CN115594862A - Method and equipment for preparing humic acid calcium magnesium chelating liquid by using ammonia-soda alkaline residue - Google Patents

Method and equipment for preparing humic acid calcium magnesium chelating liquid by using ammonia-soda alkaline residue Download PDF

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Publication number
CN115594862A
CN115594862A CN202211029323.4A CN202211029323A CN115594862A CN 115594862 A CN115594862 A CN 115594862A CN 202211029323 A CN202211029323 A CN 202211029323A CN 115594862 A CN115594862 A CN 115594862A
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ammonia
humic acid
filtrate
dioxide gas
filter cake
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关祥瑞
范明磊
关方
刘胜飞
王倩
曹战国
宁长春
郑东新
刘志军
张陆顺
张景云
李雪瞻
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08HDERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
    • C08H6/00Macromolecular compounds derived from lignin, e.g. tannins, humic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1406Multiple stage absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1418Recovery of products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1475Removing carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1493Selection of liquid materials for use as absorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/50Combinations of absorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/504Carbon dioxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to a method and equipment for preparing a calcium magnesium humate chelating liquid by using ammonia-soda alkaline residues, belongs to the technical field of ammonia-soda alkaline residue treatment and recycling, and particularly relates to a method for industrially producing the calcium magnesium humate chelating liquid by using waste acid, alkali and ammonia-soda alkaline residues. According to the method, ammonia-soda residue, nitric acid, humic acid, sodium carbonate and potassium hydroxide are used as raw materials, and the humic acid calcium magnesium chelate liquid is obtained through mixing and filtering, so that the process is simple and easy to implement, and can be applied in batch production; the by-product can be used as calcium sulfate whisker; the generated carbon dioxide gas and nitrogen dioxide gas are collected in a mixture containing potassium humate and ammonia water to carry out four-stage circulation, the nitrogen dioxide gas is absorbed, and the carbon dioxide gas enters a kiln gas washing tower to be used in an ammonia brine carbonation section.

Description

Method and equipment for preparing humic acid calcium magnesium chelating liquid by using ammonia-soda alkaline residue
Technical Field
The invention relates to a method and equipment for preparing calcium magnesium humate chelating liquid by using ammonia-soda alkaline residues, belongs to the technical field of ammonia-soda alkaline residue treatment and recycling, and particularly relates to a method for industrially producing the calcium magnesium humate chelating liquid by using waste acid, alkali and ammonia-soda alkaline residues.
Background
The production capacity of the enterprises for producing the soda ash by the ammonia-soda process accounts for 46 percent of the whole country (about 1000 ten thousand tons per year), and a large amount of caustic sludge and waste liquid are discharged every year, thereby seriously polluting the environment and damaging the growth of crops. Aiming at the practical problem, the enterprises for producing soda ash by the ammonia-soda process adopt a series of solutions, such as: building cofferdam, repairing dam, changing equipment and adjusting process, but the discharge scale of waste liquid and waste caustic sludge can not be changed fundamentally. The reason for this is that the "ammonia-soda process" needs to discharge 10 tons of waste liquid and waste caustic sludge for each ton of soda ash produced. The price of soda is only about 2000 yuan per ton, and the high cost for treating 10 cubic meters of waste liquid and waste caustic sludge cannot be borne. In ammonia-soda production enterprises, the comprehensive utilization of caustic sludge is a problem to be solved urgently.
The Shandong building materials academy and the Shandong ocean chemical group soda manufacturing company cooperate together, special calcium carbonate is successfully extracted from secondary salt slurry, the special calcium carbonate is identified by provincial technology, mass production and market release are performed, research on extracting light magnesium oxide from primary salt slurry is successful in laboratory expansion experiments, pilot-scale production is prepared, residues of the light magnesium oxide are extracted from the primary salt slurry, and development and research for manufacturing cement or building cementing materials are greatly advanced.
The project of Xinjiang Tianye (group) Tianneng chemical industry limited company for preparing ceramsite by taking alkaline residue as a raw material is in a pilot-scale test stage, and the ceramsite can be widely used in the aspects of building heat preservation, building material production, water treatment filter materials, soilless culture base materials and the like.
However, how to comprehensively utilize various components of the caustic sludge is still an unsolved technical problem in the field.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a method and equipment for preparing a humic acid calcium magnesium chelating solution by utilizing ammonia alkaline residue, which comprehensively utilize various components of the alkaline residue, change waste into valuable, achieve zero emission and solve the problem of environmental pollution caused by the alkaline residue.
In order to realize the purpose, the invention provides a method for preparing humic acid calcium magnesium chelating liquid by utilizing ammonia-soda residue, and the method uses ammonia-soda residue, nitric acid, humic acid, sodium carbonate and potassium hydroxide as raw materials;
the humic acid is mineral source humic acid or plant source humic acid;
the method comprises the following steps:
firstly, mixing the ammonia-soda residue and sodium carbonate for 1-20min, filtering to obtain a first filtrate and a first filter cake, and separating the first filter cake from the first filtrate to obtain a second filter cake and a second filtrate; the mass of the sodium carbonate is 5-20% of the mass of the ammonia-soda alkali residue, and the obtained second filter cake mainly comprises calcium carbonate and calcium sulfate;
secondly, mixing the second filter cake obtained in the first step with nitric acid, filtering to obtain a third filtrate and a third filter cake, and separating the third filter cake from the third filtrate to obtain a fourth filter cake and a fourth filtrate; the mass of the nitric acid is 60-70% of that of the second filter cake;
thirdly, adding potassium hydroxide into the fourth filtrate obtained in the second step to adjust the pH value to 6.5-7 to obtain a mixed solution;
fourthly, adding humic acid into the mixed liquid obtained in the third step to obtain humic acid calcium magnesium chelate liquid, wherein the mass of the humic acid is 0.8-1.2 times, preferably 1 time of that of calcium magnesium ions in the mixed liquid;
the second filtrate obtained in the first step can be used as a solvent for preparing calcium sulfate whiskers; can also be used in the refining section of salt dissolving or brine in the ammonia-soda production process;
the fourth filter cake obtained in the second step can be used as calcium sulfate whisker;
and in the second step, carbon dioxide gas and nitrogen dioxide gas can be generated when the second filter cake is mixed with nitric acid, the generated carbon dioxide gas and nitrogen dioxide gas are collected in a mixture containing potassium humate and ammonia water to carry out four-stage circulation, the nitrogen dioxide gas is absorbed, and the carbon dioxide gas enters a kiln gas washing tower to be used in an ammonia brine carbonation section.
An apparatus for preparing humic acid calcium magnesium chelating liquid by ammonia-soda alkaline residue comprises a material mixer, a filter, a material collector, a gas collector, a four-stage circulator and a kiln gas washing tower;
the material mixer is used for mixing materials, such as ammonia-soda residue and sodium carbonate, mixing the fourth filtrate and potassium hydroxide, mixing the mixed solution and humic acid,
the filter is used for separating materials, such as filtrate and filter cake;
the material collector is used for collecting materials, for example, after the second filtrate is collected, the second filtrate is used as a solvent in the preparation of calcium sulfate whiskers; can also be used in the refining section of salt dissolving or brine in the ammonia-soda production process; a fourth filter cake can be collected and used as calcium sulfate whiskers;
the gas collector is used for collecting carbon dioxide gas and nitrogen dioxide gas;
the four-stage circulator is used for performing four-stage circulation on the mixture of potassium humate and ammonia water filled with carbon dioxide gas and nitrogen dioxide gas;
the kiln gas washing tower is used for collecting carbon dioxide gas, and the collected carbon dioxide gas is used in an ammonia salt water carbonation workshop section.
Advantageous effects
(1) According to the method, ammonia-soda residue, nitric acid, humic acid, sodium carbonate and potassium hydroxide are used as raw materials, and the humic acid calcium magnesium chelate liquid is obtained through mixing and filtering, so that the process is simple and easy to implement, and can be applied in batch production;
(2) In the method, the fourth filter cake as a byproduct can be used as calcium sulfate whiskers;
(3) In the method, the second filter cake as a byproduct and nitric acid can generate carbon dioxide gas and nitrogen dioxide gas when mixed, the generated carbon dioxide gas and nitrogen dioxide gas are collected in a mixture containing potassium humate and ammonia water to carry out four-stage circulation, the nitrogen dioxide gas is absorbed, and the carbon dioxide gas enters a kiln gas washing tower to be used in an ammonia brine carbonation section.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
The composition of the alkaline residue obtained by the ammonia-soda process of Sanyou chemical Co., ltd, tangshan is shown in Table 1 after being analyzed by the inspection center of Tianjin chemical research and design institute.
TABLE 1 alkaline residue composition analysis
Alkaline residue composition Sample 1% by weight Sample 2% by weight Sample 3% by weight Sample 4% by weight
Calcium sulfate 17.3 3 15 3
Calcium carbonate 21.2 64 20 64
Calcium oxide 5.7 8 8
Calcium chloride 22.5 6 3 6
Sodium chloride 3.1 4 10 4
Calcium hydroxide 6.5 10 5 10
Magnesium hydroxide 8.9 27
Silicon dioxide 8.0 3 6 3
Alumina oxide 2.5 2 2 2
Iron oxide 1
Acid insoluble substance 4.3 8 2 8
The method comprehensively utilizes the alkaline residue of the ammonia-soda process, completely recycles the alkaline residue and the wastewater for conveying the alkaline residue, has no pollutant discharge in the whole process, and can realize automatic control and continuous production.
Examples
A method for preparing humic acid calcium magnesium chelate liquid by ammonia-soda alkaline residue uses raw materials of ammonia-soda alkaline residue, nitric acid, humic acid, sodium carbonate and potassium hydroxide;
the humic acid is mineral source humic acid or plant source humic acid;
the method comprises the following steps:
firstly, mixing ammonia-soda residue and a sodium carbonate aqueous solution with the mass concentration of 15% at room temperature for 15min, filtering to obtain a first filtrate and a first filter cake, and separating the first filter cake from the first filtrate to obtain a second filter cake and a second filtrate; crushing the second filter cake to obtain a second filter cake mainly comprising calcium carbonate and calcium sulfate; washing the filter cake to ensure that the chlorine content in the second filter cake is lower than 3 percent; the mass of the sodium carbonate is 15 percent of the mass of the ammonia-soda alkaline residue;
secondly, mixing the second filter cake obtained in the first step with nitric acid with the mass concentration of 50%, filtering to obtain a third filtrate and a third filter cake, and separating the third filter cake from the third filtrate to obtain a fourth filter cake and a fourth filtrate; the mass of the nitric acid is 50% of the mass of the second filter cake;
step three, adding potassium hydroxide into the fourth filtrate obtained in the step two to adjust the pH value to 7.0, so as to obtain a mixed solution;
fourthly, adding humic acid into the mixed liquid obtained in the third step to obtain humic acid calcium magnesium chelating liquid, wherein the mass of the humic acid is 3 times of that of calcium magnesium ions in the mixed liquid;
the second filtrate obtained in the first step can be used as a solvent for preparing calcium sulfate whiskers; can also be used in the refining section of salt dissolving or brine in the ammonia-soda production process;
the fourth filter cake obtained in the second step can be used as calcium sulfate whisker;
and in the second step, carbon dioxide gas and nitrogen dioxide gas can be generated when the second filter cake is mixed with nitric acid, the generated carbon dioxide gas and nitrogen dioxide gas are collected in a mixture containing potassium humate and ammonia water to carry out four-stage circulation, the nitrogen dioxide gas is absorbed, and the carbon dioxide gas enters a kiln gas washing tower to be used in an ammonia brine carbonation section.
The obtained compound amino acid calcium magnesium chelating liquid meets the standard of calcium magnesium humate fertilizer.
An apparatus for preparing humic acid calcium magnesium chelate liquid by ammonia-soda alkaline residue comprises a material mixer, a filter, a material collector, a gas collector, a four-stage circulator and a kiln gas washing tower;
the material mixer is used for mixing materials, such as ammonia-soda residue and sodium carbonate, mixing the fourth filtrate and potassium hydroxide, mixing the mixed solution and humic acid,
the filter is used for separating materials, such as filtrate and filter cake;
the material collector is used for collecting materials, for example, after collecting the second filtrate, the second filtrate is used as a solvent in the preparation of the calcium sulfate whisker; can also be used in the refining section of salt dissolving or brine in the ammonia-soda production process; a fourth filter cake can be collected and used as calcium sulfate whiskers;
the gas collector is used for collecting carbon dioxide gas and nitrogen dioxide gas;
the four-stage circulator is used for performing four-stage circulation on the mixture of potassium humate and ammonia water filled with carbon dioxide gas and nitrogen dioxide gas;
the kiln gas washing tower is used for collecting carbon dioxide gas, and the collected carbon dioxide gas is used in an ammonia salt water carbonation workshop section.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims (9)

1. A method for preparing humic acid calcium magnesium chelate liquid by ammonia-soda alkaline residue is characterized in that the raw materials used in the method are ammonia-soda alkaline residue, nitric acid, humic acid, sodium carbonate and potassium hydroxide;
the humic acid is mineral source humic acid or plant source humic acid;
the method comprises the following steps:
firstly, mixing the ammonia-soda residue and sodium carbonate for 1-20min, filtering to obtain a first filtrate and a first filter cake, and separating the first filter cake from the first filtrate to obtain a second filter cake and a second filtrate; the mass of the sodium carbonate is 5-20% of the mass of the ammonia-soda alkaline residue;
secondly, mixing the second filter cake obtained in the first step with nitric acid, filtering to obtain a third filtrate and a third filter cake, and separating the third filter cake from the third filtrate to obtain a fourth filter cake and a fourth filtrate; the mass of the nitric acid is 60-70% of that of the second filter cake;
thirdly, adding potassium hydroxide into the fourth filtrate obtained in the second step to adjust the pH value to 6.5-7 to obtain a mixed solution;
and step four, adding humic acid into the mixed liquid obtained in the step three to obtain humic acid calcium magnesium chelate liquid, wherein the mass of the humic acid is 0.8-1.2 times of the mass of calcium magnesium ions in the mixed liquid.
2. The method for preparing the humic acid calcium magnesium chelating solution by using the ammonia-soda alkaline residue as claimed in claim 1, which is characterized in that:
in the first step, the obtained second filtrate is used as a solvent for preparing the calcium sulfate whiskers or used in a refining section of salt dissolving or brine in an ammonia-soda production process.
3. The method for preparing the humic acid calcium magnesium chelating solution by using the ammonia-soda alkaline residue according to claim 1, which is characterized by comprising the following steps of:
and in the second step, the obtained fourth filter cake is used as calcium sulfate whiskers.
4. The method for preparing the humic acid calcium magnesium chelating solution by using the ammonia-soda alkaline residue as claimed in claim 1, which is characterized in that:
and in the second step, carbon dioxide gas and nitrogen dioxide gas can be generated when the second filter cake is mixed with nitric acid, the generated carbon dioxide gas and nitrogen dioxide gas are collected in a mixture containing potassium humate and ammonia water to carry out four-stage circulation, the nitrogen dioxide gas is absorbed, and the carbon dioxide gas enters a kiln gas washing tower to be used in an ammonia brine carbonation section.
5. The method for preparing the humic acid calcium magnesium chelating solution by using the ammonia-soda residue as claimed in any one of claims 1 to 4, which is characterized in that:
in the third step, the mass of humic acid is 1 time of the mass of calcium and magnesium ions in the mixed solution.
6. The equipment for preparing the humic acid calcium magnesium chelate liquid by utilizing the ammonia-soda alkaline residue is characterized by comprising the following steps of:
the equipment comprises a material mixer, a filter, a material collector, a gas collector, a four-stage circulator and a kiln gas washing tower;
the material mixer is used for mixing materials;
the filter is used for separating materials;
the material collector is used for collecting materials;
the gas collector is used for collecting carbon dioxide gas and nitrogen dioxide gas;
the four-stage circulator is used for performing four-stage circulation on the mixture of potassium humate and ammonia water filled with carbon dioxide gas and nitrogen dioxide gas;
the kiln gas washing tower is used for collecting carbon dioxide gas, and the collected carbon dioxide gas is used in an ammonia salt water carbonation workshop section.
7. The apparatus for preparing the chelated calcium and magnesium humate solution by using the ammonia-soda alkaline residue as claimed in claim 6, is characterized in that:
the material mixer is used for mixing ammonia-soda residue and sodium carbonate;
the filter is used for separating the filtrate from the filter cake;
and the material collector is used for collecting the second filtrate and using the second filtrate as a solvent for preparing the calcium sulfate whiskers.
8. The equipment for preparing the humic acid calcium magnesium chelating solution by using the ammonia-soda alkaline residue according to claim 6, which is characterized in that:
the material mixer is used for mixing the fourth filtrate with potassium hydroxide;
the filter is used for separating the filtrate from the filter cake;
the material collector is used for collecting the second filtrate and then using the second filtrate in a refining section of salt dissolving or brine of the ammonia-soda production process.
9. The apparatus for preparing the chelated calcium and magnesium humate solution by using the ammonia-soda alkaline residue as claimed in claim 6, is characterized in that:
the material mixer is used for mixing humic acid and the mixed liquid;
the filter is used for separating the filtrate from the filter cake;
and the material collector is used for collecting the fourth filter cake and using the collected fourth filter cake as calcium sulfate whiskers.
CN202211029323.4A 2022-08-26 2022-08-26 Method and equipment for preparing humic acid calcium magnesium chelating liquid by using ammonia-soda alkaline residue Pending CN115594862A (en)

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