CN115575414A - Detection line for penicillin bottle finished product detection device and detection line using same - Google Patents
Detection line for penicillin bottle finished product detection device and detection line using same Download PDFInfo
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- CN115575414A CN115575414A CN202211562553.7A CN202211562553A CN115575414A CN 115575414 A CN115575414 A CN 115575414A CN 202211562553 A CN202211562553 A CN 202211562553A CN 115575414 A CN115575414 A CN 115575414A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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Abstract
The invention discloses a penicillin bottle finished product detection device and a detection line using the same, and belongs to the technical field of penicillin bottle finished product detection. The penicillin bottle is placed in the through hole of the rotary table, the support plate is installed below the corresponding through hole of the rotary table, the penicillin bottle is supported through the support plate, the vacuum pump is arranged above the rotary table and connected with the gas distribution pipe, the end portion of the gas distribution pipe is connected with the pressure head and connected with the penicillin bottle through the pressure head, the penicillin bottle is vacuumized through the vacuum pump, a detection system inside the vacuumizing assembly transmits detection result signals to the signal lamp, the signal lamp releases corresponding colors to distinguish whether the penicillin bottle sealing performance is qualified after heating, the shunt channel is arranged below the receiving fixing assembly, the discriminator is installed on the shunt channel and distinguishes colors of the signal lamp, accordingly, the penicillin bottle is controlled to fall, the qualified products are collected into the qualified product collecting box, the unqualified products are collected into the unqualified product collecting box, and the penicillin bottle is finally collected, and production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of finished penicillin bottle product detection, and particularly relates to a finished penicillin bottle product detection device and a detection line using the same.
Background
Penicillin bottles, also known as: the injection bottle made of borosilicate glass or soda-lime glass is a small bottle with rubber plug and aluminium-plastic combined cover. Early penicillin was mostly contained in its bottles, so it is named penicillin bottle.
The penicillin bottle is used for packaging medicines such as vaccines, biological agents, powder injections and freeze-drying medicines, the sealing requirement of the penicillin bottle is high in order to guarantee the efficacy and the injection safety of the medicines, when the penicillin bottle is damaged and cannot be checked by naked eyes of a person, the problems that the medicines in the penicillin bottle are polluted and the medicines are prone to fail exist, at the moment, medical accidents easily occur when the medicines are injected into a human body, and the life safety of an injected person is seriously threatened; and xiLin bottle itself need carry out high temperature resistant test to confirm xiLin bottle leakproofness itself, some xiLin bottle when high temperature resistant experiment, tiny crackle appears in the bottle, can't accurately judge the circumstances in the bottle outside, can lead to unqualified xiLin bottle to flow, after the filling medicine, can't guarantee the medicine quality, threaten life safety.
Disclosure of Invention
The invention aims to: the utility model provides a detection line that is used for xiLin bottle finished product detection device and utilizes device to solve the above-mentioned problem that prior art exists.
The technical scheme is as follows: a finished penicillin bottle product detection device comprises a vacuum detection area and a detection control system, wherein the vacuum detection area comprises a vacuumizing assembly, a receiving fixing assembly and a collecting assembly, the vacuumizing assembly is arranged at the top of the vacuum detection area, the receiving fixing assembly is arranged below the vacuumizing assembly, the collecting assembly is arranged at the bottom of the vacuum detection area, the receiving fixing assembly comprises a rotary disc, a fixing frame, a signal lamp and a supporting assembly, the fixing frame is arranged above the collecting assembly, the rotary disc is rotatably connected with the fixing frame through a transmission shaft, a plurality of through holes are formed in the rotary disc, the supporting assembly is arranged below the through holes, the signal lamp is fixedly connected with the supporting assembly, and a finished penicillin bottle product subjected to high-temperature heating is conveyed to the upper part of the rotary disc, the penicillin bottle sealing device comprises a support assembly, a collection assembly, a vacuumizing assembly, a signal lamp and a signal lamp, wherein the support assembly penetrates through the through hole and is arranged on the support assembly in a one-to-one correspondence mode, the support assembly comprises a plurality of supporting seats and a driving assembly used for driving the supporting seats to release penicillin bottle finished products, the collection assembly comprises a distinguisher, a shunt, a collection box and a shunt, the shunt is arranged below the fixing frame, the distinguisher is arranged below the fixing frame, the shunt is arranged on the shunt, the collection box is arranged at the tail end of the shunt, the vacuumizing assembly comprises an air exhaust chamber and a plurality of air distribution pipes, the air distribution pipes are respectively communicated with the air exhaust chamber, the air distribution pipes are in one-to-one correspondence with the through hole, the vacuumizing assembly comprises a data processing system used for detecting whether the penicillin bottle finished product sealing performance reaches the standard or not, the data processing system is electrically connected with the signal lamp, and the signal lamp is electrically connected with the signal lamp, the resolution device, the shunt and the driving assembly are respectively in electric signal connection with the detection control system;
the detection control system controls a data processing system in the vacuumizing assembly to transmit a detection result to the signal lamp through an electric signal, the discriminator identifies light parameters of the signal lamp and transmits an identification signal to the detection control system, the detection control system synchronously releases the finished penicillin bottle product corresponding to the supporting seat corresponding to the signal lamp matched with one of the light parameters, the finished penicillin bottle product falls onto the sub-runner, and the finished penicillin bottle product is conveyed into the collecting box through the diverter.
In a further embodiment, the supporting seat comprises a fixed block and a support plate, the support plate is arranged below the through hole, and the fixed block is arranged below the support plate and fixedly connected with the support plate;
the driving assembly comprises a control electric cylinder and a rotating shaft, the rotating shaft is fixedly connected with the fixed block, and the output end of the control electric cylinder is in transmission connection with the rotating shaft;
the transmission shaft is in transmission connection with the control motor.
In a further embodiment, the through hole is provided with an inward groove facing the inner side direction of the rotating disc, and the direction of the notch of the inward groove is consistent with the adjusting direction of the fixed block.
In a further embodiment, the vacuumizing assembly comprises a vacuum box, a vacuum pump and a pressing assembly, the vacuum box is arranged at the top of the vacuum detection area, the vacuum box is provided with two air pumping chambers, the vacuum pump is arranged in the vacuum box, the air distribution pipe is respectively communicated with the air pumping chambers, and the pressing assembly is fixedly connected with the air distribution pipe.
In a further embodiment, the splitter comprises a splitter plate and a three-phase motor, the splitter plate is arranged in the middle of the split runner, and the three-phase motor is electrically connected with the splitter plate;
the collecting box comprises a qualified product collecting box and an unqualified product collecting box, and is convenient for classifying and collecting the finished penicillin bottle products.
In a further embodiment, an xiLin bottle finished product detection line, includes the transport line, outward appearance detection zone, washs the district, the district of heating and the vacuum detection zone among the foretell detection device, the transport line head is connected with xiLin bottle finished product forming device, outward appearance detection zone sets up the transport line middle part, wash the district of heating and the vacuum detection zone connects gradually and arranges the transport line afterbody, the outward appearance detection zone includes outward appearance detection subassembly and separator assembly, separator assembly with transport line fixed connection, outward appearance detection subassembly with separator assembly electricity signal connection, it is provided with washing subassembly and pond to wash the district, it is in to wash the subassembly top, the pond sets up wash the subassembly below, wash the subassembly with transport line fixed connection, it passes to leave to wash the district the transport line pass upper and lower both sides hot plate in the district is connected with the transport way, the transport way is located the vacuum detection zone overhead side of inner turntable.
In a further embodiment, the appearance detection assembly comprises a camera and a detection table, the detection table is arranged in the middle of the transport line, and the camera is arranged on the side surface of the detection table;
the separation assembly comprises a moving plate and a placing plate, the moving plate is arranged on the side face of the detection table, and the placing plate is arranged on the side face of the moving plate;
the bottom of the movable plate is provided with an adjusting motor, the output end of the adjusting motor is rotatably connected with the movable plate through a rotating rod, and an image processing system arranged in the camera is electrically connected with the adjusting motor.
In a further embodiment, the cleaning assembly comprises a telescopic electric cylinder, a driving box, a telescopic rod and a push rod; the telescopic electric cylinder is fixedly connected with the conveying line, the driving box is in transmission connection with the output end of the telescopic electric cylinder, the telescopic rod is in transmission connection with the driving box, the telescopic rod is arranged on two sides of the ejector rod, and the ejector rod is arranged at the bottom of the driving box;
the end part of the ejector rod is provided with a pressure sensor, a signal receiver is arranged in the driving box, the pressure sensor is in electric signal connection with the signal receiver, and after the signal receiver in the driving box receives a signal, the telescopic rod is controlled to extend outwards until the telescopic rod abuts against the finished penicillin bottle;
the end part of the telescopic rod is provided with a disc, and the disc is made of flexible materials.
In a further embodiment, a conveying line in the heating area is provided with a clamping through hole, a plurality of clamping assemblies are arranged in the clamping through hole, each clamping assembly comprises an adjusting rod, a pressing plate and a spring, the adjusting rod is fixedly connected with the inner wall of the clamping through hole, the pressing plate is arranged at the end part of the adjusting rod, and two ends of the spring are respectively fixedly connected with the adjusting rod and the pressing plate.
In a further embodiment, the transport way extends to the vacuum detection area, opposite to the turntable through-hole;
the transportation channel is formed by sequentially arranging a plurality of rolling rows, limiting blocks are arranged on two sides of each rolling row, and the inlet ends of the rolling rows are arranged right below the transportation line.
Has the beneficial effects that:
1. XiLin bottle finished product passes through the transportation line transportation, and both sides are provided with the baffle on the transport table, and the finished product position of xiLin bottle is injectd to the baffle, prevents that xiLin bottle finished product from appearing the position in the transportation and removing, hinders xiLin bottle finished product normal transportation, guarantees xiLin bottle finished product conveying efficiency.
2. Appearance detection zone: the finished penicillin bottles passing through the conveying line are subjected to appearance defect detection through the camera, when the finished penicillin bottles with defective appearances are found, a detection system in the camera identifies the finished penicillin bottles, the finished penicillin bottles are transmitted to an adjusting motor in the separating assembly through electric signals, the adjusting motor controls a moving plate to separate the finished penicillin bottles with the appearance defects, then the moving plate resets to drive the defective finished penicillin bottles to move to a placing plate for temporary storage, and production personnel recover the finished penicillin bottles after secondary confirmation; the mixing of penicillin bottle finished products with the appearance defects and other penicillin bottle finished products with qualified quality is prevented, and the penicillin bottle finished products flow into the market to cause economic loss.
3. A cleaning area: the finished penicillin bottle product after appearance detection enters a cleaning area to clean dust on the surface, a telescopic electric cylinder controls an ejector rod to extend into the finished penicillin bottle product, the bottom of the ejector rod abuts against the finished penicillin bottle product, a pressure sensor receives a pressure signal and transmits the pressure signal to a driving box, a signal receiver in the driving box receives the signal and controls a telescopic rod to extend outwards until the telescopic rod abuts against the finished penicillin bottle product, a disc is mounted at the end of the telescopic rod and made of a flexible material, the telescopic rod is prevented from colliding with the inner wall of the finished penicillin bottle product, the inner wall of the finished penicillin bottle product is prevented from being scratched, damaged or cracked, and therefore the use quality of the finished penicillin bottle product is influenced; and the finished penicillin bottle product is cleaned after appearance detection, ash is removed from the surface and the inside of the finished penicillin bottle product, and the finished penicillin bottle product is heated in a heating zone without being influenced by the heating quality of the finished penicillin bottle product due to dust on the surface or other impurities adhered to the surface of the finished penicillin bottle product, so that the accuracy of heating data is ensured.
4. Heating area: the finished penicillin bottle product is heated, the integral heat resistance of the finished penicillin bottle product is determined, the use safety of the finished penicillin bottle product is guaranteed, the heat resistance of the finished penicillin bottle product serves as one of the delivery requirements of the product, meanwhile, due to the fact that the temperature of the finished penicillin bottle product is changed, if the finished penicillin bottle product is slightly damaged, the finished penicillin bottle product can be found to be changed through heating, and the defective finished penicillin bottle product can be separated.
5. Vacuum detection area: the penicillin bottle finished product detection device comprises a penicillin bottle finished product, a vacuum pump, a gas distribution pipe, a pressure head, a branch passage, a receiving fixing assembly and a discriminator, wherein the penicillin bottle finished product is placed in a turntable through hole, a support plate is arranged below the corresponding turntable through hole, the support plate supports the penicillin bottle finished product through the support plate, the vacuum pump is arranged above the turntable and is connected with the gas distribution pipe, the end part of the gas distribution pipe is connected with the pressure head, the penicillin bottle finished product is vacuumized through the vacuum pump, the detection system inside the vacuumization assembly transmits a detection result signal to a signal lamp, the signal lamp releases corresponding color to distinguish whether the tightness of the penicillin bottle finished product is qualified after heating, the shunt passage is arranged below the receiving fixing assembly, the discriminator is arranged on the branch passage and distinguishes the color of the signal lamp to control the penicillin bottle finished product to fall, the qualified product is collected into a qualified product collecting box, the unqualified product collecting box is collected into an unqualified product collecting box, the penicillin bottle finished product collecting work is finally, classification of the penicillin bottle finished products is reduced, and the whole production efficiency is improved.
Drawings
Fig. 1 is a structural schematic diagram of an overall view of the present invention.
Fig. 2 is a schematic view of the structure of the transport line of the present invention.
FIG. 3 is a schematic view of the structure of the cleaning zone of the present invention.
Fig. 4 is a schematic view of the structure of the cleaning assembly of the present invention.
Fig. 5 is a schematic view of the structure of the heating zone of the present invention.
Fig. 6 is a side view of a heating zone of the present invention.
Fig. 7 is a front view of the transmission assembly of the present invention.
Fig. 8 is a schematic view of the structure of the clamping assembly of the present invention.
Figure 9 is a top view of the vacuum assembly of the present invention.
FIG. 10 is a schematic view of the structure of the vacuum test area of the present invention.
Fig. 11 is a top view of the receiving fixture assembly of the present invention.
Fig. 12 is a schematic view of the receiving fixture assembly of the present invention.
Fig. 13 is a side view of the receiving fixture assembly of the present invention.
Fig. 14 is a schematic structural view of the collection assembly of the present invention.
Fig. 15 is a schematic view of a driving structure of the moving plate of the present invention.
Fig. 16 is a schematic view of the driving structure of the turntable coupling of the present invention.
The reference signs are: 1. A transport table; 2. a baffle plate; 3. detecting lines; 4. an appearance detection zone; 5. a cleaning zone; 6. a heating zone; 7. a vacuum detection zone; 8. a qualified product collecting box; 9. a unqualified product collection box; 10. a conveyor belt; 11. a detection table; 12. placing a plate; 13. moving the plate; 14. a camera; 15. cleaning the assembly; 16. a cyclic chain; 17. a pool; 18. a telescopic electric cylinder; 19. a drive box; 20. a telescopic rod; 21. a disc; 22. a top rod; 23. a heating box; 24. heating the plate; 25. a moving assembly; 26. a transportation way; 27. heat dissipation holes; 28. a limiting block; 29. rolling; 30. a water receiving plate; 31. a roller; 32. a clamping assembly; 33. a drive motor; 34. pressing a plate; 35. adjusting a rod; 36. a spring; 37. a vacuum pump; 38. a vacuum box; 39. an air exhaust hole; 40. a gas distributing pipe; 41. a pressure head; 42. receiving a fixed component; 43. a shunt; 44. a turntable; 45. a signal lamp; 46. an inward groove; 47. a fixed mount; 48. a support plate; 49. a fixed block; 50. controlling the electric cylinder; 51. a rotating shaft; 52. a drive shaft; 53. controlling the motor; 54. a discriminator; 55. a partition plate; 56. a three-phase motor; 57. adjusting the motor; 58. a rotating rod.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the present invention.
As shown in fig. 1 to 15, a detection line 3 for penicillin bottle finished product detection device and a detection line 3 using the same are composed of a transport table 1, a baffle 2, a detection line 3, an appearance detection area 4, a cleaning area 5, a heating area 6, a vacuum detection area 7, a qualified product collection box 8, a defective product collection box 9, a transport belt 10, a detection table 11, a placing plate 12, a moving plate 13, a camera 14, a cleaning assembly 15, a loop chain 16, a water tank 17, a telescopic electric cylinder 18, a driving box 19, a telescopic rod 20, a disc 21, a top rod 22, a heating box 23, a heating plate 24, a moving assembly 25, a transport channel 26, a heat dissipation hole 27, a stopper 28, a rolling row 29, a water receiving plate 30, a roller 31, a clamping assembly 32, a driving motor 33, a pressing plate 34, an adjusting rod 35, a spring 36, a vacuum pump 37, a vacuum box 38, an air suction hole 39, an air distribution pipe 40, an air distribution pipe 41, a receiving fixing assembly 42, a distribution channel 43, a turntable 44, a signal lamp 45, an inward groove 46, a fixing frame 47, a support plate 48, a fixing block 49, a control electric cylinder 50, a rotating shaft 51, a transmission shaft 52, a control plate 53, a separation plate 53, a pressure head 55, a three-phase motor 58.
The vacuum pump 37 is arranged inside the vacuum detection area 7, the vacuum pump 37 is arranged in the vacuum box 38, the vacuum box 38 is arranged at the top of the vacuum detection area 7, the turntable 44 is arranged below the vacuum box 38, the air suction hole 39 is arranged between the turntable 44 and the vacuum box 38, one end of the air distribution pipe 40 is connected with the vacuum pump 37 through the air suction hole 39, a bracket is arranged between the air distribution pipe 40, the air distribution pipe 40 is fixed through the bracket and is annular, the bracket corresponds to the through hole of the turntable 44, the other end of the air distribution pipe 40 is fixedly provided with the pressure head 41, the middle part of the pressure head 41 is provided with the through hole, the air distribution pipe 40 extends to the end part of the pressure head 41, after the pressure head 41 is in press fit with a finished penicillin bottle product, the vacuum pump 37 starts to vacuumize to confirm that no fine crack exists inside the penicillin bottle, the sealing quality of the finished penicillin bottle is ensured, meanwhile, when a small crack smaller than or equal to 5um appears inside the finished penicillin bottle finished product, an operator hardly observes liquid, misjudgment is easy to occur, meanwhile, the finished product is infiltrated, the finished product cannot be subjected to other modes again due to contact with an aqueous solution, the finished product cannot be detected again, the penicillin bottle, the industrial product cannot be detected again, the industrial product cannot be wasted through a secondary industrial product detection method, the industrial product quality detection method, and the finished product can be detected, the finished product can be detected for the finished product.
Push down the subassembly and include pushing down frame and pressure head 41, push down frame and 40 fixed connection of a plurality of gas-distributing pipes, pressure head 41 and 40 gas outlets of gas-distributing pipe intercommunication, push down the frame and be the annular, with push down frame fixed connection's gas-distributing pipe 40, relative with carousel 44 through-hole position, push down and install the position inductor on the frame, whether place xiLin bottle finished product in the through-hole through the position inductor response, if place xiLin bottle finished product: the lower pressing frame drives the pressing head 41 to press downwards, and the penicillin bottle is plugged into the mouth of the finished penicillin bottle until the penicillin bottle is completely pressed, so that the finished penicillin bottle is sealed, and the accuracy of subsequent vacuumizing data is guaranteed.
Carousel 44 has seted up a plurality of through-holes on the surface, all install extension board 48 below the through-hole, extension board 48 and fixed block 49 fixed connection, fixed block 49 and pivot 51 fixed connection, pivot 51 drives through control electric cylinder 50, a plurality of supporting component fixed mounting are on the cardboard, cardboard and transmission shaft fixed connection, when the transmission shaft drives the carousel pivoted, extension board synchronous revolution in the supporting component, the extension board does not change good bearing xiLin bottle finished product with the through-hole position, inward groove 46 has been seted up to the inboard to the carousel 44 through-hole, control electric cylinder pulling pivot, when needing to carry out xiLin bottle finished product and topple over to the blanking in the way, extension board 48 is toppled to groove 46 direction inwards, avoid xiLin bottle finished product and carousel 44 to produce the interference, the jamming problem appears toppling over, install signal lamp 45 on control electric cylinder 50, this signal lamp 45 and evacuation subassembly electric signal connection, whether qualified data of evacuation bottle finished product evacuation passes through electric signal transmission to signal lamp 45 by the inside data processing system of evacuation subassembly, and signal lamp 45 sets for: when the vacuum pumping data of the finished penicillin bottle meet the requirements, the signal lamp 45 displays a green light, and otherwise, the red light is displayed.
A sub-channel 43 is arranged below the turntable 44, a discriminator 54 is arranged on the sub-channel 43, the discriminator 54 is in electrical signal connection with a signal lamp 45 and can identify the color of the signal lamp 45, the discriminator 54 is in electrical signal connection with a control electric cylinder 50, after the color signal of the signal lamp 45 is detected, the discriminator 54 sends an inclination signal to the corresponding control electric cylinder 50, the control electric cylinder 50 drives a support plate 48 to tilt, the finished penicillin bottles fall into the sub-channel 43, a three-phase motor 56 is arranged in the middle of the sub-channel 43, the three-phase motor 56 is in transmission connection with a partition plate 55, the partition plate 55 divides the sub-channel 43 into two parts, a qualified product collection box 8 is arranged below one part, a unqualified product collection box 9 is arranged below the other part, the discriminator 54 synchronously transmits an adjusting position signal to the three-phase motor 56, the three-phase motor 56 changes the position of the partition plate 55, the discriminator is in electrical signal connection with the three-phase motor, and when the finished penicillin bottles fall, the finished penicillin bottles can be determined that the fallen finished penicillin bottles are all in the same category (qualified products/unqualified products), when the finished penicillin bottles fall, the finished products fall, the penicillin bottles (qualified products) fall, the finished products) are controlled by the discriminator to rotate by the control baffle to fall, the sub-phase separator controls the sub-channel to fall into the sub-channel to control baffle plate to control products, and the finished products to fall into the closed type vial sorting, so that the finished products can be recovered qualified products, and the qualified products can be recovered by the qualified products, and the closed type vial can be recovered by the qualified products; when the finished penicillin bottle products (unqualified products) are collected and fall to the sub-channel, the discriminator controls the three-phase motor to control the baffle plate to rotate so as to shield the sub-channel opening into which the finished penicillin bottle products (qualified products) can fall, the stop plate is in a closed type, the finished penicillin bottle products (unqualified products) cannot fall into the shielded sub-channel, the qualified products and the unqualified finished penicillin bottle products fall into the corresponding collection boxes, the finished penicillin bottle products are collected respectively, the classification of production personnel is reduced, and the overall production efficiency is improved.
The detection line 3 is provided with a control system, the control system controls the conveying line to convey finished penicillin bottles, the control system controls the appearance detection assembly to perform appearance detection on the finished penicillin bottles, the separation assembly is controlled to separate the finished penicillin bottles with unqualified appearances, the finished penicillin bottles with qualified appearances are conveyed into the cleaning area 5, the control system controls the cleaning assembly 15 to convey the finished penicillin bottles into the water pool 17 to be cleaned, after cleaning is completed, the cleaning area 5 transmits cleaning completion signals to the control system, the control system controls the cleaning assembly 15 to convey the finished penicillin bottles into the heating area 6 to be heated, after heating is completed, the heating area 6 transmits heating completion signals to the control system, the control system controls the conveying channel 26 to convey the finished penicillin bottles into the vacuum detection area 7 to perform vacuumizing detection, the detection control system controls the receiving and fixing assembly 42 to fix the finished penicillin bottles, and the vacuumizing assembly is fixedly connected with the finished penicillin bottles.
Heating the finished penicillin bottle product, determining the overall heat resistance of the finished penicillin bottle product, ensuring the use safety of the finished penicillin bottle product, taking the heat resistance of the finished penicillin bottle product as one of the delivery requirements of the product, and simultaneously, if the finished penicillin bottle product is slightly damaged due to temperature change during heating, the change of the finished penicillin bottle product can be found through heating, so that the defective finished penicillin bottle product can be separated.
The conveying line outside the cleaning area 5 comprises a conveying table 1, baffle plates 2 and a conveying belt 10, wherein the conveying belt 10 is arranged on the conveying table 1, and the baffle plates 2 are arranged on two sides of the conveying belt 10;
the finished penicillin bottle product after appearance detection enters a cleaning area 5 to clean dust on the surface, a telescopic electric cylinder 18 controls an ejector rod 22 to extend into the penicillin bottle, the bottom of the ejector rod 22 abuts against the finished penicillin bottle product, a pressure sensor receives a pressure signal and transmits the pressure signal to a driving box 19, a signal receiver in the driving box 19 receives the signal and then controls a telescopic rod 20 to extend outwards until the ejector rod abuts against the finished penicillin bottle product, a disc 21 is mounted at the end of the telescopic rod 20, the disc 21 is made of a flexible material, and the telescopic rod 20 is prevented from colliding with the inner wall of the finished penicillin bottle product to scratch, damage or crack the inner wall of the finished penicillin bottle product, so that the use quality of the finished penicillin bottle product is influenced; and the finished penicillin bottle product is cleaned after appearance detection, ash is removed from the surface and the inside of the finished penicillin bottle product, and the finished penicillin bottle product is fed into the heating zone 6, so that the influence on the heating quality of the finished penicillin bottle product due to dust on the surface or other impurities adhered to the surface of the finished penicillin bottle product is avoided, and the accuracy of heating data is ensured.
Set up clamping component 32 in the centre gripping through-hole, clamping component 32 is including adjusting pole 35, clamp plate 34 and spring 36, adjusts pole 35 and centre gripping through-hole inner wall fixed connection, and clamp plate 34 sets up at adjusting pole 35 tip, and spring 36 both ends respectively with adjust pole 35 and clamp plate 34 fixed connection, and the elasticity that produces through the elastic deformation of spring 36 will be placed the xiLin bottle in clamping component 32 and press from both sides tightly, prevents that xiLin bottle from dropping when the heating.
Transfer chain in the zone of heating 6 adopts loop configuration, and xiLin bottle finished product can carry out the position and reverse, prevents after xiLin bottle finished product washs, and xiLin bottle finished product inside is left and is deposited water, influences xiLin bottle finished product heating effect.
The water receiving plate 30 is arranged, so that when the cleaned finished penicillin bottles are transported to the heating area 6, water remaining on the finished penicillin bottles is prevented from falling onto the heating plate 24, and the heating plate 24 is prevented from being damaged.
The heating plate 24 arranged at the bottom of the heating area 6 is provided with a water receiving plate 30, and the top of the water receiving plate 30 is provided with a V-shaped groove.
The finished penicillin bottles passing through the conveying line are subjected to appearance defect detection through the camera 14, when the finished penicillin bottles with defective appearances are found, a detection system in the camera 14 recognizes the finished penicillin bottles, the finished penicillin bottles are transmitted to the adjusting motor 57 in the separating assembly through electric signals, the adjusting motor 57 controls the moving plate 13 to separate the finished penicillin bottles with the appearance defects, then the moving plate 13 resets to drive the defective finished penicillin bottles to move to the placing plate 12 for temporary storage, and production personnel recover the finished penicillin bottles after secondary confirmation; the mixing of penicillin bottle finished products with the appearance defects and other penicillin bottle finished products with qualified quality is prevented, and the penicillin bottle finished products flow into the market to cause economic loss.
The working principle of the invention is as follows:
the penicillin bottle finished products are placed in through holes of a turntable 44, a support plate 48 is installed below the corresponding through holes of the turntable 44, the penicillin bottle finished products are supported through the support plate 48, a vacuum pump 37 is arranged above the turntable 44, the vacuum pump 37 is connected with a gas distribution pipe 40, a pressure head 41 is connected to the end portion of the gas distribution pipe 40 and is connected with the penicillin bottle finished products through the pressure head 41, the penicillin bottle finished products are vacuumized through the vacuum pump 37, a detection system inside the vacuumizing assembly transmits detection result signals to a signal lamp 45, the signal lamp 45 releases corresponding colors to distinguish whether the tightness of the penicillin bottle finished products is qualified after heating, a shunt 43 is arranged below a receiving and fixing assembly 42, a discriminator 54 is installed on the shunt 43, the discriminator 54 distinguishes colors of the signal lamp 45, accordingly, the penicillin bottle finished products fall, the qualified products are controlled to fall into a qualified product collection box 8, the unqualified products are detected to an unqualified product collection box 9, and finally the respective collection of the penicillin bottle finished products is finished, classification of production personnel is reduced, and the whole production efficiency is improved.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (10)
1. The finished penicillin bottle product detection device comprises a vacuum detection area (7) and a detection control system, and is characterized in that the vacuum detection area (7) comprises a vacuumizing assembly, a receiving and fixing assembly (42) and a collecting assembly, the vacuumizing assembly is arranged at the top of the vacuum detection area (7), the receiving and fixing assembly (42) is arranged below the vacuumizing assembly, the collecting assembly is arranged at the bottom of the vacuum detection area (7), the receiving and fixing assembly (42) comprises a rotary disc (44), a fixing frame (47), a signal lamp (45) and a supporting assembly, the fixing frame (47) is arranged above the collecting assembly, the rotary disc (44) and the fixing frame (47) are rotatably connected through a transmission shaft (52), the rotary disc (44) is provided with a plurality of through holes, the supporting assembly is arranged below the through holes, the signal lamp (45) is fixedly connected with the supporting assembly, the finished penicillin bottle products subjected to high-temperature heating are conveyed to the upper part of the rotary disc (44) and pass through the through holes to be placed on the supporting assembly, the supporting assembly comprises a plurality of through holes, the supporting assembly comprises a plurality of branch flow dividers (43) which correspond to the through holes one by one to one, and are used for driving the supporting assembly and used for driving the finished penicillin bottle releasing the supporting frame (47), and the flow divider (54), and the collecting assembly is arranged below the supporting assembly, and the collecting channel (47), the flow divider is arranged on the sub-flow passage (43), the collecting box is arranged at the tail end of the sub-flow passage (43), the vacuumizing assembly comprises an air extracting chamber and a plurality of air distributing pipes (40), the air distributing pipes (40) are respectively communicated with the air extracting chamber, the air distributing pipes (40) correspond to the through holes one by one, the vacuumizing assembly comprises a data processing system used for detecting whether the sealing performance of finished penicillin bottles reaches the standard or not, the data processing system is electrically connected with the signal lamp (45), and the signal lamp (45), the distinguisher (54), the flow divider and the driving assembly are respectively in electrical signal connection with the detection control system;
the detection control system controls a data processing system in the vacuumizing assembly to transmit a detection result to the signal lamp (45) through an electric signal, the discriminator (54) identifies light parameters of the signal lamp (45) and transmits an identification signal to the detection control system, the detection control system synchronously releases a penicillin bottle finished product corresponding to the supporting seat corresponding to the signal lamp (45) matched with one of the light parameters, the penicillin bottle finished product falls onto the shunt channel (43), and the penicillin bottle finished product is conveyed into the collecting box through the shunt.
2. The finished penicillin bottle detection device according to claim 1, wherein the supporting seat comprises a fixing block (49) and a supporting plate (48), the supporting plate (48) is arranged below the through hole, and the fixing block (49) is arranged below the supporting plate (48) and is fixedly connected with the supporting plate (48);
the driving assembly comprises a control electric cylinder (50) and a rotating shaft (51), the rotating shaft (51) is fixedly connected with the fixed block (49), and the output end of the control electric cylinder (50) is in transmission connection with the rotating shaft (51);
the transmission shaft (52) is in transmission connection with a control motor (53).
3. The finished penicillin bottle product detection device as claimed in claim 2, wherein an inward groove (46) is formed in the through hole in the direction towards the inner side of the rotary table (44), and the direction of the notch of the inward groove (46) is consistent with the adjusting direction of the fixing block (49).
4. The finished penicillin bottle detection device according to claim 1, wherein the vacuum pumping assembly comprises a vacuum box (38), a vacuum pump (37) and a pressing assembly, the vacuum box (38) is arranged at the top of the vacuum detection area (7), the vacuum box (38) is provided with two air pumping chambers, the vacuum pump (37) is arranged in the vacuum box (38), the air distribution pipes (40) are respectively communicated with the air pumping chambers, and the pressing assembly is fixedly connected with the air distribution pipes (40).
5. The finished penicillin bottle product detection device according to claim 1, wherein the splitter comprises a splitter plate (55) and a three-phase motor (56), the splitter plate (55) is arranged in the middle of the split channel (43), and the three-phase motor (56) is electrically connected with the splitter plate (55);
the collecting box comprises a qualified product collecting box (8) and a unqualified product collecting box (9), and is convenient for classifying and collecting the penicillin bottle finished products.
6. A penicillin bottle finished product detection line, characterized by comprising a transport line, an appearance detection zone (4), a cleaning zone (5), a heating zone (6) and a vacuum detection zone in the detection device according to any one of claims 1 to 5, wherein the head of the transport line is connected with a penicillin bottle finished product forming device, the appearance detection zone (4) is arranged in the middle of the transport line, the cleaning zone (5), the heating zone (6) and the vacuum detection zone (7) are sequentially connected and arranged at the tail of the transport line, the appearance detection zone (4) comprises an appearance detection component and a separation component, the separation component is fixedly connected with the transport line, the appearance detection component is in electric signal connection with the separation component, the cleaning zone (5) is provided with a cleaning component (15) and a water tank (17), the cleaning component (15) is arranged at the top of the cleaning zone (5), the water tank (17) is arranged below the cleaning component (15), the cleaning component (15) is fixedly connected with the inner transport line, the transport line leaving the cleaning zone (5) passes through the upper side and the lower side of the heating zone (24) in the heating zone (6), and the heating zone (26) is connected with the transport plate (7), and the vacuum detection zone (26) is positioned above the vacuum detection zone (26).
7. The penicillin bottle finished product detection line as claimed in claim 6, wherein said appearance detection assembly comprises a camera (14) and a detection table (11), said detection table (11) is arranged in the middle of said transport line, and said camera (14) is arranged on the side of said detection table (11);
the separation assembly comprises a moving plate (13) and a placing plate (12), the moving plate (13) is arranged on the side surface of the detection table (11), and the placing plate (12) is arranged on the side surface of the moving plate (13);
the bottom of the moving plate (13) is provided with an adjusting motor (57), the output end of the adjusting motor (57) is rotatably connected with the moving plate (13) through a rotating rod (58), and an image processing system arranged inside the camera (14) is connected with an electric signal of the adjusting motor (57).
8. The penicillin bottle finished product detection line as claimed in claim 6, wherein said cleaning assembly (15) comprises a telescopic electric cylinder (18), a driving box (19), a telescopic rod (20) and a push rod (22); the telescopic electric cylinder (18) is fixedly connected with the conveying line, the driving box (19) is in transmission connection with the output end of the telescopic electric cylinder (18), the telescopic rod (20) is in transmission connection with the driving box (19), the telescopic rod (20) is arranged on two sides of the ejector rod (22), and the ejector rod (22) is arranged at the bottom of the driving box (19);
a pressure sensor is arranged at the end part of the ejector rod (22), a signal receiver is arranged in the driving box (19), the pressure sensor is in electric signal connection with the signal receiver, and after the signal receiver receives a signal in the driving box (19), the telescopic rod (20) is controlled to extend outwards until the telescopic rod abuts against the finished penicillin bottle;
the end part of the telescopic rod (20) is provided with a disc (21), and the disc (21) is made of flexible materials.
9. The penicillin bottle finished product detection line as claimed in claim 6, wherein a conveying line located in the heating zone (6) is provided with a clamping through hole, a plurality of clamping assemblies (32) are arranged in the clamping through hole, each clamping assembly (32) comprises an adjusting rod (35), a pressing plate (34) and a spring (36), the adjusting rod (35) is fixedly connected with the inner wall of the clamping through hole, the pressing plate (34) is arranged at the end of the adjusting rod (35), and two ends of the spring (36) are respectively fixedly connected with the adjusting rod (35) and the pressing plate (34).
10. The penicillin bottle product detection line as claimed in claim 6, wherein said transportation path (26) extends to said vacuum detection zone (7) opposite to the through hole position of said turntable (44);
the conveying channel (26) is formed by sequentially arranging a plurality of rolling rows (29), limiting blocks (28) are arranged on two sides of each rolling row (29), and the inlet ends of the rolling rows (29) are arranged right below the conveying line.
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|---|---|---|---|
| CN202211562553.7A CN115575414B (en) | 2022-12-07 | 2022-12-07 | Detection line for penicillin bottle finished product detection device and detection line using same |
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| CN202211562553.7A CN115575414B (en) | 2022-12-07 | 2022-12-07 | Detection line for penicillin bottle finished product detection device and detection line using same |
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| CN115575414B CN115575414B (en) | 2023-03-21 |
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| CN103512897A (en) * | 2013-09-10 | 2014-01-15 | 上海东富龙科技股份有限公司 | Baseless light inspection machine for freeze-dried vials |
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| CN115575414B (en) | 2023-03-21 |
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