CN115608317A - 一种蜂窝状pdms整体式复合填料及其制备方法 - Google Patents

一种蜂窝状pdms整体式复合填料及其制备方法 Download PDF

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CN115608317A
CN115608317A CN202211270574.1A CN202211270574A CN115608317A CN 115608317 A CN115608317 A CN 115608317A CN 202211270574 A CN202211270574 A CN 202211270574A CN 115608317 A CN115608317 A CN 115608317A
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李坚
吕瑞彤
康佳
樊星
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Abstract

一种蜂窝状PDMS整体式复合填料及其制备方法,属于废气处理领域,本发明包括PDMS主剂和硬化剂、蜂窝状PP填料载体、涂覆工艺。将PDMS主剂与硬化剂按照一定比例混合后,采用特制装置将其涂覆于蜂窝状PP载体上,涂覆后PP载体在烘箱内加热成型,待静置恢复室温,即得蜂窝状PDMS整体式复合聚丙烯填料。经PDMS涂覆的蜂窝状PP填料,具有较好的生物亲和力,并有一定的疏水性,适合作为生物滴滤塔的整体式填料,用于降解疏水性挥发性有机化合物。实现了生物滴滤塔内填料无序向有序的优化,同时对于降低生物滴滤塔一次性投资和运行维护成本有重要意义。

Description

一种蜂窝状PDMS整体式复合填料及其制备方法
技术领域
本发明涉及一种蜂窝状PDMS整体式复合填料及其制备方法,属于废气处理领域。
背景技术
生物滴滤塔工艺由于具有成本低、对环境友好等优点,在中低浓度VOCs末端治理技术中受到广泛关注。常用的生物滴滤塔填料主要包括陶粒、鲍尔环、拉西环、硅藻土、聚氨酯海绵、珍珠岩等。这些填料在实际使用过程中可能会由于吸收液体而出现局部形变或因长期受力而出现碎裂等现象,增加了生物滴滤塔的运行维护费用。同时这些填料在运行一段时间后容易出现孔道堵塞等问题,成为生物滴滤塔工程应用中亟待解决的问题之一。
针对上述问题,本发明通过制备整体式复合填料来降低生物滴滤塔填料的持水性并提高其生物亲和力,从而改善填料发生变形的状况,同时缩短其在生物滴滤塔启动初期的挂膜周期,对解决传统填料中的堵塞问题具有重要作用。
PP蜂窝状载体具有密度小,质量轻的优点,同时具有一定的机械强度,具有规则孔道结构,能够明显改善传统填料的易堵塞问题。同时,PDMS,又称聚二甲基硅氧烷,无毒无味,其因具有生理惰性、良好的化学稳定性,生物亲和性,多用于防潮绝缘,阻尼,减震,消泡,润滑,抛光等方面。本发明制备的PDMS蜂窝状PP整体式填料利用PDMS的生物亲和性和粗糙度促进微生物在整体式填料表面的截留和生长,对缩短生物滴滤塔的挂膜周期具有重要的意义。
发明内容
针对上述问题,本发明提供了一种可用于生物滴滤塔处理疏水性VOCs的新型蜂窝状整体式复合填料,其具有规则的孔道结构,挂膜迅速,对减轻传统散堆填料易堵塞问题有一定的改善作用。
本发明是通过以下技术方案实现的:
一种蜂窝状PDMS整体式复合填料及其制备方法,包括以下步骤:
a.将PDMS主剂与硬化剂按照比例混合,充分搅拌均匀,备用,得到PDMS涂覆液;
b.将蜂窝状PP载体切割成所需形状,放入盛有PDMS涂覆液的容器中,翻转载体,使PDMS涂覆液覆盖所有载体表面;
c.将浸渍PDMS涂覆液后的PP载体取出蜂窝孔中心轴竖直地放在托盘中静置,在重力作用下去除载体表面多余的PDMS涂覆液;
d.静置后PP载体放入密封的抽真空装置内,对抽真空装置进行抽真空进而相当于对PP载体表面进行抽真空操作,去除涂覆液及PP载体之间的气泡;
e.将抽真空后的PP载体放入烘箱内加热使其固化,成型后取出,待静置至室温,即得蜂窝状PDMS整体式复合填料。
优选地,步骤a中,PDMS主剂与硬化剂的体积比为10:1.
优选地,步骤b中,蜂窝状载体材质为PP材料,该材料经过测试,在60℃以上的温度下易产生变形,因而PDMS复合材料加热定型温度建议低于60℃。
优选地,步骤c中,静置时应间隔5min翻转载体,防止PDMS涂覆液在底部粘连。
优选地,步骤d中,抽真空真空度为-0.09MPa,抽真空次数为4次。
优选地,步骤e中,烘箱温度为40-50℃。
优选地,步骤e中所得的蜂窝状PDMS整体式填料内孔横截面为内接圆为8mm的正六边形,高度为9cm,PDMS涂层厚度约为0.1mm。
将所得的蜂窝状PDMS整体式填料可直接用于生物滴滤装置,进一步可用于甲苯的去除。
本发明将PDMS主剂与硬化剂按照一定比例混合后,采用特制装置将其涂覆于蜂窝状PP载体上,涂覆后PP载体在烘箱内加热成型,待静置恢复室温,即得蜂窝状PDMS整体式复合聚丙烯(polypropylene,PP)填料。经PDMS涂覆的蜂窝状PP填料,具有较好的生物亲和力,并有一定的疏水性,适合作为生物滴滤塔的整体式填料,用于降解疏水性挥发性有机化合物(volatile organic compounds,VOCs)。实现了生物滴滤塔内填料无序向有序的优化,同时对于降低生物滴滤塔一次性投资和运行维护成本有重要意义。
与现有技术相比,本发明具有以下优点:
1.本发明涂覆制作过程简单,可快速大规模量产;
2.本发明制作的新型复合填料形状可根据反应器结构灵活变化,可用于不同结构的反应器。
3.本发明制作的新型复合填料具有规则的孔道形状和生物亲和性,实现了生物滴滤塔填料从无序向有序的发展,较适合于疏水性VOCs的生物降解过程;
4.本发明制作的新型复合填料能够明显改善多孔填料易堵塞的问题,同时使用后不易变形,压损较低,可有效降低成本和改善生物滴滤塔在长期运行过程中出现的堵塞问题。
附图说明
图1为发明制得的蜂窝状PDMS整体式复合填料;(a)俯视图(b)正视图
图2为蜂窝状PDMS整体式复合填料挂膜启动与运行性能。
具体实施方式
为使本领域技术人员充分理解本发明的技术方案和有益效果,以下结合附图及具体实施例进一步说明,此处案例仅用于解释本发明,并不用于限定本发明。
实施例1:
以实验室制备的蜂窝状PDMS填料为载体,挂膜启动一台生物滴滤塔,处理疏水性VOCs——甲苯为例,其中PDMS主剂与硬化剂为道康宁DC184PDMS聚二甲基硅氧烷硅橡胶SYLGARD。
实施方法如下:
a.将PDMS主剂与硬化剂按照10:1的比例混合,充分搅拌均匀以备用。
b.将蜂窝状载体切割成所需形状(此实例中为圆柱形),蜂窝结构横截面为内接圆直径8mm的正六边形,壁厚为1mm,所切割圆柱直径为6.4cm,高度为9cm,放入盛有PDMS涂覆液的容器,上下翻转载体,使PDMS涂覆液覆盖所有载体表面;
c.将浸渍PDMS涂覆液后的PP蜂窝状载体放在托盘中静置,在重力作用下去除载体表面多余的PDMS涂覆液;
d.静置后载体放入特制抽真空装置内,对载体表面进行抽真空操作,去除涂覆液及载体之间的气泡;
e.将抽真空后的PP载体放入烘箱内加热使其固化,成型后取出,待静置至室温,即得蜂窝状PDMS整体式复合填料,如图1所示。
主剂与硬化剂的体积比为10:1。
将所得的蜂窝状PDMS整体式填料可直接用于生物滴滤装置。
将上述填料装填入生物滴滤塔内(所述的蜂窝状PDMS填料竖直放置,共4块,上层2块,下层2块),以疏水性VOCs甲苯为目标污染物,气体停留时间为50s,挂膜启动一台立式生物滴滤塔,监测挂膜启动性能及压损变化。
图2为装填有蜂窝状PDMS填料的生物滴滤塔挂膜启动性能图。由图可知,挂膜启动期间生物滴滤塔压损几乎为0。该生物滴滤塔在第6天入口甲苯浓度为800mg/m3时,去除效率即达到60%以上。在第11天之后,去除效率基本维持在80%以上,表明系统在11天后挂膜成功。挂膜期间采用细菌(以变形菌门为主)和真菌(以子囊菌门为主)混合菌液挂膜,所用混合菌液浓度为200mg/L,共用菌液体积为150ml,比同体积其他填料节约一半左右,表明本发明制作的PDMS整体式复合填料具有较好的生物亲和力。同时,该塔运行期间压损较低,可一定程度上降低运行成本。同时,运行效率表明该PDMS填料结合优势降解菌对疏水性VOCs——甲苯具有较好的降解效率。
本发明并不局限于上述具体实施方式,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明原理和宗旨的前提下做出各种修改。这些都不是具有创造性的修改,只要在本发明的权利要求范围内都受到专利法的保护。

Claims (10)

1.一种蜂窝状PDMS整体式复合填料的制备方法,其特征在于,包括以下步骤:
a.将PDMS主剂与硬化剂按照比例混合,充分搅拌均匀,备用,得到PDMS涂覆液;
b.将蜂窝状PP载体切割成所需形状,放入盛有PDMS涂覆液的容器中,翻转载体,使PDMS涂覆液覆盖所有载体表面;
c.将浸渍PDMS涂覆液后的PP载体取出蜂窝孔中心轴竖直地放在托盘中静置,在重力作用下去除载体表面多余的PDMS涂覆液;
d.静置后PP载体放入密封的抽真空装置内,对抽真空装置进行抽真空进而相当于对PP载体表面进行抽真空操作,去除涂覆液及PP载体之间的气泡;
e.将抽真空后的PP载体放入烘箱内加热使其固化,成型后取出,待静置至室温,即得蜂窝状PDMS整体式复合填料。
2.按照权利要求1所述的方法,其特征在于,步骤a中,PDMS主剂与硬化剂的体积比为10:1。
3.按照权利要求1所述的方法,其特征在于,步骤b中,蜂窝状载体材质为PP材料,在60℃以上的温度下易产生变形,因而PDMS复合材料加热定型温度建议低于60℃。
4.按照权利要求1所述的方法,其特征在于,步骤c中,静置时应间隔5min翻转载体,防止PDMS涂覆液在底部粘连。
5.按照权利要求1所述的方法,其特征在于,步骤d中,抽真空真空度为-0.09MPa,抽真空次数为4次。
6.按照权利要求1所述的方法,其特征在于,步骤e中,烘箱温度为40-50℃。
7.按照权利要求1所述的方法,其特征在于,步骤e中所得的蜂窝状PDMS整体式填料内孔横截面为内接圆为8mm的正六边形,高度为9cm,PDMS涂层厚度约为0.1mm。
8.按照权利要求1-7任一项所述的方法制备得到的蜂窝状PDMS整体式复合填料。
9.按照权利要求1-7任一项所述的方法制备得到的蜂窝状PDMS整体式复合填料的应用,直接用于生物滴滤装置。
10.按照权利要求9的应用,用于降解疏水性挥发性有机化合物。
CN202211270574.1A 2022-10-17 2022-10-17 一种蜂窝状pdms整体式复合填料及其制备方法 Withdrawn CN115608317A (zh)

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