵梁121与水平板1231之间的间隙中,以使锯齿板132与支撑纵梁121形成可拆卸连接,并对格栅结构131形成支撑。凸起结构1233的顶端高度不高于锯齿板132的顶端高度,即凸起结构1233的顶端可以与锯齿板132的顶端平齐或者低于锯齿板132的顶端,以防止对锯齿板132与切割物料之间的抵接配合形成干涉。Wherein, there is a certain height gap between the
更进一步地,如图2、图7和图11所示,支撑组件12还包括插槽板124。插槽板124设于在横向上位于中间支撑件123与纵向边梁111之间的支撑纵梁121上,具体如图2中的示例,支撑纵梁121的数量为三个,其中一个位于主框架11在横向上的中部,中间支撑件123设置在位于中部的支撑纵梁121上;另外两个支撑纵梁121分别设于中间支撑件123(即位于中部的支撑纵梁121)在横向上的两侧,其上均设置有沿纵向延伸的插槽板124,以与中间支撑件123两侧的格栅结构131相对应。其中,每个插槽板124上间隔设有多个第一竖向插槽1241,且多个第一竖向插槽1241的位置与格栅结构131的锯齿板132相对应,格栅结构131的每个锯齿板132均插入对应的第一竖向插槽1241中,以进一步对格栅结构131提供支撑,同时能够进一步提高格栅结构131的强度。Further, as shown in FIG. 2 , FIG. 7 and FIG. 11 , the
根据实际的使用需求,还可以在插槽板124的侧方设置压板结构,例如图11中的示例,每个插槽板124在横向上的两侧分别设有一个倾斜设置的压板,以增强插槽板124的连接强度。According to actual use requirements, a pressing plate structure can also be provided on the side of the
以下为本发明的切割物料输送载体1的一个具体实施例。The following is a specific embodiment of the cutting
如图1和图2所示,切割物料输送载体1包括主框架11、支撑组件12和承接组件13。As shown in FIG. 1 and FIG. 2 , the cutting
如图1至图3所示,主框架11为矩形框架结构,包括两个纵向边梁111和两个横向边梁112;支撑组件12和承接组件13均设置在主框架11的内侧。支撑组件12包括纵横交叉设置的多个支撑纵梁121和支撑横梁122、以及中间支撑件123和插槽板124。具体如图1中的示例,主框架11内侧沿纵向设置有三个支撑纵梁121,支撑纵梁121之间相互间隔设置;其中一个支撑纵梁121位于主框架11在横向上的中部位置,两外两个支撑纵梁121对称设于位于中部的支撑纵梁121的两侧,每个支撑纵梁121的两端均与主框架11的横向边梁112通过焊接固定。主框架11内侧沿横向设有八个支撑横梁122,支撑横梁122之间相互间隔设置;在纵向上靠近主框架11的中部的两个支撑横梁122的间距小于其他的支撑横梁122之间的间距,以增大支撑组件12的中部位置的强度。As shown in FIG. 1 to FIG. 3 , the
如图1和图2所示,支撑纵梁121包括在高度方向上间隔设置的两层纵梁子梁结构1211以及多个竖向支撑件1212;多个竖向支撑件1212在支撑纵梁121的延伸方向上间隔设置,并将两层纵梁子梁结构1211之间的过风空腔分隔为多个过风通道1213。其中,竖向支撑件1212与纵梁子梁结构1211之间通过焊接固定;竖向支撑件1212具体可以采用如图1中示出的隔板结构或支撑块结构,相邻两个竖向支撑件1212之间的纵向间隔具体可以设置为800mm。与之相对应,如图1和图4中的示例,主框架11的纵向边梁111的侧壁上设置有过风孔113;支撑纵梁121的过风通道1213与过风孔113相对设置,且每个过风通道1213对应设置至少一个过风孔113,相邻两个过风孔113之间的纵向间距可以设置为500mm至1000mm,较优地,纵向间距可以也设置为800mm,以与竖向支撑件1212的间隔相匹配。As shown in Fig. 1 and Fig. 2, the supporting
如图3所示,支撑横梁122为分体式结构,每个支撑横梁122包括在横向上间隔设置的多个横梁子段1221,横梁子段1221设置在相邻的两个支撑纵梁121之间以及支撑纵梁121与纵向边梁111之间,即每个支撑纵梁121的两侧分别与对应的横梁子段1221通过焊接固定;多个横梁子段1221与支撑纵梁121以及主框架11连接成一体结构,以使支撑纵梁121与支撑横梁122在相同高度上形成交叉设置,防止相互干涉。其中,如图5至图7中的示例,横梁子段1221具体采用方管结构;位于主框架11中部的支撑纵梁121中的两层纵梁子梁结构1211均采用方管结构;另外两个支撑纵梁121中,位于上方的纵梁子梁结构1211采用方管结构,位于下方的纵梁子梁结构1211采用板状结构。通过上述结构设置,可以促进散热,也可以降低整体重量。As shown in FIG. 3 , the supporting
如图1和图5所示,位于主框架11中部的支撑纵梁121的顶部设有中间支撑件123,另外两个支撑纵梁121的顶部设有插槽板124。具体地,如图10至图12所示,中间支撑件123沿主框架11的纵向延伸,中间支撑件123包括水平板1231、中间竖板1232和凸起结构1233。中间竖板1232的底部与支撑纵梁121的顶面连接,中间竖板1232的顶部与水平板1231的底面连接;凸起结构1233设置在水平板1231的顶面上,并与水平板1231相连接。凸起结构1233具体为三角形结构,在主框架11的横向上,凸起结构1233的中部向上凸起,凸起结构1233由中部至两侧高度逐渐下降并成向下倾斜状态,凸起结构1233的两侧与水平板1231的两侧边缘相连接。在切割过程中,中间支撑件123可以使掉落于中间支撑件123上的切割熔渣向两侧滑落,防止切割熔渣在中间支撑件123或支撑纵梁121上堆积。其中,水平板1231与支撑纵梁121之间存在一定的高度间隙,即图12中位于中间竖板1232两侧的空间。As shown in FIG. 1 and FIG. 5 , the top of the supporting
如图2、图10和图11所示,插槽板124沿对应的支撑纵梁121的延伸方向(即纵向)设置,每个插槽板124上间隔设有多个第一竖向插槽1241。插槽板124与对应的支撑纵梁121焊接固定;插槽板124的两侧分别设有倾斜设置的压板结构,以提高插槽板124与支撑纵梁121的连接强度。As shown in Fig. 2, Fig. 10 and Fig. 11, the
如图2和图8所示,承接组件13包括多个格栅结构131。每个格栅结构131在横向上的尺寸与主框架11的横向尺寸的一半相适配,则在横向上设置两个格栅结构131即可覆盖主框架11的横向整体;以横向上相对的两个格栅结构131为一组,在主框架11的纵向上依次设置多组格栅结构131,以将主框架11完全覆盖(图2中仅示出部分格栅结构131)。As shown in FIG. 2 and FIG. 8 , the receiving
如图2、图8和图9所示,格栅结构131具体包括多个锯齿板132和多个加强板133。多个锯齿板132均沿主框架11的横向延伸,且在主框架11的纵向上,多个锯齿板132间隔设置。每个锯齿板132的顶部均设有上下起伏的锯齿结构1321,当钢板等切割物料置于格栅结构131上时,每个锯齿板132的锯齿结构1321的齿尖部分与物料抵接。其中,如图11所示,锯齿板132之间的间距与插槽板124上的第一竖向插槽1241的间距相适配,每个锯齿板132的底部插入至对应的第一竖向插槽1241内。如图9所示,每个锯齿板132上间隔设置有多个第二竖向插槽1324,加强板133沿主框架11的纵向设置,并插入至多个锯齿板132上对应的第二竖向插槽1324中,以使并排设置的多个锯齿板132相互连接成网格结构。通过插槽板124以及加强板133与锯齿板132的插接配合,可以进一步增强格栅结构131的整体强度。As shown in FIG. 2 , FIG. 8 and FIG. 9 , the
其中,如图9和图11所示,锯齿板132的一端设有第一连接板1322,第一连接板1322上设有连接孔,第一连接板1322通过连接螺栓与主框架11的纵向边梁111形成可拆卸连接;锯齿板132的另一端设有第二连接板1323,第二连接板1323延伸至中间支撑件123的侧方,并插入至中间支撑件123的水平板1231与对应的支撑纵梁121之间的间隙内,以与对应的支撑纵梁121形成可拆卸连接,并通过支撑纵梁121以及插槽板124对格栅结构131形成支撑。中间支撑件123的凸起结构1233的顶端高度不高于锯齿板132的顶端高度,即凸起结构1233的顶端可以与锯齿板132的顶端平齐或者低于锯齿板132的顶端,以防止对锯齿板132与切割物料之间的抵接配合形成干涉。Wherein, as shown in Fig. 9 and Fig. 11, one end of the
在进行切割操作时,钢板等切割物料直接置于格栅结构131上,格栅结构131的锯齿板132的齿尖部分与切割物料接触;通过格栅结构131以及支撑组件12承载切割物料的重量,同时,格栅结构131还能够承接切割过程中产生的熔渣,以便于后续进行清理操作。切割物料输送载体1与切割物料一同在切割设备的切割平台上沿纵向进行移动,以便于对切割物料进行切割操作。During the cutting operation, cutting materials such as steel plates are directly placed on the
需要说明的是,主框架11的具体尺寸以及支撑纵梁121和支撑横梁122的数量不限于图1中的示例,可以根据切割物料以及切割平台的具体尺寸设置。It should be noted that the specific size of the
切割物料输送载体1的过风孔113以及过风通孔均朝向切割平台的横向,可以根据作业需要,在切割平台的侧方设置风机等送风装置,通过对切割物料输送载体1进行送风,以加速气流通过过风孔113和过风通道1213,从而促进散热。The
本实施例中的切割物料输送载体1,通过对结构和布置方式的改进和优化,有效改善了整体结构的热传导和散热状况,能够有效延长使用寿命、减少更换频次,有利于降低使用成本,其中,格栅结构131直接与切割物料以及熔渣接触,当受热变形量超出正常范围时,可以对单个格栅结构131或个别锯齿板132进行更换操作,有利于进一步降低成本。The cutting
鉴于上述优点和效果,相对于现有的输送载体而言,本实施例中的切割物料输送载体1能够适于在自动化下料切割生产线中应用,并能够确保切割作业的连续性,有利于提高整体生产效率。In view of the above-mentioned advantages and effects, compared with the existing conveying carriers, the cutting
在本发明第二方面的实施例中还提供了一种切割设备2。如图1和图13所示,切割设备2包括切割平台21和上述第一方面任一实施例中的切割物料输送载体1。切割平台21作为切割设备2的操作平台,切割物料输送载体1设于切割平台21上;在进行切割操作时,切割物料置于切割物料输送载体1上,并随切割物料输送载体1在切割平台21上移动,以对物料进行相应的切割操作。切割物料输送载体1能够改善切割过程中的热传导以及散热状况,从而减小受热变形量,延长使用寿命,可以大幅减少更换频次,有利于提高切割操作的连续性和作业效率,能够适于在自动化下料切割生产线中应用。此外,还能够通过承接组件13承接切割过程中产生的熔渣,以便于后续进行清理操作。In the embodiment of the second aspect of the present invention, a
其中,根据切割平台21的具体尺寸结构的不同,可以在切割平台21上设置一个或多个切割物料输送载体1。Wherein, according to the specific size and structure of the
进一步地,切割设备2具体可以是自动化下料切割生产线设备。根据实际生产加工的需要,切割设备2还可以包括相应的下料机构、搬运机构、输送机构以及切割机构等。Further, the
另外,切割设备2所适用的物料包括但不限于金属材料(例如钢板),还可以适用于其他材质的物料。In addition, the applicable materials of the
此外,本实施例中的切割设备2还具有上述第一方面任一实施例中的切割物料输送载体1的全部有益效果,在此不再赘述。In addition, the
以上结合具体实施例描述了本发明的基本原理,但是,需要指出的是,在本发明中提及的优点、优势、效果等仅是示例而非限制,不能认为这些优点、优势、效果等是本发明的各个实施例必须具备的。另外,上述公开的具体细节仅是为了示例的作用和便于理解的作用,而非限制,上述细节并不限制本发明为必须采用上述具体的细节来实现。The basic principles of the present invention have been described above in conjunction with specific embodiments, but it should be pointed out that the advantages, advantages, effects, etc. mentioned in the present invention are only examples rather than limitations, and these advantages, advantages, effects, etc. Every embodiment of the invention must have. In addition, the specific details disclosed above are only for the purpose of illustration and understanding, rather than limitation, and the above details do not limit the present invention to be implemented by using the above specific details.
本发明中涉及的器件、装置、设备、系统的方框图仅作为例示性的例子并且不意图要求或暗示必须按照方框图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些器件、装置、设备、系统。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。还需要指出的是,在本发明的装置和设备中,各部件是可以分解和/或重新组合的。这些分解和/或重新组合应视为本发明的等效方案。The block diagrams of devices, devices, equipment, and systems involved in the present invention are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, devices, devices, systems may be connected, arranged, configured in any manner. Words such as "including", "comprising", "having" and the like are open-ended words meaning "including but not limited to" and may be used interchangeably therewith. As used herein, the words "or" and "and" refer to the word "and/or" and are used interchangeably therewith, unless the context clearly dictates otherwise. As used herein, the word "such as" refers to the phrase "such as but not limited to" and can be used interchangeably therewith. It should also be pointed out that in the device and equipment of the present invention, each component can be decomposed and/or reassembled. These decompositions and/or recombinations should be considered equivalents of the present invention.
为了例示和描述的目的已经给出了以上描述。此外,此描述并不意图将本申请的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。The foregoing description has been presented for purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of the application to the forms disclosed herein. Although a number of example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或者使用本发明。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本发明的范围。因此,本发明并不意图被限制到在此示出的方面,而是按照与在此发明的原理和新颖的特征一致的最宽范围。The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the invention. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the scope of the invention. Thus, the present invention is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features of the invention herein.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, etc. made within the spirit and principles of the present invention should be included within the protection scope of the present invention .
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