CN115574150A - Assembled adjustable comprehensive pipeline support and intelligent monitoring method - Google Patents

Assembled adjustable comprehensive pipeline support and intelligent monitoring method Download PDF

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Publication number
CN115574150A
CN115574150A CN202211111423.1A CN202211111423A CN115574150A CN 115574150 A CN115574150 A CN 115574150A CN 202211111423 A CN202211111423 A CN 202211111423A CN 115574150 A CN115574150 A CN 115574150A
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CN
China
Prior art keywords
support
shockproof
bracket
joint
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211111423.1A
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Chinese (zh)
Inventor
武永福
张敏
范立强
杨耀伟
李英霞
史毅
刘世杰
乔彩红
贺娇娜
冯铭
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Shanxi Second Construction Group Co Ltd
Original Assignee
Shanxi Second Construction Group Co Ltd
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Filing date
Publication date
Application filed by Shanxi Second Construction Group Co Ltd filed Critical Shanxi Second Construction Group Co Ltd
Priority to CN202211111423.1A priority Critical patent/CN115574150A/en
Publication of CN115574150A publication Critical patent/CN115574150A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/02Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets partly surrounding the pipes, cables or protective tubing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/08Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing
    • F16L3/10Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing divided, i.e. with two or more members engaging the pipe, cable or protective tubing
    • F16L3/11Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing divided, i.e. with two or more members engaging the pipe, cable or protective tubing and hanging from a pendant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/22Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals
    • F16L3/223Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals each support having one transverse base for supporting the pipes
    • F16L3/227Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals each support having one transverse base for supporting the pipes each pipe being supported by a separate element fastened to the base
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/02Energy absorbers; Noise absorbers
    • F16L55/033Noise absorbers
    • F16L55/035Noise absorbers in the form of specially adapted hangers or supports
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/22Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/32Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C9/00Measuring inclination, e.g. by clinometers, by levels

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses an assembled adjustable comprehensive pipeline bracket, which relates to the technical field of comprehensive pipeline brackets for buildings and comprises a bracket body and a shockproof bracket component, wherein the bracket body is fixedly arranged at the bottom of a prefabricated floor slab; the support body includes stand, crossbeam and auxiliary beam, installs a plurality of mount pads that are used for installing the pipeline on the crossbeam, and the mount pad includes bedplate and lower bedplate, and the bedplate lock is provided with tension spring under and on the bedplate, and prefabricated floor bottom is provided with a plurality of protruding roof beams, and auxiliary beam is provided with and inserts the mounting groove of establishing the connection with protruding roof beam cooperation, and the bracket component that takes precautions against earthquakes includes a plurality of shock-proof supports, but shock-proof support is extending structure. The bracket body is provided with the plurality of sensors, the whole bracket body can be intelligently monitored, the modularization degree is high, the assembly flexibility is good, the construction cost is low, and the stress of the bracket body can be monitored.

Description

Assembled adjustable comprehensive pipeline support and intelligent monitoring method
Technical Field
The invention relates to the technical field of comprehensive pipeline supports for buildings, in particular to an assembled adjustable comprehensive pipeline support and an intelligent monitoring method.
Background
Large-scale public building, for example, the conference center, exhibitions center etc., not only include the overground building space, still include underground building space, and combine underground building space to set up civil air defense engineering, involve the water supply pipe when the building construction, the power supply line, air conditioner pipeline etc., the pipeline is complicated and intricate, the position is in disorder, various pipeline support forms are various, directly influence the height of civil engineering part furred ceiling, influence the use of public portion, and influence the aesthetic property in pipeline laying space, various support, not only the manufacturing is loaded down with trivial details, still influence construction period, use large-scale comprehensive pipeline support among the prior art and solve the problem of pipeline support variety.
The existing large-scale comprehensive pipeline support generally comprises an upright post and a cross beam, a pipeline is erected on the cross beam, the floor height of a general building space is certain, the height of the upright post is certain, but the cross beam is often customized according to the installation space of a building, or the length of the cross beam is cut according to the transverse size of the building space in the installation process of the comprehensive pipeline support, so that the modularization degree of the whole comprehensive pipeline support is not high, the assembly flexibility is not high, the construction cost is increased, after the comprehensive pipeline support is installed, the pipeline installation height can be adjusted according to the use condition, the installation and disassembly of a joint for fixing a pipeline are inconvenient at present, in addition, only one oblique beam is installed between the two sides of the large-scale comprehensive pipeline support and the prefabricated plate support is used as a shockproof support, the shockproof performance is not enough when the whole comprehensive pipeline support is too large, the bearing of the whole comprehensive pipeline support is closely related to the normal operation of each pipeline again, and whether the comprehensive pipeline support can be accurately monitored and can be maintained and maintained quickly in time is a problem which needs to be solved urgently.
Disclosure of Invention
The invention aims to provide an assembled adjustable comprehensive pipeline bracket and an intelligent monitoring method, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an assembled adjustable comprehensive pipeline support is arranged at the bottom of a prefabricated floor slab and comprises a support body and a shockproof support assembly, wherein the support body is fixedly arranged at the bottom of the prefabricated floor slab, and the shockproof support assembly is obliquely arranged on the side parts of the prefabricated floor slab and the support body; the support body includes stand, crossbeam and auxiliary beam, the stand interval is provided with the multiseriate, and the equal mount in stand top of every row is equipped with auxiliary beam, and fixedly connected with crossbeam between the stand of adjacent two, install a plurality of mounts seats that are used for installing the pipeline on the crossbeam, the mount pad includes bedplate and lower bedplate, and the bedplate lock is provided with tension spring under and between bedplate, and prefabricated floor bottom is provided with a plurality of convex beams, and auxiliary beam is provided with and inserts the mounting groove of establishing the connection with the convex beam cooperation, the shockproof support subassembly includes a plurality of shockproof supports, and one of them shockproof support both ends are connected with prefabricated floor, stand respectively, and the one end of other shockproof supports is connected with the middle part of adjacent shockproof support, and the other end is connected with the stand, but shockproof support is extending structure.
Further, the upper seat plate is an arc-shaped plate, the two ends of the upper seat plate are respectively and fixedly provided with an inserting table, the two sides of the lower seat plate are provided with vertical plates at intervals, slots are formed in the vertical plates downwards from the tops of the vertical plates, the inserting tables are inserted into the slots, one end of each tension spring is fixedly connected with the bottom of each slot, the other end of each tension spring is fixedly connected with the inserting tables, and when the upper seat plate is installed on the lower seat plate, each tension spring is in a stretching state.
Furthermore, the shockproof support comprises a first supporting rod, a second supporting rod and a fixing seat, the second supporting rod is inserted into the first supporting rod, the fixing seat is sleeved outside the joint of the first supporting rod and the second supporting rod, and a quick locking bolt for fixing the first supporting rod and the second supporting rod penetrates through the side portion of the fixing seat.
Furthermore, the end portion of the first support rod and the end portion of the second support rod, which are far away from each other, are connected with a shockproof connector, the shockproof connector comprises a hinge lug and a support rod connector, one end of the hinge lug is fixedly provided with an adjusting rod, one end of the support rod connector is inserted into the first support rod or the second support rod, the other end of the support rod connector is provided with a sleeve, the adjusting rod is connected with the sleeve in a sliding mode, the adjusting rod and the sleeve are further sleeved with a spring, one end of the spring is fixed with the hinge lug, and the other end of the spring is fixed with the support rod connector.
Furthermore, the joint of the side part of the upright post and the shockproof support is fixed with a hinge joint used for being connected with a hinge lug, and the joint of the prefabricated floor slab and the shockproof support is also fixed with a hinge joint used for being connected with the hinge lug.
Furthermore, the side part of the fixed seat is also provided with a lug used for connecting the hinge lug on the adjacent shockproof support.
Furthermore, a pre-embedded bolt is arranged in a convex beam of the prefabricated floor slab, a bent pre-embedded rib is fixed on the upper portion of the pre-embedded bolt, the pre-embedded rib extends into the prefabricated floor slab, and the lower portion of the pre-embedded bolt penetrates through the auxiliary cross beam and is fixed through a nut.
Furthermore, baffles are vertically arranged on the lower portion of the auxiliary cross beam, the baffles are arranged in pairs, the stand columns are H-shaped steel columns, and web plates of the stand columns are inserted between the paired baffles and are fastened and connected through bolts.
Nine-axis angle sensors are mounted on the cross beam and close to the two ends of the cross beam; a linear displacement sensor is arranged at the joint of the auxiliary cross beam and the precast floor slab and close to the top of the upright post, one end of the linear displacement sensor is connected with the auxiliary cross beam, and the other end of the linear displacement sensor is connected with the precast floor slab; the side of the upright post is provided with a micro-deformation sensor near the joint of the shockproof support, the nine-axis angle sensor, the linear displacement sensor and the micro-deformation sensor are communicated with the data acquisition module, the wireless communication module and the data analysis module, and the data analysis module is also communicated with the display.
An intelligent monitoring method for an assembled adjustable comprehensive pipeline bracket is applied to any one of the assembled adjustable comprehensive pipeline bracket, and comprises the following steps:
the method comprises the following steps: after the assembled adjustable comprehensive pipeline support is installed, a nine-axis angle sensor, a linear displacement sensor and a micro-deformation sensor are installed at corresponding positions, each sensor is located at a measuring point, each measuring point is coded, a data acquisition module is used for acquiring initial signals of the sensors at the measuring points and transmitting the initial signals to a data analysis module through a wireless communication module, and an initial mathematical model of corresponding parameters of each measuring point on each upright column, each cross beam and each auxiliary cross beam of the assembled adjustable comprehensive pipeline support is established;
step two: after the assembly type adjustable comprehensive pipeline support is installed and a pipeline is tested, and after system test operation is carried out, a data acquisition module is used for acquiring induction signals twice for sensors at each measuring point respectively and transmitting the induction signals to a data analysis module through a wireless communication module;
step three: the data analysis module compares the deformation angle of the measuring points at two ends of the cross beam with an initial mathematical model according to the deformation angle of the nine-axis angle sensor, analyzes whether the deformation angle of the measuring points at two ends of the cross beam exceeds a preset value or not, compares the displacement value of the linear displacement sensor with the initial mathematical model, analyzes whether the gap increase value between the auxiliary cross beam and the prefabricated floor exceeds the preset value or not, compares the deformation amount of the measuring points at the side surfaces of the stand columns, which are close to the connection part of the shockproof support, with the initial mathematical model according to the deformation amount of the micro-deformation sensor, analyzes whether the deformation amount of one measuring point exceeds the preset value or not, displays the code and alarm of the measuring point in a display if the relevant value of one measuring point exceeds the value of the initial mathematical model, and performs the operation of the step four; if the correlation values of all the measurement points are not exceeded, performing the fifth operation;
step four: searching codes of measuring points exceeding a preset value on the assembled adjustable comprehensive pipeline bracket, and maintaining relevant connecting parts near the measuring points, wherein the method for maintaining comprises the steps of reinforcing the relevant connecting parts, or adjusting the installation positions of the relevant connecting parts, or replacing the relevant connecting parts, and eliminating alarm information after maintenance;
step five: and the assembled adjustable comprehensive pipeline support enters a normal operation mode, the data acquisition module acquires the sensing signals of the sensors at the measuring points once every 12 hours, transmits the sensing signals to the data analysis module through the wireless communication module, and returns to the third step.
Compared with the prior art, the invention has the technical effects and advantages that:
1. the columns are arranged in multiple rows, the cross beams are provided with multiple sections, the multiple columns are of a certain size, the multiple cross beams are of a certain size, and the multiple shockproof supports in the shockproof support assembly are of the same structure, so that the assembled adjustable comprehensive pipeline support is high in modularization degree and assembly flexibility, the column number of the columns and the section number of the cross beams can be adjusted according to the size of a building space, the cross beams do not need to be customized or cut on site, and the construction cost is reduced;
2. the upper seat plate and the lower seat plate of the installation seat for fixing the pipeline are connected through the tension spring, the pipeline can be clamped and disassembled by pulling the upper seat plate, and the pipeline can be quickly clamped;
3. the shockproof assembly is provided with a plurality of shockproof supports so as to obliquely support the prefabricated floor slab and the upright column, and has better shockproof performance when the assembled adjustable comprehensive pipeline support is larger, the telescopic structure of the shockproof supports can facilitate the adjustment of the installation position of the shockproof supports, and the assembled adjustable comprehensive pipeline support has better bearing capacity.
4. The invention is provided with a plurality of sensors, and the assembled adjustable comprehensive pipeline bracket can be intelligently monitored according to the sensors during installation, pipeline test, test operation or normal work, so that the bracket body can be installed and adjusted in time, and the maintenance of the assembled adjustable comprehensive pipeline bracket is facilitated.
Drawings
FIG. 1 is a schematic structural diagram of an assembled adjustable integrated piping bracket according to an embodiment of the present invention;
FIG. 2 is a schematic view of a connection structure of a precast slab, an auxiliary cross beam and a column according to an embodiment of the invention;
FIG. 3 is a schematic view of an auxiliary beam according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a pillar according to an embodiment of the present invention;
FIG. 5 is a schematic view of a disassembled connection structure of a column and a beam according to an embodiment of the present invention;
FIG. 6 is a disassembled schematic view of a connection structure of the upright post, the connector and the hinge joint according to the embodiment of the present invention;
FIG. 7 is a disassembled schematic view of a connection structure of a prefabricated plate, a hinge joint and a connector according to an embodiment of the invention;
FIG. 8 is a schematic view of a shock mount according to an embodiment of the present invention;
FIG. 9 is a disassembled view of the anti-vibration bracket according to the embodiment of the present invention;
FIG. 10 is a cross-sectional view of a vibration damping joint according to an embodiment of the present invention;
FIG. 11 is a sectional view of a fixing base according to an embodiment of the present invention;
FIG. 12 is a schematic view of a mounting base according to an embodiment of the present invention;
fig. 13 is a schematic view illustrating disassembly of the mounting base according to the embodiment of the present invention.
Reference numerals:
1. prefabricating a floor slab; 11. a convex beam; 111. a convex beam connection hole; 12. pre-burying ribs; 13. embedding bolts in advance; 14. a nut; 2. a shock-proof support; 21. a first support bar; 211. a first shock joint; 212. a hinge ear; 213. adjusting a rod; 214. a spring; 215. a sleeve; 216. a strut joint; 217. a first adjustment aperture; 22. a fixed seat; 221. a lug; 222. a fixing hole; 223. locking the bolt quickly; 224. a strut hole; 23. a second support bar; 231. a second shock joint; 232. a second adjustment aperture; 3. a stent body; 31. a column; 311. a second mounting hole; 312. a baffle plate connecting hole; 32. a cross beam; 321. a beam connecting hole; 33. an auxiliary cross beam; 331. a baffle plate; 332. mounting grooves; 333. connecting holes of bolts; 334. a baffle hole; 335. a first mounting hole; 4. a mounting seat; 41. an upper seat plate; 411. inserting a platform; 42. a lower seat plate; 421. a vertical plate; 422. a slot; 423. a tension spring; 5. a pipeline; 6. a smoke exhaust square tube; 7. a connector; 8. a hinged joint.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Detailed description of the preferred embodimentsfor the embodiment shown in fig. 1 to 13, an assembly type adjustable integrated pipeline bracket is installed at the bottom of a prefabricated floor slab 1 and comprises a bracket body 3 and a shockproof bracket assembly, wherein the bracket body 3 is fixedly arranged at the bottom of the prefabricated floor slab 1, and the shockproof bracket assembly 2 is obliquely installed at the side parts of the prefabricated floor slab 1 and the bracket body 3; the support body 3 comprises columns 31, beams 32 and auxiliary beams 33, the columns 31 are provided with a plurality of columns at intervals, the tops of the columns 31 in each column are fixedly provided with the auxiliary beams 33, the columns 31 in two adjacent columns are fixedly connected with the beams 32, the beams 32 are provided with a plurality of mounting seats 4 for mounting pipelines, each mounting seat 4 comprises an upper seat plate 41 and a lower seat plate 42, the upper seat plate 41 is buckled on the lower seat plate 42, a tension spring 423 is arranged between the upper seat plate 41 and the lower seat plate 42, the bottom of the prefabricated floor slab 1 is provided with a plurality of convex beams 11, the auxiliary beams 33 are provided with mounting grooves 332 which are matched with the convex beams 11 to be inserted and connected, each shockproof support assembly comprises a plurality of shockproof supports 2, two ends of one shockproof support 2 are respectively connected with the prefabricated floor slab 1 and the column 31, one ends of other shockproof supports 2 are connected with the middle parts of the adjacent shockproof supports 2, the other ends of the shockproof supports are connected with the columns 31, and the shockproof supports 2 are of the shockproof supports and are of the telescopic structures.
Each column 31 at least comprises two columns, two ends of the auxiliary cross beam 33 are connected with one column 31, the number of columns of the columns 31 is at least two, the installation direction of the cross beams 32 is vertical to the auxiliary cross beam 33, a plurality of layers of cross beams 32 can be fixed between the two adjacent columns 31 from the bottom upwards at intervals, a pipeline 5 or a square smoke exhaust pipe 6 is erected on each layer of cross beam 32, and the number of the columns 31 and the number of the cross beams 32 are set according to the size of a building space, so that the columns 31 and the cross beams 32 can be flexibly installed;
further, a plurality of convex beams 11 of the prefabricated floor slab 1 are arranged in parallel, embedded bolts 13 are arranged in the convex beams 11, bent embedded ribs 12 are fixed at the upper parts of the embedded bolts 13, the embedded ribs 12 extend into the prefabricated floor slab 1, preferably, the embedded ribs 12 extend to the parts, located on the two sides of the convex beams 11, of the prefabricated floor slab 1, the embedded ribs 12 and the embedded bolts 13 are welded, the embedded bolts 13 and the embedded ribs 12 are arranged at the parts, connected with the upright columns 31, of the two ends of the convex beams 11, the embedded bolts 13 can facilitate fixing of the upright columns 31, and the embedded ribs 12 can enhance the stability of the connection parts;
the lower part of an embedded bolt 13 of the auxiliary cross beam 33 penetrates through the auxiliary cross beam 33 and is fixed through a nut 14, the bottom of a mounting groove 332 of the auxiliary cross beam 33 is provided with a bolt connecting hole 333 in a penetrating manner, the embedded bolt 13 is arranged in the bolt connecting hole 333 in a penetrating manner, two side walls of the mounting groove 332 are provided with first mounting holes 335 in a penetrating manner, the side faces of the corresponding convex beams 11 are provided with convex beam connecting holes 111 in a penetrating manner, and when the convex beams 11 are connected with the auxiliary cross beam 33, the first mounting holes 335 are aligned with the convex beam connecting holes 111 and are fastened through bolts; the lower part of the auxiliary cross beam 33 is vertically provided with baffles 331, the baffles 331 are arranged in pairs and used for fixing the upright columns 31, the bolt connecting holes 333 are arranged in groups, each group is provided with four bolts, every two of the four bolts are distributed on two sides of the paired baffles 331 in pairs, the embedded bolts 13 and the embedded ribs 12 are also arranged in groups, the arrangement direction corresponds to the bolt connecting holes 333, and the arrangement ensures that the stress at the connecting parts of the precast floor slab 1, the auxiliary cross beam 33 and the upright columns 31 is uniform;
upright 31 is H shaped steel post, upright 31's web is inserted and is established between mated baffle 331, baffle connecting hole 312 has been seted up to the web upper end, baffle hole 334 has been seted up on the baffle 331, baffle connecting hole 312 aligns simultaneously with baffle hole 334 on the baffle 331 in pairs, and through bolt-up connection, this setting can be fixed stand 31 and auxiliary cross beam 33, preferably, two relative surfaces laminate with the web both sides surface of upright 31 respectively on the baffle 331 in pairs, baffle 331 both sides edge all laminates with the inboard surface of two pterygoid laminas of upright 31 in pairs, this setting is before passing through bolt fastening upright 31 and auxiliary cross beam 33, can play the positioning action to upright 31, be convenient for baffle connecting hole 312 and the baffle hole 334 on the baffle 331 in pairs align to be connected.
The crossbeam 32 is an H-shaped steel beam, web plates at two ends are respectively provided with crossbeam connecting holes 321, wing plates at two sides of the upright 31 are provided with a group of second mounting holes 311, the second mounting holes 311 are arranged in a plurality of groups at intervals from the lower part of the upright 31 upwards, the second mounting holes 311 on the wing plates at two sides correspond to each other and are used for connecting the crossbeam 32 or the shockproof support 2, the upright 31 and the crossbeam 32 are fixedly connected through a connector 7, the connector 7 is L-shaped and is arranged in pairs and symmetrically when connected with the crossbeam 32, the connector 7 comprises a bottom plate and side plates which are mutually perpendicular, the bottom plate and the side plates are respectively provided with through holes, the bottom plate is connected with the wing plates of the upright 31, the through holes in the bottom plate are fastened with the second mounting holes 311 through bolts, the side plates are inserted between the wing plates at two sides of the crossbeam 32, the side plates are attached to the web plates of the crossbeam 32, the through holes in the side plates are fastened with the crossbeam connecting holes 321 of the web plates of the crossbeam 32 through bolts, the crossbeam 32 can determine the mounting height on the upright 31 according to the requirement of pipeline setting, the crossbeam 32 can be matched with the second mounting holes 311 at different heights through the connector 7, the crossbeam 32, the adaptability is good, and the flexibility is high;
further, upper seat board 41 is the arc, the middle part of both ends lower surface is fixed respectively and is provided with inserts platform 411, lower seat board 42 passes through the bolt fastening on the pterygoid lamina of crossbeam 32, lower seat board 42 both sides interval is provided with riser 421, riser 421 has seted up slot 422 downwards from the top, insert platform 411 and slot 422 grafting, tension spring 423 one end and slot 422 bottom fixed connection, the other end and insert platform 411 fixed connection, when upper seat board 41 is installed on lower seat board 42, tension spring 423 is in tensile state, under tension spring 423's pulling force effect, make the lower surface at upper seat board 41 both ends and the upper surface butt of riser 421, can fix pipeline 5 centre gripping between upper seat board 41 and lower seat board 42, need with pipeline 5 from this adjustable comprehensive support installation of assembled or when taking off, upwards pull upper seat board 41 can, tension spring 423 can reset fast under tension effect, this setting is convenient for install fast and dismantle pipeline 5.
Further, the support 2 takes precautions against earthquakes includes first branch 21, second branch 23 and fixing base 22, and second branch 23 is inserted and is established in first branch 21, and the outside cover in first branch 21 and the second branch 23 junction is equipped with fixing base 22, and fixing base 22 lateral part is worn to be equipped with the fast lock bolt 223 that is used for fixed first branch 21 and second branch 23.
Furthermore, a first shockproof joint 211 is disposed at an end of the first support rod 21 away from the second support rod 23, a second shockproof joint 231 is disposed at an end of the second support rod 23 away from the first support rod 21, the second shockproof joint 231 has the same structure as the first shockproof joint 211, taking the first shockproof joint 211 as an example, the first shockproof joint 211 includes a hinge lug 212 and a support rod joint 216, an adjusting rod 213 is fixedly disposed at one end of the hinge lug 212, one end of the support rod joint 216 is inserted into the first support rod 21, a sleeve 215 is disposed at the other end of the support rod joint 216, the adjusting rod 213 is slidably connected with the sleeve 215, a spring 214 is further sleeved outside the adjusting rod 213 and the sleeve 215, one end of the spring 214 is fixed with the hinge lug 212, the other end of the spring is fixed with the support rod joint 216, the adjusting rod 213 and the sleeve 215 can slidably extend and retract under the elastic force of the spring 214, when the shockproof support 2 is shocked, the shockproof joint can counteract stress caused by a part of the shock, and a good shockproof effect is achieved.
Further, the lateral part of the fixing seat 22 is further provided with a lug 221 for connecting the hinge lug 212 on the adjacent shockproof bracket 2, the connection mode between the lug 221 and the hinge lug 212 is hinged, the fixing seat 22 is square, a fixing hole 222 is formed in the side surface perpendicular to the lug 221, a quick locking bolt 223 penetrates through the fixing hole 222 and is in threaded connection with the quick locking bolt 223, the quick locking bolt 223 comprises a screw and a handle, the handle is rotatably connected with the screw, the quick locking bolt 223 is the prior art and is not described any more, the two ends of the fixing seat 22 penetrate through and are provided with a support rod hole 224, the support rod hole 224 is a stepped hole, one end of the first support rod 21 is inserted into the first support rod 21, the other end of the first support rod 21 is inserted into the second support rod 23, the first support rod 21 is inserted into the support rod hole 224 and is abutted against the inner step, the first adjusting hole 217 is formed in the end of the first support rod 21 inserted into the fixing seat 22, the first adjusting hole 217 and the fixing hole 222 are aligned with the second adjusting hole 232, the second adjusting hole 232 is formed in the second support rod 23, the second adjusting hole 232 is formed in an interval, the first adjusting hole 217 and the second adjusting hole 232 is formed in the fixing hole and the fixing hole 217 and the second adjusting hole 222, the adjusting hole is formed in the fixing hole and the fixing hole is formed in the fixing hole and the first adjusting hole and the second adjusting hole 222, the second adjusting hole is formed in the fixing hole and the adjusting hole is formed in the first adjusting hole and the fixing hole and the second adjusting hole is formed in the fixing hole and the first adjusting hole and the second adjusting hole is formed in the fixing hole and the second adjusting hole 222.
Further, a hinge 8 for connecting with the hinge lug 212 is fixed at a connection position between the side part of the column 31 and the shockproof support 2, a hinge 8 for connecting with the hinge lug 212 is also fixed at a connection position between the precast floor slab 1 and the shockproof support 2, the hinge 8 is plate-shaped, the edge of one end of the hinge 8 is arc-shaped, the hinge 8 is fixedly connected with the precast floor slab 1 or the column 31 through the connector 7, when the hinge 8 is connected with the column 31, the hinge 8 is inserted between the two connectors 7 in pair and is fixed through a bolt, when the hinge 8 is connected with the precast floor slab 1, the convex beam 11 of the precast floor slab 1 is fixedly connected with at least one connector 7 through the convex beam connecting hole 111, the hinge 8 is directly fixedly connected with the connector 7 installed on the convex beam 11, and the connection mode between the hinge lug 212 and the hinge 8 is hinged.
In the embodiment, two shockproof supports 2 are arranged, one end of one shockproof support 2 is connected with the convex beam 11 of the precast floor slab 1, the other end of the shockproof support is connected with the middle part of one side of the upright column 31, one end of the other shockproof support 2 is connected with the fixed seat 22 of the upper shockproof support 2, the other end of the other shockproof support 2 is connected with the bottom part of one side of the upright column 31, preferably, the shockproof support 2 corresponds to the installation position of the cross beam 32 when being connected with the upright column 31, the number of layers of the cross beam 32 corresponds to the number of the shockproof supports 2, and the telescopic length and the installation position of the shockproof support 2 can be adjusted according to the installation position of the cross beam 32 on the upright column 31, so that a good shockproof effect can be achieved at the connection part of each layer of the cross beam 32 and the upright column 31.
Nine-axis angle sensors are mounted on the cross beam 32 close to the two ends; a linear displacement sensor is arranged at the joint of the auxiliary cross beam 33 and the precast floor slab 1 and close to the top of the upright column 31, one end of the linear displacement sensor is connected with the auxiliary cross beam 33, and the other end of the linear displacement sensor is connected with the precast floor slab 1; the side of the upright column 31 is provided with a micro-deformation sensor near the joint of the shockproof support 2, the nine-axis angle sensor, the linear displacement sensor and the micro-deformation sensor are communicated with the data acquisition module, the wireless communication module and the data analysis module, and the data analysis module is also communicated with the display.
The display precision of the nine-axis angle sensor selected in the embodiment is 0.05 degrees under a static condition, and the display precision is 0.1 degrees under a dynamic condition; the measuring range of the micro-deformation sensor is +/-25 mm, and the resolution is 0.01mm; the linear precision of the linear displacement sensor is 0.05%, the resolution is 0.01mm, and the repetition precision is less than 0.01mm.
An intelligent monitoring method for an assembled adjustable comprehensive pipeline bracket is applied to any one of the assembled adjustable comprehensive pipeline bracket, and comprises the following steps:
the method comprises the following steps: after the assembled adjustable comprehensive pipeline support is installed, a nine-axis angle sensor, a linear displacement sensor and a micro-deformation sensor are installed at corresponding positions, each sensor is located at a measuring point, each measuring point is coded, a data acquisition module is used for acquiring initial signals of the sensors at the measuring points and transmitting the initial signals to a data analysis module through a wireless communication module, and initial mathematical models of corresponding parameters of the measuring points on each upright column 31, each cross beam 32 and each auxiliary cross beam 33 of the assembled adjustable comprehensive pipeline support are established;
step two: after the assembly type adjustable comprehensive pipeline bracket is installed and a pipeline is tested, and after system test operation is carried out, a data acquisition module is used for respectively acquiring induction signals twice for sensors at each measuring point and transmitting the induction signals to a data analysis module through a wireless communication module;
step three: the data analysis module compares the deformation angle of the nine-axis angle sensor with an initial mathematical model, and analyzes whether the deformation angle of the measuring points at the two ends of the cross beam 32 exceeds a preset value or not, wherein the preset value of the deformation angle is 0.45 degrees; the data analysis module compares the displacement value of the linear displacement sensor with the initial mathematical model, and analyzes whether the gap increase value between the auxiliary beam 33 and the precast floor slab 1 exceeds a preset value, wherein the preset value of the gap increase value is 0.3mm; the data analysis module compares the deformation amount of the micro-deformation sensor with the initial mathematical model, and analyzes whether the deformation amount of a measuring point on the side surface of the upright column 31 close to the joint of the shockproof support 2 exceeds a preset value, wherein the preset value of the deformation amount is 0.3mm; if the relevant numerical value of one measuring point exceeds the numerical value of the initial mathematical model, displaying the coding and alarming of the measuring point in a display, and performing the operation of the fourth step; if the correlation values of all the measurement points are not exceeded, performing the fifth operation;
step four: searching codes of measuring points exceeding a preset value on the assembled adjustable comprehensive pipeline bracket, and maintaining relevant connecting parts near the measuring points, wherein the method for maintaining comprises the steps of reinforcing the relevant connecting parts, or adjusting the installation positions of the relevant connecting parts, or replacing the relevant connecting parts, and eliminating alarm information after maintenance;
step five: and the assembled adjustable comprehensive pipeline support enters a normal operation mode, the data acquisition module acquires the sensing signals of the sensors at the measuring points once every 12 hours, transmits the sensing signals to the data analysis module through the wireless communication module, and returns to the third step.
In this embodiment, stand 31, crossbeam 32, auxiliary beam 33, shockproof support 2, connector 7 and articulated joint 8 are the modularization part, can be according to building space, actual conditions such as pipeline mounted position adjust installation number and mounted position, mount pad 4 presss from both sides tightly pipeline 5 through tension spring 423, the modularization degree is high, the assembly flexibility ratio is high, construction cost is saved, shorten construction cycle, install a plurality of sensors on the whole support body 3, can be after the installation of support body 3 is accomplished, behind the pipeline test, monitor the adjustable comprehensive support of whole assembled during the time of pilot run and during formal operation, and in time adjust the mounted position of corresponding part or change according to the monitoring condition, be convenient for the maintenance of the adjustable comprehensive support of whole assembled.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides an adjustable pipeline bracket of synthesizing of assembled installs in prefabricated floor bottom, its characterized in that: the support comprises a support body and a shockproof support assembly, wherein the support body is fixedly arranged at the bottom of a prefabricated floor slab, and the shockproof support assembly is obliquely arranged on the side parts of the prefabricated floor slab and the support body; the support body includes stand, crossbeam and auxiliary beam, the stand interval is provided with the multiseriate, and the equal mount in stand top of every row is equipped with auxiliary beam, and fixedly connected with crossbeam between the stand of adjacent two, install a plurality of mounts seats that are used for installing the pipeline on the crossbeam, the mount pad includes bedplate and lower bedplate, and the bedplate lock is provided with tension spring under and between bedplate, and prefabricated floor bottom is provided with a plurality of convex beams, and auxiliary beam is provided with and inserts the mounting groove of establishing the connection with the convex beam cooperation, the shockproof support subassembly includes a plurality of shockproof supports, and one of them shockproof support both ends are connected with prefabricated floor, stand respectively, and the one end of other shockproof supports is connected with the middle part of adjacent shockproof support, and the other end is connected with the stand, but shockproof support is extending structure.
2. The fabricated adjustable integrated piping bracket of claim 1, wherein: the upper seat plate is an arc-shaped plate, the two ends of the upper seat plate are respectively and fixedly provided with an inserting table, the two sides of the lower seat plate are provided with vertical plates at intervals, slots are formed in the vertical plates downwards from the top, the inserting tables are inserted into the slots, one end of each tension spring is fixedly connected with the bottoms of the slots, the other end of each tension spring is fixedly connected with the inserting tables, and the tension springs are in a stretching state when the upper seat plate is installed on the lower seat plate.
3. The fabricated adjustable integrated piping bracket of claim 2, wherein: the shockproof support comprises a first supporting rod, a second supporting rod and a fixing seat, the second supporting rod is inserted into the first supporting rod, the fixing seat is sleeved outside the joint of the first supporting rod and the second supporting rod, and a quick-locking bolt for fixing the first supporting rod and the second supporting rod is arranged on the side portion of the fixing seat in a penetrating mode.
4. The fabricated adjustable integrated piping bracket of claim 3, wherein: the utility model discloses a take-up device, including first branch and second branch, the end connection that first branch and second branch kept away from each other has shockproof joint, shockproof joint includes hinge lug and branch joint, and hinge lug wherein one end is fixed to be provided with adjusts the pole, and branch joint one end inserts in first branch or second branch, and the other end is provided with the sleeve pipe, adjust pole and sleeve pipe sliding connection, it still overlaps outward with the sleeve pipe to adjust pole and is equipped with the spring, and spring one end is fixed with hinge lug, and the other end is fixed with branch joint.
5. The fabricated adjustable integrated piping bracket of claim 4, wherein: the hinge joint that is used for being connected with the hinge lug is fixed with in the stand lateral part and the support that takes precautions against earthquakes department of linking, and prefabricated floor also is fixed with the hinge joint that is used for being connected with the hinge lug with the support that takes precautions against earthquakes department of linking.
6. The fabricated adjustable integrated piping bracket of claim 5, wherein: the side part of the fixed seat is also provided with a lug used for connecting the hinge lugs on the adjacent shockproof support.
7. The fabricated adjustable integrated piping bracket of claim 1, wherein: the prefabricated floor slab is characterized in that embedded bolts are arranged in convex beams of the prefabricated floor slab, bent embedded ribs are fixed to the upper portions of the embedded bolts, the embedded ribs extend into the prefabricated floor slab, and the lower portions of the embedded bolts penetrate through the auxiliary cross beams and are fixed through nuts.
8. The fabricated adjustable integrated piping bracket of claim 1, wherein: the auxiliary beam is characterized in that baffles are vertically arranged on the lower portion of the auxiliary beam, the baffles are arranged in pairs, the stand columns are H-shaped steel columns, and web plates of the stand columns are inserted between the paired baffles and are fastened and connected through bolts.
9. The fabricated adjustable integrated piping bracket of claim 1, wherein: nine-axis angle sensors are mounted on the cross beam and close to the two ends of the cross beam; a linear displacement sensor is arranged at the joint of the auxiliary cross beam and the precast floor slab and close to the top of the stand column, one end of the linear displacement sensor is connected with the auxiliary cross beam, and the other end of the linear displacement sensor is connected with the precast floor slab; the side of the upright post is provided with a micro-deformation sensor near the joint of the shockproof support, the nine-axis angle sensor, the linear displacement sensor and the micro-deformation sensor are communicated with the data acquisition module, the wireless communication module and the data analysis module, and the data analysis module is also communicated with the display.
10. An intelligent monitoring method of an assembled adjustable comprehensive pipeline bracket, which is applied to the assembled adjustable comprehensive pipeline bracket as claimed in any one of claims 1 to 9, and is characterized in that: the method comprises the following steps:
the method comprises the following steps: after the assembled adjustable comprehensive pipeline support is installed, a nine-axis angle sensor, a linear displacement sensor and a micro-deformation sensor are installed at corresponding positions, each sensor is located at a measuring point, each measuring point is coded, a data acquisition module is used for acquiring initial signals of the sensors at the measuring points and transmitting the initial signals to a data analysis module through a wireless communication module, and an initial mathematical model of corresponding parameters of each measuring point on each upright column, each cross beam and each auxiliary cross beam of the assembled adjustable comprehensive pipeline support is established;
step two: after the assembly type adjustable comprehensive pipeline support is installed and a pipeline is tested, and after system test operation is carried out, a data acquisition module is used for acquiring induction signals twice for sensors at each measuring point respectively and transmitting the induction signals to a data analysis module through a wireless communication module;
step three: the data analysis module compares the deformation angle of the nine-axis angle sensor with an initial mathematical model to analyze whether the deformation angle of the measuring points at two ends of the cross beam exceeds a preset value or not, the data analysis module compares the displacement value of the linear displacement sensor with the initial mathematical model to analyze whether the increase value of the gap between the auxiliary cross beam and the prefabricated floor slab exceeds the preset value or not, the data analysis module compares the deformation amount of the micro-deformation sensor with the initial mathematical model to analyze whether the deformation amount of the measuring points at the side surfaces of the upright posts, which are close to the joint of the shockproof support, exceeds the preset value or not, if the relevant value of one measuring point exceeds the value of the initial mathematical model, the code and the alarm of the measuring point are displayed in a display, and the four steps are carried out; if the correlation values of all the measurement points are not exceeded, performing the fifth operation;
step four: searching codes of measuring points exceeding a preset value on the assembled adjustable comprehensive pipeline bracket, and maintaining relevant connecting parts near the measuring points, wherein the method for maintaining comprises the steps of reinforcing the relevant connecting parts, or adjusting the installation positions of the relevant connecting parts, or replacing the relevant connecting parts, and eliminating alarm information after maintenance;
step five: the assembly type adjustable comprehensive pipeline support enters a normal operation mode, the data acquisition module acquires the sensing signals of the sensors at the measuring points once every 12 hours, transmits the sensing signals to the data analysis module through the wireless communication module, and returns to the third step.
CN202211111423.1A 2022-09-13 2022-09-13 Assembled adjustable comprehensive pipeline support and intelligent monitoring method Pending CN115574150A (en)

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CN114636020A (en) * 2022-03-17 2022-06-17 陕西建工第九建设集团有限公司 Heavy detachable support of electromechanical pipeline synthesis
CN216952016U (en) * 2021-09-11 2022-07-12 南通装配式建筑与智能结构研究院 Assembled comprehensive support and hanger
CN216976004U (en) * 2021-12-16 2022-07-15 埃力森(深圳)科技有限公司 High-strength assembly type damping support hanger
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KR20100010815U (en) * 2010-09-10 2010-11-03 주식회사백상 / Plant Pipe Life Evaluation Method Based On Operation History Including Creep and Fatigue
CN106051314A (en) * 2016-08-09 2016-10-26 武汉和达工程技术有限公司 Anti-seismic supporting suspension bracket
CN108267283A (en) * 2018-01-23 2018-07-10 江苏壹鼎崮机电科技有限公司 The on-line monitoring method of building aseismicity suspension and support anti-seismic performance
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CN112362007A (en) * 2020-09-19 2021-02-12 郑州大学 Pipeline bracket safety real-time monitoring and early warning system
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CN114636020A (en) * 2022-03-17 2022-06-17 陕西建工第九建设集团有限公司 Heavy detachable support of electromechanical pipeline synthesis

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