CN115556303A - Device for removing part foreign matter in injection molding process - Google Patents
Device for removing part foreign matter in injection molding process Download PDFInfo
- Publication number
- CN115556303A CN115556303A CN202211558432.5A CN202211558432A CN115556303A CN 115556303 A CN115556303 A CN 115556303A CN 202211558432 A CN202211558432 A CN 202211558432A CN 115556303 A CN115556303 A CN 115556303A
- Authority
- CN
- China
- Prior art keywords
- injection molding
- negative pressure
- support plate
- isolation frame
- baffle
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1753—Cleaning or purging, e.g. of the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
- B29C2045/177—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to an injection molding machine, and provides a device for removing part foreign matters in the injection molding process in order to improve the foreign matters on the surface of an injection molding workpiece, which comprises a vertically arranged support plate, a connecting piece arranged on one surface of the support plate, a plurality of adsorption devices arranged on the other surface of the support plate, and a negative pressure device; the connecting piece is used for connecting the mechanical arm; the adsorption device comprises an isolation frame attached to the support plate, a discharge port arranged on the lower side wall of the isolation frame, a storage box attached to the lower outer side wall of the isolation frame, and a feed port arranged at the upper end of the storage box; the discharge opening is communicated with the feed inlet; the negative pressure device comprises a vacuum generator and a negative pressure pipe which is connected with the vacuum generator and arranged on one surface of the support plate close to the connecting piece; the end part of one end of the negative pressure pipe far away from the vacuum generator penetrates through the supporting plate and then is arranged in the isolation frame. The device for removing the foreign matters on the parts in the injection molding process can efficiently and automatically remove the foreign matters on the surface of an injection molding workpiece.
Description
Technical Field
The invention relates to the technical field of injection molding machines, in particular to a device for removing foreign matters of parts in an injection molding process.
Background
Injection molding is a method for producing and molding industrial products. An injection molding machine (injection machine or injection molding machine for short) is a main molding device for making thermoplastic plastics or thermosetting materials into plastic products with various shapes by using a plastic molding die, and the injection molding is realized by the injection molding machine and the die. In plastic injection molding, the most commonly used plastics at present are polyethylene, polypropylene, ABS, PA, polystyrene, and the like.
For products using plastic injection molding, after the injection molding machine completes injection molding to form a workpiece, a certain amount of foreign matters (such as plastic chips, glass fibers, etc.) usually remain on the surface of the workpiece, and the foreign matters are generated because the workpiece is formed at corners, folding corners or edges by solidifying liquid plastic into a predetermined shape. Foreign matter on the surface of the workpiece can affect the quality of the workpiece to some extent (further processing follows, and the foreign matter can affect the processing precision or the finished product) and the appearance. Therefore, after the workpiece is usually removed from the injection machine, there is a separate foreign material removing step, which is not only time consuming, but also labor and material consuming due to the need to provide a separate production line.
Therefore, the device which can rapidly and automatically remove the foreign matters after the injection molding of the workpiece is completed is designed, so that the product quality can be improved to a certain extent, and the production procedures are reduced.
Disclosure of Invention
The invention aims to provide a device for removing foreign matters of parts in an injection molding process, which can efficiently and automatically remove the foreign matters remained on the surface of a workpiece after injection molding.
The embodiment of the invention is realized by the following technical scheme:
the device for removing the foreign matters of the parts in the injection molding process comprises a support plate, a connecting piece, a plurality of adsorption devices and a negative pressure device, wherein the support plate is vertically arranged; the connecting piece is used for connecting a mechanical arm;
the adsorption device comprises an isolation frame attached to the support plate, a discharge hole formed in the lower side wall of the isolation frame, a storage box attached to the lower outer side wall of the isolation frame, and a feed inlet formed in the upper end of the storage box; the discharge opening is communicated with the feed opening;
the negative pressure device comprises a vacuum generator and a negative pressure pipe which is connected with the vacuum generator and arranged on one surface of the support plate close to the connecting piece; and one end part of the negative pressure pipe, which is far away from the vacuum generator, penetrates through the supporting plate and is arranged inside the isolation frame.
Furthermore, a plurality of suction nozzles are arranged in the isolation frame, and the suction nozzles are connected with a negative pressure machine; the suction nozzle is used for adsorbing parts.
Furthermore, a pair of negative pressure pipes is arranged in one isolation frame; the pair of negative pressure pipes are respectively arranged on two opposite sides of the isolation frame.
Furthermore, the adsorption device also comprises a baffle plate arranged at the feed inlet, and an elastic piece used for supporting the baffle plate; one side of the baffle is hinged with one side of the feed inlet close to the support plate; one end of the elastic piece is connected with the lower side of the baffle, and the other end of the elastic piece is fixedly connected with the inner side wall of the storage box.
Further, one side that the inside upside of storage case was kept away from the baffle is equipped with sealed piece, sealed piece with the baffle is kept away from the upper surface butt of backup pad one side.
Further, the baffle is the slope setting, the baffle is close to one side of backup pad is higher than opposite side.
Furthermore, a plurality of vent holes are formed in one side wall, far away from the supporting plate, of the storage box.
Furthermore, the adsorption device further comprises a limiting block horizontally arranged on the supporting plate and a limiting groove arranged on one side, close to the supporting plate, of the storage box, and the limiting groove is arranged in a sliding mode.
The technical scheme of the embodiment of the invention at least has the following advantages and beneficial effects:
according to the device for removing the foreign matters on the parts in the injection molding process, the vacuum generator sucks air through the negative pressure pipe, and the foreign matters such as cilia and the like on the surface of the workpiece are sucked away through the negative pressure pipe; to the part because can't be inhaled in the negative pressure pipe and then stop the foreign matter in the isolation frame fully, this part foreign matter then can directly drop the isolation frame downside, enters into the storage box through bin outlet and feed inlet and collects, prevents that a large amount of foreign matters from piling up in the isolation frame.
Therefore, the device can directly remove the foreign matters on the surface of the part after the part is formed, thereby not only improving the quality of finished products and reducing subsequent operations without arranging a separate foreign matter removal production line, but also being capable of completing the operation process in a full-automatic way and reducing manual intervention.
Drawings
FIG. 1 is a schematic structural diagram of a perspective view of an apparatus for removing foreign matter from a part in an injection molding process according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a device for removing foreign matter from a part in an injection molding process according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a spacer frame portion according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a magazine section according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of the inside of the storage bin according to the embodiment of the present invention.
Icon: 10-support plate, 11-connecting piece, 12-suction nozzle, 21-isolation frame, 22-discharge opening, 23-storage box, 24-feed opening, 25-baffle, 26-elastic piece, 27-sealing block, 28-vent hole, 29-limiting groove and 30-negative pressure tube.
Detailed Description
Examples
As shown in fig. 1 to 5, the apparatus for removing foreign matters from parts in an injection molding process of the present embodiment includes a support plate 10 vertically disposed, a connecting member 11 disposed on one side of the support plate 10, a plurality of suction devices disposed on the other side of the support plate 10, and a negative pressure device; the connecting piece 11 is used for connecting the mechanical arm; the adsorption device comprises an isolation frame 21 attached to the support plate 10, a discharge port 22 arranged on the lower side wall of the isolation frame 21, a storage box 23 attached to the lower outer side wall of the isolation frame 21, and a feed port 24 arranged at the upper end of the storage box 23; the discharge opening 22 is communicated with the feed opening 24; the negative pressure device comprises a vacuum generator and a negative pressure pipe 30 which is connected with the vacuum generator and is arranged on one surface of the support plate 10 close to the connecting piece 11; the end of the negative pressure tube 30 far away from the vacuum generator is arranged in the isolation frame 21 after passing through the support plate 10.
Specifically, the general operation principle is as follows: connect the backup pad 10 with the arm through connecting piece 11 before using earlier, make the backup pad 10 can move along level and vertical direction, accomplish the injection of work piece when the injection molding machine, push out the back with the work piece, arm drive backup pad 10 is close to the work piece, make the work piece be located inside isolation frame 21, then start vacuum generator, make vacuum generator breathe in through negative pressure tube 30, inhale away the foreign matter such as cilia on work piece surface through negative pressure tube 30, vacuum generator stop work after having inhaled, still have partial foreign matter this moment because can't be fully inhaled in negative pressure tube 30, and then stop in isolation frame 21, this partial foreign matter then can directly fall isolation frame 21 downside, enter into storage tank 23 through bin outlet 22 and feed inlet 24 and collect, prevent that a large amount of foreign matters from piling up in isolation frame 21.
Therefore, the device can directly clean the foreign matters on the surface of the part after the part is formed, thereby not only improving the quality of the finished product and reducing the subsequent operation, but also completing the operation process in a full-automatic way and reducing the manual intervention.
The isolation frame 21 in the embodiment is internally provided with a plurality of suction nozzles 12, and the suction nozzles 12 are connected with a negative pressure machine; the suction nozzle 12 is used for sucking parts. Specifically, negative pressure can be generated at the end part of the suction nozzle 12 through the negative pressure machine, so that the workpiece is sucked, and the workpiece is prevented from falling off in the foreign matter removing process. Wherein the workpiece is clamped simultaneously by the injection molding machine and the suction nozzle 12.
A pair of negative pressure pipes 30 are arranged in an isolation frame 21 in the embodiment; the pair of negative pressure pipes 30 are provided on opposite sides of the partition frame 21. Specifically, the action range of the negative pressure is wider, and the foreign matters can be sucked more effectively.
The adsorption device in the embodiment further comprises a baffle 25 arranged at the feed port 24, and an elastic member 26 for supporting the baffle 25; one side of the baffle 25 is hinged with one side of the feed port 24 close to the support plate 10; one end of the elastic element 26 is connected with the lower side of the baffle 25, and the other end is fixedly connected with the inner side wall of the storage box 23. The upper side of the interior of the storage box 23, which is far away from the baffle 25, is provided with a sealing block 27, and the sealing block 27 is abutted against the upper surface of the baffle 25, which is far away from the support plate 10. Specifically, in order to improve the foreign matter removal efficiency, a blowing device (such as a fan) can be arranged on one side of the injection molding machine, and the foreign matter can be better removed by blowing through the blowing device and sucking air through the negative pressure pipe 30. The baffle 25 and the sealing block 27 together block the storage tank 23, so that when the negative pressure pipe 30 starts to suck air and the blower starts to blow air, foreign matters in the storage tank 23 can be prevented from being blown out.
In addition, since the baffle 25 is supported by the elastic member 26 (e.g., a spring), when the system is running, the baffle 25 will vibrate slightly, so that a gap occurs intermittently between the baffle 25 and the sealing block 27, and at this time, foreign matters above the baffle 25 can enter the storage bin 23 through the gap.
The baffle 25 in this embodiment is disposed obliquely, and one side of the baffle 25 near the support plate 10 is higher than the opposite side. Specifically, baffle 25 upper surface is the smooth surface, and the cooperation slope sets up, can make the foreign matter get into storage tank 23 better.
The storage box 23 in this embodiment has a plurality of ventilation holes 28 formed on a side wall thereof away from the support plate 10. In particular, the vent 28 is better able to balance the air pressure.
The adsorption device in this embodiment further includes a limiting block horizontally disposed on the support plate 10, and a limiting groove 29 disposed on one side of the storage box 23 close to the support plate 10, wherein the limiting groove 29 is slidably disposed in the limiting hole. In particular, this allows better mounting and dismounting of the magazine 23.
To sum up, the device for removing part foreign matters in the injection molding process of the embodiment can directly remove the foreign matters on the surface of the part after the part is molded, so that the quality of a finished product is improved, the subsequent operation is reduced, the operation process can be completed automatically, and the manual intervention is reduced.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A device for removing part foreign matter in injection molding process is characterized in that: the vacuum suction device comprises a vertically arranged support plate, a connecting piece arranged on one surface of the support plate, a plurality of adsorption devices arranged on the other surface of the support plate and a negative pressure device; the connecting piece is used for connecting a mechanical arm;
the adsorption device comprises an isolation frame attached to the support plate, a discharge hole formed in the lower side wall of the isolation frame, a storage box attached to the lower outer side wall of the isolation frame, and a feed inlet formed in the upper end of the storage box; the discharge opening is communicated with the feed opening;
the negative pressure device comprises a vacuum generator and a negative pressure pipe which is connected with the vacuum generator and arranged on one surface of the support plate close to the connecting piece; and one end part of the negative pressure pipe, which is far away from the vacuum generator, penetrates through the supporting plate and is arranged inside the isolation frame.
2. The apparatus for removing foreign matter from a part in an injection molding process according to claim 1, wherein: a plurality of suction nozzles are arranged in the isolation frame, and the suction nozzles are connected with a negative pressure machine; the suction nozzle is used for adsorbing parts.
3. The apparatus for removing foreign matter from a part in an injection molding process according to claim 1, wherein: a pair of negative pressure pipes is arranged in the isolation frame; the pair of negative pressure pipes are respectively arranged on two opposite sides of the isolation frame.
4. The apparatus for removing foreign matter from a part in an injection molding process according to claim 1, wherein: the adsorption device further comprises a limiting block horizontally arranged on the supporting plate and a limiting groove arranged on one side, close to the supporting plate, of the storage box, and the limiting groove is formed in the limiting hole in a sliding mode.
5. The apparatus for removing foreign matter from a part in an injection molding process according to claim 1, wherein: the adsorption device also comprises a baffle arranged at the feed inlet and an elastic piece used for supporting the baffle; one side of the baffle is hinged with one side of the feed inlet close to the support plate; one end of the elastic piece is connected with the lower side of the baffle, and the other end of the elastic piece is fixedly connected with the inner side wall of the storage box.
6. An apparatus for removing foreign matter from parts in an injection molding process according to claim 5, wherein: one side of the baffle is kept away from to the inside upside of storage case is equipped with sealed piece, sealed piece with the baffle is kept away from the upper surface butt of backup pad one side.
7. The apparatus for removing foreign matter from a part according to claim 5, wherein: the baffle is the slope setting, the baffle is close to one side of backup pad is higher than relative opposite side.
8. An apparatus for removing foreign matter from parts in an injection molding process according to claim 5, wherein: a plurality of air vents are formed in one side wall, far away from the supporting plate, of the storage box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211558432.5A CN115556303B (en) | 2022-12-06 | 2022-12-06 | Device for removing part foreign matter in injection molding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211558432.5A CN115556303B (en) | 2022-12-06 | 2022-12-06 | Device for removing part foreign matter in injection molding process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115556303A true CN115556303A (en) | 2023-01-03 |
| CN115556303B CN115556303B (en) | 2023-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211558432.5A Active CN115556303B (en) | 2022-12-06 | 2022-12-06 | Device for removing part foreign matter in injection molding process |
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| Publication number | Publication date |
|---|---|
| CN115556303B (en) | 2023-04-07 |
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