CN110642082A - Winding device and winding method for transformer coil - Google Patents

Winding device and winding method for transformer coil Download PDF

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Publication number
CN110642082A
CN110642082A CN201910896063.2A CN201910896063A CN110642082A CN 110642082 A CN110642082 A CN 110642082A CN 201910896063 A CN201910896063 A CN 201910896063A CN 110642082 A CN110642082 A CN 110642082A
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winding
wall
winding roller
roller
rod
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Inventor
侯国强
段伦峰
李秀红
赵勇
刘松
郭红军
李娜
亓立红
董子郁
李春彦
高森
吕波
葛华
李玺
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Laiwu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Laiwu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Priority to CN201910896063.2A priority Critical patent/CN110642082A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2803Traversing devices; Package-shaping arrangements with a traversely moving package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/71Arrangements for severing filamentary materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Coil Winding Methods And Apparatuses (AREA)

Abstract

本发明提供一种用于缠绕变压器线圈的卷绕装置及卷绕方法,包括:底座,底座上通过螺钉固定连接有第一支撑板,电控滑轨以及支撑架;底座上开设有滑槽,滑槽的内壁滑动连接有第二支撑板,第一支撑板靠近第二支撑板的一侧外壁通过轴承连接有水平设置的固定管;固定管外部套设有绕线辊;通过设置有电动伸缩杆和电控滑轨,电动伸缩杆活塞杆伸长或者缩短可以带动第二支撑板进行滑动,第二支撑板滑动的过程中可以使固定杆插入至固定管内,从而将绕线辊进行固定,起到良好固定效果的同时便于更换绕线辊,滑块能够在电控滑轨内进行滑动,滑块滑动时带动放线辊滑动,放线辊滑动的过程中可以使铜线均匀缠绕在绕线辊上,提高了绕线辊的绕线质量。

Figure 201910896063

The invention provides a winding device and a winding method for winding a transformer coil, comprising: a base, on which a first support plate, an electric control slide rail and a support frame are fixedly connected by screws; The inner wall of the chute is slidably connected with a second support plate, and the outer wall of one side of the first support plate close to the second support plate is connected with a horizontally arranged fixing tube through a bearing; the outer wall of the fixing tube is sleeved with a winding roller; The rod and the electric control slide rail, the electric telescopic rod and the piston rod can be extended or shortened to drive the second support plate to slide. During the sliding process of the second support plate, the fixed rod can be inserted into the fixed tube to fix the winding roller. It has a good fixing effect and is easy to replace the winding roller. The slider can slide in the electronically controlled slide rail. When the slider slides, it drives the pay-off roller to slide. During the sliding process of the pay-off roller, the copper wire can be evenly wound around the winding. On the winding roller, the winding quality of the winding roller is improved.

Figure 201910896063

Description

一种用于变压器线圈的卷绕装置及卷绕方法A kind of winding device and winding method for transformer coil

技术领域technical field

本发明涉及变压器生产技术领域,尤其涉及一种用于缠绕变压器线圈的卷绕装置及卷绕方法。The invention relates to the technical field of transformer production, in particular to a winding device and a winding method for winding transformer coils.

背景技术Background technique

变压器是利用电磁感应的原理来改变交流电压的装置,主要构件是初级线圈、次级线圈和铁芯,主要功能有电压变换、电流变换、阻抗变换、隔离、稳压等,按用途可以分为电力变压器和特殊变压器。Transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. The main components are the primary coil, the secondary coil and the iron core. The main functions are voltage transformation, current transformation, impedance transformation, isolation, voltage regulation, etc., which can be divided into Power transformers and special transformers.

变压器变压原理首先由法拉第发现,但是直到十九世纪80年代才开始实际应用,在发电场应该输出直流电和交流电的竞争中,交流电能够使用变压器是其优势之一,在变压器线圈生产工艺中,常常需要将线圈进行卷绕,这就需要用到卷绕装置,现有的卷绕装置结构简单,铜线不能均匀绕接在绕线辊上,另外,绕线结束后需要人工将铜线切断,浪费人力物力,卷绕效率低,无法满足生产需求。The principle of transformer transformation was first discovered by Faraday, but it was not practically applied until the 1880s. In the competition where power plants should output direct current and alternating current, the ability to use transformers for alternating current is one of its advantages. In the production process of transformer coils, It is often necessary to wind the coil, which requires the use of a winding device. The existing winding device has a simple structure, and the copper wire cannot be evenly wound on the winding roller. In addition, the copper wire needs to be manually cut off after the winding is completed. , waste of manpower and material resources, low winding efficiency, unable to meet production needs.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术中的不足,本发明提供一种提高了绕线辊的绕线质量的用于缠绕变压器线圈的卷绕装置,包括:底座,底座上通过螺钉固定连接有第一支撑板,电控滑轨以及支撑架;底座上开设有滑槽,滑槽的内壁滑动连接有第二支撑板,第一支撑板靠近第二支撑板的一侧外壁通过轴承连接有水平设置的固定管;固定管外部套设有绕线辊;In order to overcome the above-mentioned deficiencies in the prior art, the present invention provides a winding device for winding transformer coils that improves the winding quality of the winding roller, comprising: a base, on which a first support plate is fixedly connected by screws , an electronically controlled slide rail and a support frame; a chute is provided on the base, the inner wall of the chute is slidably connected with a second support plate, and the outer wall of the side of the first support plate close to the second support plate is connected with a horizontally arranged fixed pipe through a bearing ;A winding roller is set outside the fixed tube;

第二支撑板靠近第一支撑板的一侧外壁通过轴承连接有固定杆,固定杆的一端焊接有十字头,固定管的内壁开设有定位槽,十字头与定位槽相适配;The outer wall of one side of the second support plate close to the first support plate is connected with a fixing rod through a bearing, one end of the fixing rod is welded with a cross head, the inner wall of the fixing pipe is provided with a positioning groove, and the cross head is adapted to the positioning groove;

电控滑轨的内壁滑动连接有滑块,滑块的顶部外壁通过螺钉固定有支撑杆,支撑杆的顶部外壁开设有凹槽,凹槽的内壁通过轴承连接有放线辊;支撑架的顶部外壁通过螺钉固定连接有切线机构。The inner wall of the electric control slide rail is slidably connected with a slider, the top outer wall of the slider is fixed with a support rod by screws, the top outer wall of the support rod is provided with a groove, and the inner wall of the groove is connected with a pay-off roller through a bearing; the top of the support frame The outer wall is fixedly connected with a tangent mechanism by means of screws.

进一步需要说明的是,所述切线机构包括:工作箱,工作箱内部通过螺钉固定有电动推杆,电动推杆活塞杆的一端通过螺钉固定连接有切割刀。It should be further noted that the thread cutting mechanism includes: a work box, an electric push rod is fixed inside the work box by screws, and one end of the piston rod of the electric push rod is fixedly connected with a cutting knife by screws.

进一步需要说明的是,底座的底部外壁通过螺钉固定有四个支撑垫;It should be further noted that the bottom outer wall of the base is fixed with four support pads by screws;

四个支撑垫分别位于底座底部外壁的四角处。Four support pads are located at the four corners of the outer wall of the bottom of the base.

进一步需要说明的是,底座靠近第一支撑板一侧的顶部外壁通过螺钉固定有支撑台;It should be further noted that the top outer wall of the base close to the side of the first support plate is fixed with a support table by screws;

支撑台的顶部外壁通过螺钉固定有电动机,电动机的输出轴通过皮带与固定管形成传动配合。The top outer wall of the support table is fixed with a motor by screws, and the output shaft of the motor forms a transmission fit with the fixing tube through a belt.

进一步需要说明的是,底座靠近第二支撑板一侧的顶部外壁通过螺钉固定有竖直设置的固定板;It should be further noted that the top outer wall of the base close to the side of the second support plate is fixed with a vertically arranged fixing plate by screws;

固定板的一侧外壁通过螺钉固定有电动伸缩杆,电动伸缩杆活塞杆的一端通过螺钉与第二支撑板的外壁相连接。An outer wall of one side of the fixing plate is fixed with an electric telescopic rod through screws, and one end of the piston rod of the electric telescopic rod is connected with the outer wall of the second support plate through screws.

进一步需要说明的是,固定管和固定杆的外壁均套接有夹板;It should be further noted that the outer walls of the fixing tube and the fixing rod are sleeved with splints;

夹板的外壁焊接有固定块,绕线辊的两侧外壁均开设有固定槽,固定槽与固定块相适配。The outer wall of the splint is welded with a fixing block, and the outer walls on both sides of the winding roller are provided with fixing grooves, and the fixing grooves are matched with the fixing blocks.

进一步需要说明的是,还包括:微控制器,电源开关,电机控制电路,电动伸缩杆控制电路,电控滑轨控制电路以及电动推杆控制电路;It should be further noted that it also includes: microcontroller, power switch, motor control circuit, electric telescopic rod control circuit, electric control slide rail control circuit and electric push rod control circuit;

电源开关用于控制卷绕装置电源的通断;The power switch is used to control the power on and off of the winding device;

微控制器通过电机控制电路与电动机连接,控制电动机运行;The microcontroller is connected with the motor through the motor control circuit to control the operation of the motor;

微控制器通过电动伸缩杆控制电路与电动伸缩杆连接,控制电动伸缩杆运行;The microcontroller is connected with the electric telescopic rod through the electric telescopic rod control circuit to control the operation of the electric telescopic rod;

微控制器通过电控滑轨控制电路与电控滑轨连接,控制电控滑轨运行;The microcontroller is connected with the electronically controlled slideway through the electronically controlled slideway control circuit to control the operation of the electronically controlled slideway;

微控制器通过电动推杆控制电路与电动推杆连接,控制电动推杆运行。The microcontroller is connected with the electric push rod through the electric push rod control circuit to control the operation of the electric push rod.

进一步需要说明的是,还包括:储存器,输入输出模块,绕线辊旋转圈数传感器以及通信模块;It should be further noted that it also includes: a storage, an input and output module, a sensor for the number of turns of the winding roller and a communication module;

绕线辊旋转圈数传感器设置在绕线辊上;The sensor for the number of turns of the winding roller is arranged on the winding roller;

微控制器分别与储存器,输入输出模块,绕线辊旋转圈数传感器以及通信模块连接;The microcontroller is respectively connected with the storage, the input and output module, the sensor of the number of turns of the winding roller and the communication module;

微控制器通过通信模块连接上位机,并获取上位机传输的控制指令,还将卷绕装置的运行信息传输至上位机;The microcontroller is connected to the upper computer through the communication module, and obtains the control instructions transmitted by the upper computer, and also transmits the operation information of the winding device to the upper computer;

微控制器用于通过绕线辊旋转圈数传感器获取绕线辊的旋转圈数;The microcontroller is used to obtain the rotation number of the winding roller through the rotation number sensor of the winding roller;

微控制器通过输入输出模块获取输入的变压器线圈缠绕量,并根据变压器线圈缠绕量得到绕线辊的旋转圈数,控制绕线辊旋转运行,并控制电控滑轨移动,使变压器线圈按照预设的缠绕方式缠绕到绕线辊上;The microcontroller obtains the winding amount of the input transformer coil through the input and output module, and obtains the number of turns of the winding roller according to the winding amount of the transformer coil, controls the rotation of the winding roller, and controls the movement of the electronically controlled slide rail to make the transformer coil follow the preset The set winding method is wound on the winding roller;

微控制器还用于将数据信息储存至储存器储存中,还通过输入输出模块对绕线辊的旋转圈数信息,电动机运行信息,电控滑轨运行信息,电动推杆运行信息进行可视化显示输出,使得绕线辊的旋转圈数信息,电动机运行信息,电控滑轨运行信息,电动推杆运行信息显示在输入输出模块显示屏上,使操作人员实时获取各个装置元件的数据状况,对卷绕装置运行进行监控;The microcontroller is also used to store the data information in the memory storage, and through the input and output module, it can also visually display the information of the number of turns of the winding roller, the operation information of the motor, the operation information of the electronically controlled slide rail, and the operation information of the electric push rod. Output, so that the information on the number of turns of the winding roller, the running information of the motor, the running information of the electric control slide, and the running information of the electric push rod are displayed on the display screen of the input and output module, so that the operator can obtain the data status of each device element in real time, and the correct Monitoring the operation of the winding device;

还用于将绕线辊的旋转圈数信息,电动机运行信息,电控滑轨运行信息,电动推杆运行信息分别对应与各个运行信息的阈值进行比较,当运行信息超出阈值时,进行报警提示;It is also used to compare the information on the number of turns of the winding roller, the operation information of the motor, the operation information of the electric control slide, and the operation information of the electric push rod respectively with the threshold of each operation information. When the operation information exceeds the threshold, an alarm will be prompted. ;

还与往期的运行信息进行对比,当前运行信息与以往运行信息比较,超出以往运行信息的百分之十时进行报警提示,将报警信息进行存储;It is also compared with the operation information of the previous period. The current operation information is compared with the previous operation information. When it exceeds 10% of the previous operation information, an alarm prompt is issued, and the alarm information is stored;

还用于将每种运行信息单独储存到储存器中,将每种运行信息依据执行的起始时间和终止时间进行排列,还将每个工作任务中,基于运行起始时间和运行终止时间之间的任一时间阶段的数据进行整合,按照每个工作任务执行过程形成变压器线圈卷绕图表,显示在输入输出模块上。It is also used to store each type of operation information in the memory separately, arrange each type of operation information according to the execution start time and end time, and also in each work task, based on the difference between the operation start time and the operation end time. The data at any time period between are integrated, and the transformer coil winding chart is formed according to the execution process of each work task, which is displayed on the input and output modules.

本发明还提供一种用于缠绕变压器线圈的卷绕方法,方法包括:The present invention also provides a winding method for winding a transformer coil, the method comprising:

将绕线辊套在固定管上,电动伸缩杆活塞杆伸长或者缩短带动第二支撑板进行滑动,第二支撑板滑动的过程中使固定杆插入至固定管内,将绕线辊进行固定;The winding roller is sleeved on the fixed tube, and the electric telescopic rod piston rod is extended or shortened to drive the second support plate to slide. During the sliding process of the second support plate, the fixed rod is inserted into the fixed tube to fix the winding roller;

固定后,控制电动机工作,电动机工作带动绕线辊进行绕线,绕线的过程中,滑块能够在电控滑轨内进行滑动,滑块滑动时带动放线辊滑动,放线辊滑动的过程中可以使铜线均匀缠绕在绕线辊上,绕线结束后,控制电动推杆活塞杆伸长,两个切割刀相互接触将铜线截断,完成卷绕工作。After fixing, the motor is controlled to work, and the motor drives the winding roller to wind the wire. During the winding process, the slider can slide in the electronically controlled slide rail. When the slider slides, the pay-off roller slides, and the pay-off roller slides. During the process, the copper wire can be evenly wound on the winding roller. After the winding is completed, the electric push rod piston rod is controlled to extend, and the two cutting knives contact each other to cut off the copper wire and complete the winding work.

从以上技术方案可以看出,本发明具有以下优点:As can be seen from the above technical solutions, the present invention has the following advantages:

用于变压器线圈的卷绕装置,通过设置有电动伸缩杆和电控滑轨,电动伸缩杆活塞杆伸长或者缩短可以带动第二支撑板进行滑动,第二支撑板滑动的过程中可以使固定杆插入至固定管内,从而将绕线辊进行固定,起到良好固定效果的同时便于更换绕线辊,滑块能够在电控滑轨内进行滑动,滑块滑动时带动放线辊滑动,放线辊滑动的过程中可以使铜线均匀缠绕在绕线辊上,提高了绕线辊的绕线质量。The winding device used for the transformer coil is provided with an electric telescopic rod and an electric control slide rail. The extension or shortening of the piston rod of the electric telescopic rod can drive the second support plate to slide, and the second support plate can be fixed during the sliding process. The rod is inserted into the fixed tube to fix the winding roller, which has a good fixing effect and is easy to replace the winding roller. The slider can slide in the electronically controlled slide rail. The copper wire can be evenly wound on the winding roller during the sliding process of the winding roller, which improves the winding quality of the winding roller.

卷绕装置,通过设置有电动推杆,绕线的过程中,铜线能够在工作箱内滑动,绕线结束后,控制电动推杆活塞杆伸长,两个切割刀相互接触将铜线截断,自动化程度高,能够自动卷绕自动切断,节省了人力物力,显著提高了卷绕效率,增加了企业的生产效益。The winding device is equipped with an electric push rod. During the winding process, the copper wire can slide in the working box. After the winding is completed, the electric push rod piston rod is controlled to extend, and the two cutting knives contact each other to cut the copper wire. , High degree of automation, automatic winding and automatic cutting, saving manpower and material resources, significantly improving the winding efficiency, and increasing the production efficiency of the enterprise.

装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,该装置设计结构合理,使用方便,满足人们的使用需求。The parts not involved in the device are the same as the prior art or can be realized by using the prior art. The device has a reasonable design and structure, is convenient to use, and meets people's needs.

附图说明Description of drawings

为了更清楚地说明本发明的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the accompanying drawings required in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, which are not relevant to ordinary skills in the art. As far as personnel are concerned, other drawings can also be obtained from these drawings on the premise of no creative work.

图1为卷绕装置整体结构侧视图;Figure 1 is a side view of the overall structure of the winding device;

图2为卷绕装置整体结构主视图;Figure 2 is a front view of the overall structure of the winding device;

图3为卷绕装置的固定管结构侧视图;Fig. 3 is the side view of the fixed pipe structure of the winding device;

图4为卷绕装置示意图。Figure 4 is a schematic diagram of the winding device.

图中:1-支撑垫、2-滑槽、3-底座、4-支撑台、5-电动机、6-固定管、7- 第一支撑板、8-夹板、9-绕线辊、10-十字头、11-固定块、12-固定杆、13-第二支撑板、14-电动伸缩杆、15-固定板、16-电控滑轨、17-滑块、18-支撑杆、 19-放线辊、20-工作箱、21-电动推杆、22-切割刀、23-定位槽、26支撑架、 30微控制器、31电机控制电路、32电动伸缩杆控制电路、33电控滑轨控制电路、34电动推杆控制电路、35储存器、36输入输出模块、37通信模块。In the picture: 1-Support pad, 2-Chute, 3-Base, 4-Support table, 5-Motor, 6-Fixing pipe, 7-First support plate, 8-Plywood, 9-Winding roller, 10- Cross head, 11-fixed block, 12-fixed rod, 13-second support plate, 14-electric telescopic rod, 15-fixed plate, 16-electrically controlled slide rail, 17-slider, 18-support rod, 19- Pay-off roller, 20-work box, 21-electric push rod, 22-cutting knife, 23-positioning slot, 26-support frame, 30-microcontroller, 31-motor control circuit, 32-electric telescopic rod control circuit, 33-electric control slide Rail control circuit, 34 electric push rod control circuit, 35 storage, 36 input and output modules, 37 communication modules.

具体实施方式Detailed ways

为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将运用具体的实施例及附图,对本发明保护的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本专利中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本专利保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the following will use specific embodiments and accompanying drawings to clearly and completely describe the technical solutions protected by the present invention. Obviously, the implementation described below Examples are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in this patent, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

这里可能会使用便于描述的空间相对性术语,例如“在…下”、“下方”、“下部”、“以上”、“上方”等来描述如图中所示的一个元件或特征与另一个元件或特征的关系。应当理解,空间相对性术语意在包括图中所示取向之外的使用或工作中的器件不同取向。例如,如果将图中的器件翻转过来,被描述为在其他元件或特征“下”或“下方”的元件将会朝向其他元件或特征的“上方”。于是,示范性术语“下方”可以包括上方和下方两种取向。可以使器件采取其他取向 (旋转90度或其他取向),这里所用的空间相对术语作相应解释。Spatially relative terms such as "under", "below", "lower", "above", "above", etc. may be used herein to describe one element or feature as shown in the figures and another The relationship of a component or feature. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation other than the orientation shown in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative terms used herein interpreted accordingly.

本文所采用的术语仅做描述具体实施例的用途,并非意在限制本文件内的表述。如这里所用的,单数形式“一”、“一个”和“该”意在包括复数形式,除非上下文另有明确指示。还要理解的是,当用于本说明书时,术语“包括”指所述特征、整数、步骤、操作、元件和/或组件的存在,但并不排除一个或多个其它特征、整数、步骤、操作、元件、组件和/或其组合的存在或增加。The terminology employed herein is for the purpose of describing particular embodiments only and is not intended to limit the representations within this document. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms unless the context clearly dictates otherwise. It is also to be understood that, when used in this specification, the term "comprising" refers to the presence of stated features, integers, steps, operations, elements and/or components, but does not exclude one or more other features, integers, steps The presence or addition of , operations, elements, components and/or combinations thereof.

本发明的实施例提供一种用于缠绕变压器线圈的卷绕装置,如图1至4 所示,包括:底座3,底座3上通过螺钉固定连接有第一支撑板7,电控滑轨 16以及支撑架26;底座3上开设有滑槽2,滑槽2的内壁滑动连接有第二支撑板13,第一支撑板7靠近第二支撑板13的一侧外壁通过轴承连接有水平设置的固定管6;固定管6外部套设有绕线辊9;An embodiment of the present invention provides a winding device for winding transformer coils, as shown in Figures 1 to 4, comprising: a base 3, a first support plate 7 is fixedly connected to the base 3 by screws, an electronically controlled slide rail 16 And the support frame 26; the base 3 is provided with a chute 2, the inner wall of the chute 2 is slidably connected with the second support plate 13, and the outer wall of the first support plate 7 close to the second support plate 13 is connected with a horizontally arranged side wall through a bearing. Fixed tube 6; the outside of the fixed tube 6 is sleeved with a winding roller 9;

第二支撑板13靠近第一支撑板7的一侧外壁通过轴承连接有固定杆12,固定杆12的一端焊接有十字头10,固定管6的内壁开设有定位槽23,十字头10与定位槽23相适配;电控滑轨16的内壁滑动连接有滑块17,滑块17 的顶部外壁通过螺钉固定有支撑杆18,支撑杆18的顶部外壁开设有凹槽,凹槽的内壁通过轴承连接有放线辊19;支撑架26的顶部外壁通过螺钉固定连接有切线机构。The outer wall of the second support plate 13 close to the first support plate 7 is connected with a fixing rod 12 through a bearing. One end of the fixing rod 12 is welded with a cross head 10. The inner wall of the fixing pipe 6 is provided with a positioning groove 23. The cross head 10 is connected to the positioning The inner wall of the electronically controlled slide rail 16 is slidably connected with the sliding block 17, the top outer wall of the sliding block 17 is fixed with a support rod 18 by screws, and the top outer wall of the supporting rod 18 is provided with a groove, and the inner wall of the groove passes through. The bearing is connected with the pay-off roller 19; the top outer wall of the support frame 26 is fixedly connected with a tangent mechanism through screws.

卷绕装置的实施例中,切线机构包括:工作箱20,工作箱20内部通过螺钉固定有电动推杆21,电动推杆21活塞杆的一端通过螺钉固定连接有切割刀 22。In the embodiment of the winding device, the thread cutting mechanism includes: a work box 20, an electric push rod 21 is fixed inside the work box 20 by screws, and one end of the piston rod of the electric push rod 21 is connected with a cutting knife 22 by screws.

为了起到稳定工作,底座3的底部外壁通过螺钉固定有四个支撑垫1;四个支撑垫1分别位于底座3底部外壁的四角处。For stable work, four support pads 1 are fixed on the bottom outer wall of the base 3 by screws; the four support pads 1 are respectively located at the four corners of the bottom outer wall of the base 3 .

底座3靠近第一支撑板7一侧的顶部外壁通过螺钉固定有支撑台4;支撑台4的顶部外壁通过螺钉固定有电动机5,电动机5的输出轴通过皮带与固定管6形成传动配合。The top outer wall of the base 3 close to the first support plate 7 is fixed with a support table 4 by screws; the top outer wall of the support table 4 is fixed with a motor 5 by screws.

底座3靠近第二支撑板13一侧的顶部外壁通过螺钉固定有竖直设置的固定板15;固定板15的一侧外壁通过螺钉固定有电动伸缩杆14,电动伸缩杆 14活塞杆的一端通过螺钉与第二支撑板13的外壁相连接。The top outer wall of the base 3 close to the second support plate 13 is fixed with a vertically arranged fixing plate 15 by screws; the outer wall of one side of the fixing plate 15 is fixed with an electric telescopic rod 14 by screws, and one end of the piston rod of the electric telescopic rod 14 passes through The screws are connected to the outer wall of the second support plate 13 .

固定管6和固定杆12的外壁均套接有夹板8;夹板8的外壁焊接有固定块11,绕线辊9的两侧外壁均开设有固定槽,固定槽与固定块11相适配。The outer walls of the fixing tube 6 and the fixing rod 12 are sleeved with a splint 8; the outer wall of the splint 8 is welded with a fixing block 11, and the outer walls of both sides of the winding roller 9 are provided with fixing grooves, and the fixing grooves are matched with the fixing blocks 11.

卷绕装置的实施例中,还包括:微控制器30,电源开关,电机控制电路 31,电动伸缩杆控制电路32,电控滑轨控制电路33以及电动推杆控制电路 34;电源开关用于控制卷绕装置电源的通断;微控制器30通过电机控制电路 31与电动机5连接,控制电动机5运行;微控制器30通过电动伸缩杆控制电路32与电动伸缩杆14连接,控制电动伸缩杆14运行;微控制器30通过电控滑轨控制电路33与电控滑轨16连接,控制电控滑轨16运行;微控制器30 通过电动推杆控制电路34与电动推杆21连接,控制电动推杆21运行。In the embodiment of the winding device, it further includes: a microcontroller 30, a power switch, a motor control circuit 31, an electric telescopic rod control circuit 32, an electronically controlled slide rail control circuit 33 and an electric push rod control circuit 34; the power switch is used for Control the on-off of the power supply of the winding device; the microcontroller 30 is connected with the motor 5 through the motor control circuit 31 to control the operation of the motor 5; the microcontroller 30 is connected with the electric telescopic rod 14 through the electric telescopic rod control circuit 32 to control the electric telescopic rod 14 runs; the microcontroller 30 is connected to the electronically controlled slideway 16 through the electronically controlled slideway control circuit 33 to control the operation of the electronically controlled slideway 16; The electric push rod 21 operates.

卷绕装置的实施例中,还包括:储存器35,输入输出模块36,绕线辊旋转圈数传感器以及通信模块37;In the embodiment of the winding device, it also includes: a storage 35, an input and output module 36, a sensor for the number of turns of the winding roller, and a communication module 37;

绕线辊旋转圈数传感器设置在绕线辊9上;The sensor for the number of turns of the winding roller is arranged on the winding roller 9;

微控制器30分别与储存器35,输入输出模块36,绕线辊旋转圈数传感器以及通信模块37连接;The microcontroller 30 is respectively connected with the storage 35, the input and output module 36, the sensor for the number of turns of the winding roller and the communication module 37;

微控制器30通过通信模块37连接上位机,并获取上位机传输的控制指令,还将卷绕装置的运行信息传输至上位机;The microcontroller 30 is connected to the upper computer through the communication module 37, and obtains the control instructions transmitted by the upper computer, and also transmits the operation information of the winding device to the upper computer;

微控制器30用于通过绕线辊旋转圈数传感器获取绕线辊9的旋转圈数;The microcontroller 30 is used to obtain the number of rotations of the winding roller 9 through the rotation number sensor of the winding roller;

微控制器30通过输入输出模块36获取输入的变压器线圈缠绕量,并根据变压器线圈缠绕量得到绕线辊9的旋转圈数,控制绕线辊9旋转运行,并控制电控滑轨16移动,使变压器线圈按照预设的缠绕方式缠绕到绕线辊9上;The microcontroller 30 obtains the input winding amount of the transformer coil through the input and output module 36, and obtains the number of rotations of the winding roller 9 according to the winding amount of the transformer coil, controls the winding roller 9 to rotate, and controls the electronically controlled slide rail 16 to move, Winding the transformer coil on the winding roller 9 according to the preset winding method;

微控制器30还用于将数据信息储存至储存器35储存中,还通过输入输出模块36对绕线辊9的旋转圈数信息,电动机5运行信息,电控滑轨16运行信息,电动推杆21运行信息进行可视化显示输出,使得绕线辊9的旋转圈数信息,电动机5运行信息,电控滑轨16运行信息,电动推杆21运行信息显示在输入输出模块36显示屏上,使操作人员实时获取各个装置元件的数据状况,对卷绕装置运行进行监控;The microcontroller 30 is also used to store the data information in the storage 35, and also use the input and output module 36 to rotate the number of turns of the winding roller 9, the operation information of the motor 5, the operation information of the electronically controlled slide rail 16, and the electric pusher. The operation information of the rod 21 is visually displayed and output, so that the information of the number of turns of the winding roller 9, the operation information of the motor 5, the operation information of the electronically controlled slide rail 16, and the operation information of the electric push rod 21 are displayed on the display screen of the input and output module 36, so that the The operator obtains the data status of each device component in real time, and monitors the operation of the winding device;

还用于将绕线辊9的旋转圈数信息,电动机5运行信息,电控滑轨16运行信息,电动推杆21运行信息分别对应与各个运行信息的阈值进行比较,当运行信息超出阈值时,进行报警提示;It is also used to compare the information on the number of turns of the winding roller 9, the operation information of the motor 5, the operation information of the electronically controlled slide rail 16, and the operation information of the electric push rod 21 respectively with the threshold value of each operation information, when the operation information exceeds the threshold value. , to give an alarm prompt;

还与往期的运行信息进行对比,当前运行信息与以往运行信息比较,超出以往运行信息的百分之十时进行报警提示,将报警信息进行存储;It is also compared with the operation information of the previous period. The current operation information is compared with the previous operation information. When it exceeds 10% of the previous operation information, an alarm prompt is issued, and the alarm information is stored;

还用于将每种运行信息单独储存到储存器35中,将每种运行信息依据执行的起始时间和终止时间进行排列,还将每个工作任务中,基于运行起始时间和运行终止时间之间的任一时间阶段的数据进行整合,按照每个工作任务执行过程形成变压器线圈卷绕图表,显示在输入输出模块36上。It is also used to store each kind of operation information in the storage 35 separately, arrange each kind of operation information according to the start time and end time of execution, and also in each work task, based on the start time and end time of operation. The data at any time period in between are integrated, and a transformer coil winding diagram is formed according to the execution process of each work task, which is displayed on the input and output module 36 .

卷绕装置所描述的技术可以实现在硬件,软件,固件或它们的任何组合。所述的各种特征为模块,单元或组件可以一起实现在集成逻辑装置或分开作为离散的但可互操作的逻辑器件或其他硬件设备。在一些情况下,电子电路的各种特征可以被实现为一个或多个集成电路器件,诸如集成电路芯片或芯片组。The techniques described for the winding device can be implemented in hardware, software, firmware or any combination thereof. The various features described are modules, units or components that can be implemented together in an integrated logic device or separately as discrete but interoperable logic devices or other hardware devices. In some cases, various features of an electronic circuit may be implemented as one or more integrated circuit devices, such as integrated circuit chips or chipsets.

卷绕装置涉及一种装置,例如可以作为处理器或者集成电路装置,诸如集成电路芯片或芯片组。可替换地或附加地,如果软件或固件中实现,所述技术可实现至少部分地由计算机可读的数据存储介质,包括指令,当执行时,使处理器执行一个或更多的上述方法。例如,计算机可读的数据存储介质可以存储诸如由处理器执行的指令。A winding device refers to a device, which can be, for example, a processor or an integrated circuit device, such as an integrated circuit chip or a chip set. Alternatively or additionally, if implemented in software or firmware, the techniques may implement a data storage medium readable, at least in part, by a computer, including instructions that, when executed, cause a processor to perform one or more of the above-described methods. For example, a computer-readable data storage medium may store instructions, such as for execution by a processor.

卷绕装置中的储存器35可以包括包装材料。数据的计算机可读介质可以包括计算机存储介质,诸如随机存取存储器(RAM),只读存储器(ROM),非易失性随机存取存储器(NVRAM),电可擦可编程只读存储器(EEPROM),闪存,磁或光学数据存储介质,和类似物。在一些实施例中,一种制造产品可包括一个或多个计算机可读存储媒体。The reservoir 35 in the winding device may comprise packaging material. Computer readable media for data may include computer storage media such as random access memory (RAM), read only memory (ROM), nonvolatile random access memory (NVRAM), electrically erasable programmable read only memory (EEPROM) ), flash memory, magnetic or optical data storage media, and the like. In some embodiments, an article of manufacture may include one or more computer-readable storage media.

微控制器30可以是软件和/或固件由处理电路包括一个或多个处理器执行,如一个或多个数字信号处理器(DSP),通用微处理器,特定应用集成电路ASICs,现场可编程门阵列(FPGA),或者其它等价物把集成电路或离散逻辑电路。因此,术语“微控制器30”由于在用于本发明时可以指任何前述结构或任何其它的结构更适于实现的这里所描述的技术。另外,在一些方面,本公开中所描述的功能可以提供在软件模块和硬件模块。Microcontroller 30 may be software and/or firmware executed by processing circuitry including one or more processors, such as one or more digital signal processors (DSPs), general purpose microprocessors, application specific integrated circuits ASICs, field programmable Gate Array (FPGA), or other equivalents are integrated circuits or discrete logic circuits. Accordingly, the term "microcontroller 30" as used in the present invention may refer to any of the foregoing structures or any other structure that is more suitable for implementing the techniques described herein. Additionally, in some aspects, the functions described in this disclosure may be provided in software modules and hardware modules.

卷绕装置工作原理:使用时,首先将绕线辊9套在固定管6上,电动伸缩杆14活塞杆伸长或者缩短可以带动第二支撑板13进行滑动,第二支撑板13滑动的过程中可以使固定杆12插入至固定管6内,从而将绕线辊9进行固定,固定后,控制电动机5工作,电动机5工作带动绕线辊9进行绕线,绕线的过程中,滑块17能够在电控滑轨16内进行滑动,滑块17滑动时带动放线辊19滑动,放线辊19滑动的过程中可以使铜线均匀缠绕在绕线辊9上,绕线结束后,控制电动推杆21活塞杆伸长,两个切割刀22相互接触将铜线截断,从而完成卷绕工作。The working principle of the winding device: when in use, first put the winding roller 9 on the fixed tube 6, and the electric telescopic rod 14 can be extended or shortened to drive the second support plate 13 to slide. The second support plate 13 slides The fixing rod 12 can be inserted into the fixing tube 6 to fix the winding roller 9. After fixing, the motor 5 is controlled to work, and the motor 5 works to drive the winding roller 9 for winding. 17 can slide in the electronically controlled slide rail 16. When the slider 17 slides, it drives the pay-off roller 19 to slide. During the sliding process of the pay-off roller 19, the copper wire can be evenly wound on the winding roller 9. The piston rod of the electric push rod 21 is controlled to extend, and the two cutting knives 22 contact each other to cut off the copper wire, thereby completing the winding work.

基于卷绕装置本发明还提供了一种用于缠绕变压器线圈的卷绕方法,方法包括:Based on the winding device, the present invention also provides a winding method for winding a transformer coil, the method comprising:

将绕线辊套在固定管上,电动伸缩杆活塞杆伸长或者缩短带动第二支撑板进行滑动,第二支撑板滑动的过程中使固定杆插入至固定管内,将绕线辊进行固定;The winding roller is sleeved on the fixed tube, and the electric telescopic rod piston rod is extended or shortened to drive the second support plate to slide. During the sliding process of the second support plate, the fixed rod is inserted into the fixed tube to fix the winding roller;

固定后,控制电动机工作,电动机工作带动绕线辊进行绕线,绕线的过程中,滑块能够在电控滑轨内进行滑动,滑块滑动时带动放线辊滑动,放线辊滑动的过程中可以使铜线均匀缠绕在绕线辊上,绕线结束后,控制电动推杆活塞杆伸长,两个切割刀相互接触将铜线截断,完成卷绕工作。After fixing, the motor is controlled to work, and the motor drives the winding roller to wind the wire. During the winding process, the slider can slide in the electronically controlled slide rail. When the slider slides, the pay-off roller slides, and the pay-off roller slides. During the process, the copper wire can be evenly wound on the winding roller. After the winding is completed, the electric push rod piston rod is controlled to extend, and the two cutting knives contact each other to cut off the copper wire and complete the winding work.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. A winding apparatus for winding a transformer coil, comprising: the device comprises a base (3), wherein a first supporting plate (7), an electric control slide rail (16) and a supporting frame (26) are fixedly connected to the base (3) through screws; a sliding groove (2) is formed in the base (3), the inner wall of the sliding groove (2) is connected with a second supporting plate (13) in a sliding mode, and the outer wall of one side, close to the second supporting plate (13), of the first supporting plate (7) is connected with a horizontally arranged fixing pipe (6) through a bearing; a winding roller (9) is sleeved outside the fixed tube (6);
the outer wall of one side, close to the first supporting plate (7), of the second supporting plate (13) is connected with a fixing rod (12) through a bearing, one end of the fixing rod (12) is welded with a cross head (10), the inner wall of the fixing pipe (6) is provided with a positioning groove (23), and the cross head (10) is matched with the positioning groove (23);
the inner wall of the electric control slide rail (16) is connected with a slide block (17) in a sliding manner, the outer wall of the top of the slide block (17) is fixed with a support rod (18) through a screw, the outer wall of the top of the support rod (18) is provided with a groove, and the inner wall of the groove is connected with a pay-off roller (19) through a bearing; the outer wall of the top of the support frame (26) is fixedly connected with a wire cutting mechanism through screws.
2. The winding device for winding a transformer coil according to claim 1,
the tangent line mechanism includes: the working box (20), the inside electric putter (21) that has passed through the fix with screw of working box (20), the one end of electric putter (21) piston rod passes through fix with screw and is connected with cutting knife (22).
3. The winding device for winding a transformer coil according to claim 1 or 2,
the outer wall of the bottom of the base (3) is fixed with four supporting pads (1) through screws;
the four supporting pads (1) are respectively positioned at four corners of the outer wall of the bottom of the base (3).
4. The winding device for winding a transformer coil according to claim 1 or 2,
a supporting table (4) is fixed on the outer wall of the top of the base (3) close to one side of the first supporting plate (7) through screws;
the outer wall of the top of the support table (4) is fixed with a motor (5) through a screw, and an output shaft of the motor (5) forms transmission fit with the fixed pipe (6) through a belt.
5. The winding device for winding a transformer coil according to claim 4,
a vertically arranged fixing plate (15) is fixed on the outer wall of the top of one side, close to the second supporting plate (13), of the base (3) through screws;
an electric telescopic rod (14) is fixed on the outer wall of one side of the fixing plate (15) through a screw, and one end of a piston rod of the electric telescopic rod (14) is connected with the outer wall of the second supporting plate (13) through a screw.
6. The winding device for winding a transformer coil according to claim 1 or 2,
the outer walls of the fixed pipe (6) and the fixed rod (12) are sleeved with a splint (8);
the outer wall welding of splint (8) has fixed block (11), and the fixed slot has all been seted up to the both sides outer wall of wire winding roller (9), fixed slot and fixed block (11) looks adaptation.
7. The winding device for winding a transformer coil according to claim 4,
further comprising: the device comprises a microcontroller, a power switch, a motor control circuit, an electric telescopic rod control circuit, an electric slide rail control circuit and an electric push rod control circuit;
the power switch is used for controlling the on-off of the power supply of the winding device;
the microcontroller is connected with the motor (5) through a motor control circuit to control the motor (5) to operate;
the microcontroller is connected with the electric telescopic rod (14) through an electric telescopic rod control circuit to control the electric telescopic rod (14) to operate;
the microcontroller is connected with the electric control slide rail (16) through an electric control slide rail control circuit to control the electric control slide rail (16) to operate;
the microcontroller is connected with the electric push rod (21) through the electric push rod control circuit to control the electric push rod (21) to operate.
8. The winding device for winding a transformer coil according to claim 1,
further comprising: the winding device comprises a storage, an input and output module, a winding roller rotating coil number sensor and a communication module;
the winding roller rotation number sensor is arranged on the winding roller (9);
the microcontroller is respectively connected with the memory, the input/output module, the winding roller rotating coil number sensor and the communication module;
the microcontroller is connected with an upper computer through a communication module, acquires a control instruction transmitted by the upper computer and transmits the operation information of the winding device to the upper computer;
the microcontroller is used for acquiring the number of rotation turns of the winding roller (9) through the winding roller rotation turn number sensor;
the microcontroller acquires the input winding quantity of the transformer coil through the input and output module, obtains the number of rotating turns of the winding roller (9) according to the winding quantity of the transformer coil, controls the winding roller (9) to rotate and move, and controls the electric control sliding rail (16) to move, so that the transformer coil is wound on the winding roller (9) according to a preset winding mode;
the microcontroller is also used for storing data information into the storage device, and performing visual display output on the rotation number information of the winding roller (9), the running information of the motor (5), the running information of the electric control slide rail (16) and the running information of the electric push rod (21) through the input and output module, so that the rotation number information of the winding roller (9), the running information of the motor (5), the running information of the electric control slide rail (16) and the running information of the electric push rod (21) are displayed on a display screen of the input and output module, an operator can acquire the data conditions of various device elements in real time, and the running of the winding device is monitored;
the automatic control device is also used for comparing the information of the number of rotation turns of the winding roller (9), the running information of the motor (5), the running information of the electric control slide rail (16) and the running information of the electric push rod (21) with the threshold value of each running information respectively, and giving an alarm when the running information exceeds the threshold value;
the current operation information is compared with the previous operation information, alarm prompt is carried out when the current operation information exceeds ten percent of the previous operation information, and alarm information is stored;
the transformer coil winding device is also used for independently storing each kind of operation information into the storage, arranging each kind of operation information according to the execution starting time and the execution ending time, integrating data based on any time stage between the operation starting time and the operation ending time in each work task, forming a transformer coil winding chart according to the execution process of each work task, and displaying the transformer coil winding chart on the input and output module.
9. A winding method for winding a transformer coil, the method comprising:
sleeving the winding roller on the fixing tube, extending or shortening a piston rod of the electric telescopic rod to drive the second supporting plate to slide, inserting the fixing rod into the fixing tube in the sliding process of the second supporting plate, and fixing the winding roller;
after fixing, control motor work, motor work drives the winding roller and winds, and wire-wound in-process, the slider can slide in automatically controlled slide rail, and it slides to drive the unwrapping wire roller when the slider slides, and the gliding in-process of unwrapping wire roller can make the copper line evenly wind on the winding roller, and after the winding, control electric putter piston rod extension, two cutting knife mutual contacts cut the copper line, accomplish the work of coiling.
CN201910896063.2A 2019-09-22 2019-09-22 Winding device and winding method for transformer coil Pending CN110642082A (en)

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CN111891851A (en) * 2020-07-24 2020-11-06 湖南德立安全环保科技有限公司 Electrical equipment winder
CN112015155A (en) * 2020-09-13 2020-12-01 东南大学成贤学院 Production equipment capable of being remotely monitored and used for production of power system
CN112053847A (en) * 2020-09-11 2020-12-08 青岛永记伟业电子科技有限公司 Multi-shaft automatic hollow winding processing equipment
CN115565771A (en) * 2022-09-28 2023-01-03 江苏金安电气有限公司 Fiber winding machine for processing transformer glass tube

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CN203998365U (en) * 2014-06-27 2014-12-10 中国电子科技集团公司第八研究所 Initiatively retractable cable assembly of portable optical fiber
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CN115565771B (en) * 2022-09-28 2023-11-17 江苏金安电气有限公司 Filament winding machine for processing transformer glass tube

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