CN115594414B - Manufacturing method of glass baking tray with non-stick coating - Google Patents
Manufacturing method of glass baking tray with non-stick coating Download PDFInfo
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- CN115594414B CN115594414B CN202211411721.2A CN202211411721A CN115594414B CN 115594414 B CN115594414 B CN 115594414B CN 202211411721 A CN202211411721 A CN 202211411721A CN 115594414 B CN115594414 B CN 115594414B
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- baking tray
- glass baking
- plate
- belt conveyor
- guide
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/01—Vessels uniquely adapted for baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
- C03C2218/112—Deposition methods from solutions or suspensions by spraying
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/31—Pre-treatment
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to the technical field of tableware processing and manufacturing, in particular to a glass baking tray manufacturing method of a non-stick coating, and relates to a glass baking tray bottom frosting treatment device, which comprises a belt conveyor for conveying glass baking trays, wherein a centering guide mechanism for conveying and guiding the glass baking trays, a frosting treatment mechanism and an interception mechanism for intercepting the glass baking trays are sequentially arranged on a rack of the belt conveyor along the conveying direction of the belt conveyor, and a bearing clamping mechanism is also arranged on the rack of the belt conveyor and is positioned under the frosting treatment mechanism; the device provided by the invention can realize automatic and streamline frosting treatment on the bottom surface of the glass baking tray in the manufacturing and forming process of the non-stick coating of the glass baking tray, improves the processing efficiency, reduces the manpower input, and avoids the direct close contact of manpower with the processing environment with much dust and noise.
Description
Technical Field
The invention relates to the technical field of tableware processing and manufacturing, and particularly provides a method for manufacturing a glass baking tray with a non-stick coating.
Background
The glass baking tray is a baking tray made of glass, has the advantages of corrosion resistance, easiness in cleaning and the like compared with a metal baking tray, is made of transparent glass, and is provided with a non-stick coating on the surface, so that the non-stick coating on the surface can be improved, food adhesion is avoided, subsequent cleaning is facilitated, and the appearance can be enriched and beautified. In the manufacturing and processing process of the non-stick coating of the glass baking tray, the spraying and baking modes are generally adopted for adhesion shaping, in addition, because the tray bottom surface of the glass baking tray is provided with a contact surface, contact friction can be born for a long time, in order to improve the adhesion strength of the non-stick coating on the tray bottom surface of the glass baking tray, the tray bottom surface of the glass baking tray is generally subjected to sanding treatment specially, the sanding effect is achieved, the sand blasting machine can be adopted for sand blasting to form a sand polishing surface, the emery sand polishing mode can also be adopted for sand polishing to form a sand polishing surface, the sand blasting machine is required to be specially equipped, and the sand polishing mode is simpler and more direct and lower in cost.
Under the current processing mode, adopt abrasive paper to polish when processing obtains the frosting, generally adopt the manual work to polish glass overware one by one, need rely on manual operation, whole machining efficiency is low, and can not realize that the processing is pipelined, automated, in addition, during the manual work closely polish the operation, dust is big, the noise is big, the processing environment is relatively poor.
Disclosure of Invention
In order to solve the above problems, the present invention provides a method for manufacturing a glass baking tray with a non-stick coating, which is used for solving the problems mentioned in the background art.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme: a method for manufacturing a glass baking tray with a non-stick coating comprises the following steps:
s1, cleaning and drying the manufactured and formed transparent glass baking tray through alkaline water;
s2, carrying out frosting treatment on the bottom surface of the glass baking tray through a glass baking tray bottom frosting treatment device;
s3, preheating the glass baking tray, and spraying base oil on the whole surface of the preheated glass baking tray;
s4, drying the glass baking tray sprayed with the base oil, and then cooling;
s5, spraying surface oil on the whole surface of the cooled glass baking tray;
s6, continuously drying the glass baking tray sprayed with the surface oil, so as to obtain a finished product of the coating-free glass baking tray with a dry and shaped coating;
the glass baking tray manufacturing method adopting the non-stick coating in the steps S1-S6 also particularly relates to the glass baking tray bottom frosting treatment device in the process of manufacturing the non-stick coating on the surface of the transparent glass baking tray, the device comprises a belt conveyor for conveying the glass baking tray, a centering guide mechanism, a frosting treatment mechanism and an interception mechanism for intercepting the glass baking tray, which are used for conveying and guiding the glass baking tray, are sequentially distributed and arranged on a rack of the belt conveyor along the conveying direction of the belt conveyor, and a bearing clamping mechanism is further arranged on the rack of the belt conveyor and is positioned under the frosting treatment mechanism; wherein:
the polishing mechanism comprises a portal frame fixed on the belt conveyor frame, a compression cylinder is vertically fixed at the top end of the portal frame, the output end of the compression cylinder is connected with a lifting frame, the lifting frame comprises a top end plate and a bottom end plate which are distributed up and down, a vertical plate is fixedly connected between the top end plate and the bottom end plate, and the top end of the top end plate is fixedly connected with the output end of the compression cylinder; the vertical plate is provided with a material belt driving assembly for driving the frosted material belt to move, material belt tightening assemblies for tightening the frosted material belt are symmetrically arranged on two sides of the vertical plate in the horizontal direction of the material belt driving assembly, and the bottom end plate is provided with an elastic pressing mechanism for horizontally pressing the frosted material belt; when the elastic pressing mechanism presses the abrasive belt, the two abrasive belt tightening assemblies synchronously tighten the abrasive belt.
Preferably, the elastic material pressing mechanism comprises a material pressing flat plate which is arranged below the bottom end plate and horizontally, a plurality of guide posts which are vertically and fixedly connected are distributed on the top end surface of the material pressing flat plate in a rectangular array, the guide posts are in sliding fit with the bottom end plate, a pressure spring is sleeved on the guide posts, and two ends of the pressure spring are respectively fixed on the material pressing flat plate and the bottom end plate.
Preferably, the top ends of all the guide posts are fixedly provided with driven plates in a common horizontal mode; a wedge block with an isosceles trapezoid structure is fixed on the top end surface of the driven plate between the two material belt tightening assemblies; the vertical plate is symmetrically provided with horizontal guide rails on two sides of the material belt driving assembly, and the two material belt tightening assemblies are arranged at the two guide rail positions in a one-to-one correspondence manner; the material belt tightening assembly comprises a first roller frame and a second roller frame which are distributed from near to far relative to the wedge blocks and are all installed on the guide rail in a sliding manner; a traction spring is horizontally and fixedly connected between the first roller frame and the vertical plate; the first roller frame is horizontally rotatably provided with a contact roller, the contact roller is in rolling contact with an inclined plane on the same side of the wedge block, the second roller frame is horizontally rotatably provided with a material supporting roller, and the axial direction of the material supporting roller is parallel to the axial direction of the contact roller and is perpendicular to the guide direction of the guide rail; the roller frame II is horizontally and fixedly connected with a plurality of guide pins which are in sliding fit with the roller frame I, the guide pins are sleeved with an adaptive spring, and two ends of the adaptive spring are respectively fixed on the roller frame I and the roller frame II.
Preferably, the interception mechanism comprises a corner motor fixed at one side of the frame of the belt conveyor, a rotating shaft which is vertical to the conveying direction of the belt conveyor in the axial direction is horizontally and rotatably arranged on the frame of the belt conveyor, and one shaft end of the rotating shaft is fixedly connected with an output shaft of the corner motor; the fixed plate is fixed on the rotating shaft, and an adjustable baffle plate assembly with adjustable distance relative to the bearing and clamping mechanism is assembled on the fixed plate.
Preferably, the support clamping mechanism comprises a lifting support assembly and a clamping assembly; the lifting bearing assembly comprises a lifting plate which is arranged on the belt conveyor frame in a lifting motion manner, two bearing brackets are fixed on the upper end face of the lifting plate, and the two bearing brackets are arranged on two sides of the belt conveyor belt in a distributed manner; the two support brackets are correspondingly provided with the clamping assemblies, and the two clamping assemblies are symmetrically arranged in the direction perpendicular to the conveying direction of the belt conveyor.
Preferably, when the fixed plate is in a vertical state, the adjustable baffle assembly comprises a baffle plate vertically arranged on one side of the plate surface of the fixed plate facing the bearing clamping mechanism, a plurality of second guide rods which are in sliding fit with the fixed plate are horizontally and fixedly connected to the baffle plate, and an adjusting screw rod which is in threaded rotation connection with the fixed plate is horizontally and rotatably arranged on the baffle plate.
Preferably, the clamping assembly comprises a carry cylinder horizontally fixed at the top end of the support bracket through a fixing plate, the carry direction of the carry cylinder is perpendicular to the conveying direction of the belt conveyor, the output end of the carry cylinder is fixedly connected with a sliding rail, and the guiding direction of the sliding rail is along the conveying direction of the belt conveyor; the two-way adjusting screw is horizontally and rotatably arranged on the sliding rail, two clamping blocks are oppositely arranged on the sliding rail and are in threaded fit connection with two threaded sections of the two-way adjusting screw in a one-to-one correspondence manner.
Preferably, the centering guide mechanism comprises a spacing adjusting component assembled on the belt conveyor frame and two guide conveying components assembled on the spacing adjusting component; the two guide and positive conveying components are symmetrically arranged along the horizontal direction perpendicular to the conveying direction of the belt conveyor, and the interval adjusting component is used for adjusting the relative interval between the two guide and positive conveying components; in the process of gradually approaching the sanding treatment mechanism along the conveying direction of the belt conveyor, the passing clearance between the two guide conveying assemblies is gradually reduced.
Preferably, the material belt driving assembly comprises a driving motor fixed on the vertical plate and a driving roller fixed on an output shaft of the driving motor; the axial direction of the driving roller is parallel to the axial direction of the material supporting roller.
The technical scheme has the following advantages or beneficial effects: 1. the invention provides a glass baking tray bottom polishing treatment device, which is characterized in that in the process of polishing the bottom of a glass baking tray when a non-stick coating is manufactured, a belt conveyor drives the glass baking tray to automatically convey in a processing path, the glass baking tray can be intercepted and positioned through an interception mechanism, the intercepted glass baking tray can be horizontally supported and clamped through a supporting and clamping mechanism, and the bottom of the clamped glass baking tray can be automatically polished through the provided polishing treatment mechanism.
2. The invention provides a frosting treatment device for the bottom of a glass baking tray, which is provided with a frosting treatment mechanism which can cover and press a sand paper material belt relative to the bottom surface of the glass baking tray in the frosting treatment process, so that effective frosting and polishing are provided, and meanwhile, the continuous tightening of the whole sand paper material belt can be kept.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout the several views, and are not intended to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a flow chart of a method for manufacturing a glass baking tray with a non-stick coating.
Fig. 2 is a schematic perspective view of a polishing device for a glass baking tray bottom provided by the invention under a view angle.
Fig. 3 is a schematic perspective view of a bottom sanding device for a glass baking tray according to the present invention under another view angle.
Fig. 4 is an enlarged partial schematic view at a in fig. 3.
Fig. 5 is a top view of a glass baking tray bottom sanding treatment device provided by the invention.
Fig. 6 is a cross-sectional view of B-B in fig. 5.
Fig. 7 is a side view of a glass baking tray bottom sanding treatment device provided by the invention.
Fig. 8 is a front view of a glass baking tray bottom sanding device provided by the invention.
Fig. 9 is a schematic perspective view of a part of the structure of the sanding mechanism.
Fig. 10 is a front view of a portion of the structure of the sanding mechanism.
In the figure: 1. a belt conveyor; 2. a centering guide mechanism; 21. a spacing adjustment assembly; 211. a two-way adjusting screw rod; 212. a travel frame; 213. a first guide rod; 22. a guide and delivery assembly; 221. a roller frame; 222. guiding the rotating roller; 223. a flexible guide belt; 3. a sanding treatment mechanism; 31. a portal frame; 32. a compacting cylinder; 33. a lifting frame; 331. a top end plate; 332. a bottom end plate; 333. a vertical plate; 3331. a guide rail; 34. a material belt driving assembly; 341. a driving motor; 342. a driving roller; 35. an elastic material pressing mechanism; 351. pressing a material flat plate; 352. a guide roller; 353. a guide post; 354. a pressure spring; 355. a driven plate; 356. wedge blocks; 36. a material belt tightening assembly; 361. a first roller frame; 362. a contact roller; 363. a pulling spring; 364. a guide pin; 365. a second roller frame; 366. a spring is adapted; 367. a material supporting roller; 4. an interception mechanism; 41. a corner motor; 42. a rotating shaft; 43. a fixing plate; 44. an adjustable baffle assembly; 441. a baffle; 442. a second guide rod; 443. adjusting a screw; 5. a bearing clamping mechanism; 51. a lifting support assembly; 511. a lifting cylinder; 512. a lifting plate; 513. a support bracket; 5131. a bearing plate; 52. a clamping assembly; 521. carry cylinder; 522. a slide rail; 523. a bidirectional adjusting screw; 524. and (5) clamping the block.
Detailed Description
The following detailed description of the present invention, given by way of example and not by way of limitation, is set forth in the accompanying drawings to provide a more complete, accurate and thorough understanding of the concepts and aspects of the present invention, and to facilitate its practice.
As shown in fig. 1, a method for manufacturing a glass baking tray with a non-stick coating comprises the following steps:
s1, cleaning the manufactured and molded transparent glass baking tray by alkaline water with the pH value of 11-13, and then drying at the drying temperature of 65 ℃;
s2, carrying out frosting treatment on the bottom surface of the glass baking tray through a glass baking tray bottom frosting treatment device;
s3, preheating the glass baking tray, setting the preheating temperature to 40 ℃, and spraying base oil on the whole surface of the preheated glass baking tray;
s4, drying the glass baking tray sprayed with the base oil at the temperature of 120 ℃, continuously drying for 10 minutes, and then cooling to 40 ℃;
s5, spraying surface oil on the whole surface of the cooled glass baking tray;
s6, continuously drying the glass baking tray sprayed with the surface oil at the temperature of 80 ℃, continuously drying for 15 minutes, continuously heating to 380 ℃ and then keeping drying for 15 minutes, thereby obtaining a finished product of the coating-free glass baking tray with the coating dried and shaped;
as shown in fig. 2, 3, 6, 7 and 8, the process of making the non-stick coating on the surface of the transparent glass baking tray by adopting the non-stick coating glass baking tray making method in the steps S1-S6 also specifically relates to the glass baking tray bottom polishing treatment device, the device comprises a belt conveyor 1 for conveying the glass baking tray, a centering guide mechanism 2, a polishing treatment mechanism 3 and an interception mechanism 4 for intercepting the glass baking tray are sequentially distributed and arranged on a rack of the belt conveyor 1 along the conveying direction of the rack, a bearing clamping mechanism 5 is further assembled on the rack of the belt conveyor 1, and the bearing clamping mechanism 5 is positioned right below the polishing treatment mechanism 3.
As shown in fig. 2, 3, 6 and 7, the centering guide mechanism 2 includes a spacing adjustment assembly 21 mounted on the frame of the belt conveyor 1 and two guide and conveying assemblies 22 mounted on the spacing adjustment assembly 21; the two guide and positive conveying components 22 are symmetrically arranged along the horizontal direction perpendicular to the conveying direction of the belt conveyor 1, and the interval adjusting component 21 is used for adjusting the relative interval between the two guide and positive conveying components 22; the passing clearance between the two guide conveying members 22 gradually decreases in the process of gradually approaching the sanding mechanism 3 in the conveying direction of the belt conveyor 1. The interval adjusting assembly 21 comprises a bidirectional adjusting screw rod 211 which is horizontally and rotatably arranged on the frame of the belt conveyor 1, hand wheels are fixed at two ends of the bidirectional adjusting screw rod 211, two thread sections of the bidirectional adjusting screw rod 211 are in one-to-one corresponding threaded connection with a stroke frame 212, a first guide rod 213 is horizontally welded on the stroke frame 212, and the first guide rod 213 is in sliding fit with the frame of the belt conveyor 1; the two guiding and conveying components 22 are correspondingly assembled at the top ends of the two travel frames 212 one by one, the guiding and conveying components 22 comprise a roller frame 221 welded at the top ends of the travel frames 212, three guiding and conveying rollers 222 are vertically arranged on the roller frame 221 in a rotating mode, the three guiding and conveying rollers 222 are distributed in a triangular mode, flexible guiding belts 223 are sleeved on the three guiding and conveying rollers 222 together, a motor can be arranged at the shaft end of one guiding and conveying roller 222, so that the flexible guiding belts 223 are driven to move through the motor, the motor is not shown in the drawing, bristles are attached to the surfaces of the flexible guiding belts 223, and accordingly the glass baking tray can be guided through the guiding gaps through the bristles in the movement process of the flexible guiding belts 223.
The glass baking tray is provided with a long side and a short side, the centering guide mechanism 2 is mainly used for guiding the two sides of the long side of the glass baking tray, and the long side sizes of the glass baking trays with different sizes are also different, so before guiding and conveying, the two-way adjusting screw rod 211 is required to be rotated by rotating a hand wheel on any side, so that the two stroke frames 212 are driven to move reversely by the two-way adjusting screw rod 211, and then the relative distance between the two guiding and conveying components 22 is synchronously driven and regulated along with the two stroke frames 212, so that after the adjustment, the minimum passing clearance between the two guiding and conveying components 22 is slightly smaller than the length of the long side of the glass baking tray to be conveyed, and the bristles of the two flexible guiding belts 223 can play a role in contact guide on the glass baking tray in the guiding and conveying process; in the actual processing process, on the one hand, the glass baking tray is placed on the conveying belt and is driven to be conveyed forwards through the uniform motion of the belt conveyor 1, and on the other hand, when the glass baking tray passes through the space between the two guiding conveying components 22, the two flexible guiding belts 223 assist in driving the glass baking tray to pass through the guiding gap, so that the glass baking tray plays a role in centering guiding and conveying, and the follow-up clamping operation is facilitated. It should be noted that, the belt conveyor 1 drives the glass baking tray to convey through the conveying belt, and when the glass baking tray is centered and guided, the conveying belt only contacts with the middle position of the bottom end of the glass baking tray, and the two side parts of the long side of the glass baking tray extend out relative to the width range of the conveying belt.
As shown in fig. 2 and 5, the interception mechanism 4 comprises a corner motor 41 fixed on one side of a frame of the belt conveyor 1 through bolts, a rotating shaft 42 which is axially vertical to the conveying direction of the belt conveyor 1 is horizontally and rotatably arranged on the frame of the belt conveyor 1, and one shaft end of the rotating shaft 42 is fixedly connected with an output shaft of the corner motor 41; the rotating shaft 42 is welded with a fixed plate 43, and the fixed plate 43 is provided with an adjustable baffle assembly 44 with adjustable distance between the opposite bearing and clamping mechanisms 5. When the fixed plate 43 is in a vertical state, the adjustable baffle assembly 44 comprises a baffle 441 vertically arranged on one side of the plate surface of the fixed plate 43 facing the supporting and clamping mechanism 5, two second guide rods 442 in sliding fit with the fixed plate 43 are horizontally welded on the baffle 441, an adjusting screw 443 in threaded rotation connection with the fixed plate 43 is horizontally rotatably arranged on the baffle 441, and the adjusting screw 443 is located between the two second guide rods 442.
In order to enable the glass baking tray to be positioned and clamped in the process of conveying the glass baking tray through the supporting and clamping mechanism 5, the glass baking tray needs to be intercepted by the intercepting mechanism 4 before being clamped, in addition, in order to enable the glass baking tray stopped by interception to be positioned in the clamping range of the supporting and clamping mechanism 5, the adjustable baffle plate assembly 44 needs to be adjusted according to the length dimension of the short side of the glass baking tray which is actually processed, and specifically, the baffle plate 441 is driven to move by rotating the adjusting screw 443, so that the glass baking tray intercepted by the baffle plate 441 is positioned in the clamping range of the supporting and clamping mechanism 5 when the adjusted baffle plate 441 is positioned in a vertical intercepting state. In the actual processing process, the interception mechanism 4 has two states of interception and avoidance, and is realized through the rotation of the corner motor 41, the rotation of the rotation shaft 42 driven by the corner motor 41 can enable the fixed plate 43 and the adjustable baffle plate assembly 44 to synchronously rotate along with the rotation, when the baffle plate 441 is in a vertical state, the interception state can be the interception state, when the baffle plate 441 rotates to an inclined upward position back to the frosting treatment mechanism 3, the interception state can be the avoidance state, the glass baking tray can be allowed to pass through when the interception state is the avoidance state, and the fact that the corner motor 41 is motor equipment provided with a fixed corner and is provided with a self-locking structure can be required to maintain the state through self-locking under the two states.
As shown in fig. 2, 3, 4, 6 and 7, the racking clamp mechanism 5 includes a lifting racking assembly 51 and a clamp assembly 52; the lifting bearing assembly 51 comprises a lifting plate 512 which is arranged on the frame of the belt conveyor 1 in a lifting motion, the lifting plate 512 is specifically and vertically arranged on the frame of the belt conveyor 1 in a sliding manner, lifting air cylinders 511 are vertically arranged on two sides of the frame of the belt conveyor 1, and the lifting plate 512 is horizontally welded between the output ends of the two lifting air cylinders 511 through bolts; the upper end face of the lifting plate 512 is welded with two support brackets 513, the two support brackets 513 are distributed on two sides of the conveyor belt of the belt conveyor 1, the top end of each support bracket 513 is horizontally provided with a support plate 5131, and when the support bracket 513 is at the lowest height, the support plate 5131 is lower than the conveying end face of the conveyor belt of the belt conveyor 1; the two support brackets 513 are correspondingly provided with clamping assemblies 52, and the two clamping assemblies 52 are symmetrically arranged in a direction perpendicular to the conveying direction of the belt conveyor 1. The clamping assembly 52 comprises a carry cylinder 521 horizontally fixed on the bearing plate 5131 through a fixing plate 43, wherein the carry direction of the carry cylinder 521 is perpendicular to the conveying direction of the belt conveyor 1, the output end of the carry cylinder 521 is fixedly connected with a slide rail 522, and the guiding direction of the slide rail 522 is along the conveying direction of the belt conveyor 1; the sliding rail 522 is horizontally and rotatably provided with a bidirectional adjusting screw 523, the sliding rail 522 is relatively provided with two clamping blocks 524, and the two clamping blocks 524 are in one-to-one corresponding threaded fit connection on the two threaded sections of the bidirectional adjusting screw 523.
Before formal processing, according to the size of the glass baking tray to be processed, the two clamping assemblies 52 need to be adjusted, specifically, the two clamping blocks 524 are driven to slide along the sliding rail 522 by rotating the bidirectional adjusting screw 523, and then the relative distance between the two clamping blocks 524 is adjusted, so that two sides of the short side of the glass baking tray to be processed can be clamped between the two clamping blocks 524.
After the glass baking tray is intercepted and suspended by the interception mechanism 4, the two lifting cylinders 511 can be synchronously started firstly, so that the two support brackets 513 rise synchronously along with the lifting plate 512, the glass baking tray is finally supported and placed on the two support plates 5131 along with the rising, the lower pressing force application is convenient for the subsequent sanding treatment through the rigid support at the bottom end of the support plates 5131, then the two carry cylinders 521 are synchronously started, the two groups of clamping blocks 524 move forwards, and finally the glass chuck is clamped at four corner positions by the four clamping blocks 524 to realize clamping fixation.
As shown in fig. 2, 7, 9 and 10, the sanding mechanism 3 comprises a portal frame 31 welded on the frame of the belt conveyor 1, a compressing cylinder 32 is vertically fixed at the top end of the portal frame 31, the output end of the compressing cylinder 32 is connected with a lifting frame 33, the lifting frame 33 comprises a top end plate 331 and a bottom end plate 332 which are distributed up and down, a vertical plate 333 is welded between the top end plate 331 and the bottom end plate 332, and the top end of the top end plate 331 is welded at the output end of the compressing cylinder 32; the vertical plate 333 is provided with a material belt driving component 34 for driving the frosting material belt to move, the vertical plate 333 is symmetrically provided with material belt supporting components 36 for supporting the frosting material belt on two sides of the horizontal direction of the material belt driving component 34, and the bottom end plate 332 is provided with an elastic pressing mechanism 35 for horizontally pressing the frosting material belt; when the elastic pressing mechanism 35 presses the abrasive belt, the two belt tightening assemblies 36 simultaneously tighten the abrasive belt. The elastic pressing mechanism 35 comprises a pressing flat plate 351 which is arranged below a bottom end plate 332 and horizontally rotates at two opposite side edges, a guide roller 352 is horizontally arranged on the pressing flat plate 351, the whole guide roller 352 is arranged above the lower end face of the pressing flat plate 351, the lower end face of the pressing flat plate 351 is tangential to the roller face of the guide roller 352, a plurality of guide posts 353 which are vertically and fixedly connected through bolts are distributed on the top end face of the pressing flat plate 351 in a rectangular array mode, the guide posts 353 are in sliding fit with the bottom end plate 332, pressure springs 354 are sleeved on the guide posts 353, and two ends of each pressure spring 354 are welded on the pressing flat plate 351 and the bottom end plate 332 respectively. The top ends of all the guide posts 353 are fixedly and horizontally provided with a driven plate 355; a wedge block 356 with an isosceles trapezoid structure is fixed on the top end surface of the driven plate 355 between the two material belt tightening assemblies 36, and the wedge block 356 and the driven plate 355 are integrally formed; the vertical plate 333 is symmetrically provided with horizontal guide rails 3331 on two sides of the material belt driving assembly 34, and the two material belt tightening assemblies 36 are arranged at the positions of the two guide rails 3331 in a one-to-one correspondence manner; the belt tensioning assembly 36 includes a first roller housing 361 and a second roller housing 365 that are distributed from near to far relative to the wedge 356 and are each slidably mounted on the guide rail 3331; a traction spring 363 is horizontally and fixedly connected between the first roller frame 361 and the vertical plate 333; the first roller frame 361 is horizontally rotatably provided with a contact roller 362, the contact roller 362 is in rolling contact with an inclined plane on the same side of the wedge block 356, the second roller frame 365 is horizontally rotatably provided with a material supporting roller 367, and the axial direction of the material supporting roller 367 is parallel to the axial direction of the contact roller 362 and is perpendicular to the guide of the guide rail 3331; two guide pins 364 which are in sliding fit with the first roller frame 361 are horizontally welded on the second roller frame 365, an adaptive spring 366 is sleeved on the guide pins 364, and two ends of the adaptive spring 366 are respectively welded on the first roller frame 361 and the second roller frame 365. The tape driving assembly 34 includes a driving motor 341 fixed to the vertical plate 333 by bolts, and a driving roller 342 fixed to an output shaft of the driving motor 341; the axial direction of the driving roller 342 is parallel to the axial direction of the spreader roller 367.
In the present invention, emery paper is adopted to sand the bottom of the glass baking tray, in this embodiment, emery paper material belt is an annular material belt with a length and width dimension directly customizable according to actual needs through market, as shown in fig. 10, the emery paper material belt is sleeved on the driving roller 342, the material supporting roller 367 and the material guiding roller 352 in the manner shown in fig. 10, and the sleeved emery paper material belt is kept in a tight state under the action of the two material belt tightening assemblies 36.
After the glass baking tray is clamped by the bearing clamping mechanism 5, the tray bottom can be automatically frosted by the frosting treatment device, specifically, the pressing cylinder 32 is started, so that the integral structure arranged at the output end of the pressing cylinder 32 is driven to descend along with the lowering, the material pressing plate 351 integrally covers the tray bottom surface of the glass baking tray, the material pressing plate 351 is used for enabling the material pressing plate 351 to press the material pressing plate 354 synchronously, certain frosting contact pressure is kept between the sand paper material and the tray bottom surface, meanwhile, the driven plate 355 is used for synchronously upwards displacing the wedge blocks 356 to synchronously drive the contact rotating rollers 362 at two sides, the two first roller frames 361 slide back along the guide rails 3331, the traction springs 363 are lengthened 365, the second roller frames 361 slide synchronously along with the first roller frames 361, so that the material supporting rollers 367 are automatically kept in a tightly supporting state with the frosting material pressing strips, and the adaptive springs 366 are used for adaptively compressing and adjusting the matched supporting force. After the compaction is completed, the driving motor 341 can be started to drive the driving roller 342 to rotate, under the cooperation of the two material guiding rollers 352 and the two material supporting rollers 367, the driving roller 342 drives the sand paper material belt to move, the whole sand paper automatically rubs and polishes under the state of being kept compacted with the bottom surface of the baking tray, and finally the bottom surface of the baking tray presents cat litter effect similar to sand paper.
Those skilled in the art will appreciate that the above-described modifications may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and are not described herein. Such modifications do not affect the essence of the present invention, and are not described herein.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art will make many possible variations and modifications, or adaptations to equivalent embodiments without departing from the technical solution of the present invention, which do not affect the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (7)
1. A method for manufacturing a glass baking tray with a non-stick coating is characterized by comprising the following steps: the manufacturing method specifically comprises the following steps:
s1, cleaning and drying the manufactured and formed transparent glass baking tray through alkaline water;
s2, carrying out frosting treatment on the bottom surface of the glass baking tray through a glass baking tray bottom frosting treatment device;
s3, preheating the glass baking tray, and spraying base oil on the whole surface of the preheated glass baking tray;
s4, drying the glass baking tray sprayed with the base oil, and then cooling;
s5, spraying surface oil on the whole surface of the cooled glass baking tray;
s6, continuously drying the glass baking tray sprayed with the surface oil, so as to obtain a finished product of the coating-free glass baking tray with a dry and shaped coating;
the glass baking tray manufacturing method of the non-stick coating in the steps S1-S6 is adopted to manufacture the non-stick coating on the surface of the transparent glass baking tray, and the glass baking tray bottom frosting treatment device is particularly related to, and comprises a belt conveyor (1) for conveying the glass baking tray, a centering guide mechanism (2) for conveying and guiding the glass baking tray, a frosting treatment mechanism (3) and an interception mechanism (4) for intercepting the glass baking tray are sequentially arranged on a rack of the belt conveyor (1) along the conveying direction of the belt conveyor, a supporting and clamping mechanism (5) is further arranged on the rack of the belt conveyor (1), the supporting and clamping mechanism (5) is positioned under the frosting treatment mechanism (3), and the supporting and clamping mechanism (5) comprises a lifting supporting component (51) and a clamping component (52); wherein:
the grinding treatment mechanism (3) comprises a portal frame (31) fixed on a frame of the belt conveyor (1), a compression cylinder (32) is vertically fixed at the top end of the portal frame (31), the output end of the compression cylinder (32) is connected with a lifting frame (33), the lifting frame (33) comprises a top end plate (331) and a bottom end plate (332) which are distributed up and down, a vertical plate (333) is fixedly connected between the top end plate (331) and the bottom end plate (332), and the top end of the top end plate (331) is fixedly connected with the output end of the compression cylinder (32); the vertical plate (333) is provided with a material belt driving assembly (34) for driving the frosting material belt to move, material belt tightening assemblies (36) for tightening the frosting material belt are symmetrically arranged on two sides of the vertical plate (333) in the horizontal direction of the material belt driving assembly (34), and the bottom end plate (332) is provided with an elastic pressing mechanism (35) for horizontally pressing the frosting material belt; when the elastic pressing mechanism (35) presses the abrasive belt, the two belt tightening assemblies (36) synchronously tighten the abrasive belt;
the elastic material pressing mechanism (35) comprises a material pressing flat plate (351) which is arranged horizontally below the bottom end plate (332), a plurality of guide posts (353) which are vertically and fixedly connected are distributed on the top end surface of the material pressing flat plate (351) in a rectangular array, the guide posts (353) are in sliding fit with the bottom end plate (332), a pressure spring (354) is sleeved on the guide posts (353), and two ends of the pressure spring (354) are respectively fixed on the material pressing flat plate (351) and the bottom end plate (332);
the top ends of all the guide posts (353) are horizontally and fixedly provided with driven plates (355); a wedge block (356) with an isosceles trapezoid structure is fixed on the top end surface of the driven plate (355) between the two material belt tightening assemblies (36); the vertical plates (333) are symmetrically provided with horizontal guide rails (3331) on two sides of the material belt driving assembly (34), and the two material belt tightening assemblies (36) are arranged at the positions of the two guide rails (3331) in a one-to-one correspondence manner; the material belt tightening assembly (36) comprises a first roller frame (361) and a second roller frame (365) which are distributed from near to far relative to the wedge block (356) and are all slidably mounted on the guide rail (3331); a traction spring (363) is horizontally and fixedly connected between the first roller frame (361) and the vertical plate (333); a contact rotating roller (362) is horizontally rotatably arranged on the first roller frame (361), the contact rotating roller (362) is in rolling contact with an inclined plane on the same side of the wedge block (356), a material supporting roller (367) is horizontally rotatably arranged on the second roller frame (365), and the axial direction of the material supporting roller (367) is parallel to the axial direction of the contact rotating roller (362) and is perpendicular to the guide of the guide rail (3331); the roller frame (365) is horizontally and fixedly connected with a plurality of guide pins (364) which are in sliding fit with the roller frame (361), the guide pins (364) are sleeved with adaptive springs (366), and two ends of each adaptive spring (366) are respectively fixed on the roller frame (361) and the roller frame (365).
2. The method for manufacturing the non-stick coated glass baking tray according to claim 1, wherein the method comprises the following steps: the interception mechanism (4) comprises a corner motor (41) fixed on one side of a frame of the belt conveyor (1), a rotating shaft (42) which is perpendicular to the conveying direction of the belt conveyor (1) in the axial direction is horizontally and rotatably arranged on the frame of the belt conveyor (1), and one side shaft end of the rotating shaft (42) is fixedly connected with an output shaft of the corner motor (41); a fixed plate (43) is fixed on the rotating shaft (42), and an adjustable baffle assembly (44) with adjustable distance relative to the bearing and clamping mechanism (5) is arranged on the fixed plate (43).
3. The method for manufacturing the non-stick coated glass baking tray according to claim 1, wherein the method comprises the following steps: the lifting bearing assembly (51) comprises a lifting plate (512) which is arranged on the frame of the belt conveyor (1) in a lifting motion manner, two bearing brackets (513) are fixed on the upper end face of the lifting plate (512), and the two bearing brackets (513) are distributed on two sides of the conveying belt of the belt conveyor (1); the two support brackets (513) are correspondingly provided with the clamping assemblies (52), and the two clamping assemblies (52) are symmetrically arranged in the direction perpendicular to the conveying direction of the belt conveyor (1).
4. The method for manufacturing the non-stick coated glass baking tray according to claim 2, wherein the method comprises the following steps: when fixed plate (43) are vertical, adjustable baffle subassembly (44) are in including vertical setting fixed plate (43) towards baffle (441) of face one side of bearing clamping mechanism (5), horizontal fixedly connected with a plurality of with fixed plate (43) sliding fit's No. two guide arms (442) on baffle (441), horizontal rotation install on baffle (441) with adjusting screw (443) of fixed plate (43) screw thread rotation connection.
5. A method for making a non-stick coated glass bakeware according to claim 3, comprising: the clamping assembly (52) comprises a carry cylinder (521) horizontally fixed at the top end of the support bracket (513) through a fixing plate (43), the carry direction of the carry cylinder (521) is perpendicular to the conveying direction of the belt conveyor (1), the output end of the carry cylinder (521) is fixedly connected with a sliding rail (522), and the guiding direction of the sliding rail (522) is along the conveying direction of the belt conveyor (1); the two-way adjusting screw (523) is horizontally and rotatably arranged on the sliding rail (522), two clamping blocks (524) are oppositely arranged on the sliding rail (522), and the two clamping blocks (524) are in one-to-one corresponding threaded fit connection with the two threaded sections of the two-way adjusting screw (523).
6. The method for manufacturing the non-stick coated glass baking tray according to claim 1, wherein the method comprises the following steps: the centering guide mechanism (2) comprises a spacing adjusting assembly (21) assembled on the frame of the belt conveyor (1) and two guide and conveying assemblies (22) assembled on the spacing adjusting assembly (21); the two guide and positive conveying components (22) are symmetrically arranged along the horizontal direction perpendicular to the conveying direction of the belt conveyor (1), and the interval adjusting component (21) is used for adjusting the relative interval between the two guide and positive conveying components (22); in the process of gradually approaching the sanding treatment mechanism (3) along the conveying direction of the belt conveyor (1), the passing clearance between the two guide and positive conveying assemblies (22) is gradually reduced.
7. The method for manufacturing the non-stick coated glass baking tray according to claim 1, wherein the method comprises the following steps: the material belt driving assembly (34) comprises a driving motor (341) fixed on the vertical plate (333) and a driving roller (342) fixed on an output shaft of the driving motor (341); the axial direction of the driving roller (342) is parallel to the axial direction of the material supporting roller (367).
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CN117245491B (en) * | 2023-11-15 | 2024-01-26 | 哈尔滨安宇迪航空工业股份有限公司 | Polishing device, polishing method and aviation process equipment for manufacturing aviation parts |
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CN114178950B (en) * | 2020-04-21 | 2023-11-17 | 九江鸿利达复合材料制造有限公司 | Double-sided grinding device for glass fiber boards |
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Address after: 050000 room 513, management committee of Hebei Luquan Economic Development Zone, No. 88, Changsheng street, Luquan Economic Development Zone, Shijiazhuang City, Hebei Province Applicant after: Shijiazhuang Jinxuan Intelligent Technology Co.,Ltd. Address before: 050000 room 513, management committee of Hebei Luquan Economic Development Zone, No. 88, Changsheng street, Luquan Economic Development Zone, Shijiazhuang City, Hebei Province Applicant before: Shijiazhuang Jinxuan Trading Co.,Ltd. |
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