Telescopic filling and sealing machine capable of shaking bottle and automatically screwing and taking cover and operation method thereof
Technical Field
The invention relates to the technical field of filling and sealing machine structures, in particular to a telescopic filling and sealing machine capable of shaking a bottle and automatically screwing and taking a cover and an operation method thereof.
Background
The filling and sealing machine is mainly used in pharmaceutical and chemical industries and is used for filling, sealing and sealing filling liquid of ampoule bottles.
Most of filling machines in the market at present are vertical, a table type freezing pipe storage machine is rarely arranged, the filling machine in the prior art does not have an automatic cover screwing and taking function, and even does not have a bottle shaking function, and the purpose of shaking the bottle is to prevent liquid medicine from precipitating in the filling process.
Therefore, it is necessary to develop a telescopic filling and sealing machine capable of shaking a bottle and automatically screwing and taking a cover and an operation method thereof to solve the problems in the prior art.
Disclosure of Invention
The invention aims to provide a telescopic filling and sealing machine capable of shaking a bottle and automatically screwing and taking the cover and an operation method thereof, which can shorten the filling and cover screwing time and path, reduce the risk of pollution of liquid medicine in packing materials during filling, improve the production efficiency, increase the bottle shaking function, prevent the liquid medicine from generating precipitate during filling, have a simple structure and are convenient to use, and solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a telescopic filling and sealing machine capable of shaking a bottle and automatically screwing and taking a cover comprises a filling and sealing machine body with an electric cabinet, wherein a track platform is arranged at the front end of the filling and sealing machine body, a mold for placing packing materials is arranged on the track platform, and a screwing and covering filling machine matched and connected with the track platform is arranged on the filling and sealing machine body; and the track platform and the screwing-cover filling machine are both in control connection with an electric cabinet of the filling and sealing machine body. The filling and sealing machine has an intelligent electric cabinet in the scheme, and is used for controlling the normal work of the filling and sealing machine, wherein the screw capping filling machine is used for completing the actions of screw capping and filling.
As a further scheme of the invention: the cap screwing and filling machine comprises an unscrewing mechanical arm and a screwing mechanical arm, and the rotation directions of the unscrewing mechanical arm and the screwing mechanical arm are opposite. The unscrewing mechanical arm is used for unscrewing the cover of the package material on the conveyed die and placing the unscrewed cover on a corresponding position of the die; the screwing mechanical arm is used for picking up the cover on the corresponding position of the die and screwing the cover onto the corresponding packing material.
As a further scheme of the invention: the unscrewing mechanical arm and the screwing mechanical arm both comprise screwing cap spiral arms, the screwing cap spiral arms are installed on the screwing cap filling machine in a driving mode through screwing cap driving shafts, and torsion sensors are arranged on the screwing cap spiral arms; and the screw capping rotating arm is sleeved with a packing material fixing claw, and the packing material fixing claw is driven by the telescopic arm to be installed on the screw capping filling machine. The setting of torque sensor is convenient for judge whether the lid is unscrewed or is screwed up, and the setting of package material stationary dog is used for fixed package material to be convenient for unscrew the arm or screw up the arm and screw up the lid.
As a further scheme of the invention: and a filling needle frame for filling is further arranged on the screw cap filling machine between the unscrewing mechanical arm and the screwing mechanical arm, and the filling needle frame is driven on the screw cap filling machine in a telescopic mode. Filling needle frame sets up between the arm of unscrewing and the arm of screwing up, carries out the lid before not only being convenient for the filling and unscrews, carries out the lid after the filling and screws up, and can shorten filling and screw up time and route, the contaminated risk of liquid medicine in the package material when reducing the filling.
As a further scheme of the invention: the filling and sealing machine is characterized in that a liquid medicine barrel for filling is arranged on the filling and sealing machine body, and the filling needle frame is connected to the liquid medicine barrel through a peristaltic pump.
As a further scheme of the invention: the bottle shaking device for shaking the bottle is arranged on the filling and sealing machine body, and the liquid medicine barrel is placed on the bottle shaking device. The bottle shaking device is used for shaking the liquid medicine in the liquid medicine barrel uniformly, and the filling qualification rate can be improved.
As a further scheme of the invention: the bottle shaking device comprises a motor base with a motor, and further comprises an eccentric wheel, a joint bearing group, a rocker and a support, wherein the motor is fixedly installed on the motor base, the eccentric wheel is connected to the motor in a driving mode, one end of the joint bearing group is connected to the eccentric wheel in a driving mode, the other end of the joint bearing group is connected to the rocker, the support is connected to the rocker in a driving mode, and the liquid medicine barrel is placed in the support. In the scheme, the motor drives the eccentric wheel to rotate, the rocker is driven to swing in a reciprocating manner through the joint bearing group, and the support is fixedly connected to the rocker, so that the liquid medicine barrel in the support swings in a reciprocating manner together with the rocker along with the support.
As a further scheme of the invention: the rocker is provided with a rotating shaft fixedly installed on the rocker, the rotating shaft is rotatably installed on the motor base, the support is fixedly connected to one end of the rotating shaft, and the other end of the rotating shaft is provided with a bearing block used for balancing. Adopt the form that bearing block and support both ends were arranged at the pivot, can play fine balance effect, and the liquid medicine bucket that rocks is relatively more steady, is difficult for producing too much bubble.
As a further scheme of the invention: the bottle shaker comprises a vibrating base and a limiting ring, and the limiting ring is arranged above the vibrating base; the liquid medicine bucket is placed on vibrations base, and cup joints in spacing ring.
As a further scheme of the invention: and the mould is provided with a plurality of cover placing grooves corresponding to the packing materials. The front end of the die is used for arranging and placing packing materials, and the rear end of the die is provided with a cover groove, so that the mechanical arm can be conveniently unscrewed or screwed down to work.
A method of operating a telescopic filling and sealing machine, the method comprising the steps of:
firstly, the following steps: checking whether the connection state of the equipment is good or not, and setting control parameters required by production on an electric cabinet;
II, secondly: after the equipment is started, the electric cabinet firstly controls to start the bottle shaking device to shake the liquid medicine in the liquid medicine barrel uniformly; then controlling the mould with the packing material to slide on the track platform for conveying the packing material;
thirdly, the method comprises the following steps: when the packing material is conveyed to the position below a unscrewing mechanical arm of a screwing-capping filling machine, an electric cabinet firstly controls a mold to stop moving, then controls the unscrewing mechanical arm to unscrew the packing material cover, judges whether the cover is unscrewed or not through a torque sensor, and controls the unscrewing mechanical arm to continuously unscrew if the cover is not unscrewed; if the cover is unscrewed, the unscrewing mechanical arm is controlled to move, the unscrewed cover is placed in a cover placing groove corresponding to the packing material on the die, and the electric cabinet controls the unscrewing mechanical arm to return to a preset state;
fourthly, the method comprises the following steps: the electric cabinet continuously controls the mold to move forwards, when the mold moves to the position below the filling needle frame, the mold stops moving, then the filling needle on the filling needle frame is controlled to move into the packing material, the packing material is filled with the liquid medicine, and after the preset value is filled, the electric cabinet controls the filling needle frame to stop filling and return to the preset position;
fifthly: the electric cabinet continues to control the mold to move forwards, when the packing material is conveyed to the lower part of the screwing mechanical arm, the electric cabinet controls the mold to stop moving firstly, then controls the screwing mechanical arm to move, picks up the cover in the cover groove correspondingly arranged on the mold, and then controls the screwing mechanical arm to move to the packing material to screw the cover on the packing material
Operation, judging whether the cover is screwed down or not through a torque sensor, and if not, controlling the unscrewing mechanical arm to continue screwing; if the screwing machine is screwed, controlling the unscrewing mechanical arm to move and return to a preset state;
sixthly, the method comprises the following steps: circularly repeating the second step to the fifth step;
seventhly, the method comprises the following steps: and the electric cabinet controls the die to enter the next procedure and controls the next die to enter the procedure.
Compared with the prior art, the invention has the beneficial effects that: can shorten filling and screw capping time and route, the contaminated risk of liquid medicine in the package material when reducing the filling, the automatic filling of multistation has improved production efficiency simultaneously, and increases the function of shaking a bottle, prevents that the output of liquid medicine when the filling from deposiing simple structure, convenient to use.
Other features and advantages of the present invention will be disclosed in more detail in the following detailed description of the invention and the accompanying drawings.
Drawings
Fig. 1 is a schematic overall structure diagram of a telescopic filling and sealing machine in an embodiment of the invention;
figure 2 is a schematic view of a screw-top filler of the present invention;
fig. 3 is a schematic structural diagram of the bottle shaker in the embodiment of the invention.
The figures are numbered: the filling and sealing machine comprises a filling and sealing machine body 1, a track platform 2, a mould 3, a packing material 31, a cover placing groove 32, a cover screwing and filling machine 4, a unscrewing mechanical arm 41, a screwing mechanical arm 42, a cover screwing rotary arm 412, a cover screwing driving shaft 414, a packing material fixing claw 411, a telescopic arm 413, a filling needle frame 6, a peristaltic pump 8, a liquid medicine barrel 9, a bottle shaking device 7, a motor base 71, a motor 72, an eccentric wheel 74, a bearing block 73, a joint bearing group 75, a rocker 76, a rotating shaft 77, a support 78 and an IPC weighing device 5.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the invention, a telescopic filling and sealing machine capable of shaking a bottle and automatically screwing and taking a cover is disclosed, and shown in fig. 1-2, the telescopic filling and sealing machine comprises a filling and sealing machine body 1 with an electric cabinet, a track platform 2 is arranged at the front end of the filling and sealing machine body 1, a mold 3 for placing a packing material 31 is arranged on the track platform 2, and a screwing and cover filling machine 4 matched and connected with the track platform 2 is arranged on the filling and sealing machine body 1; the track platform 2 and the screw capping and filling machine 4 are both in control connection with an electric cabinet of the filling and sealing machine body 1. The filling and sealing machine has an intelligent electric cabinet in the scheme, and is used for controlling the normal work of the filling and sealing machine, wherein the screw capping filling machine 4 is used for completing the actions of screw capping and filling.
In this embodiment, the twist-top filling machine 4 includes a loosening robot 41 and a tightening robot 42, which rotate in opposite directions with respect to the loosening robot 41 and the tightening robot 42. The unscrewing robot 41 is used for unscrewing the caps of the packing materials 31 on the conveyed molds 3 and placing the unscrewed caps on the corresponding positions of the molds 3; the tightening robot 42 is used to pick up the lid in the corresponding position on the mould 3 and to tighten it onto the corresponding wrapper 31.
In this embodiment, the unscrewing and tightening robots 41 and 42 each include a capping arm 412, the capping arm 412 is drivingly mounted on the capping and filling machine 4 by a capping drive shaft 414, and a torque sensor is provided on the capping arm 412. The torsion sensor is arranged to conveniently judge whether the cover is unscrewed or screwed.
In this embodiment, the screw-capping rotating arm 412 is sleeved with a packing material fixing claw 411, and the packing material fixing claw 411 is installed on the screw-capping filling machine 4 by being driven by a telescopic arm 413. The packing material holding claw 411 is provided to hold the packing material 31 so as to loosen the robot arm 41 or tighten the robot arm 42 for screwing.
In the present exemplary embodiment, a filling needle holder 6 for filling is also provided on the screw-cap filling machine 4 between the unscrewing robot 41 and the screwing robot 42, the filling needle holder 6 being driven telescopically on the screw-cap filling machine 4. Filling needle frame 6 sets up between unscrewing arm 41 and the arm 42 of screwing up, carries out the lid before not only being convenient for the filling and unscrews, carries out the lid after the filling and screws up, and can shorten filling and screw up time and route, and the contaminated risk of liquid medicine in the packing material when reducing the filling.
In this embodiment, be equipped with the liquid medicine bucket 9 that is used for the filling on filling and sealing machine body 1, filling needle frame 6 is connected on liquid medicine bucket 9 through peristaltic pump 8 intercommunication.
In this embodiment, a bottle shaking device 7 for shaking a bottle is arranged on the filling and sealing machine body 1, and the liquid medicine barrel 9 is placed on the bottle shaking device 7. Shake bottle ware 7 and be used for shaking the liquid medicine in the liquid medicine bucket 9 evenly, can improve the qualification rate of filling.
In this embodiment, the bottle shaker 7 includes a motor base 71 with a motor 72, and further includes an eccentric wheel 74, a joint bearing set 75, a rocking bar 76 and a support 77, the motor 72 is fixedly mounted on the motor base 71, the eccentric wheel 74 is drivingly connected to the motor 72, one end of the joint bearing set 75 is drivingly connected to the eccentric wheel 74, and the other end of the joint bearing set 75 is connected to the rocking bar 76, the support 78 is drivingly connected to the rocking bar 76, and the liquid medicine barrel 9 is placed in the support 78. In the scheme, the motor 72 drives the eccentric wheel 74 to rotate, the rocker 76 is driven to swing in a reciprocating manner through the joint bearing group 75, and the support 78 is fixedly connected to the rocker 76, so that the liquid medicine barrel 9 in the support 78 swings in a reciprocating manner with the rocker 76 along with the support 78.
In this embodiment, the rocker 76 is provided with a rotating shaft 77 fixedly mounted thereon, the rotating shaft 77 is rotatably mounted on the motor base 71, the support 78 is fixedly connected to one end of the rotating shaft 77, and the other end of the rotating shaft 77 is provided with a bearing block 73 for balancing. The rotating shaft 77 adopts a mode that the bearing blocks 73 and the support 78 are arranged at two ends, so that a good balance effect can be achieved, the swaying liquid medicine barrel 9 is relatively stable, and excessive bubbles are not easy to generate.
In this embodiment, the mold 3 is provided with a plurality of cover placing grooves 32 corresponding to the packing material 31. The front end of the mold 3 is used for arranging and placing the packing material 31, and the rear end is provided with the cover groove 32, so that the mechanical arm 41 can be loosened or the mechanical arm 42 can be tightened conveniently for work.
A method of operating a telescopic filling and sealing machine, the method comprising the steps of:
firstly, the method comprises the following steps: checking whether the connection state of the equipment is good or not, and setting control parameters required by production on an electric cabinet;
II, secondly: after the equipment is started, the electric cabinet firstly controls to start the bottle shaker 7 and shake the liquid medicine in the liquid medicine barrel 9 evenly; then controlling the mould with the packing material 31 to slide on the track platform 2 for conveying the packing material 31;
thirdly, the method comprises the following steps: when the packing material 31 is conveyed to the lower part of a unscrewing mechanical arm 41 of a screwing-capping filling machine 4, the electric cabinet firstly controls the mold 3 to stop moving, then controls the unscrewing mechanical arm 41 to unscrew the cover of the packing material 31, judges whether the cover is unscrewed or not through a torque sensor, and controls the unscrewing mechanical arm 41 to continuously unscrew if the cover is not unscrewed; if the cover is unscrewed, the unscrewing mechanical arm 41 is controlled to move, the unscrewed cover is placed in the cover placing groove 32 corresponding to the packing material 31 on the mold 3, and the electric cabinet controls the unscrewing mechanical arm 41 to return to the preset state;
fourthly, the method comprises the following steps: the electric cabinet continuously controls the mold 3 to move forwards, when the mold 3 moves to the position below the filling needle frame 6, the mold 3 stops moving, then the filling needles on the filling needle frame 6 are controlled to move into the packing material 31, liquid medicine filling is carried out on the packing material 31, and when the preset value is filled, the electric cabinet controls the filling needle frame 6 to stop filling and return to the preset position;
fifthly: the electric cabinet continuously controls the mold 3 to move forwards, when the packing material 31 is conveyed to the position below the screwing mechanical arm 42, the electric cabinet firstly controls the mold 3 to stop moving, then controls the screwing mechanical arm 42 to move, picks up the cover in the cover groove 32 correspondingly arranged on the mold 3, then controls the screwing mechanical arm 42 to move to the packing material 31 to screw the cover on the packing material 31, judges whether the cover is screwed through the torque sensor, and controls the screwing mechanical arm 42 to continuously screw if the cover is not screwed; if the screwing machine is screwed, the unscrewing mechanical arm 42 is controlled to move, and the screwing machine returns to a preset state;
sixthly, the method comprises the following steps: circularly repeating the second step to the fifth step;
seventhly, the method comprises the following steps: and the electric cabinet controls the die to enter the next procedure and controls the next die to enter the procedure.
It is understood that the control parameters of the first step in this embodiment include the moving distance of the mold 3, the vibration amplitude of the bottle shaker 7, the moving distance of the unscrewing mechanical arm 41 and the screwing mechanical arm 42 of the screw-cap filling machine 4, the filling time and the filling amount of the filling needle rack 6, the moving mode of the filling needle on the filling needle rack 6, the torque threshold of the torque sensor, and the like.
In the embodiment, the filling and sealing machine body 1 is provided with an IPC weighing device 5 matched and connected with the filling needle frame 6, and the IPC weighing device 5 is connected with the electric cabinet in a control way.
In this embodiment, the filling needle on the filling needle holder 6 moves in the following manner: the filling mode of uniform descending and uniform ascending can effectively prevent the liquid medicine from splashing.
The telescopic filling and sealing machine capable of shaking the bottle and automatically screwing and taking the cover and the operation method thereof provided by the invention can shorten the filling and cover screwing time and path, reduce the risk of pollution of the liquid medicine in the packing material during filling, simultaneously carry out multi-station automatic filling, improve the production efficiency, increase the bottle shaking function, prevent the liquid medicine from generating precipitate during filling, and have the advantages of simple structure, convenience in use and high reliability.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.