CN115595219A

CN115595219A - Condensation process and equipment for producing and processing daily soap

Info

Publication number: CN115595219A
Application number: CN202211138181.5A
Authority: CN
Inventors: 杨敏杰; 吕杰
Original assignee: Anhui Huayiri New Technology Co ltd
Current assignee: Anhui Huayiri New Technology Co ltd
Priority date: 2022-09-19
Filing date: 2022-09-19
Publication date: 2023-01-13

Abstract

The invention relates to the technical field of soap production, in particular to a condensation process and equipment for daily soap production and processing, and the condensation process comprises a box body, wherein a plurality of groups of fixed boxes are fixedly arranged in the box body, a plurality of groups of pressing plates matched with the fixed boxes are arranged in the fixed boxes, two groups of side plates are arranged on two sides of each pressing plate in the box body, two sides of each pressing plate are fixedly connected with the side plates, a mold groove is formed in each fixed box, a condensation cavity is arranged in each fixed box and connected with an external condensate water circulating mechanism, a feed inlet is formed in the top of each group of pressing plates, demolding assemblies are arranged on the tops of the groups of pressing plates, a vibration assembly is arranged on one side of each group of side plates, and two groups of air cylinders are arranged on the top of the box body.

Description

Condensation process and equipment for producing and processing daily soap

Technical Field

The invention relates to the technical field of soap production, in particular to a condensation process and equipment for daily soap production and processing.

Background

Soap is produced by cooking properly compounded oil and fat (sometimes with rosin) with caustic soda, saponifying, salting out, washing, finishing and other steps to obtain soap base, and then blending, condensing (forming), cutting into blocks, printing and other steps to obtain soap blocks. The washing machine is mainly used for washing clothes. The soap is prepared from animal and vegetable fat, fatty acid and alkali, is easy to biodegrade, has less irritation to human body and less water pollution, and is an alkaline detergent with alkaline water solution. It has strong detergency, moderate foam and convenient trial. The disadvantage is that it is not hard water resistant and soap scum is produced when washing in hard water.

The soap needs to be condensed and demoulded during the production and processing of the soap, the solidified soap needs to be demoulded manually after the existing soap is condensed, the production efficiency is low, and the existing soap is easy to have bubbles in the filling process, so that the quality of the soap is influenced.

Disclosure of Invention

Aiming at the problems, the invention provides a condensation process and equipment for daily soap production and processing, which can automatically finish demoulding after a soap block is solidified, does not need manual operation, reduces the manual burden, tamps the material by the vibration of a fixed box, reduces bubbles in the material, improves the quality of the soap block, and can guide the soap block out of a device by a guide plate, thereby facilitating the collection of the material.

In order to achieve the above object, the present invention adopts the following technical solutions:

the utility model provides a daily soap production processing condensation technology and equipment, the power distribution box comprises a box body, the fixed case that is provided with the multiunit in the box, and be provided with multiunit and fixed case matched with clamp plate in the fixed case, it is provided with two sets of curb plates to lie in the clamp plate both sides in the box, and multiunit clamp plate both sides all with curb plate fixed connection, it has the die cavity to open in the fixed case, and fixed incasement portion is provided with the condensation chamber, outside comdenstion water circulation mechanism is connected in the condensation chamber, multiunit clamp plate top is opened there is the feed inlet, and multiunit clamp plate top all is provided with drawing of patterns subassembly, a set of curb plate one side is provided with the vibration subassembly, two sets of cylinders are installed at the box top, and the output of two sets of cylinders all is connected with the clamp plate at top.

Preferably, the demoulding component comprises an inclined plate, a supporting plate, a fixed shaft, a disc spring, a fixed cylinder, a sliding rod, a first spring and a cylinder;

the fixed axle that is provided with in clamp plate top, and the fixed axle outside has cup jointed the swash plate, the fixed disc spring that is provided with between fixed axle outside and the swash plate, and two sets of swash plates keep away from one side fixed and be provided with the layer board mutually, the fixed solid section of thick bamboo that is provided with in clamp plate top, and the inside sliding connection of solid section of thick bamboo has the slide bar, be provided with the first spring that offsets with the slide bar bottom in the solid section of thick bamboo, and the fixed cylinder that is provided with in slide bar one side, two sets of swash plates all cup joint with the cylinder.

Preferably, the inclined plate is provided with a first long groove matched with the cylinder, the inclined plate is sleeved with the cylinder through the first long groove, and two sides of the die cavity are provided with limiting grooves matched with the supporting plate.

Preferably, the bottom of the pressing plate is fixedly provided with a sealing strip matched with the supporting plate, and two sides of the pressing plate are provided with square grooves matched with the supporting plate.

Preferably, the vibration assembly comprises a sliding plate, a vertical rod, a motor, a connecting rod, a fixed column and a second long groove;

the side plates are provided with motors, the output ends of the motors are connected with connecting rods, fixing columns are fixedly arranged at the tail ends of the connecting rods, the side plates far away from the fixing boxes are fixedly connected with vertical rods, the vertical rods are provided with second long grooves matched with the fixing columns, and the vertical rods are sleeved with the fixing columns through the second long grooves.

Preferably, the box body is also provided with a plurality of groups of guide assemblies corresponding to the pressure plate, and each guide assembly comprises a through groove, a guide plate, a pull rope and a positioning block;

the box body is located the fixed case top of multiunit and opens and to have the multiunit to lead to the groove in one side, and leads to groove in sliding connection has the deflector, and the fixed multiunit locating piece that is provided with of box inner wall, and two sets of curb plates one side are fixed to be provided with the stay cord, and the stay cord runs through multiunit locating piece and deflector fixed connection in proper order.

Preferably, the guide plate is in an inclined state, a fixed block is fixedly arranged at the bottom of the guide plate, and a second spring is fixedly arranged between the fixed block and the box body.

A process for producing and processing condensing equipment based on daily soap comprises the following steps:

step 1) starting an air cylinder, wherein the air cylinder pushes a plurality of groups of pressing plates to move downwards, a first spring pushes a sliding rod to rise, a disc-shaped spring drives two groups of supporting plates to reset, the air cylinder pushes the plurality of groups of pressing plates to be tightly pressed at the top of a fixed box, at the moment, the supporting plates are inserted into a limiting groove, and materials enter the fixed box through a feeding hole;

step 2) during the feeding process, starting a motor, driving a fixed column to rotate through a connecting rod by the motor, sliding in a second long groove when the fixed column rotates, and driving a vertical rod to slide in a reciprocating manner when the fixed column rotates, so that a sliding plate slides in a reciprocating manner transversely to knock a fixed box, and the fixed box vibrates;

step 3) after the material is filled, enabling condensed water to enter a condensation cavity for circulation so as to accelerate the material condensation;

step 4) after the materials are completely condensed, the air cylinder drives a plurality of groups of pressing plates to rise, and the pressing plates lift the soap blocks through the supporting plates when rising, so that the soap blocks are taken out of the fixing box;

and 5) after the cylinder is completely reset, the slide rod is abutted against the top of the box body or the bottom of the fixed box and is extruded to slide downwards, so that the cylinder pulls the two groups of inclined plates to rotate, the two groups of inclined plates rotate to drive the two groups of supporting plates to rotate and open, further the soap block is loosened, and demoulding is finished.

Due to the adoption of the technical scheme, the invention has the beneficial effects that:

according to the automatic soap stripping machine, the air cylinder pushes the multiple groups of pressing plates to move downwards so that the multiple groups of pressing plates are tightly pressed on the top of the fixed box, at the moment, the supporting plate is inserted into the limiting groove, materials enter the fixed box through the feeding hole, after the materials are condensed, the air cylinder drives the multiple groups of pressing plates to rise, soap blocks are lifted through the supporting plate when the pressing plates rise, the materials are taken out of the fixed box, after the air cylinder is completely reset, the sliding rod is extruded to slide downwards, the cylinder pulls the two groups of inclined plates to rotate, the two groups of inclined plates rotate to drive the two groups of supporting plates to rotate and open, and then the soap blocks are loosened, so that after the soap blocks are solidified, demolding can be automatically completed without manual operation, and the manual burden is reduced;

when the fixed box is filled with materials, the motor drives the fixed column to rotate through the connecting rod, the fixed column slides in the second long groove when rotating, and the fixed column drives the vertical rod to slide in a reciprocating manner when rotating, so that the sliding plate slides in a reciprocating and transverse manner to knock the fixed box, the materials are tamped through vibration of the fixed box, air bubbles in the materials are reduced, and the quality of soap blocks is improved;

when the side plate ascends, the side plate pulls the guide plate to the lower part of the pressing plate through the pull rope, so that the soap block is guided to the outer side of the box body by the guide plate when the supporting plate rotates to remove materials, the soap block can be guided out of the device, and the materials can be conveniently collected.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is an enlarged view of a portion of the stripper assembly of the present invention;

FIG. 3 is an enlarged view of a portion of the vibrating assembly of the present invention;

FIG. 4 is a schematic structural view of example 2 of the present invention;

FIG. 5 is a top view of the housing of the present invention.

In the figure: 1. a box body; 2. a stationary box; 3. pressing a plate; 4. a side plate; 5. a cylinder; 6. a condensation chamber; 7. a sloping plate; 8. a support plate; 9. a fixed shaft; 10. a disc spring; 11. a fixed cylinder; 12. a slide bar; 13. a first spring; 14. a cylinder; 15. a first elongated slot; 16. a limiting groove; 17. a slide plate; 18. a vertical rod; 19. a motor; 20. a connecting rod; 21. fixing the column; 22. a second elongated slot; 23. a seal strip; 24. a through groove; 25. a guide plate; 26. pulling a rope; 27. positioning a block; 28. a fixed block; 29. a second spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

Example 1

The utility model provides a daily soap production and processing condensation technology and equipment, the power distribution box comprises a box body 1, fixed multiunit fixed box 2 that is provided with in the box 1, and be provided with multiunit and fixed box 2 matched with clamp plate 3 in the fixed box 2, it is provided with two sets of curb plates 4 to lie in clamp plate 3 both sides in the

box

1, and 3 both sides of multiunit clamp plate all with curb plate 4 fixed connection, it has the die cavity to open in the fixed box 2, and fixed box 2 is inside to be provided with condensation chamber 6, condensation chamber 6 connects outside comdenstion water circulation mechanism, open at 3 tops of multiunit clamp plate has the feed inlet, and 3 tops of multiunit clamp plate all are provided with drawing of patterns subassembly, 4 one side of a set of curb plate are provided with vibration assembly, two sets of cylinders 5 are installed at 1 top of box, and the output of two sets of cylinders 5 all is connected with the clamp plate 3 at top.

The demoulding component comprises an inclined plate 7, a supporting plate 8, a fixed shaft 9, a disc spring 10, a fixed cylinder 11, a sliding rod 12, a first spring 13 and a cylinder 14;

the fixed axle 9 that is provided with in clamp plate 3 top, and the swash plate 7 has been cup jointed in the fixed axle 9 outside, the fixed disc spring 10 that is provided with between the fixed axle 9 outside and the swash plate 7, and one side is kept away from mutually to two sets of swash plates 7 and the fixed layer board 8 that is provided with, the fixed solid tube 11 that is provided with in clamp plate 3 top, and the inside sliding connection of solid tube 11 has slide bar 12, be provided with the first spring 13 that offsets with slide bar 12 bottom in the solid tube 11, and slide bar 12 one side is fixed and is provided with cylinder 14, two sets of swash plates 7 all cup joint with cylinder 14.

The inclined plate 7 is provided with a first long groove 15 matched with the cylinder 14, the inclined plate 7 is sleeved with the cylinder 14 through the first long groove 15, and two sides of the die cavity are provided with limiting grooves 16 matched with the supporting plate 8.

The bottom of the pressing plate 3 is fixedly provided with a sealing strip 23 matched with the supporting plate 8, and two sides of the pressing plate 3 are provided with square grooves matched with the supporting plate 8.

The vibration component comprises a sliding plate 17, a vertical rod 18, a motor 19, a connecting rod 20, a fixed column 21 and a second long groove 22;

the sliding connection has multiunit slide 17 in one of them group curb plate 4, and multiunit slide 17 corresponds with multiunit fixed box 2 respectively, and motor 19 is installed to curb plate 4, and the output of motor 19 is connected with connecting rod 20, and the terminal fixed column 21 that is provided with of connecting rod 20, and multiunit slide 17 keeps away from fixed box 2 one side fixedly connected with montant 18, and montant 18 division has the second elongated slot 22 with fixed column 21 matched with, and montant 18 cup joints with fixed column 21 through second elongated slot 22.

step 1) starting an air cylinder 5, wherein the air cylinder 5 pushes a plurality of groups of pressing plates 3 to move downwards, a first spring 13 pushes a sliding rod 12 to rise, a disc spring 10 drives two groups of supporting plates 8 to reset, the air cylinder 5 pushes the plurality of groups of pressing plates 3 to be tightly pressed on the top of a fixed box 2, at the moment, the supporting plates 8 are inserted into a limiting groove 16, and materials enter the fixed box 2 through a feeding hole;

step 2) in the feeding process, starting a motor 19, driving a fixed column 21 to rotate by the motor 19 through a connecting rod 20, sliding in a second long groove 22 when the fixed column 21 rotates, driving a vertical rod 18 to slide in a reciprocating manner when the fixed column 21 rotates, enabling a sliding plate 17 to slide in a reciprocating manner transversely to knock the fixed box 2, enabling the fixed box 2 to vibrate, further tamping the material, reducing bubbles in the material and improving the quality of the soap blocks;

step 3), after the material is filled, enabling condensed water to enter a condensation cavity 6 for circulation so as to accelerate the material condensation;

step 4) after the materials are completely condensed, the air cylinder 5 drives a plurality of groups of pressing plates 3 to rise, and soap blocks are taken up through the supporting plate 8 when the pressing plates 3 rise, so that the soap blocks are taken out of the fixed box 2;

and step 5) after the cylinder 5 is completely reset, the slide rod 12 abuts against the top of the box body 1 or the bottom of the fixed box 2 and slides downwards under extrusion, so that the cylinder 14 pulls the two groups of inclined plates 7 to rotate, the two groups of inclined plates 7 rotate to drive the two groups of supporting plates 8 to rotate and open, further the soap blocks are loosened, demoulding is completed, demoulding can be automatically completed, manual operation is not needed, and the manual burden is reduced.

Example 2

On the basis of the example 1, the method comprises the following steps of,

the box body 1 is also provided with a plurality of groups of guide assemblies corresponding to the pressure plate 3, and each guide assembly comprises a through groove 24, a guide plate 25, a pull rope 26 and a positioning block 27;

the box body 1 is located the fixed case 2 top of multiunit and is opened multiunit and lead to groove 24 in one side, and leads to sliding connection in the groove 24 and have deflector 25, and the fixed multiunit locating piece 27 that is provided with of box 1 inner wall, and the fixed stay cord 26 that is provided with in two sets of curb plates 4 one side, and the stay cord 26 runs through multiunit locating piece 27 and deflector 25 fixed connection in proper order.

The guide plate 25 is inclined, a fixed block 28 is fixedly arranged at the bottom of the guide plate 25, and a second spring 29 is fixedly arranged between the fixed block 28 and the box body 1.

The using method of the invention also comprises the following steps: when curb plate 4 descends, stay cord 26 is lax, and second spring 29 resets and drives deflector 25 through fixed block 28 and slide, makes deflector 25 keep away from clamp plate 3 below, avoids influencing the filler, and when curb plate 4 rose, curb plate 4 passed through stay cord 26 pulling deflector 25 to clamp plate 3 below, when making layer board 8 rotate and take off the material, deflector 25 guided the soap piece to the box 1 outside for can be with soap piece guiding device, the collection of the material of being convenient for.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a daily soap production processing condensation technology and equipment, includes box (1), its characterized in that: the fixed case (2) that are provided with the multiunit in box (1), and be provided with multiunit and fixed case (2) matched with clamp plate (3) in fixed case (2), it is provided with two sets of curb plates (4) to lie in clamp plate (3) both sides in box (1), and multiunit clamp plate (3) both sides all with curb plate (4) fixed connection, it has the die cavity to open in fixed case (2), and fixed case (2) inside is provided with condensation chamber (6), outside comdenstion water circulation mechanism, multiunit are connected in condensation chamber (6) open at clamp plate (3) top has the feed inlet, and multiunit clamp plate (3) top all is provided with drawing of patterns subassembly, and is a set of curb plate (4) one side is provided with the vibration subassembly, two sets of cylinder (5) are installed at box (1) top, and the output of two sets of cylinder (5) all is connected with clamp plate (3) at top.

2. The daily soap production and processing condensing equipment of claim 1, wherein: the demolding component comprises an inclined plate (7), a supporting plate (8), a fixed shaft (9), a disc spring (10), a fixed cylinder (11), a sliding rod (12), a first spring (13) and a cylinder (14);

the fixed axle (9) that is provided with in clamp plate (3) top, and the swash plate (7) have been cup jointed in the fixed axle (9) outside, fixed being provided with disc spring (10) between fixed axle (9) outside and swash plate (7), and two sets of swash plate (7) keep away from one side mutually and fixedly be provided with layer board (8), the fixed solid fixed cylinder (11) that is provided with in clamp plate (3) top, and solid fixed cylinder (11) inside sliding connection have slide bar (12), be provided with first spring (13) that offsets bottom slide bar (12) in solid fixed cylinder (11), and slide bar (12) one side is fixed and is provided with cylinder (14), and is two sets of swash plate (7) all cup joint with cylinder (14).

3. The daily soap production and processing condensing equipment of claim 2, wherein: the inclined plate (7) is provided with a first long groove (15) matched with the cylinder (14), the inclined plate (7) is sleeved with the cylinder (14) through the first long groove (15), and two sides of the die cavity are provided with limiting grooves (16) matched with the supporting plate (8).

4. The daily soap production and processing condensing equipment of claim 2, wherein: the bottom of the pressing plate (3) is fixedly provided with a sealing strip (23) matched with the supporting plate (8), and square grooves matched with the supporting plate (8) are formed in two sides of the pressing plate (3).

5. The daily soap production and processing condensing equipment of claim 1, wherein: the vibration component comprises a sliding plate (17), a vertical rod (18), a motor (19), a connecting rod (20), a fixed column (21) and a second long groove (22);

wherein a set of sliding connection has multiunit slide (17) in curb plate (4), and multiunit slide (17) are corresponding with fixed case (2) of multiunit respectively, motor (19) are installed in curb plate (4), and the output of motor (19) is connected with connecting rod (20), the fixed column (21) that is provided with in connecting rod (20) end, multiunit slide (17) are kept away from fixed case (2) one side fixedly connected with montant (18), and montant (18) open have with fixed column (21) matched with second elongated slot (22), montant (18) cup joint with fixed column (21) through second elongated slot (22).

6. The daily soap production and processing condensing equipment of claim 1, wherein: the box body (1) is also provided with a plurality of groups of guide assemblies corresponding to the pressing plates (3), and each guide assembly comprises a through groove (24), a guide plate (25), a pull rope (26) and a positioning block (27);

the utility model discloses a box, including box (1), curb plate (4), box (2), box (1) one side is located fixed case (2) top of multiunit and opens and have multiunit to lead to groove (24), and leads to groove (24) well sliding connection has deflector (25), box (1) inner wall is fixed and is provided with multiunit locating piece (27), and is two sets of curb plate (4) one side is fixed and is provided with stay cord (26), and stay cord (26) run through multiunit locating piece (27) and deflector (25) fixed connection in proper order.

7. The daily soap production and processing condensing equipment of claim 1, wherein: the guide plate (25) is in an inclined state, a fixing block (28) is fixedly arranged at the bottom of the guide plate (25), and a second spring (29) is fixedly arranged between the fixing block (28) and the box body (1).

8. A process for producing and processing condensing equipment based on daily soap is characterized by comprising the following steps:

step 1) starting an air cylinder (5), wherein the air cylinder (5) pushes a plurality of groups of pressing plates (3) to move downwards, a first spring (13) pushes a sliding rod (12) to rise, a disc spring (10) drives two groups of supporting plates (8) to reset, the air cylinder (5) pushes the plurality of groups of pressing plates (3) to be tightly pressed at the top of a fixed box (2), at the moment, the supporting plates (8) are inserted into a limiting groove (16), and materials enter the fixed box (2) through a feeding hole;

step 2) in the feeding process, starting a motor (19), driving a fixed column (21) to rotate by the motor (19) through a connecting rod (20), sliding in a second long groove (22) when the fixed column (21) rotates, driving a vertical rod (18) to slide in a reciprocating manner when the fixed column (21) rotates, enabling a sliding plate (17) to slide in a reciprocating manner transversely to knock the fixed box (2), and enabling the fixed box (2) to vibrate;

step 3), after the material is filled, enabling condensed water to enter a condensation cavity (6) for circulation, and accelerating the material condensation;

step 4), after the materials are completely condensed, the air cylinder (5) drives a plurality of groups of pressing plates (3) to rise, and soap blocks are taken up through the supporting plate (8) when the pressing plates (3) rise, so that the soap blocks are taken out of the fixed box (2);

and step 5) after the air cylinder (5) is completely reset, the sliding rod (12) is abutted against the top of the box body (1) or the bottom of the fixed box (2) and is extruded to slide downwards, so that the cylinder (14) pulls the two groups of inclined plates (7) to rotate, the two groups of inclined plates (7) rotate to drive the two groups of supporting plates (8) to rotate and open, further the soap blocks are loosened, and demoulding is finished.