CN115596638A - Gas compression device and implementation method thereof - Google Patents

Gas compression device and implementation method thereof Download PDF

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Publication number
CN115596638A
CN115596638A CN202110780049.3A CN202110780049A CN115596638A CN 115596638 A CN115596638 A CN 115596638A CN 202110780049 A CN202110780049 A CN 202110780049A CN 115596638 A CN115596638 A CN 115596638A
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CN
China
Prior art keywords
piston
gas
compression
cylinder
cylinder body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110780049.3A
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Chinese (zh)
Inventor
邹孟林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Headhorse Electromechanical Co ltd
Original Assignee
Dongguan Headhorse Electromechanical Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Headhorse Electromechanical Co ltd filed Critical Dongguan Headhorse Electromechanical Co ltd
Priority to CN202110780049.3A priority Critical patent/CN115596638A/en
Priority to PCT/CN2021/116398 priority patent/WO2023279506A1/en
Publication of CN115596638A publication Critical patent/CN115596638A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps
    • F04B25/02Multi-stage pumps of stepped piston type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B37/00Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
    • F04B37/10Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
    • F04B37/12Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • F04B39/0022Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons piston rods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0094Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 crankshaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122Cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/16Filtration; Moisture separation

Abstract

The application provides a gas compression device and a realization method thereof, comprising the following steps: the piston assembly comprises a top cover, a first cylinder body connected with the top cover, a driving mechanism positioned below the first cylinder body, a piston assembly positioned in the first cylinder body, and a second cylinder body extending from the top cover into the first cylinder body; the driving mechanism is used for driving the piston assembly to move back and forth; the piston assembly comprises a first piston and a first piston connecting rod which are positioned between the first cylinder body and the second cylinder body, a second piston and a second piston rod which are positioned in the second cylinder body, and a piston base; a first compression cavity is formed by the top cover, the first piston, the first cylinder body and the second cylinder body, and a second compression cavity is formed by the first piston, the first cylinder body and the first piston connecting rod; a third compression chamber is formed by the second piston, the second cylinder, and the head. This application can realize multiplexing space between first cylinder body and the second cylinder body and carry out the two-stage compression to gas to carrying out tertiary compression in the second cylinder body, providing gas compression efficiency.

Description

Gas compression device and implementation method thereof
Technical Field
The application relates to the technical field of machinery, in particular to a gas compression device and an implementation method thereof.
Background
A compressor (compressor) is a driven fluid machine that raises low-pressure gas to high-pressure gas. The low-temperature and low-pressure gas is sucked from the outside, and after the piston is driven by the operation of the motor to compress the gas, the high-temperature and high-pressure gas is discharged to the exhaust pipe.
An oil-free compressor is a kind of compressor, and particularly refers to a compressor that does not use lubricating oil in a cylinder of the compressor.
In the prior art, a small oil-free compressor generally has only one-stage or two-stage compression, and cannot perform high-pressure compression operation, so that the output air pressure cannot be applied to scenes with higher air pressure requirements.
Disclosure of Invention
In view of the above, the present application is made to provide a gas compression device that overcomes or at least partially solves the above mentioned problems.
In order to solve the above problem, the present application discloses a gas compression device, characterized by comprising: the piston assembly comprises a top cover, a first cylinder body connected with the top cover, a driving mechanism positioned below the first cylinder body, a piston assembly positioned in the first cylinder body, and a second cylinder body extending from the top cover into the first cylinder body; the driving mechanism is used for driving the piston assembly to move back and forth;
the piston assembly comprises a first piston positioned between the first cylinder body and the second cylinder body, a first piston connecting rod connected with the first piston, a second piston positioned in the second cylinder body, a second piston rod connected with the second piston, and a piston base connected with the first piston connecting rod and the second piston rod; the piston base is connected with the driving mechanism;
a first compression chamber is formed by the head cover, the first piston, the first cylinder and the second cylinder above the first piston, and a second compression chamber is formed by the first piston, the first cylinder and the first piston connecting rod below the first piston;
a third compression chamber is formed by the second piston, the second cylinder, and the head.
Optionally, the piston assembly further comprises a first compression valve disposed in the first piston;
one end of the first compression valve is communicated with the first compression cavity, and the other end of the first compression valve is communicated with the second compression cavity.
Optionally, a gas storage through hole communicated with the second compression cavity is formed in the cylinder wall of the first cylinder body;
the gas storage through hole is used for storing the secondary compressed gas.
Optionally, the gas output assembly is connected with the top cover, and the second compression valve is arranged on the top cover; one end of the second compression valve is communicated with the third cavity, and the other end of the second compression valve is communicated with the gas storage through hole;
the second piston is used for absorbing the second-stage compressed gas passing through the second compression valve during reciprocating movement, compressing the second-stage compressed gas to generate third-stage compressed gas, and transmitting the third-stage compressed gas to the gas output assembly.
Optionally, the driving mechanism comprises a mechanism body connected with the first cylinder, a transmission assembly located in the mechanism body, and a driving assembly located on one side of the mechanism body; the transmission assembly is connected with the piston assembly and the driving assembly.
Optionally, the transmission assembly comprises: a push plate and a crankshaft;
the push plate is connected with the crankshaft and the piston assembly;
one end of the crankshaft is connected with the driving assembly, and the other end of the crankshaft is provided with a first bearing;
the driving assembly is used for driving the crankshaft to rotate;
the crankshaft is used for driving the push plate to move back and forth during rotation so as to drive the piston assembly to move back and forth.
Optionally, the drive assembly comprises: the gear transmission device comprises a rotating shaft connected with the transmission assembly, a gear connected with the rotating shaft, a motor connected with the gear, a cover body accommodating the gear, and a second bearing;
the rotating shaft extends into the mechanism body from the cover body, and the second bearing is sleeved on the rotating shaft and is positioned at the joint of the cover body and the mechanism body.
Optionally, the gas output assembly comprises a vent valve, a first conduit, a condenser, a filter connected with the condenser, an output connector, and one or more fluid control valves disposed on the condenser, a pressure gauge disposed on the filter, and a safety valve connected with the output connector, which are connected in sequence.
Optionally, the top cover is provided with an air inlet, an air inlet valve and an air inlet filter element;
one end of the air inlet is connected with the air inlet valve, and the other end of the air inlet is connected with the air inlet filter element;
one end of the air inlet valve is communicated with the first compression cavity, and the other end of the air inlet valve is communicated with the air inlet hole;
an oil filling hole is formed between the air inlet filter element and the air inlet valve.
Optionally, the apparatus further comprises:
the piston ring assembly comprises a first piston ring sleeved on the first piston, a second piston ring sleeved on the second piston, a third piston ring arranged at the bottom of the first cylinder and connected with the first piston connecting rod in a contact manner, and a guide sleeve arranged at the bottom of the first cylinder.
The embodiment of the application also discloses a realization method of the gas compression device, which comprises the following steps:
when the first piston moves from a first position point to a second position point, sucking gas outside the first cylinder into the first compression cavity;
when the first piston moves from the second position point to the first position point, the gas sucked from the outside of the first cylinder body is subjected to primary compression to obtain primary compressed gas, and meanwhile, the second compression cavity sucks the primary compressed gas;
when the first piston moves from the first position point to the second position point again, the first compression cavity sucks the gas outside the first cylinder again, the first piston performs secondary compression on the primary compressed gas to obtain secondary compressed gas, and meanwhile, the second piston moves from the fourth position point to the third position point and sucks the secondary compressed gas into the third compression cavity;
when the first piston moves from the second position point to the first position point again, the second piston moves from the third position point to the fourth position point, and the second piston performs three-stage compression on the two-stage compressed gas to generate three-stage compressed gas and outputs the three-stage compressed gas to the outside of the first cylinder;
the first position point is a top dead center when the first piston moves, and the second position point is a bottom dead center when the first piston moves; the third position is a bottom dead center when the second piston moves, and the fourth position is a top dead center when the second piston moves.
The application includes the following advantages:
the gas compression device comprises a top cover, a first cylinder body, a driving mechanism, a piston assembly and a second cylinder body, wherein the piston assembly comprises a first piston positioned between the first cylinder body and the second cylinder body, a first piston connecting rod connected with the first piston, a second piston positioned in the second cylinder body, a second piston rod connected with the second piston, and a piston base connected with the first piston connecting rod and the second piston rod; the first piston, the first cylinder body and the second cylinder body form a first compression cavity above the first piston, the first cylinder body and the second cylinder body form a second compression cavity below the first piston, the first cylinder body and the first piston connecting rod form a second compression cavity to multiplex a space between the first cylinder body and the second cylinder body, the piston base is connected with the driving mechanism, the driving mechanism drives the piston base to move back and forth to drive the first piston and the second piston to move back and forth, the first compression cavity and the second compression cavity are obtained in the back and forth movement of the first piston, gas sucked from the outside of the first cylinder body is subjected to primary compression and secondary compression, the second piston, the first piston connecting rod and the top cover form a third compression cavity, the gas subjected to the secondary compression is sucked into the third compression cavity through the second piston to obtain three-stage compressed gas, the three-stage compressed gas is output from the top cover, and the three-stage compressed gas is multiplexed in the space between the first cylinder body and the second cylinder body, the second piston is positioned in the first compression cavity to carry out the three-stage compressed gas, so that the three-stage compressed gas is compressed in the first cylinder body, and the multi-stage compressed gas compressed device is small in volume, and the multi-stage compressed device.
Drawings
FIG. 1 is a first perspective block diagram of an embodiment of a gas compression device of the present application;
FIG. 2 is a second perspective cross-sectional view of an embodiment of a gas compression device of the present application;
FIG. 3 is a second perspective cross-sectional view of an embodiment of a gas compression device of the present application;
FIG. 4 is a first perspective cross-sectional view of an embodiment of a gas compressing device of the present application;
FIG. 5 is a cross-sectional view from a first perspective of an embodiment of a gas compressing device of the present application;
FIG. 6 is a first perspective cross-sectional view of another gas compressing device embodiment of the present application;
fig. 7 is a flow chart of method steps for implementing a gas compression device according to the present application.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, the present application is described in further detail with reference to the accompanying drawings and the detailed description.
One of the core ideas of this application is in, the compressor includes first cylinder body 2 and second cylinder body 5, second cylinder body 5 extends to in first cylinder body 2 from 2 tops of first cylinder body, after inhaling the gas outside first cylinder body 2, carry out first grade, the second grade compression to gas respectively through multiplexing the space between first cylinder body 2 and the second cylinder body 5, second cylinder body 5 absorbs the gas after the second grade compression and carries out tertiary compression, realize keeping on the basis of 2 occupation spaces of first cylinder body, carry out tertiary compression to gas in proper order, output high-pressure gas.
Referring to fig. 1, a first perspective structural view of an embodiment of a gas compressing apparatus of the present application is shown, and referring to fig. 2, a second perspective cross-sectional view of an embodiment of a gas compressing apparatus of the present application is shown. The embodiment of the present application may specifically include: the hydraulic cylinder comprises a top cover 1, a first cylinder 2 connected with the top cover 1, a driving mechanism 3 positioned below the first cylinder 2, a piston assembly 4 positioned in the first cylinder 2, and a second cylinder 5 extending from the top cover 1 to the inside of the first cylinder 2; the driving mechanism 3 is used for driving the piston assembly 4 to move back and forth;
the piston assembly 4 comprises a first piston 401 located between the first cylinder 2 and the second cylinder 5, a first piston connecting rod 402 connected with the first piston 401, a second piston 403 located in the second cylinder 5, a second piston rod 404 connected with the second piston 403, and a piston base 405 connected with the first piston connecting rod 402 and the second piston rod 404; the piston base 405 is connected with the driving mechanism 3;
in a specific implementation, the first piston 401, the first piston connecting rod 402 and the piston base 405 may be an integrally formed structure, or may be a separable structure; the second piston 403, the second piston rod 404 and the piston base 405 may be an integral structure, or may be a separable structure, that is, the second piston rod 404 may be rigidly connected to the piston base 405, or the second piston rod 404 may be in contact connection with the piston base 405, which is not limited in this embodiment of the application.
A first compression chamber 6 is formed by the head cover 1, the first piston 401, the first cylinder 2, and the second cylinder 5 above the first piston 401, and a second compression chamber 7 is formed by the first piston 401, the first cylinder 2, and the second cylinder 5 below the first piston 401;
a third compression chamber 8 is formed by the second piston 402, the first piston connecting rod 402 and the head cover 1.
The first cylinder 2 may be made of a high-temperature-resistant and high-hardness material such as an alloy, plastic, or organic material. The first cylinder 2 may be a square, a cylinder, or an irregular body. This volume of first cylinder 2 can be adjusted according to actual need, if need compress the gas of large capacity, can suitably increase the volume of first cylinder 2 to can increase the gaseous capacity in first cylinder 2, if need compress the gas of small capacity, can suitably reduce the volume of first cylinder 2, can reduce the gaseous capacity in first cylinder 2. The second cylinder 5 is similar to the first cylinder 2, and can be adjusted similarly to the first cylinder 2, which is not described herein again.
Referring to FIG. 3, another second perspective cross-sectional view of an embodiment of a gas compressing device of the present application is shown.
The driving mechanism 3 drives the piston base 405 to reciprocate, and the piston base 405 drives the first piston 401 and the second piston 403 to reciprocate through the first piston connecting rod 402 and the second piston rod 404. The first piston 401 reciprocates in the space between the first cylinder 2 and the second cylinder 5, so that the first piston 401 reciprocates between a first position point (the position of the first piston 401 shown in fig. 2) and a second position point (the position of the first piston 401 shown in fig. 3), and the second piston 403 reciprocates between a third position point (the position of the second piston 403 shown in fig. 2) and a fourth position point (the position of the second piston 403 shown in fig. 3), that is, the driving assembly 303 drives the first piston 401 and the second piston 403 to move synchronously.
In the space where the first piston 401 reciprocates, a first compression chamber 6 above the first piston 401 is formed by the head cover 1, the first piston 401, the first cylinder 2, and the second cylinder 5, and a second compression chamber 7 below the first piston 401 is formed by the first piston 401, the first cylinder 2, and the first piston connecting rod 402, it can be understood that the spaces of the first compression chamber 6 and the second compression chamber 7 change as the first piston 401 moves.
When the first piston 401 moves from the first position point to the second position point, gas outside the first cylinder 2 is sucked into the first compression chamber 6; when the first piston 401 goes from the second position point to the first position point, the gas sucked from the outside of the first cylinder 2 is compressed in one stage to obtain the first-stage compressed gas, meanwhile, the second compression chamber 7 sucks the first-stage compressed gas, and because the volume of the second compression chamber 7 is smaller than that of the first compression chamber 6, when the gas enters the second compression chamber 7, the gas pressure in the second compression chamber 7 is larger than that of the first compression chamber 6. When the first piston 401 moves from the first position point to the second position point again, the first compression chamber 6 sucks the gas outside the first cylinder 2 again, and the first piston 401 performs the secondary compression of the primary compressed gas to obtain the secondary compressed gas, and at the same time, the second piston 403 moves from the fourth position point to the third position point, and sucks the secondary compressed gas into the third compression chamber 8. When the first piston 401 moves from the second position point to the first position point again, the second piston 403 moves from the third position point to the fourth position point, the second piston 403 performs three-stage compression on the second-stage compressed gas to generate three-stage compressed gas, and outputs the three-stage compressed gas to the outside of the first cylinder body 2, so that three-stage compression on the gas is realized, further, under the driving of the driving mechanism 3, the first-stage compression and the three-stage compression on the gas can be performed synchronously, the first-stage compression and the second-stage compression are performed asynchronously, and the compression efficiency on the gas is improved.
In the embodiment of the present application, the gas compression apparatus includes a top cover 1, a first cylinder 2, a driving mechanism 3, a piston assembly 4, a second cylinder 5, a first piston 401 located between the inner wall of the first cylinder 2 and the outer wall of the second cylinder 5 and above the first piston 401, a first compression chamber 6 formed by the top cover 1, the first piston 401, the first cylinder 2 and the second cylinder 5, and a second compression chamber 7 formed by the first piston 401, the first cylinder 2 and the second cylinder 5 below the first piston 401 to reuse the space between the first cylinder 2 and the second cylinder 5, so as to obtain the first compression chamber 6 and the second compression chamber 7 during the reciprocating movement of the first piston 401, the gas compression device comprises a first cylinder body 2, a second cylinder body 5, a top cover 1, a second piston 403, a third compression cavity 8 and a third compression cavity 8, wherein the second piston 403 sucks the gas subjected to the second compression into the third compression cavity 8 to obtain three-level compressed gas, and the three-level compressed gas is output through the top cover 1, so that the gas is subjected to first-level compression and second-level compression by multiplexing the space between the first cylinder body 2 and the second cylinder body 5, and is subjected to third-level compression in the second cylinder body 5 in the first cylinder body 2, the volume of the gas compression device is small, meanwhile, the gas is subjected to multi-level compression, and the compression efficiency of the gas is improved.
In an alternative embodiment of the present application, the piston assembly 4 further comprises a first compression valve 406 disposed in the first piston 401;
one end of the first compression valve 406 is communicated with the first compression chamber 6, and the other end is communicated with the second compression chamber 7.
The first piston 401 is provided with a first compression valve 406 which is communicated in a one-way manner, when the first piston 401 moves from a first position point to a second position point, the first piston performs first-stage compression on the sucked gas to obtain first-stage compressed gas, and the first-stage compressed gas is transmitted to the second compression cavity 7 through the first compression valve 406.
Further, the first piston 401 is attached to the outer wall of the second cylinder 5, and a sealing member is disposed at the joint of the first piston 401 and the inner wall of the first cylinder 2 to prevent gas from being transmitted from the outside of the first piston 401 to the inside of the second compression cavity 7.
In an alternative embodiment of the present application, an air storage through hole 201 communicating with the second compression chamber 7 is arranged in the cylinder wall of the first cylinder 2;
the gas storage through hole 201 is used for storing the secondary compressed gas.
First piston 401 carries out the second grade compression to one-level compressed gas at second position point during to the first position point removal process, obtains second grade compressed gas to when first piston 401 removed to the first position point, transmit second grade compressed gas to in the gas storage through-hole 201.
Because the gas storage through hole 201 is arranged inside the first cylinder body 2, the leakage of the secondary compressed gas is effectively prevented.
In an optional embodiment of the present application, the gas output assembly 10 is connected with the top cover 1, and a second compression valve 11 is arranged on the top cover 1; one end of the second compression valve 11 is communicated with the third cavity, and the other end is communicated with the gas storage through hole 201;
the second piston 403 is used for absorbing the two-stage compressed gas passing through the second compression valve 11 and compressing to generate three-stage compressed gas during the reciprocating movement, and transmitting the three-stage compressed gas to the gas output assembly 10.
When the second piston 403 moves from the fourth position point to the third position point, the secondary compressed gas stored in the gas storage through hole 201 is sucked from the second valve. When the second piston 403 moves from the third position to the fourth position, the two-stage compressed gas is compressed by three stages to obtain three-stage compressed gas, and the three-stage compressed gas is transmitted to the gas output assembly 10, so that the gas compression device outputs the three-stage compressed gas.
In an alternative embodiment of the present application, the driving mechanism 3 includes a mechanism body 301 connected to the first cylinder 2, a transmission assembly 302 located in the mechanism body 301, and a driving assembly 303 located on one side of the mechanism body 301; the transmission assembly 302 is connected to the piston assembly 4 and the drive assembly 303.
The driving mechanism 3 comprises a mechanism body 301 arranged below the first cylinder 2, a transmission assembly 302 and a driving assembly 303, wherein the driving assembly 303 is used for driving the transmission assembly 302 to rotate, and the transmission assembly 302 is used for driving the piston assembly 4 to move back and forth when rotating.
In an alternative embodiment of the present application, the transmission assembly 302 includes: a thrust plate 3021, a crankshaft 3022;
the push plate 3021 is connected with the crankshaft 3022 and the piston assembly 4;
one end of the crankshaft 3022 is connected with the driving assembly 303, and the other end is provided with a first bearing 3023;
the driving assembly 303 is used for driving the crankshaft to rotate;
the crankshaft 3022 is used for driving the push plate 3021 to move back and forth when rotating, so as to drive the piston assembly 4 to move back and forth.
During operation of the drive assembly 303, the drive assembly 303 rotates the crankshaft 3022. When the crankshaft 3022 rotates, the push plate 3021 is driven to move back and forth along the extending direction of the piston assembly 4, and the push plate 3021 is fixedly connected with the piston assembly 4, so that the piston assembly 4 moves back and forth along the extending direction.
In an alternative embodiment of the present application, the driving assembly 303 includes: a rotating shaft 3031 connected with the transmission assembly 302, a gear 3032 connected with the rotating shaft 3031, a motor 3033 connected with the gear 3032, a cover 3034 for accommodating the gear 3032, and a second bearing 3035;
the rotating shaft 3031 extends into the mechanism body 301 from the cover 3034, and the second bearing 3035 is sleeved on the rotating shaft 3031 and is located at a connection position of the cover 3034 and the mechanism body 301.
The motor 3033 is provided with an output shaft which rotates when the motor 3033 is operated. The output shaft is engaged with the gear 3032, and when the output shaft rotates, the gear 3032 is driven to rotate. The gear 3032 is in meshing connection with the rotating shaft 3031, and the rotating shaft 3031 is driven to rotate when the gear 3032 rotates.
The second bearing 3035 is sleeved on the rotating shaft 3031 to limit the rotating shaft 3031, reduce the rotating friction force applied to the rotating shaft 3031 and reduce the power loss.
One end of the rotating shaft 3031 is connected with the crankshaft connecting plate 3023, and the other end is provided with a third bearing 3036, so that the rotating friction force of the rotating shaft 3031 is further reduced, and meanwhile, the position of the rotating shaft 3031 is better stabilized.
The cover 3034 covers the gear 3032 to protect the gear 3032 and prevent the gear 3032 from being damaged by external objects.
In a specific implementation, at least one fan leaf 3037 is further connected to the output shaft of the motor 3033, and when the motor 3033 drives the gear 3032 to rotate, the fan leaf 3037 rotates synchronously, so that the air flow near the motor 3033 is enhanced, and the heat of the motor 3033 is dissipated.
The motor 3033 may be a high-power motor 3033, a high-speed motor 3033, or an anti-torque motor 3033, and the type of the motor 3033 may be adjusted according to actual needs, which is not limited in this embodiment of the present application.
In an alternative embodiment of the present application, the gas output assembly 10 comprises a vent valve 1001, a first conduit 1002, a condenser 1003, a filter 1004 connected to the condenser, an output connector 1005, and one or more fluid control valves 1006 disposed on the condenser 1004, a pressure gauge 1007 disposed on the filter, and a safety valve 1008 connected to the output connector 1005, all of which are connected in series.
When the second piston 403 moves from the third position point to the fourth position point, the exhaust valve 1001 is in an open state due to the large air pressure of the three-stage compressed gas, the three-stage compressed gas is transmitted to the condenser 1003 through the first conduit 1002 under the action of pressure, the condenser 1003 can be loaded with liquid, and the liquid in the condenser 1003 can absorb heat energy in the three-stage compressed gas to reduce the temperature of the three-stage compressed gas due to the fact that the temperature of the gas may rise after being compressed.
The filter 1003 is provided with corresponding materials to filter the three-stage compressed gas, so as to remove part or all of impurities in the three-stage compressed gas. One or more materials of filter cotton, molecular sieve and activated carbon may be disposed in the filter 1003.
The filtered three-stage compressed gas is output to the outside of the gas compression device through the output joint 1005 and the safety valve 1008, so that the filtered three-stage compressed high-pressure gas is output to the outside of the gas compression device.
Wherein one or more fluid control valves 1006 are provided on the condenser 1004 for controlling the flow of fluid (e.g., water) into/out of the condenser. In this embodiment, the fluid control valve may include a first drain valve 10061 and a second drain valve 10062. The filter 1004 is provided with a pressure gauge 1007 that detects the pressure of gas.
Referring to fig. 4, a first perspective cross-sectional view of an embodiment of a gas compressing apparatus of the present application is shown, and referring to fig. 5, another first perspective cross-sectional view of an embodiment of a gas compressing apparatus of the present application is shown.
In an alternative embodiment of the present application, the top cover 1 is provided with an air inlet 101, an air inlet valve 102, an air inlet filter element 103;
one end of the air inlet hole 101 is connected with the air inlet valve 102, and the other end is connected with the air inlet filter element 103;
one end of the air inlet valve 102 is communicated with the first compression cavity 6, and the other end is communicated with the air inlet hole 101;
an oil filling hole 104 is arranged between the air inlet filter element 103 and the air inlet valve 102.
When the first piston 401 moves from the second position point (shown in fig. 6) to the first position point (shown in fig. 7), since the air pressure of the first compression chamber 6 is lower than the external air pressure, the air inlet valve 102 is opened, the air inlet hole 101 communicates with the first compression chamber 6, and then the air outside the first cylinder 2 passes through the air inlet filter element 103, the air inlet hole 101, and the air inlet valve 102, and is sucked into the first chamber.
In an optional embodiment of the present application, further comprising:
a first piston ring 12 sleeved on the first piston 401, a second piston ring 13 sleeved on the second piston 403, a third piston ring 14 arranged at the bottom of the first cylinder 2 and connected with the first piston connecting rod 402 in a contact manner, and a guide sleeve 15 arranged at the bottom of the first cylinder.
The first piston ring 12 is used to prevent the gas in the first compression chamber 6 from flowing from the connection between the first piston 401 and the first cylinder 2 to the second compression chamber 7; the second piston ring 13 is used for preventing gas in the third compression chamber 8 from flowing from the connection between the second piston 403 and the second cylinder 5 to a position between the second piston 403 and the piston seat 405; the third piston ring 14 is used for preventing the gas in the second compression chamber 7 from flowing to the outside of the first cylinder 2 from the connection between the first piston connecting rod 402 and the bottom of the first cylinder 2;
the guide sleeve 15 is used for limiting the first piston connecting rod 402 and the piston base 405.
In another alternative embodiment of the present application, the second piston 403 and the second piston rod 404 are of an integrated plunger structure, and the second piston 403 and the second cylinder 5 are tightly attached to each other to achieve sealing, without providing a soft material (such as the second piston ring 13 described above) for sealing.
Referring to FIG. 5, a first perspective cross-sectional view of another gas compression device embodiment of the present application is shown. In another alternative embodiment of the present application, the top cover 1 is provided with an air inlet hole 101, an air inlet valve 102, an air inlet filter element 103, a second conduit 105, a connecting piece 106, an oil dripping part 107 and an oil storing part 108;
the air inlet 101, the second conduit 105, the connecting piece 106 and the air inlet filter element 103 are connected in sequence;
one end of the air inlet valve 102 is communicated with the first compression cavity 6, and the other end is communicated with the air inlet hole 101;
the oil dropping part 107 and the oil storage part 108 are embedded in the connecting piece 106, the oil dropping part 107 and the oil storage part 108 are arranged oppositely, and the oil dropping part 107 is used for outputting oil mist to the oil storage part;
when the external air passes through the air inlet filter element 103, the air flows from the position between the oil dropping part 107 and the oil storage part 108 to the second conduit 105, so that the oil dropping part can automatically output oil mist, and the oil mist enters the first compression chamber 6 together with the air through the second conduit 105, the air inlet hole 101 and the air inlet valve 102.
The oil dropping member 107 can output oil mist according to a certain frequency, and the oil mist device capable of adjusting the size of the oil mist is arranged in the oil dropping member 107.
The oil storage part 108 may be a bottle structure for storing the lubricating oil that does not flow to the second conduit 105 with the gas.
The present application further discloses an embodiment of a method for implementing the gas compression device, and referring to fig. 7, a flowchart of steps of the method for implementing the gas compression device is shown, and the embodiment of the present application may specifically include the following steps:
step S1, when the first piston moves from a first position point to a second position point, air outside the first cylinder is sucked into the first compression cavity;
s2, when the first piston moves from a second position point to a first position point, performing primary compression on gas sucked from the outside of the first cylinder to obtain primary compressed gas, and simultaneously sucking the primary compressed gas into the second compression cavity;
s3, when the first piston moves from the first position point to the second position point again, the first compression cavity sucks the gas outside the first cylinder body again, the first piston performs secondary compression on the primary compressed gas to obtain secondary compressed gas, and meanwhile, the second piston moves from the fourth position point to the third position point and sucks the secondary compressed gas into the third compression cavity;
s4, when the first piston moves from the second position point to the first position point again, the second piston moves from the third position point to the fourth position point, and the second piston performs three-stage compression on the two-stage compressed gas to generate three-stage compressed gas and outputs the three-stage compressed gas to the outside of the first cylinder;
the first position point is a top dead center when the first piston moves, and the second position point is a bottom dead center when the first piston moves; the third position is a bottom dead center when the second piston moves, and the fourth position is a top dead center when the second piston moves.
Finally, it should also be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising one of 8230; \8230;" 8230; "does not exclude the presence of additional like elements in a process, method, article, or terminal device that comprises the element.
The above detailed description is provided for a gas compression device and a method for implementing the same, and the principle and the embodiment of the present application are explained by applying specific examples, and the description of the above examples is only used to help understanding the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.

Claims (10)

1. A gas compression device, comprising: the piston assembly comprises a top cover, a first cylinder body connected with the top cover, a driving mechanism positioned below the first cylinder body, a piston assembly positioned in the first cylinder body, and a second cylinder body extending from the top cover into the first cylinder body; the driving mechanism is used for driving the piston assembly to move back and forth;
the piston assembly comprises a first piston positioned between the first cylinder body and the second cylinder body, a first piston connecting rod connected with the first piston, a second piston positioned in the second cylinder body, a second piston rod connected with the second piston, and a piston base connected with the first piston connecting rod and the second piston rod; the piston base is connected with the driving mechanism;
a first compression chamber is formed by the head cover, the first piston, the first cylinder and the second cylinder above the first piston, and a second compression chamber is formed by the first piston, the first cylinder and the first piston connecting rod below the first piston;
a third compression chamber is formed by the second piston, the second cylinder, and the head.
2. The gas compression device of claim 1, wherein the piston assembly further comprises a first compression valve disposed in the first piston;
one end of the first compression valve is communicated with the first compression cavity, and the other end of the first compression valve is communicated with the second compression cavity.
3. The gas compressing apparatus as recited in claim 2, wherein a gas storage through hole communicating with the second compression chamber is provided in the cylinder wall of the first cylinder;
the gas storage through hole is used for storing the secondary compressed gas.
4. The gas compressing apparatus of claim 3, further comprising a gas output assembly connected to the top cap, and a second compression valve disposed in the top cap; one end of the second compression valve is communicated with the third cavity, and the other end of the second compression valve is communicated with the gas storage through hole;
the second piston is used for absorbing the second-stage compressed gas passing through the second compression valve during reciprocating movement, compressing the second-stage compressed gas to generate third-stage compressed gas, and transmitting the third-stage compressed gas to the gas output assembly.
5. The gas compressing apparatus as claimed in claim 1, wherein the driving mechanism includes a mechanism body connected to the first cylinder, a transmission assembly located in the mechanism body, a driving assembly located at a side of the mechanism body; the transmission assembly is connected with the piston assembly and the driving assembly.
6. The gas compression device of claim 5, wherein the transmission assembly comprises: a push plate and a crankshaft;
the push plate is connected with the crankshaft and the piston assembly;
one end of the crankshaft is connected with the driving assembly, and the other end of the crankshaft is provided with a first bearing;
the driving assembly is used for driving the crankshaft to rotate;
the crankshaft is used for driving the push plate to move back and forth during rotation so as to drive the piston assembly to move back and forth.
7. A gas compressing device as claimed in claim 5 or 6, in which the drive assembly comprises: the gear transmission device comprises a rotating shaft connected with the transmission assembly, a gear connected with the rotating shaft, a motor connected with the gear, a cover body accommodating the gear, and a second bearing;
the pivot is followed the cover body extends to in the mechanism body, the second bearing cover is established in the pivot and is located the cover body with mechanism body junction.
8. The gas compressing apparatus as claimed in any one of claims 1 to 6, wherein the gas output assembly comprises a gas discharge valve, a first conduit, a condenser, a filter connected to the condenser, an output connector, and one or more of a fluid control valve provided on the condenser, a pressure gauge provided on the filter, and a safety valve connected to the output connector, which are connected in series.
9. A gas compressing device as claimed in any one of claims 1 to 6, characterised in that the top cover is provided with a gas inlet, a gas inlet valve, a gas inlet filter element;
one end of the air inlet is connected with the air inlet valve, and the other end of the air inlet is connected with the air inlet filter element;
one end of the air inlet valve is communicated with the first compression cavity, and the other end of the air inlet valve is communicated with the air inlet hole;
an oil filling hole is formed between the air inlet filter element and the air inlet valve.
10. A method of implementing a gas compression device as claimed in any one of claims 1 to 9, comprising the steps of:
when the first piston moves from a first position point to a second position point, gas outside the first cylinder is sucked into the first compression cavity;
when the first piston moves from the second position point to the first position point, the gas sucked from the outside of the first cylinder body is subjected to primary compression to obtain primary compressed gas, and meanwhile, the second compression cavity sucks the primary compressed gas;
when the first piston moves from the first position point to the second position point again, the first compression cavity sucks the gas outside the first cylinder again, the first piston performs secondary compression on the primary compressed gas to obtain secondary compressed gas, and meanwhile, the second piston moves from the fourth position point to the third position point and sucks the secondary compressed gas into the third compression cavity;
when the first piston moves from the second position point to the first position point again, the second piston moves from the third position point to the fourth position point, and the second piston performs three-stage compression on the two-stage compressed gas to generate three-stage compressed gas and outputs the three-stage compressed gas to the outside of the first cylinder;
the first position point is a top dead center when the first piston moves, and the second position point is a bottom dead center when the first piston moves; the third position is a bottom dead center when the second piston moves, and the fourth position is a top dead center when the second piston moves.
CN202110780049.3A 2021-07-09 2021-07-09 Gas compression device and implementation method thereof Pending CN115596638A (en)

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CN202110780049.3A CN115596638A (en) 2021-07-09 2021-07-09 Gas compression device and implementation method thereof
PCT/CN2021/116398 WO2023279506A1 (en) 2021-07-09 2021-09-03 Gas compression apparatus and implementation method therefor

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Application Number Priority Date Filing Date Title
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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB189809589A (en) * 1898-04-26 1899-01-14 Ingersoll Sergeant Drill Co. Improvements in Compressors for air and the like.
US5525044A (en) * 1995-04-27 1996-06-11 Thermo Power Corporation High pressure gas compressor
CN105697288B (en) * 2016-03-21 2023-12-26 南通广兴气动设备有限公司 Pneumatic multistage pressurizing device
CN206448913U (en) * 2017-01-24 2017-08-29 河北省吴桥空压机有限责任公司 A kind of Wear-resitsting pistonses formula air compressor machine
CN208310987U (en) * 2018-06-11 2019-01-01 东莞市速美机电设备有限公司 Minitype high-pressure air compressor
CN209115300U (en) * 2018-12-07 2019-07-16 成都岷雅机械设备有限公司 A kind of high pressure cylinder body and pressure-air compression set
CN213270181U (en) * 2020-04-13 2021-05-25 东莞市先马机电有限公司 Novel compressor

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