CN115565771B - Filament winding machine for processing transformer glass tube - Google Patents

Filament winding machine for processing transformer glass tube Download PDF

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Publication number
CN115565771B
CN115565771B CN202211195253.XA CN202211195253A CN115565771B CN 115565771 B CN115565771 B CN 115565771B CN 202211195253 A CN202211195253 A CN 202211195253A CN 115565771 B CN115565771 B CN 115565771B
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China
Prior art keywords
unreeling
glass tube
motor
bolt
wall
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CN202211195253.XA
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CN115565771A (en
Inventor
安泽庆
张艺潇
孙志亮
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Jiangsu Jin'an Electric Co ltd
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Jiangsu Jin'an Electric Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention discloses a fiber winding machine for processing a transformer glass tube, which comprises a setting table, wherein an elevator is arranged on the outer wall of the bottom end at the left side of the setting table and is connected through a bolt, a lifting rod is arranged at the top end of the elevator, a rectangular supporting plate is arranged at the top end of the lifting rod and is connected through a bolt, a first unreeling motor is arranged at the position, close to the bottom end, of the supporting plate, a first unreeling roller is arranged at the front end of the first unreeling motor, a second unreeling motor is arranged at the position, close to the middle end, of the supporting plate, a second unreeling roller is arranged at the front end of the second unreeling motor, a third unreeling motor is arranged at the position, close to the top end, of the supporting plate, and the third unreeling roller is arranged at the front end of the third unreeling motor, so that the winding speed of a single glass tube is improved by deploying a plurality of groups of fiber rolls and unreeling assemblies.

Description

Filament winding machine for processing transformer glass tube
Technical Field
The invention relates to the technical field of glass tube fiber winding, in particular to a fiber winding machine for processing a transformer glass tube.
Background
A Transformer (Transformer) is a device for changing an ac voltage using the principle of electromagnetic induction, and the main components are a primary coil, a secondary coil, and an iron core (magnetic core). The main functions are as follows: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformers), etc., the transformers can be divided into: distribution transformer, power transformer, full-sealed transformer, combination formula transformer, dry-type transformer, oil-immersed transformer, single-phase transformer, electric stove transformer, rectifier transformer, reactor, anti-interference transformer, lightning protection transformer, box transformer test transformer, corner transformer, heavy current transformer, excitation transformer etc. among many transformers, the glass tube is the more common transformer component accessory, and the transformer glass tube needs to be used to the fiber winding machine when processing, but current transformer glass tube fiber winding machine still has a lot of problems when using.
The prior transformer glass tube fiber winding machine has the following problems when in use:
when the existing transformer glass tube uses a fiber winding machine, a certain amount of fiber needs to be wound, and the existing winding machine can only continuously wind single fiber, so that the winding time of a single glass tube is long, and the problem of low winding speed exists.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the fiber winding machine for processing the glass tube of the transformer, and the winding speed of a single tube of the glass tube is improved by arranging a plurality of groups of fiber rolls and unreeling assemblies.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the fiber winding machine for processing the transformer glass tube comprises a setting table, wherein a lifter is arranged on the outer wall of the bottom end at the left side of the setting table and is connected through a bolt, a lifting rod is arranged at the top end of the lifter, a rectangular supporting plate is arranged at the top end of the lifting rod and is connected through a bolt, an unreeling motor I is arranged at the position, close to the bottom end, of the supporting plate, a unreeling roller I is arranged at the front end of the unreeling motor I, an unreeling motor II is arranged at the position, close to the middle end, of the supporting plate, an unreeling motor III is arranged at the front end, close to the top end, of the supporting plate, and an unreeling roller III is arranged at the front end of the unreeling motor III;
the middle end of the outer wall of the bottom of the setting table is provided with a driving motor which is connected with the driving motor through a bolt, the top end of the driving motor is provided with a rotating shaft which is connected with the driving motor through a bolt, and the top end of the rotating shaft is connected with a rotating setting disc through a bolt;
the middle end of the top of the rotating setting disc is fixedly connected with a cylindrical installation sleeving rod, and the outer wall of the installation sleeving rod is inserted and connected with a glass tube.
Preferably, the first fiber roll is wound on the outer wall of the first unreeling roll, the second fiber roll is wound on the outer wall of the unreeling roll, and the third fiber roll is wound on the outer wall of the third unreeling roll.
Preferably, the left end of the top of the rotating setting disc is provided with an electric clamp I, and the right end of the top of the rotating setting disc is provided with an electric clamp II.
Preferably, the first top end of the electric clamp is provided with a first clamping head and is connected through a bolt, the second top end of the electric clamp is provided with a second clamping head and is connected through a bolt, and an anti-slip soft cushion is adhered to the outer wall of the first clamping head and the outer wall of the second clamping head.
The invention provides a fiber winding machine for processing a transformer glass tube. The beneficial effects are as follows:
the fiber winding machine for processing the transformer glass tube is provided with the setting table, when the fiber winding machine for processing the glass tube is used, the glass tube is required to be sleeved with the installation sleeve rod, so after the glass tube is sleeved, the electric clamp I and the electric clamp II can both operate, the double electric clamp is the same as the product principle of the common electric clamp in the market, and the electric clamp is not special in model, and can refer to the electric triangle claw disc principle, so when the double electric clamp operates, the electric clamp drives the clamp I to move to abut against the bottom end of the glass tube, the electric clamp II drives the clamp II to move to abut against the bottom end of the glass tube, the corresponding clamping is kept, the glass tube stability is kept, after the glass tube is stably clamped, the driving motor is driven to continuously rotate, the continuous rotation of the rotation shaft can correspondingly drive the rotation setting disc to rotate, the rotation setting disc rotates, the clamped glass tube correspondingly rotates, the fiber is adhered to the surface of the glass tube in advance, so that the fiber is continuously wound when the glass tube rotates, a plurality of coils of fiber are arranged and simultaneously wound, the winding speed can be improved, the first unreeling motor can control the first unreeling roller to continuously rotate, the first unreeling roller can enable the first fiber coil to realize corresponding unreeling fit when winding, the second unreeling motor can control the second unreeling roller to continuously rotate, the second unreeling roller can enable the second fiber coil to realize corresponding unreeling fit when winding, the third unreeling motor can control the third unreeling roller to continuously rotate, the third unreeling roller can enable the third fiber coil to realize corresponding unreeling fit when winding, the lifter is used for providing height adjusting capability, the lifter can correspondingly drive the supporting plate to lift when the lifter drives the lifter to lift or lower, so that a plurality of unreeling group machines in the supporting plate area are provided, the first unreeling motor, the second unreeling motor and the third unreeling motor can correspondingly lift, so that the unreeling assemblies with adjustable heights can meet different winding height range requirements when a plurality of fiber rolls are wound, when the heights are adjusted, the fiber rolls can correspondingly wind and cooperate at different height positions of the glass tube, and the winding speed of a single glass tube is improved by arranging a plurality of groups of fiber rolls and unreeling assemblies.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention in a wound state;
FIG. 2 is a schematic view of the present invention in a raised winding condition;
FIG. 3 is an enlarged view showing the structure of the support plate area according to the present invention;
FIG. 4 is a schematic view of the multiple sets of rolls removed according to the present invention;
FIG. 5 is a schematic view showing a structure of the invention in a state of removing a glass tube in a setting table area;
fig. 6 is a front partial cross-sectional view of a setting table area of the present invention.
In the figure: 1. a setting table; 2. a lifter; 3. rotating the setting plate; 4. a driving motor; 5. a rotating shaft; 6. installing a sleeved rod; 7. a glass tube; 8. a lifting rod; 9. a support plate; 10. unreeling a first motor; 11. unreeling roller I; 12. unreeling a second motor; 13. unreeling roller II; 14. unreeling a motor III; 15. an unreeling roller III; 16. fiber roll I; 17. fiber roll II; 18. fiber roll III; 19. a first chuck; 20. a second chuck; 21. an anti-slip soft pad; 22. an electric clamp I; 23. and a second electric clamp.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the embodiment of the present invention provides a technical solution: the utility model provides a fiber winding machine for transformer glass tube processing, including setting up platform 1, setting up platform 1 is responsible for the whole support of device, be located setting up platform 1 left side bottom outer wall and be provided with lift 2 and be connected through the bolt, the lift 2 top is provided with lifter 8, be located lifter 8 top and be provided with rectangular backup pad 9 and be connected through the bolt, the effect of lift 2 is provided with high adjustment ability, the same with the general lift product principle in market, when lifter 2 drives lifter 8 to rise or descend, lifter 8 also can drive backup pad 9 to go up and down correspondingly, so the regional a plurality of unreeling group machines of backup pad 9, namely unreeling motor one 10, unreeling motor two 12 and unreeling motor three 14 region also can go up and down correspondingly, so the high unreeling subassembly of many adjustable, can satisfy the different winding altitude range demands when a plurality of fiber rolls are twined, when altitude adjustment, the plurality of fiber rolls are correspondingly wound and matched at different height positions of the glass tube 7, the first unwinding motor 10 is arranged at the position, close to the bottom end, of the supporting plate 9, the first unwinding roller 11 is arranged at the front end of the first unwinding motor 10, the second unwinding motor 12 is arranged at the position, close to the middle end, of the supporting plate 9, the second unwinding roller 13 is arranged at the front end of the second unwinding motor 12, the third unwinding motor 14 is arranged at the position, close to the top end, of the supporting plate 9, the third unwinding roller 15 is arranged at the front end of the third unwinding motor 14, the fibers are adhered to the surface of the glass tube 7 in advance, so that the glass tube 7 can be driven to continuously wind when rotating, (the rotation of the glass tube 7 can be described by referring to the description of the third specification), the winding speed can be improved when the plurality of fiber rolls are simultaneously wound, the first unwinding motor 10 can control the first unwinding roller 11 to continuously rotate, the rotation of the first unwinding roller 11 can lead the fiber rolls 16 to realize corresponding unwinding and matching when winding, the unreeling motor II 12 can control the unreeling roller II 13 to continuously rotate, the unreeling roller II 13 rotates to enable the fiber roll II 17 to realize corresponding unreeling cooperation during winding, the unreeling motor III 14 can control the unreeling roller III 15 to continuously rotate, the unreeling roller III 15 rotates to enable the fiber roll III 18 to realize corresponding unreeling cooperation during winding, and the device integrally improves the winding speed of a single tube of the glass tube 7;
the middle end of the outer wall of the bottom of the setting table 1 is provided with a driving motor 4 which is connected through a bolt, the top end of the driving motor 4 is provided with a rotating shaft 5 which is connected through a bolt, the top end of the rotating shaft 5 is connected with a rotating setting disc 3 through a bolt, after the glass tube 7 is stably clamped, the driving motor 4 is powered to operate so as to drive the rotating shaft 5 to continuously rotate, the continuous rotation of the rotating shaft 5 can correspondingly drive the rotating setting disc 3 to rotate, the rotating setting disc 3 rotates, and the clamped glass tube 7 correspondingly rotates;
the middle end of the top of the rotary setting disc 3 is fixedly connected with a cylindrical installation sleeving rod 6, the outer wall of the installation sleeving rod 6 is inserted and connected with a glass tube 7, and when the fiber winding machine for processing the glass tube 7 is used, the glass tube 7 needs to be sleeved on the installation sleeving rod 6.
The fiber rolls I16 are wound on the outer wall of the unreeling roller I11, the fiber rolls II 17 are wound on the outer wall of the unreeling roller II 13, the fiber rolls III 18 are wound on the outer wall of the unreeling roller III 15, and each unreeling motor area is provided with a respective unreeling roller, so that the fiber rolls are correspondingly deployed on the three unreeling rollers, and the winding time required by a single glass tube 7 can be reduced by winding a plurality of groups of fiber rolls simultaneously.
The left end at the top of the rotating setting disc 3 is provided with an electric clamp I22, the right end at the top of the rotating setting disc 3 is provided with an electric clamp II 23, after the glass tube 7 is sleeved in, the electric clamp I22 and the electric clamp II 23 can both operate, the principle of the double-electric clamp is the same as that of a general electric clamp product in the market, and the principle of an electric triangular claw disc can be referred to in a non-specific model.
The top of the electric clamp I22 is provided with a clamp I19 and is connected through a bolt, the top of the electric clamp II 23 is provided with a clamp II 20 and is connected through a bolt, an anti-slip soft cushion 21 is adhered to the outer wall of the clamp I19 and the outer wall of the clamp II 20, when the double electric clamps operate, the electric clamp I22 drives the clamp I19 to move to abut against the bottom end of the glass tube 7, the electric clamp II 23 drives the clamp II 20 to move to abut against the bottom end of the glass tube 7, corresponding clamping is kept, and the stability of the glass tube 7 is kept.
Working principle: when the fiber winding machine for processing the glass tube 7 is used, the glass tube 7 is required to be sleeved on the installation sleeve rod 6, after the glass tube 7 is sleeved on, the electric clamp I22 and the electric clamp II 23 can both operate, the principle of the double electric clamp is the same as that of a general electric clamp product in the market, and the model is not specific, and the electric triangle claw disc principle can be referred to, so when the double electric clamp operates, the electric clamp I22 drives the clamp I19 to move to abut against the bottom end of the glass tube 7, the electric clamp II 23 drives the clamp II 20 to move to abut against the bottom end of the glass tube 7, the corresponding clamping is kept, the stability of the glass tube 7 is kept, after the glass tube 7 is stably clamped, the driving motor 4 is powered on to drive the rotating shaft 5 to rotate continuously, the rotating shaft 5 can correspondingly drive the rotating setting disc 3 to rotate, the clamped glass tube 7 also correspondingly rotates, and the fiber is adhered on the surface of the glass tube 7 in advance, so the glass tube 7 can drive the fiber to continuously wind when rotating, the winding speed can be improved by setting a plurality of coils of fiber to wind simultaneously, the first unreeling motor 10 can control the first unreeling roller 11 to continuously rotate, the first unreeling roller 11 can make the first fiber coil 16 realize corresponding unreeling fit when winding, the second unreeling motor 12 can control the second unreeling roller 13 to continuously rotate, the second unreeling roller 13 can make the second fiber coil 17 realize corresponding unreeling fit when winding, the third unreeling motor 14 can control the third unreeling roller 15 to continuously rotate, the third unreeling roller 15 can make the third fiber coil 18 realize corresponding unreeling fit when winding, the function of the lifter 2 is to provide height adjusting capability, which is the same as the principle of the general lifting product in the market, when the lifter 2 drives the lifting rod 8 to rise or fall, the lifting rod 8 can correspondingly drive the supporting plate 9 to lift, so a plurality of unreeling group machines in backup pad 9 region, unreel motor one 10, unreel motor two 12 and unreel motor three 14 regional also can be corresponding to go up and down promptly, so the high unreel subassembly of many adjustable places can satisfy the different winding altitude range demands when a plurality of fiber rolls twine, when altitude mixture control, a plurality of fiber rolls can be corresponding carry out winding cooperation at the different high positions of glass pipe 7, and the device wholly has promoted the winding speed to glass pipe 7 single tube.
The invention comprises the following steps: 1. a setting table; 2. a lifter; 3. rotating the setting plate; 4. a driving motor; 5. a rotating shaft; 6. installing a sleeved rod; 7. a glass tube; 8. a lifting rod; 9. a support plate; 10. unreeling a first motor; 11. unreeling roller I; 12. unreeling a second motor; 13. unreeling roller II; 14. unreeling a motor III; 15. an unreeling roller III; 16. fiber roll I; 17. fiber roll II; 18. fiber roll III; 19. a first chuck; 20. a second chuck; 21. an anti-slip soft pad; 22. an electric clamp I; 23. and the electric clamp II is a universal standard component or a component known to a person skilled in the art, and the structure and the principle of the electric clamp II are known to the person skilled in the art through technical manuals or through routine experimental methods.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (4)

1. The utility model provides a transformer glass tube processing is with filament winding machine which characterized in that: the automatic unreeling device comprises a setting table (1), wherein an elevator (2) is arranged on the outer wall of the left bottom end of the setting table (1) and is connected through a bolt, a lifting rod (8) is arranged at the top end of the elevator (2), a rectangular supporting plate (9) is arranged at the top end of the lifting rod (8) and is connected through the bolt, an unreeling motor I (10) is arranged at the position, close to the bottom end, of the supporting plate (9), an unreeling roller I (11) is arranged at the front end of the unreeling motor I (10), an unreeling motor II (12) is arranged at the position, close to the middle end, of the supporting plate (9), an unreeling motor III (14) is arranged at the position, close to the top end, of the supporting plate (9), and an unreeling roller III (15) is arranged at the front end of the unreeling motor III (14);
the middle end of the outer wall of the bottom of the setting table (1) is provided with a driving motor (4) and is connected through a bolt, the top end of the driving motor (4) is provided with a rotating shaft (5) and is connected through a bolt, and the top end of the rotating shaft (5) is connected with a rotating setting disc (3) through a bolt;
the middle end of the top of the rotating setting disc (3) is fixedly connected with a cylindrical installation sleeved rod (6), and a glass tube (7) is inserted and connected to the outer wall of the installation sleeved rod (6).
2. The filament winding machine for processing a transformer glass tube according to claim 1, wherein: the outer wall of the first unreeling roller (11) is wound with a first fiber roll (16), the outer wall of the second unreeling roller (13) is wound with a second fiber roll (17), and the outer wall of the third unreeling roller (15) is wound with a third fiber roll (18).
3. The filament winding machine for processing a transformer glass tube according to claim 1, wherein: the left end at the top of the rotating setting disc (3) is provided with an electric clamp I (22), and the right end at the top of the rotating setting disc (3) is provided with an electric clamp II (23).
4. A filament winder for processing a transformer glass tube according to claim 3, wherein: the top of the electric clamp I (22) is provided with a clamp I (19) and is connected through a bolt, the top of the electric clamp II (23) is provided with a clamp II (20) and is connected through a bolt, and anti-slip soft cushions (21) are adhered to the outer wall of the clamp I (19) and the outer wall of the clamp II (20).
CN202211195253.XA 2022-09-28 2022-09-28 Filament winding machine for processing transformer glass tube Active CN115565771B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211195253.XA CN115565771B (en) 2022-09-28 2022-09-28 Filament winding machine for processing transformer glass tube

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Application Number Priority Date Filing Date Title
CN202211195253.XA CN115565771B (en) 2022-09-28 2022-09-28 Filament winding machine for processing transformer glass tube

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CN115565771A CN115565771A (en) 2023-01-03
CN115565771B true CN115565771B (en) 2023-11-17

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4558835A (en) * 1982-07-07 1985-12-17 Seiichi Sunaoka Multi-bobbin wire coiling machine and jig mounting mechanism therefor
JPH05234790A (en) * 1992-02-25 1993-09-10 Nemitsuku Ramuda Kk Transmformer foil winding machine
KR101470420B1 (en) * 2014-01-17 2014-12-09 경희대학교 산학협력단 Two-for-One Spinning Apparatus And Spinning Method Using The Same
CN107628479A (en) * 2017-10-27 2018-01-26 山东劳动职业技术学院 A kind of fiber winding machine
CN110642082A (en) * 2019-09-22 2020-01-03 国网山东省电力公司莱芜供电公司 Winding device and winding method for transformer coil
CN212799022U (en) * 2020-08-12 2021-03-26 苏州市华纺化纤有限公司 Winding machine for producing chemical fibers
CN212923691U (en) * 2020-08-25 2021-04-09 浙江润江新材料科技有限公司 Efficiency of is promoted coiler
CN113459489A (en) * 2021-06-04 2021-10-01 江苏金安电气有限公司 Automatic chemical fiber winding machine
CN214733108U (en) * 2021-04-26 2021-11-16 河北豪尔洁环保科技有限公司 Winding and positioning device for glass fiber reinforced plastic winding pipe
CN216928282U (en) * 2021-11-29 2022-07-08 甘肃科森电气有限公司 Efficient winding device for mobile phone vibrator coil
CN216945605U (en) * 2022-04-11 2022-07-12 河南桐花电线电缆有限公司 A rolling unreels all-in-one for cable manufacture
CN216980329U (en) * 2022-02-08 2022-07-15 中变智能装备(山东)有限公司 Intelligent foil type winding machine with constant tension function

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4558835A (en) * 1982-07-07 1985-12-17 Seiichi Sunaoka Multi-bobbin wire coiling machine and jig mounting mechanism therefor
JPH05234790A (en) * 1992-02-25 1993-09-10 Nemitsuku Ramuda Kk Transmformer foil winding machine
KR101470420B1 (en) * 2014-01-17 2014-12-09 경희대학교 산학협력단 Two-for-One Spinning Apparatus And Spinning Method Using The Same
CN107628479A (en) * 2017-10-27 2018-01-26 山东劳动职业技术学院 A kind of fiber winding machine
CN110642082A (en) * 2019-09-22 2020-01-03 国网山东省电力公司莱芜供电公司 Winding device and winding method for transformer coil
CN212799022U (en) * 2020-08-12 2021-03-26 苏州市华纺化纤有限公司 Winding machine for producing chemical fibers
CN212923691U (en) * 2020-08-25 2021-04-09 浙江润江新材料科技有限公司 Efficiency of is promoted coiler
CN214733108U (en) * 2021-04-26 2021-11-16 河北豪尔洁环保科技有限公司 Winding and positioning device for glass fiber reinforced plastic winding pipe
CN113459489A (en) * 2021-06-04 2021-10-01 江苏金安电气有限公司 Automatic chemical fiber winding machine
CN216928282U (en) * 2021-11-29 2022-07-08 甘肃科森电气有限公司 Efficient winding device for mobile phone vibrator coil
CN216980329U (en) * 2022-02-08 2022-07-15 中变智能装备(山东)有限公司 Intelligent foil type winding machine with constant tension function
CN216945605U (en) * 2022-04-11 2022-07-12 河南桐花电线电缆有限公司 A rolling unreels all-in-one for cable manufacture

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