CN115598214A

CN115598214A - Axletree integrated into one piece detection device that processes

Info

Publication number: CN115598214A
Application number: CN202211223503.6A
Authority: CN
Inventors: 靖长文; 张锡川; 张德龙; 张文远; 吕文栋
Original assignee: Shandong Baichang Auto Parts Co ltd
Current assignee: Shandong Baichang Auto Parts Co ltd
Priority date: 2022-10-08
Filing date: 2022-10-08
Publication date: 2023-01-13
Anticipated expiration: 2042-10-08
Also published as: CN115598214B

Abstract

The invention relates to the field of steel shaft detection equipment, in particular to an axle integrated processing detection device, which comprises: the polishing and cleaning mechanism comprises a polishing cavity and a polishing piece, and the polishing cavity is provided with a feeding hole and a discharging hole; the detection mechanism comprises an upper clamping part and a lower clamping part, and also comprises a detection piece, wherein the detection piece comprises a detection cylinder, a probe and a driving piece, and the detection cylinder is provided with a liquid inlet and a liquid outlet; the first transfer mechanism comprises a first fixing part which is arranged to rotate around a horizontal axis, the polishing and cleaning structure and the monitoring structure are dynamically combined through the first transfer structure, and after the axle is machined, the axle can be automatically detected after polishing and cleaning, so that intermediate storage and transfer links are reduced, structural procedures are simplified, and the problems in the prior art are effectively solved.

Description

Axletree integrated into one piece detection device that processes

Technical Field

The invention relates to the field of steel shaft detection equipment, in particular to an axle integrated processing detection device.

Background

In the industrial fields of mine metallurgy, right-handed oil chemical industry, mechanical manufacturing, naval vessels, aerospace, automobiles, railways, buildings, nuclear energy and the like, shaft parts are key core parts of equipment operation, and the defects of the shaft parts often cause accidents and cause great economic loss. Therefore, the nondestructive inspection link of the steel shaft has very important significance.

The ultrasonic flaw detection technology is a method for finding defects or discontinuities in the interior of an object by using some physical characteristics and phenomena fed back by the propagation of ultrasonic waves in the detected object. The ultrasonic coupling method can be roughly classified into a contact method and a liquid immersion method, and the water immersion method is a method in which a coupling layer having a predetermined thickness is added between a probe and a test object and water is used as a coupling agent, and is called water immersion detection. When the water immersion method is used for detection, the probe is not in direct contact with a detected piece, the loss of sound waves is greatly reduced, and automatic detection is relatively easy to realize.

At present, a water immersion type detection device is adopted, for example, an ultrasonic detection device disclosed in patent 201420006074.1 gradually realizes various functions of water coupling, water circulation, water regulation and control and the like by designing three layers of water tanks, and a filter is arranged in a third water tank to remove impurities on the surface of a workpiece after the impurities enter coupling liquid, so that the impurities on the surface of the workpiece are prevented from entering a first water tank when the impurities on the surface of the workpiece are circulated again, and further, the interference on detection is reduced. Among the current detection device, need polish the processing with the axletree in advance, be about to axletree table side processing and remain piece residue, oil spot, rust stain and get rid of, remove the axletree to the detection position again, because polish and detect between be discontinuous operation, the axletree after polishing is deposited its table side and is stained with the filth once more easily and produce the corrosion when transporting easily, still need clean the axletree once more when makeeing the axletree and transferring to the detection position from this, and the process is comparatively loaded down with trivial details.

Disclosure of Invention

In order to solve the technical problems, the invention provides the axle integrated machining detection device, the grinding and cleaning structure and the monitoring structure are dynamically combined through the first transfer structure, after the axle is machined by a lathe, the axle can be automatically detected after grinding and cleaning, intermediate storage and transfer links are reduced, structural procedures are simplified, and the problems in the prior art are effectively solved.

The invention provides an axle integrated processing detection device, which comprises: the polishing and cleaning mechanism comprises a polishing cavity and a polishing piece arranged in the polishing cavity, and the polishing cavity is provided with a feed inlet and a discharge outlet for a vehicle axle to pass through; the detection mechanism comprises an upper clamping part and a lower clamping part arranged on the lower side of the upper clamping part, the axle can be clamped and fixed by the upper clamping part and the lower clamping part when being positioned at a set position, the detection mechanism also comprises a detection piece, the detection piece comprises a detection cylinder, a probe arranged in the detection cylinder and a driving piece for driving the detection cylinder to move up and down, when the axle is clamped between the upper clamping part and the lower clamping part, the detection cylinder is sleeved on the outer side of the axle, a liquid inlet is arranged at the top of the detection cylinder, and a liquid outlet is arranged at the bottom of the detection cylinder; first transfer mechanism, set up in the discharge gate in chamber of polishing, including the first fixed part that can fix the axletree, first fixed part sets to and can rotates around the horizontal axis line to first position, the vertical rotation of drive axletree that can accept the level to place move between the second position to the settlement position.

Further, the polishing piece is a sand blasting polishing piece arranged in the polishing cavity; the grinding cavity is provided with a cleaning ring at the discharge hole.

Furthermore, the first fixing part comprises a first fixing support capable of rotating around a horizontal axis, and a conveying belt is arranged on the first fixing support; the first fixing part further comprises a clamping jaw arranged on the first fixing support, and the clamping jaw is arranged to be opened and closed so as to tighten or loosen the axle on the first fixing support.

Further, the first transfer mechanism further includes: the first rack is provided with a slide rail;

the rotating shaft is coaxially and fixedly arranged on the first fixing support with the horizontal axis, and a gear is arranged on the rotating shaft; the sliding frame is rotatably arranged on the rotating shaft and is arranged on the sliding rail in a sliding manner; the rack is arranged on the first rack and meshed with the gear; the first machine frame is arranged in such a way that when the first fixing part is located at the first position, the gear is meshed with the rack, and the meshing length of the rack and the gear is equal to one fourth of the outer diameter of the gear along the direction facing the detection mechanism.

Further, the first fixing portion further includes: the vertical positioning block is arranged on the first rack, and is magnetically connected with the top of the sliding frame when the first fixing part is positioned at the first position; and the transverse positioning block is arranged on the rack, and when the first fixing part is positioned at the second position, the transverse positioning block is magnetically attracted to the side of the sliding frame.

Further, the detection device further comprises a second transfer mechanism, and the second transfer mechanism comprises: an axle plate, the axle plate being arranged to tilt: the bottom of the upper shaft belt is arranged on the lower side of the lower end of the axle plate; the push shaft piece is arranged at the upper end of the upper shaft belt and comprises a guide plate, a positioning groove and a driving piece, wherein the guide plate is obliquely arranged, the positioning groove is formed in the lower side of the guide plate, the driving piece is installed on the positioning groove, and the positioning groove is coaxial with the feed inlet.

Further, the detection mechanism further includes: the middle rotating groove is arranged at the lower side of the lower clamping part and is provided with a filtering piece; and the water supply groove is communicated with the transfer groove, communicated with the liquid inlet and supplied with liquid to the liquid inlet.

Furthermore, a brush ring is arranged on the lower side of the detection cylinder.

Further, the water supply groove is higher than the upper clamping part, and a water pump and a communication waterway are arranged between the water supply groove and the transit groove; the water supply tank is internally provided with a vibrator, and the bottom of the water supply tank is provided with a liquid inlet pipe communicated with the liquid inlet.

Furthermore, the driving part comprises two pulleys arranged at a vertical interval, a driving motor driving the two pulleys, and a driving rope arranged on the two pulleys, and the driving rope is connected with the detection barrel.

The axle shaft detection device has the advantages that the grinding and cleaning structure and the monitoring structure are dynamically combined through the first transfer structure, after the axle shaft is machined by a lathe, the axle shaft can be automatically detected after grinding and cleaning, intermediate storage and transfer links are reduced, structural procedures are simplified, and the problems in the prior art are effectively solved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram according to an embodiment of the present invention.

Fig. 2 is a schematic side view of the second transfer mechanism of the embodiment of fig. 1.

Fig. 3 is a schematic structural diagram of a position of the first fixing portion in the embodiment shown in fig. 1.

Fig. 4 is a schematic structural diagram of the detection mechanism in the embodiment shown in fig. 1.

FIG. 5 is a schematic side sectional view of the detecting structure in the embodiment shown in FIG. 1.

Fig. 6 is a partially enlarged structural view of a portion a in fig. 5.

Wherein: 1. erecting a frame; 2. an upper clamping portion; 3. a lower clamping portion; 4. an axle; 5. a detection cylinder; 6. a probe; 7. a liquid inlet; 8. a liquid outlet; 9. a transit trough; 10. a water supply tank; 11. a brush ring; 1101. a fixing ring; 1102. a brush ring body; 12. a rubber ring; 13. a magnetic net; 14. a filter layer; 15. a water pump; 16. a communication waterway; 17. a vibrator; 18. rotating the motor; 19. a pulley; 20. a drive motor; 21. a drive rope; 22. grinding the cavity; 23. polishing the workpiece; 24. a feed inlet; 25. a discharge port; 26. a first fixed part; 2601. a first fixed bracket; 2602. a claw; 27. cleaning the ring; 28. a first frame; 29. a rotating shaft; 30. a gear; 31. a carriage; 32. a slide rail; 33. a rack; 34. a vertical positioning block; 35. a transverse positioning block; 36. a conveyor belt; 37. a vehicle axle plate; 38. an upper shaft belt; 39. a partition portion; 40. a guide plate; 41. positioning a groove; 42. a drive member.

Detailed Description

In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.

It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the specific embodiments disclosed below.

In addition, in the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicate orientations and positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being permanently connected, detachably connected, or integral; either directly or indirectly through intervening media, either internally or in any other relationship. However, the direct connection means that the two bodies are not connected to each other by the intermediate structure but connected to each other by the connecting structure to form a whole. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

In the present invention, as shown in fig. 1 to 6, there is provided an axle 4 integrated-machining detecting device 1. An axle 4 integrated-machining detecting device, comprising: the grinding and cleaning mechanism comprises a grinding cavity 22 and a grinding piece 23 arranged in the grinding cavity 22, wherein the grinding cavity 22 is provided with a feed port 24 and a discharge port 25 for the axle 4 to pass through; the detection mechanism comprises an upper clamping part 2 and a lower clamping part 3 arranged on the lower side of the upper clamping part 2, the axle 4 can be clamped and fixed by the upper clamping part 2 and the lower clamping part 3 when being positioned at a set position, the detection mechanism also comprises a detection piece, the detection piece comprises a detection cylinder 5, a probe 6 arranged in the detection cylinder 5 and a driving piece 42 for driving the detection cylinder 5 to move up and down, when the axle 4 is clamped between the upper clamping part 2 and the lower clamping part 3, the detection cylinder 5 is sleeved on the outer side of the axle 4, a liquid inlet 7 is arranged at the top of the detection cylinder 5, and a liquid outlet 8 is arranged at the bottom of the detection cylinder 5; the first transfer mechanism is arranged at the discharge hole 25 of the grinding cavity 22 and comprises a first fixing part 26 capable of fixing the axle 4, and the first fixing part 26 is arranged to rotate around a horizontal axis so as to move between a first position capable of bearing the horizontally placed axle 4 and a second position capable of driving the axle 4 to vertically rotate to a set position.

When the integrated processing detection device is used, only the axle 4 to be detected is conveyed into the grinding cavity 22 through the feeding hole 24 of the grinding cleaning mechanism, after a part of the axle 4 is led out from the discharging hole 25, the axle 4 is moved to the upper side of the first fixing part 26 at the first position, the axle 4 horizontally led out is received through the first transfer mechanism, after the axle 4 is completely moved to the first fixing part 26, the first fixing part 26 is moved to the second position, the axle 4 is positioned between the upper clamping part 2 and the lower clamping part 3, after the axle 4 is clamped and fixed by the upper clamping part 2 and the lower clamping part 3, the first fixing part 26 returns to the first position, and detection is started.

And the detection cylinder 5 is moved downwards and sleeved outside the axle 4, at the same time, the coupling medium is supplied into the detection cylinder 5 through the water supply groove 10, the coupling medium is discharged downwards from the liquid outlet 8 at the bottom of the detection cylinder 5, the discharged coupling medium flows downwards to the axle 4, and the scrap impurities on the surface side of the axle 4 are washed down. In the process, the driving part 42 drives the detection barrel 5 to move downwards, and the flaw detection is carried out on the positions of different heights of the axle 4. After completion of the detection, the detection cylinder 5 is moved upward to the upper side of the axle 4, the upper and

lower clamps

2 and 3 are separated from the axle 4, and the axle 4 can be taken out.

The utility model provides an integrative device, the clean structure of will polishing and monitoring structure pass through first structure dynamic combination that forwards, after carrying out lathe work to axletree 4, can detect axletree 4 automatically after the cleanness of polishing, the storage and the transportation link in the middle of having reduced, the structure process has been simplified, still can very big reduction axletree 4 by external pollution after polishing, especially through putting axletree 4 erects the back and go out liquid back through detecting a section of thick bamboo 5, wash the polishing residue of axletree 4 table side once more through the medium that spills over, the smoothness of further assurance axletree 4 table side before detecting.

Through getting into coupling medium, the bottom discharge coupling medium at detection section of thick bamboo 5 top, can guarantee to detect the coupling in the section of thick bamboo 5 and keep dynamic sufficient stability, still can utilize discharged coupling medium to carry out the washing in advance cleanness to the piece impurity of 4 table sides of hypomere axletree, reduce the residual amount of 4 table side piece residues of axletree on the one hand, on the other hand detects the coupling medium that liquid in the section of thick bamboo 5 is newly flowed into to make the content of the piece impurity in the detection section of thick bamboo 5 has been reduced, and then reduce the interference of piece impurity to the detection.

For the embodiment of the present invention, it is preferable that the polishing member 23 is a sandblasting polishing member 23 provided in the polishing chamber 22; the grinding chamber 22 is provided with a cleaning ring 27 at the discharge opening 25. Wherein, the cleaning ring 27 can be a nylon brush ring. As an alternative embodiment, the grinding member 23 may also be an existing grinding structure such as a grinding flywheel, a grinding swivel or the like provided in the grinding chamber 22.

For the embodiment of the present invention, it is preferable that the first fixing portion 26 includes a first fixing bracket 2601 rotatable about a horizontal axis, the first fixing bracket 2601 being provided with a conveyor belt 36; the first fixing portion 26 further includes a claw 2602 mounted on the first fixing bracket 2601, and the claw 2602 is configured to be opened and closed to tighten or loosen the axle 4 on the first fixing bracket 2601. As shown in the figure, by providing the conveyor belt 36, the axle 4 can be received by the conveyor belt 36 after the axle 4 is drawn out from the discharge port 25 of the grinding chamber 22, and the axle 4 is driven to move to the outside of the grinding chamber 22 by the rotation of the conveyor belt 36. Through having set up jack catch 2602, can be when upset axletree 4, fixed with axletree 4 joint through jack catch 2602 to prevent that axletree 4 from removing at will. The claw 2602 is rotatably mounted on the first fixing support 2601, and the motor can drive the claw 2602 to rotate, so as to clamp and fix the axle 4 on the transmission belt 36.

With respect to the embodiment shown in fig. 1, further specifically, the first transfer mechanism further includes: a first frame 28, the first frame 28 being provided with a slide rail 32; a rotating shaft 29 which is fixedly mounted on the first fixing bracket 2601 coaxially with the horizontal axis, and a gear 30 is mounted on the rotating shaft 29; a sliding frame 31 rotatably mounted on the rotating shaft 29 and slidably disposed on the sliding rail 32; a rack 33 mounted on the first frame 28 and engaged with the gear 30; wherein the first frame 28 is configured such that when the first fixing portion 26 is located at the first position, the gear 30 is engaged with the rack 33, and the length of the engagement between the rack 33 and the gear 30 is equal to one fourth of the outer diameter of the gear 30 in the direction toward the detecting mechanism. As shown in fig. 1 and 3, when the first fixing portion 26 is at the first position, the gear 30 is located at the left end of the rack 33, after the axle 4 moves to the top of the conveyor belt 36, the carriage 31 can be moved, the carriage 31 can drive the first fixing support 2601 to move rightwards, the gear 30 synchronously rotates to drive the first fixing support 2601 to rotate vertically, after the gear 30 rotates 90 ° to make the conveyor belt 36 vertical, the gear 30 is not engaged with the rack 33, at this time, the carriage 31 is continuously moved, the axle 4 is moved to the set position, after the upper clamping portion 2 and the lower clamping portion 3 clamp and fix the axle 4, the claw 2602 releases the axle 4, and by moving the carriage 31 leftwards, after the gear 30 is engaged with the rack 33 again, the gear 30 drives the first fixing support 2601 to rotate 90 ° to the first position horizontally.

The sliding frame 31 is moved by a driving component, and in the embodiment shown in fig. 1, an air cylinder is used for driving, which is not a limitation to the present invention, and in an alternative embodiment, other linear driving manners may be used, for example, an oil cylinder driving manner, a belt driving mechanism, a rack and pinion mechanism, and the like may be used. Those skilled in the art can flexibly select the existing linear driving method, and the details are not described herein.

With respect to the embodiment shown in fig. 1, it is further optimized that the first fixing portion 26 further includes: the vertical positioning block 34 is mounted on the first frame 28, and when the first fixing portion 26 is located at the first position, the vertical positioning block 34 is magnetically connected with the top of the sliding frame 31; and the transverse positioning block 35 is mounted on the rack, and when the first fixing part 26 is located at the second position, the transverse positioning block 35 is magnetically connected with the lateral side of the sliding frame 31. By arranging the vertical positioning block 34 and the horizontal positioning block 35, when the first fixing portion 26 is located at the first position, the vertical positioning block 34 assists in supporting the first fixing bracket 2601, so as to further ensure the position stability of the first fixing portion 26; by providing the transverse positioning block 35, the position stability of the first fixing bracket 2601 can be further ensured when the first fixing portion 26 is located at the second position.

For the arrangement of the magnetic attraction connection, as shown in fig. 1, the sliding frame 31 may be configured as an iron sliding frame 31, and magnets are disposed on the horizontal positioning block 35 and the vertical positioning block 34.

For the embodiment shown in the drawing, a further optimization is also provided in that the detection device further comprises a second transfer organ, which comprises:

an axle plate 37, the axle plate 37 being arranged to tilt:

an upper shaft belt 38, a partition 39 is arranged on the surface side of the upper shaft belt 38, a placing space for the axle 4 is formed between two adjacent partitions 39, and the bottom of the upper shaft belt 38 is arranged on the lower side of the lower end of the axle plate 37;

the shaft pushing part is arranged at the upper end of the upper shaft belt 38 and comprises a guide plate 40 which is obliquely arranged, a positioning groove 41 which is arranged on the lower side of the guide plate 40 and a driving part 42 which is arranged in the positioning groove 41, and the positioning groove 41 is coaxial with the feed port 24.

As shown in fig. 2, by providing the axle plate 37, the axle 4 processed by lathe can be placed on the axle plate 37, and the axle 4 automatically rolls towards the lower end thereof, i.e. the position of the upper axial belt 38, when the upper axial belt 38 rotates, the partition plate can drive the steel to move axially to the guide plate 40, pass through the guide plate 40 and then move to the positioning groove 41, and finally, the axle 4 is moved to the feeding hole 24 of the grinding cavity 22 by the driving member 42 at the positioning groove 41, so that automatic feeding is realized. Therefore, the automatic single-shaft sorting, feeding and lifting of the axle 4 can be realized, and the feeding strength and the feeding process of workers are simplified.

In the embodiment shown in fig. 1, the driving member is a push shaft belt disposed at the bottom of the positioning groove 41. The axle plate 37, the positioning slot 41 and the driving member 42 are all mounted on the second frame.

For the embodiment shown in fig. 1, more specifically, the detection mechanism further includes: the middle rotating groove 9 is arranged at the lower side of the lower clamping part 3, and the middle rotating groove 9 is provided with a filtering piece; and the water supply groove 10 is communicated with the transit groove 9, and the water supply groove 10 is communicated with the liquid inlet 7 and supplies liquid to the liquid inlet 7. Thus, the coupling medium flowing out of the detection cylinder 5 flows into the relay tank 9 after washing the axle 4, and the coupling medium flowing into the relay tank 9 enters the water supply tank 10 after being filtered.

In the embodiment shown in fig. 1, the further optimization is that the lower side of the detection cylinder 5 is provided with a brush ring 11. Through having set up brush circle 11, when detecting a 5 downstream, brush circle 11 can scrub the adhered piece impurity of axletree 4 front side, the further piece residue that reduces axletree 4 front side.

It should be noted that the improvement of the present invention lies in the external components for detection, and the probe 6 can adopt the existing ultrasonic detection equipment, which is not described in detail herein.

In the embodiment shown in fig. 1, more specifically, the brush ring 11 includes a fixing ring 1101 connected to the detection cylinder 5, and a brush ring body 1102 installed inside the fixing ring 1101, and the brush ring body 1102 is a nylon brush ring body 1102. As an example of specific application, the brush ring body 1102 and the fixing ring 1101 may be connected by binding. As shown in fig. 6, the outer diameter of the fixing ring 1101 is larger than the outer diameter of the axle 4, and by the deformability of the brush ring body 1102, on one hand, the front side of the axle 4 is kept further clean, and on the other hand, when the detection cylinder 5 is pulled down to be sleeved outside the axle 4, the brush ring 11 can also play a role of pre-sleeving in for auxiliary positioning, so that the detection cylinder 5 is easier to be sleeved outside the axle 4.

In the embodiment shown in fig. 1, more specifically, the inner diameter of the lower edge of the detection cylinder 5 is greater than the inner diameter of the axle 4, and the lower edge of the detection cylinder 5 forms the liquid outlet 8. As shown in fig. 4, 5 and 6, when the axle 4 extends into the detection cylinder 5, the liquid in the detection cylinder 5 can flow downwards from between the axle 4 and the inner side of the detection lower edge to ensure that the coupling medium flows along the front side of the axle 4. The structure of the bottom of the detection cylinder 5 can be simplified.

For alternative embodiments, a separate drain hole may be provided in the bottom of the cartridge 5.

In the embodiment shown in fig. 4, in order to make the distribution of the coupling medium flowing out of the liquid outlet 8 more uniform on the front side of the lower portion of the axle 4, it is further optimized that the inner surface of the lower edge of the detection cylinder 5 is inclined from top to bottom. By such an arrangement, as shown in fig. 6, when the coupling medium flows out, the coupling medium can be guided to flow close to the front side of the axle 4, and the uniformity of the flowing-out of the coupling medium can be further ensured.

In the embodiment shown in fig. 4, more specifically, the inner surface of the upper edge of the detection cylinder 5 is provided with a rubber ring 12. The rubber ring 12 is arranged on the inner surface of the upper edge of the detection cylinder 5, so that the rubber ring 12 is in contact with the axle 4, the detection cylinder 5 can be abutted and positioned with the axle 4, the coupling medium can be reduced from flowing out of the upper edge of the detection cylinder 5, the stability of liquid drainage of the lower edge of the detection cylinder 5 is maintained, the air inlet of the upper edge of the detection cylinder 5 can be reduced, and the dynamic stability of the coupling medium in the position detection cylinder 5 is further improved.

In the embodiment shown in fig. 4, more specifically, the filter element includes a magnetic net 13 and a filter layer 14 sequentially arranged from top to bottom, and the intermediate tank 9 is communicated with the water supply tank 10 at the lower side of the filter element. As shown in FIG. 5, by providing the magnetic net 13, the iron debris impurities in the remaining coupling medium can be absorbed and filtered, and some micro dust can be filtered by the filter layer 14. Among them, the filter layer 14 may be a nonwoven fabric filter layer 14.

In the embodiment shown in fig. 1, more specifically, the water supply tank 10 is higher than the upper clamping part 2, and a water pump 15 and a communication water path 16 are provided between the water supply tank 10 and the transit tank 9; a vibrator 17 is arranged in the water supply tank 10, and a liquid inlet pipe communicated with the liquid inlet 7 is arranged at the bottom of the water supply tank 10. As shown in fig. 4, the water supply tank 10 is provided on the top of the stand 1, so that the coupling medium in the water supply tank 10 can automatically flow to the detection cylinder 5 by a liquid level difference, and the gas in the coupling medium can be accelerated and discharged upward by providing the vibrator 17.

In the embodiment shown in fig. 4, more specifically, the upper clamping portion 2 and the lower clamping portion 3 are rotatably disposed, and the clamping assembly further includes a rotating motor 18 for rotating the upper clamping portion 2. As shown in fig. 4, the upper clamping portion 2 and the lower clamping portion 3 are respectively provided as clamping cylinders to facilitate clamping and fixing the axle 4. Meanwhile, the upper clamping part 2 and the lower clamping part 3 are arranged to be rotatable, so that when the probe 6 detects, the detection position of the axle 4 in the transverse direction can be adjusted by rotating the axle 4, and the detection comprehensiveness is improved. As shown in fig. 5, the upper clamping part 2 is provided with a large gear, and the rotating motor 18 is provided with a small gear engaged with the large gear 30.

As for the arrangement of the driving part 42, preferably, the driving part 42 includes two pulleys 19 arranged at a vertical interval, a driving motor 20 driving the two pulleys 19, and a driving rope 21 arranged on the two pulleys 19, and the driving rope 21 is connected to the detection barrel 5. Rotate through the driving rope 21 and drive and detect a section of thick bamboo 5 and reciprocate, because the driving rope 21 has certain deformability, when consequently having slight slope in the vertical setting of axletree 4, detect a section of thick bamboo 5 small amplitude inclined movement, can warp the change that adapts to and detect a section of thick bamboo 5 vertical movement track through driving rope 21, it is more convenient to use.

With regard to the arrangement of the drive member 42, in alternative embodiments, other means may be used, for example, the drive member 42 may be a handle arranged outside the cartridge 5, and the vertical movement may be manually operated. Further alternatively, a conventional linear moving mechanism such as a gear 30, a rack 33 moving mechanism, and an air cylinder moving member may be provided between the detection cylinder 5 and the stand 1.

The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.

The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. The utility model provides an axletree an organic whole processing detection device which characterized in that includes:

the polishing and cleaning mechanism comprises a polishing cavity and a polishing piece arranged in the polishing cavity, and the polishing cavity is provided with a feed inlet and a discharge outlet for a vehicle axle to pass through;

the detection mechanism comprises an upper clamping part and a lower clamping part arranged on the lower side of the upper clamping part, the axle can be clamped and fixed by the upper clamping part and the lower clamping part when being positioned at a set position, the detection mechanism also comprises a detection piece, the detection piece comprises a detection cylinder, a probe arranged in the detection cylinder and a driving piece for driving the detection cylinder to move up and down, when the axle is clamped between the upper clamping part and the lower clamping part, the detection cylinder is sleeved on the outer side of the axle, a liquid inlet is formed in the top of the detection cylinder, and a liquid outlet is formed in the bottom of the detection cylinder;

first transfer mechanism, set up in the discharge gate in chamber of polishing, including the first fixed part that can fix the axletree, first fixed part sets to and can rotates around the horizontal axis line to first position, the vertical rotation of drive axletree that can accept the level to place move between the second position to the settlement position.

2. The integrated processing detection device for the axle according to claim 1, wherein the grinding member is a sand blasting grinding member disposed in the grinding chamber;

the grinding cavity is provided with a cleaning ring at the discharge hole.

3. The integrated processing detection device for the vehicle axle according to claim 1, wherein the first fixing portion comprises a first fixing bracket rotatable about a horizontal axis, and the first fixing bracket is provided with a conveyor belt;

the first fixing part further comprises a clamping jaw arranged on the first fixing support, and the clamping jaw is arranged to be opened and closed so as to tighten or loosen the axle on the first fixing support.

4. The axle integrated-processing detecting device according to claim 3, wherein the first transfer mechanism further includes:

the first frame is provided with a slide rail;

the rotating shaft is coaxially and fixedly arranged on the first fixing support with the horizontal axis, and a gear is arranged on the rotating shaft;

the sliding frame is rotatably arranged on the rotating shaft and is arranged on the sliding rail in a sliding manner;

the rack is arranged on the first rack and meshed with the gear;

the first frame is arranged so that when the first fixing portion is located at the first position, the gear is meshed with the rack, and the meshing length of the rack and the gear is equal to one fourth of the outer diameter of the gear along the direction facing the detection mechanism.

5. The axle integrated-processing detecting device according to claim 4, wherein the first fixing portion further includes:

the vertical positioning block is arranged on the first rack, and is magnetically connected with the top of the sliding frame when the first fixing part is positioned at the first position;

and the transverse positioning block is arranged on the rack, and when the first fixing part is positioned at the second position, the transverse positioning block is magnetically attracted to the side of the sliding frame.

6. The axle-machining integrated detecting device according to any one of claims 1 to 5, further comprising a second transfer mechanism, the second transfer mechanism comprising:

an axle plate, the axle plate being arranged to tilt:

the upper shaft belt is provided with a separating part on the surface side, a placing space of the axle is formed between two adjacent separating parts, and the bottom of the upper shaft belt is arranged on the lower side of the lower end of the axle plate;

the push shaft piece is arranged at the upper end of the upper shaft belt and comprises a guide plate, a positioning groove and a driving piece, wherein the guide plate is obliquely arranged, the positioning groove is formed in the lower side of the guide plate, the driving piece is installed on the positioning groove, and the positioning groove is coaxial with the feed inlet.

7. The axle integrated-processing detecting device according to claim 1, wherein the detecting mechanism further includes:

the middle rotating groove is arranged at the lower side of the lower clamping part and is provided with a filtering piece;

and the water supply groove is communicated with the transfer groove, communicated with the liquid inlet and supplied with liquid to the liquid inlet.

8. The axle machining detecting device according to claim 1, wherein a brush ring is provided on a lower side of the detecting cylinder.

9. The axle integrated processing detection device according to claim 7, wherein the water supply tank is higher than the upper clamping portion, and a water pump and a communication water path are arranged between the water supply tank and the transit tank;

the vibrator is arranged in the water supply tank, and the liquid inlet pipe communicated with the liquid inlet is arranged at the bottom of the water supply tank.

10. The axle machining detecting device as claimed in claim 1, wherein the driving member includes two pulleys disposed at a vertical interval, a driving motor for driving the two pulleys, and a driving rope disposed on the two pulleys, and the driving rope is connected to the detecting cylinder.