CN115556222A - Spraying device and method for ceramic processing - Google Patents

Spraying device and method for ceramic processing Download PDF

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Publication number
CN115556222A
CN115556222A CN202211369258.XA CN202211369258A CN115556222A CN 115556222 A CN115556222 A CN 115556222A CN 202211369258 A CN202211369258 A CN 202211369258A CN 115556222 A CN115556222 A CN 115556222A
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China
Prior art keywords
fixedly connected
seat
block
wall
top end
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Granted
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CN202211369258.XA
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Chinese (zh)
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CN115556222B (en
Inventor
陈贵保
刘赞
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Fuliang County Jing Long Special Ceramics Co ltd
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Fuliang County Jing Long Special Ceramics Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/046Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/048Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a spraying device and a spraying method for ceramic processing, which relate to the technical field of spraying devices and comprise a workbench, a first rotating shaft, a rotating seat, a supporting frame, an arc-shaped seat, a spray head and a self-adaptive adjusting mechanism; the top of rotating the seat is provided with and extends to rotate the inside automatic calibration mechanism of seat. According to the invention, through arranging the self-adaptive adjusting mechanism and the automatic calibration mechanism, the height of the spray head is adjusted to be flush with the height of the workpiece through the self-adaptive adjusting mechanism, and meanwhile, the position of the workpiece at the top end of the rotating seat is corrected through the automatic calibration mechanism, so that the workpiece is positioned on the inner side of the arc-shaped seat, a plurality of spray heads after the position is adjusted can accurately spray coating to the outer wall of the workpiece, and the height of the spray head can be self-adapted along with the height of the workpiece through the matching of the plurality of parts, so that the practicability of the device is improved, and the workpiece can be sprayed by equipment conveniently.

Description

Spraying device and method for ceramic processing
Technical Field
The invention relates to the technical field of spraying devices, in particular to a spraying device and a spraying method for ceramic processing.
Background
Generally, after the ceramic is fired, in order to make the surface of the ceramic more smooth and beautiful, the surface of the ceramic needs to be glazed, and with the increase of modern production speed, some mass-produced ceramics use machines to spray glaze on the surface of the ceramic, so that a special spraying device is needed.
The height of a spray head for an existing spraying device is generally fixed, so that equipment can only spray ceramics with one height, and the ceramics with the height in a certain range cannot be sprayed, the application range of the device is reduced, the practicability of the device is further reduced, and accordingly the spraying device and the spraying method for ceramic processing are provided, and the problems are solved.
Disclosure of Invention
The invention aims to: in order to solve the problem that the height of a spray head for the conventional spraying device cannot be self-adaptive along with the height of ceramics, the spraying device and the spraying method for processing the ceramics are provided.
In order to achieve the purpose, the invention provides the following technical scheme: a spraying device for ceramic processing comprises a workbench, wherein the top end of the workbench is rotatably connected with a first rotating shaft, the top end of the first rotating shaft is fixedly connected with a rotating seat, the top end of the workbench is fixedly connected with a supporting frame, an arc-shaped seat is arranged above the rotating seat, a spray head is arranged on the inner side of the arc-shaped seat, and a self-adaptive adjusting mechanism extending to the inner side of the supporting frame is arranged on the top end of the workbench and used for automatically adjusting the height of the spray head;
the top of rotating the seat is provided with and extends to rotate the inside automatic calibration mechanism of seat for to rotate the seat top work piece position and carry out the automatic correction.
As a still further scheme of the invention: self-adaptation adjustment mechanism is including installing the pneumatic cylinder on workstation top, the output of pneumatic cylinder is connected with first rack, the top of workstation is rotated and is connected with first big straight-teeth gear, just first big straight-teeth gear with first rack meshes mutually, the outer wall fixedly connected with of first pivot with the first little straight-teeth gear of first big straight-teeth gear mesh mutually, the outer wall of first pivot is located the big synchronizing wheel of top fixedly connected with second of first little straight-teeth gear, the top of workstation is rotated and is connected with reciprocal lead screw, the first little synchronizing wheel of outer wall fixedly connected with of reciprocal lead screw, first little synchronizing wheel with the second hold-in range is installed to the outer wall of first rack, the inboard sliding connection of support frame has the sliding seat, just the sliding seat cup joints reciprocal outer wall of lead screw, the top of sliding seat is rotated and is connected with the one-way lead screw of second, the top fixedly connected with second supporting seat, just the inboard of second supporting seat with the one-way lead screw rotates and is connected, just the one-way sliding connection shell of connection of second is in the outer wall of second, the outer wall of connection is connected with the one-way bracing piece of second support frame, the one-way bracing piece is provided with the one-way adjusting rod and the outer wall of arc-way bracing piece, the support frame is provided with the one-way adjusting rod and the top of arc-way bracing piece is connected with the support frame is connected to the support frame.
As a still further scheme of the invention: the inboard of support frame be provided with the first spacing spout of sliding seat assorted, the inboard of second supporting seat be provided with the spacing spout of connecting shell assorted second, the inboard of sliding seat be provided with reciprocal lead screw assorted crescent moon round pin, the inboard of connecting shell be provided with the first thread groove of the one-way lead screw assorted of second.
As a still further scheme of the invention: the automatic regulating assembly comprises a first sealing sleeve fixedly connected to the top end of the second supporting seat, a second sealing piston block is arranged inside the first sealing sleeve, a second guiding rod fixedly connected to the bottom end of the second sealing piston block is located on the outer wall of the second guiding rod fixedly connected to the second spring, one end of the second spring is fixedly connected to the first sealing sleeve, one end of the second guiding rod penetrates through the second rack fixedly connected to the inner side of the second supporting seat, the bottom end of the second one-way lead screw penetrates through the worm gear fixedly connected to the lower side of the sliding seat, the bottom end of the sliding seat is rotatably connected to the worm gear, the worm is meshed with the worm gear, one end of the worm is fixedly connected to the second small straight gear meshed with the second rack, the bottom end of the supporting rod is slidably connected to the inside of the connecting shell, a third spring is fixedly connected to the bottom end of the third spring, the top end of the working table is fixedly connected to the rectangular rod, the T-shaped rod is slidably connected to the inside of the connecting shell, and the supporting rod is rotatably connected to the T-shaped supporting seat, and the supporting rod is rotatably connected to the supporting seat, and parallel and level, and the supporting rod is arranged on the inner side of the supporting seat, and is arranged on the supporting seat, and parallel to the supporting seat, and parallel of the supporting seat.
As a still further scheme of the invention: the self-adaptive inflation unit comprises a telescopic hose fixedly connected to an air inlet of the first sealing sleeve, a first support seat fixedly connected to the top end of the support frame, a first one-way lead screw is connected to the inner side of the first support seat in a rotating mode, the top end of the first one-way lead screw is connected to a small synchronizing wheel fixedly connected to the top end of the first support seat in a penetrating mode, a threaded sleeve is connected to the inner side of the first support seat in a sliding mode, the threaded sleeve is sleeved on the outer wall of the first one-way lead screw, the bottom end of the threaded sleeve is connected to a connecting disc fixedly connected to the inner side of the support frame, a second sealing sleeve is fixedly connected to the top end of the connecting disc, the air inlet of the second sealing sleeve is connected to a first sealing piston block in a penetrating mode, the bottom end of the first sealing piston block is connected to a limiting disc in a sliding mode, a second rack is fixedly connected to the top end of the second sealing piston block, a first guide rod is fixedly connected to a first rotating straight-tooth wheel, a first guide rod is connected to a small synchronizing wheel meshed with the top end of the first straight-tooth-bar.
As a still further scheme of the invention: the utility model discloses a safety gear, including first rack, first stopper, first sealed piston piece, spacing spout of first stopper assorted third, the inboard of thread bush be provided with first one-way lead screw assorted second thread groove, the outer wall fixedly connected with second stopper of first sealed piston piece, the inboard of second sealed sleeve seted up with the spacing spout of second stopper assorted fourth, the first arc slider of bottom fixedly connected with of first guide bar, first guide bar pass through bottom fixed connection's first arc slider with spacing dish rotates to be connected, the both sides outer wall of first rack all is provided with a set of latch, first rack pass through one side outer wall fixed connection a set of latch with first big straight-teeth gear meshes mutually, first rack pass through opposite side outer wall fixed connection a set of latch with third little straight-teeth gear meshes mutually, the latch quantity of a set of latch quantity of first rack one side outer wall is more than the latch quantity of a set of latch of first rack opposite side outer wall.
As a still further scheme of the invention: automatic aligning gear includes sliding connection and is in rotate the circular slab of seat outer wall, the bottom fixedly connected with sixth spring of circular slab, the one end of sixth spring with rotate seat fixed connection, rotate the inside fixedly connected with three groups of fixing bases of seat, every group the fixing base is provided with two, two the inboard rotation of fixing base is connected with the one-way lead screw of third, and one set of one end of the inboard one-way lead screw of fixing base runs through to the little straight-teeth gear of outside fixedly connected with fourth of rotating the seat, the bottom fixedly connected with of circular slab with the little straight-teeth gear of fourth meshes mutually third rack, the inside rotation of rotating the seat is connected with the second bevel gear, the first bevel gear of the one end fixedly connected with of third one-way lead screw, just first bevel gear with second bevel gear meshes mutually, the inside sliding connection of rotating the seat has the rectangle slider, just the rectangle slider cup joints the outer wall of the one end of the one-way lead screw of third, the inboard rotation of rectangle slider is connected with the turning block, the inboard sliding connection of turning block has the rectangle board, just the one end of second rectangle board runs through to the inboard fixedly connected with the third fixed-teeth gear and the top of the fifth straight-teeth gear, the second fixed connection pad is connected with the top of the fifth straight-teeth gear and the pneumatic straight-teeth gear of the second fixed disk assembly the second, the top of the second is connected with the fifth straight-teeth gear and the fifth straight-teeth gear of the second straight-teeth gear.
As a still further scheme of the invention: the pneumatic pushing assembly comprises a third sealing sleeve fixedly connected to the top end of the connecting disc, a fourth sealing piston block is slidably connected to the inside of the third sealing sleeve, a fifth spring is fixedly connected to the top end of the fourth sealing piston block, one end of the fifth spring is fixedly connected with the third sealing sleeve, a third guide rod is fixedly connected to the bottom end of the fourth sealing piston block, the bottom end of the third guide rod penetrates through the bottom end of the connecting disc and is rotatably connected with the limiting disc, a fourth sealing sleeve is fixedly connected to the top end of the connecting disc, an air inlet of the fourth sealing sleeve is fixedly connected with an air duct, one end of the air duct penetrates through the inside of the third sealing sleeve, a third sealing piston block is arranged inside the fourth sealing sleeve, a fourth guide rod is fixedly connected to the outer wall of one side of the third sealing piston block, a fourth spring is fixedly connected to the outer wall of the third sealing piston block, one end of the fourth spring is fixedly connected with the fourth sealing sleeve, one end of the fourth guide rod penetrates through the outer wall of the fourth sealing sleeve, the telescopic rod is fixedly connected with the arc-shaped pressing block, and the arc-shaped pressing block is slidably connected to the bottom end of the fourth sealing sleeve.
As a still further scheme of the invention: the outer wall of the fourth sealing piston block is fixedly connected with a third limiting block, the inner side of the third sealing sleeve is provided with a fifth limiting sliding groove matched with the third limiting block, the bottom end of the third guide rod is fixedly connected with a second arc-shaped sliding block, the third guide rod is rotatably connected with the limiting disc through the second arc-shaped sliding block fixedly connected with the bottom end, the inner side of the rotating seat is provided with a sixth limiting sliding groove matched with the rectangular sliding block, the inner side of the rectangular sliding block is provided with a second threaded groove matched with the third one-way screw rod, a Lina Jie is fixed on the inner side of the circular plate and provided with a fourth limiting block, the circular plate is slidably connected with the rotating seat through the fourth limiting block fixedly connected with the inner side, the top end of the sixth spring is fixedly connected with the fourth limiting block, the telescopic sleeve rod is composed of two sleeves slidably sleeved with each other, the top end of one sleeve is fixedly connected with an eighth spring, and one end of the eighth spring is fixedly connected with the other sleeve.
The invention also discloses a spraying method for ceramic processing, and the spraying device for ceramic processing comprises the following steps:
s1, when a workpiece needs to be sprayed, the workpiece is placed at the top end of the rotating seat, then the hydraulic cylinder is started, the output end of the hydraulic cylinder drives the first rack to reset, when a latch on the outer wall of the other side of the first rack is in contact with the third small straight gear, the third small straight gear is driven to drive the first large synchronizing wheel to rotate through the rotating rod, the first synchronizing belt is driven to drive the first one-way lead screw to rotate quickly through the second small synchronizing wheel, and the first one-way lead screw drives the threaded sleeve to drive the limiting disc to move downwards through the connecting disc;
s2, when the connecting disc moves downwards, the telescopic sleeve rod is driven to move downwards, the telescopic sleeve rod moves downwards and drives the arc-shaped pressing block to move downwards, the circular plate is pushed to extrude the sixth spring to drive the third rack to move downwards, the fourth small straight gear is driven to drive the first bevel gear to rotate through the third one-way lead screw, the second bevel gear is driven to rotate, the other two first bevel gears are driven to rotate through the second one-way lead screw, the three third one-way lead screws rotate simultaneously, the rectangular sliding block is driven to drive the idler wheel to approach a workpiece through one rectangular plate, the fifth small straight gear is driven to rotate through the fourth rack when the rectangular sliding block drives the rectangular plate to approach the workpiece, the idler wheel is driven to rotate through the rectangular plate, the workpiece position at the top end of the rotating seat is corrected through the three rectangular plates, the workpiece is driven to move close to the central position of the rotating seat, when the three rectangular plates are in contact with the outer wall of the rotating plate, the idler wheel continues to rotate through the seventh spring when the three rectangular plates are in contact with the workpiece;
s3, when the circular plate moves downwards to the maximum position and the telescopic sleeve rod continues to move downwards, the eighth spring is extruded to enable the telescopic sleeve rod to contract, when the hydraulic cylinder is in contact with the top end of a workpiece and the connecting disc continues to move downwards, the limiting disc abuts against the top end of the workpiece, so that the fourth sealing piston block extrudes the fifth spring to slide relative to the third sealing sleeve, gas in the third sealing sleeve is pushed into the fourth sealing sleeve through the gas guide pipe, the third sealing piston block is pushed to extrude the fourth spring to drive the telescopic sleeve rod to move towards the direction away from the fourth sealing sleeve through the fourth guide rod, the arc-shaped pressing block is moved away from the top end of the circular plate, and therefore the sixth spring is not pushed to reset by the circular plate under the external force any more, and the rectangular plate is reset;
s4, when the limiting disc abuts against the top end of a workpiece, the threaded sleeve continuously drives the connecting disc to move downwards, so that the first sealing piston block extrudes the first spring to move relative to the second sealing sleeve, air in the second sealing sleeve is pushed into the first sealing sleeve through the telescopic hose, the air continuously enters the first sealing sleeve, the second sealing piston block is pushed to extrude the second spring to drive the second guide rod to move downwards, the second rack is further driven to move downwards, the second rack moves downwards to drive the second small straight gear to drive the worm to rotate, the worm wheel is further driven to drive the second one-way screw rod to rotate, the connecting shell is further driven to drive the arc-shaped seat to move downwards through the rectangular block and the supporting rod, the spray head is further driven to move downwards, and after the threaded sleeve moves to a designated position, the sliding position of the first sealing piston block relative to the inside of the second sealing sleeve is different according to the height of the workpiece, so that the adjusted spray head is different in position, and the spray head can be automatically adjusted to the height of the workpiece;
s5, work as first rack opposite side outer wall latch with the little straight-teeth gear separation of third back, the output of pneumatic cylinder continues to drive first rack resets, makes first rack one side outer wall latch with the contact of first big straight-teeth gear, drive first big straight-teeth gear rotates, thereby the drive first little straight-teeth gear passes through it drives the work piece and carries out the rotation to rotate the seat, first pivot drives when rotating the big synchronizing wheel of second rotates, drives the second synchronizing belt drives through first little synchronizing wheel reciprocal lead screw rotates, and then the drive the sliding seat drives the connection shell carries out reciprocating motion from top to bottom, works as the connection shell moves down through the rectangle piece with the bracing piece drives when the arc seat moves down, drives a plurality ofly the shower nozzle moves down, works as the bottom of shower nozzle with during the contact of T shape pole, it is tensile when continuing to move down to connect the shell the third spring, and then makes the shower nozzle all the time with the work piece parallel and level.
Compared with the prior art, the invention has the beneficial effects that:
1. by arranging the self-adaptive adjusting mechanism and the automatic calibrating mechanism, the height of the spray head is adjusted to be parallel to the height of the workpiece by the self-adaptive adjusting mechanism, and meanwhile, the position of the workpiece at the top end of the rotating seat is corrected by the automatic calibrating mechanism, so that the workpiece is positioned on the inner side of the arc-shaped seat, a plurality of spray heads after the position is adjusted can accurately spray coating to the outer wall of the workpiece, and the height of the spray head can be self-adapted along with the height of the workpiece by the matching of the parts, so that the practicability of the device is improved, and further, the workpiece can be sprayed by equipment;
2. through setting up self-adaptation adjustment mechanism, rotate certain number of turns through the one-way lead screw of height drive second of automatic regulating assembly according to the work piece, and then the drive connection shell passes through the rectangular block and drives the arc seat downstream with the bracing piece to drive the shower nozzle downstream and to the height of aliging with the work piece, realized with this that the height of shower nozzle can be along with the function that highly carries out the self-adaptation of work piece, so that improved the practicality of device.
3. Through setting up automatic calibration mechanism, drive the rectangular plate and rotate through fourth rack drive fifth little straight-teeth gear when being close to the work piece when the rectangle slider, and then drive the gyro wheel through the rectangular plate through the second pivot and rotate, correct the work piece position on roating seat top through three rectangular plate, make the work piece be close to the central point that roating seat and put and remove, realize carrying out the function of correcting to the work piece position with this, so that the work piece aligns with the shower nozzle after adjusting, and then be convenient for carry out the spraying to the work piece.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the invention at A in FIG. 1;
FIG. 3 is a top view of the table of the present invention;
FIG. 4 is an enlarged view of the invention at B in FIG. 3;
FIG. 5 is a cross-sectional view of a second sealing sleeve of the present invention;
FIG. 6 is a cross-sectional view of a first sealing sleeve of the present invention;
FIG. 7 is a schematic view of the internal structure of the rotary seat of the present invention;
FIG. 8 is an enlarged view of the invention at C of FIG. 7;
FIG. 9 is a schematic view of a partial structure of the automatic calibration mechanism of the present invention;
FIG. 10 is a schematic view of the internal structure of the turning block of the present invention;
fig. 11 is a cross-sectional view of a telescoping rod of the present invention.
In the figure: 1. a work table; 2. a support frame; 3. a first rotating shaft; 4. a rotating seat; 5. a self-adaptive adjusting mechanism; 501. a hydraulic cylinder; 502. a reciprocating screw rod; 503. a first sealing sleeve; 504. a flexible hose; 505. a second sealing sleeve; 506. a threaded sleeve; 507. a first support base; 508. connecting the disc; 509. a limiting disc; 510. a rubber pad; 511. a first guide bar; 512. rotating the rod; 513. a first synchronization belt; 514. a first large synchronizing wheel; 515. a first unidirectional screw rod; 516. a first small spur gear; 517. a first large spur gear; 518. a first rack; 519. a T-shaped rod; 520. a second synchronous belt; 521. a second large synchronizing wheel; 522. a second support seat; 523. a support bar; 524. a sliding seat; 525. a second rack; 526. a second guide bar; 527. a second small spur gear; 528. a worm; 529. a worm gear; 530. a connecting shell; 531. a second one-way screw rod; 532. a first small synchronizing wheel; 533. a third small spur gear; 534. a second small synchronizing wheel; 535. a first spring; 536. a first sealing piston block; 537. a second sealing piston block; 538. a second spring; 539. a rectangular block; 540. a third spring; 6. an automatic calibration mechanism; 601. a telescopic loop bar; 602. an arc-shaped pressing block; 603. a fourth small spur gear; 604. a third rack; 605. a circular plate; 606. a third guide bar; 607. a third seal sleeve; 608. a fourth seal sleeve; 609. a fourth guide bar; 610. a fourth spring; 611. a third sealing piston block; 612. a fourth sealing piston block; 613. an air duct; 614. a fifth spring; 615. a third one-way screw rod; 616. a rectangular slider; 617. a sixth spring; 618. a fixed seat; 619. a first bevel gear; 620. a second bevel gear; 621. a rectangular plate; 622. a roller; 623. a fourth rack; 624. a fifth small spur gear; 625. a second rotating shaft; 626. rotating the block; 627. a seventh spring; 628. an eighth spring; 7. a spray head; 8. an arc-shaped seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art. The following describes an embodiment of the present invention based on its overall structure.
Referring to fig. 1 to 11, in the embodiment of the present invention, a spraying device for ceramic processing includes a workbench 1, a first rotating shaft 3 is rotatably connected to a top end of the workbench 1, a rotating base 4 is fixedly connected to a top end of the first rotating shaft 3, a supporting frame 2 is fixedly connected to a top end of the workbench 1, an arc base 8 is disposed above the rotating base 4, a nozzle 7 is installed inside the arc base 8, and a self-adaptive adjusting mechanism 5 extending to an inside of the supporting frame 2 is disposed at a top end of the workbench 1, and is configured to automatically adjust a height of the nozzle 7;
the top of rotating seat 4 is provided with automatic calibration mechanism 6 that extends to inside rotating seat 4 for carry out the automatic correction to rotating seat 4 top work piece position.
In this embodiment: firstly, be connected shower nozzle 7 with external inlet pipe, the work piece that will need the spraying is placed and is rotated the top of seat 4, through the high looks parallel and level's of self-adaptation adjustment mechanism 5 with shower nozzle 7 position, correct rotating 4 top work piece positions of seat through automatic calibration mechanism 6 simultaneously, make the work piece be located the inboard of arc seat 8, so that a plurality of shower nozzles 7 can be with the accurate outer wall that sprays the work piece of coating, the cooperation through above a plurality of parts makes the height of shower nozzle 7 can carry out the self-adaptation along with the height of work piece, so that the practicality of device has been improved.
Referring to fig. 1 to 6, the adaptive adjusting mechanism 5 includes a hydraulic cylinder 501 mounted on the top end of the worktable 1, the output end of the hydraulic cylinder 501 is connected with a first rack 518, the top end of the worktable 1 is rotatably connected with a first big spur gear 517, a first big straight gear 517 is meshed with a first rack 518, the outer wall of the first rotating shaft 3 is fixedly connected with a first small straight gear 516 meshed with the first big straight gear 517, the outer wall of the first rotating shaft 3 is positioned above the first small straight gear 516 and is fixedly connected with a second big synchronous gear 521, the top end of the workbench 1 is rotatably connected with a reciprocating screw rod 502, the outer wall of the reciprocating screw rod 502 is fixedly connected with a first small synchronous gear 532, the outer walls of the first small synchronous gear 532 and the first rack 518 are provided with a second synchronous belt 520, the inner side of the support frame 2 is slidably connected with a sliding seat 524, the sliding seat 524 is sleeved on the outer wall of the reciprocating screw rod 502, the top end of the sliding seat 524 is rotatably connected with a second one-way screw rod 531, the top end of the sliding seat 524 is fixedly connected with a second supporting seat 522, the inner side of the second supporting seat 522 is rotatably connected with the second one-way screw 531, the inner side of the second supporting seat 522 is slidably connected with the connecting shell 530, and the connecting shell 530 is sleeved on the outer wall of the second unidirectional screw 531, the inner side of the connecting shell 530 is provided with a support bar 523, the support rod 523 is fixedly connected with the arc-shaped seat 8, the top end of the support frame 2 is provided with an automatic adjusting component which extends to the outer wall of the second one-way screw 531, the support frame 2 is provided with a first limiting sliding groove matched with the sliding seat 524 on the inner side, a second limiting sliding groove matched with the connecting shell 530 on the inner side, a crescent pin matched with the reciprocating screw rod 502 on the inner side of the sliding seat 524, and a first thread groove matched with the second one-way screw rod 531 on the inner side of the connecting shell 530.
In this embodiment: rotate certain number of turns through the one-way lead screw 531 of high drive second of automatically regulated subassembly according to the work piece, and then the drive connects shell 530 to drive arc seat 8 downstream through rectangular block 539 and bracing piece 523 to drive shower nozzle 7 downstream to the height of aliging with the work piece, highly can carrying out the function of self-adaptation along with the height of work piece with this shower nozzle 7 has been realized, so that the practicality of device has been improved.
Referring to fig. 1 to 6, the automatic adjusting assembly includes a first sealing sleeve 503 fixedly connected to the top end of the second supporting seat 522, a second sealing piston block 537 is installed inside the first sealing sleeve 503, a second guide rod 526 is fixedly connected to the bottom end of the second sealing piston block 537, a second spring 538 is fixedly connected to the outer wall of the second guide rod 526 at the bottom end of the second sealing piston block 537, one end of the second spring 538 is fixedly connected to the first sealing sleeve 503, one end of the second guide rod 526 penetrates to the inner side of the second supporting seat 522 and is fixedly connected to a second rack 525, the bottom end of the second one-way screw 531 penetrates to the lower side of the sliding seat 524 and is fixedly connected to a worm wheel 529, and the bottom end of the sliding seat 524 is rotatably connected to a worm 528, and the worm 528 is meshed with the worm wheel 529, one end of the worm 528 is fixedly connected with a second small straight gear 527 meshed with the second rack 525, the bottom end of the support rod 523 is fixedly connected with a rectangular block 539, the rectangular block 539 is slidably connected inside the connection shell 530, the bottom end of the rectangular block 539 is fixedly connected with a third spring 540, one end of the third spring 540 is fixedly connected with the connection shell 530, the top end of the workbench 1 is fixedly connected with a T-shaped rod 519, the T-shaped rod 519 is located right below the spray head 7, the height of the T-shaped rod 519 is flush with the rotation seat 4, the top end of the support frame 2 is provided with a self-adaptive inflation unit penetrating to the inner side of the support frame 2 and used for inflating the inside of the first seal sleeve 503.
In this embodiment: the gas is flushed into the first sealing sleeve 503 through the self-adaptive inflating unit and continuously enters the first sealing sleeve 503 through the gas, so that the second sealing piston block 537 is pushed to extrude the second spring 538 to drive the second guide rod 526 to move downwards and further drive the second rack 525 to move downwards, the second rack 525 moves downwards to drive the second small straight gear 527 to drive the worm 528 to rotate, the driving worm wheel 529 drives the second one-way lead screw 531 to rotate, the driving connecting shell 530 drives the arc-shaped seat 8 to move downwards through the rectangular block 539 and the supporting rod 523, and the driving spray head 7 moves downwards, so that the spray head 7 can be automatically adjusted to the height aligned with a workpiece, and the application range of the equipment is further improved.
Please refer to fig. 1 to 6, the adaptive inflation unit includes a flexible hose 504 fixedly connected to an air inlet of a first sealing sleeve 503, a first supporting seat 507 is fixedly connected to a top end of a supporting frame 2, a first one-way screw 515 is rotatably connected to an inner side of the first supporting seat 507, a second small synchronizing wheel 534 is fixedly connected to a top end of the first one-way screw 515 penetrating to a top end of the first supporting seat 507, a threaded sleeve 506 is slidably connected to an inner side of the first supporting seat 507, the threaded sleeve 506 is sleeved on an outer wall of the first one-way screw 515, a connecting plate 508 is fixedly connected to a bottom end of the threaded sleeve 506 penetrating to an inner side of the supporting frame 2, a second sealing sleeve 505 is fixedly connected to a top end of the connecting plate 508, an air inlet of the second sealing sleeve 505 is fixedly connected to the flexible hose 504, a first sealing piston block 536 is slidably connected to an inner portion of the second sealing sleeve 505, a second rack 525 is fixedly connected to the top end of the first sealing piston 536, one end of the second rack 525 is fixedly connected to the second sealing sleeve 505, a first guide rod 511 is fixedly connected to the bottom end of the first sealing piston 536, the bottom end of the first guide rod 511 penetrates to the bottom end of the connecting disc 508 and is rotatably connected to a limiting disc 509, a rubber pad 510 is fixedly connected to the bottom end of the limiting disc 509, a rotating rod 512 is rotatably connected to the top end of the workbench 1, a first large synchronizing wheel 514 is fixedly connected to the top end of the rotating rod 512 penetrating to the upper side of the supporting frame 2, a first synchronizing belt 513 is installed on the outer walls of the second small synchronizing wheel 534 and the first large synchronizing wheel 514, a third small straight gear 533 meshed with the first rack 518 is fixedly connected to the outer wall of the rotating rod 512, a first limiting block is fixedly connected to the outer wall of the threaded sleeve 506, a third limiting chute matched with the first limiting block is arranged on the inner side of the first supporting seat 507, the inboard of thread bush 506 is provided with the second thread groove with first one-way lead screw 515 assorted, the outer wall fixedly connected with second stopper of first sealed piston piece 536, the inboard of second sealed sleeve 505 is seted up with the spacing spout of second stopper assorted fourth, the bottom fixedly connected with first arc slider of first guide bar 511, first guide bar 511 rotates with spacing dish 509 through the first arc slider of bottom fixed connection to be connected, the both sides outer wall of first rack 518 all is provided with a set of latch, first rack 518 meshes with first big straight-teeth gear 517 through a set of latch of one side outer wall fixed connection, first rack 518 meshes with third little straight-teeth gear 533 through a set of latch of opposite side outer wall fixed connection, the latch quantity of a set of latch of first rack 518 one side outer wall is greater than the latch quantity of a set of latch of first rack 518 opposite side outer wall.
In this embodiment: when a workpiece needs to be sprayed, the workpiece is placed at the top end of the rotating base 4, then the hydraulic cylinder 501 is started, the output end of the hydraulic cylinder 501 drives the first rack 518 to reset, when the latch on the outer wall on the other side of the first rack 518 contacts with the third small spur gear 533, the third small spur gear 533 is driven to drive the first large synchronizing gear 514 to rotate through the rotating rod 512, the first synchronizing belt 513 is driven to drive the first one-way lead screw 515 to rotate quickly through the second small synchronizing gear 534, the threaded sleeve 506 is driven to drive the limiting disc 509 to move downwards through the connecting disc 508 through the first one-way lead screw 515 quickly, when the limiting disc is abutted against the top end of the workpiece, the threaded sleeve 506 continues to drive the connecting disc 508 to move downwards, so that the first sealing piston block 536 extrudes the first spring 535 to move relative to the second sealing sleeve 505, and further air in the second sealing sleeve 505 is pushed into the first sealing sleeve 503 through the telescopic hose 504, after the threaded sleeve 506 moves to a designated position, according to the height of the workpiece, the sliding position of the first sealing piston block 536 relative to the inside of the second sealing sleeve 505 is different, so that the position of the adjusted spray head 7 is different, and further, the spray head 7 can be automatically adjusted to the height aligned with the workpiece, so that the application range of the device is improved, after the latch on the outer wall of the other side of the first rack 518 is separated from the third small spur gear 533, the output end of the hydraulic cylinder 501 continues to drive the first rack 518 to reset, so that the latch on the outer wall of one side of the first rack 518 is contacted with the first large spur gear 517, the first large spur gear 517 is driven to rotate, the first small spur gear 516 is driven to drive the workpiece to rotate through the rotating seat 4, and the first rotating shaft 3 drives the second large spur gear 521 to rotate while rotating, drive second hold-in range 520 drives reciprocal lead screw 502 through first little synchronizing wheel 532 and rotates, and then drive sliding seat 524 drives connecting shell 530 and carries out reciprocating motion from top to bottom, when connecting shell 530 moves down and drives arc seat 8 downstream through rectangular block 539 and bracing piece 523, drive a plurality of shower nozzles 7 and move down, when the bottom of shower nozzle 7 contacts with T shape pole 519, connecting shell 530 stretches third spring 540 when continuing the downstream, and then makes shower nozzle 7 all the time with work piece bottom parallel and level.
Referring to fig. 7 to 11, the automatic calibration mechanism 6 includes a circular plate 605 slidably connected to an outer wall of the rotating base 4, a sixth spring 617 is fixedly connected to a bottom end of the circular plate 605, one end of the sixth spring 617 is fixedly connected to the rotating base 4, three sets of fixing bases 618 are fixedly connected to an interior of the rotating base 4, two sets of fixing bases 618 are provided, a third unidirectional screw 615 is rotatably connected to an interior of the two fixing bases 618, one end of the third unidirectional screw 615 inside one set of fixing bases 618 penetrates through an exterior of the rotating base 4 and is fixedly connected to a fourth spur gear 603, a third rack 604 engaged with the fourth spur gear 603 is fixedly connected to a bottom end of the circular plate 605, a second bevel gear 620 is rotatably connected to an interior of the rotating base 4, one end of the third unidirectional screw 615 is fixedly connected to a first bevel gear 619, the first bevel gear 619 is engaged with the second bevel gear 620, a rectangular sliding block 616 is slidably connected to an interior of the rotating base 4, the rectangular sliding block 616 is sleeved on an outer wall of the third unidirectional screw 616, a rotating base 616 is rotatably connected to an interior of the second rectangular sliding block 616, a rotating block 624 is rotatably connected to an interior of the rotating block 626, one end of the rectangular sliding plate 621 penetrates through a rectangular outer wall of the rotating base 621 fixed to the rotating base 621, a second rotating block 626 is fixedly connected to a second rotating block, a plurality of the rotating block 622, a plurality of pneumatic sliding blocks 626 fixed to a plurality of rotating rollers 626 is connected to a plurality of pneumatic rotating rollers 626 fixed to a plurality of pneumatic rollers 626, and is connected to seven rotating rollers 626, and is connected to the pneumatic rollers 626 fixed to the pneumatic rollers 622, and is connected to the corresponding rollers 626, and is connected to the corresponding rollers 622, and is connected to the corresponding rollers.
In this embodiment: the pneumatic pushing assembly pushes the circular plate 605 to extrude a sixth spring 617 to drive the third rack 604 to move downwards, so as to drive the fourth small straight gear 603 to drive the first bevel gear 619 to rotate through the third one-way lead screw 615, so as to drive the second bevel gear 620 to rotate, the second bevel gear 620 rotationally drives the other two first bevel gears 619 to respectively drive one third one-way lead screw 615 to rotate, so as to drive one rectangular sliding block 616 to drive the roller 622 to approach a workpiece through one rectangular plate 621, when the rectangular sliding block 616 drives the rectangular plate 621 to approach the workpiece, the fifth small straight gear 624 is driven to rotate through the fourth rack 623, so as to drive the roller 622 to rotate through the rectangular plate 621 through the second rotating shaft 625, the workpiece position at the top end 4 of the rotating seat is corrected through the three rectangular plates 621, so that the workpiece approaches the center position of the rotating seat 4 to move, when the rollers 622 arranged on the outer walls of the three rectangular plates all contact the workpiece, when the rotating block continues to rotate, the seventh spring 621 extrudes the seventh spring 627, so as to realize the function of correcting the workpiece positions of the workpiece matched with the plurality of parts to correct the coating nozzle 621, and waste of the workpiece is reduced, and the waste of the workpiece is further realized.
Referring to fig. 7 to 11, the pneumatic pushing assembly includes a third sealing sleeve 607 fixedly connected to a top end of the connecting disc 508, a fourth sealing piston block 612 is slidably connected to an inside of the third sealing sleeve 607, a fifth spring 614 is fixedly connected to a top end of the fourth sealing piston block 612, one end of the fifth spring 614 is fixedly connected to the third sealing sleeve 607, a third guide rod 606 is fixedly connected to a bottom end of the fourth sealing piston block 612, a bottom end of the third guide rod 606 penetrates through a bottom end of the connecting disc 508 and is rotatably connected to a limiting disc 509, a fourth sealing sleeve 608 is fixedly connected to a top end of the connecting disc 508, an air duct 613 is fixedly connected to an air inlet of the fourth sealing sleeve 608, one end of the air duct 613 penetrates through the inside of the third sealing sleeve 607, a third sealing piston block 611 is arranged inside the fourth sealing sleeve 608, a fourth guide rod 609 is fixedly connected to an outer wall of one side of the third sealing piston block 611, a fourth spring 610 is fixedly connected to the outer wall of the third sealing piston block 611, one end of the fourth spring 610 is fixedly connected to the fourth sealing sleeve 608, one end of a fourth guide rod 609 penetrates to the outside of the fourth sealing sleeve 608 and is fixedly connected to a telescopic loop bar 601, the telescopic loop bar 601 is slidably connected to the connection disc 508, an arc-shaped pressing block 602 is fixedly connected to the bottom end of the fourth spring 610, the bottom end of the arc-shaped pressing block 602 is attached to the top end of the circular plate 605, a third limiting block is fixedly connected to the outer wall of the fourth sealing piston block 612, a fifth limiting sliding groove matched with the third limiting block is formed in the inner side of the third sealing sleeve 607, a second arc-shaped sliding block is fixedly connected to the bottom end of the third guide rod 606, the third guide rod 606 is rotatably connected to the limiting disc 509 through the second arc-shaped sliding block fixedly connected to the bottom end, a sixth limiting sliding groove matched with the rectangular sliding block 616 is formed in the inner side of the rotating base 4, the inside of rectangle slider 616 is provided with the second thread groove with third one-way lead screw 615 assorted, the inboard fixed linae of circular plate 605 has the fourth stopper, circular plate 605 passes through inboard fixed connection's fourth stopper and rotates seat 4 sliding connection, the top and the fourth stopper fixed connection of sixth spring 617, flexible loop bar 601 comprises two sleeves that slide each other and cup joint, telescopic top fixedly connected with eighth spring 628 of one of them, and the one end and another sleeve fixed connection of eighth spring 628.
In this embodiment: when the connecting disc 508 moves downwards and drives the telescopic sleeve rod 601 to move downwards, the telescopic sleeve rod 601 moves downwards and drives the arc-shaped pressing block 602 to move downwards, when the circular plate 605 moves downwards to the maximum position, the telescopic sleeve rod 601 continues to move downwards, the eighth spring 628 is pressed to enable the telescopic sleeve rod 601 to contract, when the hydraulic cylinder 501 contacts with the top end of the workpiece, and when the connecting disc 508 continues to move downwards, because the limiting disc 509 abuts against the top end of the workpiece, the fourth sealing piston block 612 presses the fifth spring 614 to slide relative to the third sealing sleeve 607, further, air inside the third sealing sleeve 607 is pushed into the fourth sealing sleeve 608 through the air duct 613, the third sealing piston block 611 presses the fourth spring 610 to drive the telescopic sleeve rod 601 to move in the direction away from the fourth sealing sleeve 608 through the fourth guide rod 609, the arc-shaped pressing block 602 is removed from the top end of the circular plate 605, and the sixth spring 617 is no longer pushed by external force to reset the circular plate, so that the rectangular plate 621 is reset, so that the workpiece 621 is corrected position of the workpiece, and the rectangular plate 605 is not affected by spraying of the workpiece.
The following spraying device for ceramic processing is combined to provide a spraying method for ceramic processing, and the spraying method specifically comprises the following steps:
s1, when a workpiece needs to be sprayed, the workpiece is placed at the top end of a rotating seat 4, then a hydraulic cylinder 501 is started, the output end of the hydraulic cylinder 501 drives a first rack 518 to reset, when a latch on the outer wall of the other side of the first rack 518 contacts a third small straight gear 533, the third small straight gear 533 is driven to drive a first large synchronizing wheel 514 to rotate through a rotating rod 512, a first synchronizing belt 513 is driven to drive a first one-way screw rod 515 to rotate quickly through a second small synchronizing wheel 534, and the first one-way screw rod 515 drives a threaded sleeve 506 to drive a limiting disc 509 to move downwards through a connecting disc 508;
s2, when the connecting disc 508 moves downwards, the telescopic sleeve rod 601 is driven to move downwards, the telescopic sleeve rod 601 moves downwards, the arc-shaped pressing block 602 is driven to move downwards, the circular plate 605 is further pushed to extrude a sixth spring 617 to drive the third rack 604 to move downwards, the fourth small straight gear 603 is further driven to drive the first bevel gear 619 to rotate through the third one-way lead screw 615, the second bevel gear 620 is driven to rotate, the other two first bevel gears 619 are driven to rotate through the second one-way lead screw 620, the third one-way lead screw 615 is further driven to rotate simultaneously, the rectangular sliding blocks 616 are driven to drive the rollers 622 to approach the workpiece through the rectangular plates 621 respectively, the fifth small straight gear 624 is driven to rotate through the fourth rack 623 when the rectangular sliding blocks 616 drive the rectangular plates 621 to approach the workpiece, the rollers 622 are driven to rotate through the rectangular plates 625, the workpiece position at the top end of the rotating seat 4 is corrected through the three rectangular plates, the workpiece approaches the center position of the rotating seat 4, when the outer walls of the three rectangular plates are in contact with the rollers 621, and the rollers 626 are continuously extruded by the three rectangular plates, and the seventh rectangular plates 622;
s3, when the circular plate 605 moves downwards to the maximum position, the telescopic sleeve rod 601 continues to move downwards, the eighth spring 628 is pressed, so that the telescopic sleeve rod 601 contracts, when the hydraulic cylinder 501 contacts with the top end of the workpiece, and the connecting disc 508 continues to move downwards, the limiting disc 509 abuts against the top end of the workpiece, so that the fourth sealing piston block 612 presses the fifth spring 614 to slide relative to the third sealing sleeve 607, further the gas in the third sealing sleeve 607 is pushed into the fourth sealing sleeve 608 through the gas guide pipe 613, further the third sealing piston block 611 is pushed to press the fourth spring 610 to drive the telescopic sleeve rod 601 to move away from the fourth sealing sleeve 608 through the fourth guide rod 609, so that the arc-shaped pressing block 602 moves away from the top end of the circular plate 605, further the sixth spring 617 is not pushed by the external force to reset the circular plate 605, and further the rectangular plate 621 resets;
s4, when the limiting disc 509 abuts against the top end of the workpiece, the threaded sleeve 506 continues to drive the connecting disc 508 to move downwards, the first sealing piston block 536 is enabled to extrude the first spring 535 to move relative to the second sealing sleeve 505, then air in the second sealing sleeve 505 is pushed into the first sealing sleeve 503 through the telescopic hose 504, the air continuously enters the first sealing sleeve 503, the second sealing piston block 537 is pushed to extrude the second spring 538 to drive the second guide rod 526 to move downwards, and further the second rack 525 moves downwards, the second rack 525 moves downwards to drive the second small straight gear 527 to drive the worm 528 to rotate, so that the worm wheel 529 is driven to drive the second one-way screw 531 to rotate, and further the connecting shell 530 is driven to drive the arc-shaped seat 8 to move downwards through the rectangular blocks 539 and the supporting rod 523, so as to drive the spray head 7 to move downwards, after the threaded sleeve 506 moves to the designated position, the sliding position of the first sealing piston block 536 relative to the inside the second sealing sleeve 505 is different according to the height of the workpiece, so that the spray head 7 can be aligned with the workpiece automatically adjusted to the height of the spray head 7;
s5, after the latch on the outer wall of the other side of the first rack 518 is separated from the third small straight gear 533, the output end of the hydraulic cylinder 501 continues to drive the first rack 518 to reset, so that the latch on the outer wall of one side of the first rack 518 contacts with the first large straight gear 517, and the first large straight gear 517 is driven to rotate, so that the first small straight gear 516 is driven to drive the workpiece to rotate through the rotating seat 4, the first rotating shaft 3 rotates while driving the second large straight gear 521 to rotate, the second synchronous belt 520 is driven to drive the reciprocating screw rod 502 to rotate through the first small synchronous gear 532, and further the sliding seat 524 is driven to drive the connecting shell 530 to reciprocate up and down, when the connecting shell 530 moves down and drives the arc seat 8 to move down through the rectangular block 539 and the support rod 523, the plurality of nozzles 7 are driven to move down, when the bottom end of the nozzle 7 contacts with the T-shaped rod 519, the connecting shell 530 continues to move down, the third spring 540 is stretched, and the nozzle 7 is always flush with the bottom end of the workpiece.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (10)

1. The spraying device for ceramic processing comprises a workbench (1), and is characterized in that the top end of the workbench (1) is rotatably connected with a first rotating shaft (3), the top end of the first rotating shaft (3) is fixedly connected with a rotating seat (4), the top end of the workbench (1) is fixedly connected with a support frame (2), an arc-shaped seat (8) is arranged above the rotating seat (4), a spray head (7) is installed on the inner side of the arc-shaped seat (8), and the top end of the workbench (1) is provided with a self-adaptive adjusting mechanism (5) extending to the inner side of the support frame (2) and used for automatically adjusting the height of the spray head (7);
the top of rotating seat (4) is provided with automatic calibration mechanism (6) that extends to rotate seat (4) inside for to rotate seat (4) top work piece position and carry out the automatic correction.
2. The spraying device for ceramic processing according to claim 1, wherein the adaptive adjusting mechanism (5) comprises a hydraulic cylinder (501) installed at the top end of the workbench (1), the output end of the hydraulic cylinder (501) is connected with a first rack (518), the top end of the workbench (1) is rotatably connected with a first large spur gear (517), the first large spur gear (517) is meshed with the first rack (518), the outer wall of the first rotary shaft (3) is fixedly connected with a first small spur gear (516) meshed with the first large spur gear (517), the outer wall of the first rotary shaft (3) is located above the first small spur gear (516) and fixedly connected with a second large spur gear (516), the top end of the workbench (1) is rotatably connected with a reciprocating screw rod (502), the outer wall of the reciprocating screw rod (502) is fixedly connected with a first small spur gear (532), the first small spur gear (532) is fixedly connected with the outer wall of the first small spur gear (518) and fixedly connected with a second synchronous gear (521), the outer wall of the first small synchronous gear (532) is fixedly connected with a second synchronous gear (522), the inner side of the sliding seat (524) is connected with a second synchronous gear (524), and the sliding seat (524) is connected with a second sliding seat (524) which is connected with a supporting seat (524), just the inboard of second supporting seat (522) with one-way lead screw (531) of second rotate to be connected, the inboard sliding connection of second supporting seat (522) has connecting shell (530), just connecting shell (530) cup joint the outer wall of one-way lead screw (531) of second, the inboard of connecting shell (530) is provided with bracing piece (523), just bracing piece (523) with arc seat (8) fixed connection, the top of support frame (2) is provided with the automatically regulated subassembly that extends to one-way lead screw (531) outer wall of second, be used for right shower nozzle (7) highly adjust.
3. The spraying device for ceramic processing according to claim 2, wherein a first limit sliding groove matched with the sliding seat (524) is arranged on the inner side of the supporting frame (2), a second limit sliding groove matched with the connecting shell (530) is arranged on the inner side of the second supporting seat (522), a crescent pin matched with the reciprocating screw rod (502) is arranged on the inner side of the sliding seat (524), and a first thread groove matched with the second one-way screw rod (531) is arranged on the inner side of the connecting shell (530).
4. The spraying device for ceramic processing according to claim 2, wherein the automatic adjustment assembly comprises a first sealing sleeve (503) fixedly connected to the top end of the second supporting seat (522), a second sealing piston block (537) is installed inside the first sealing sleeve (503), a second guide rod (526) is fixedly connected to the bottom end of the second sealing piston block (537), a second spring (538) is fixedly connected to the outer wall of the second guide rod (526) at the bottom end of the second sealing piston block (537), one end of the second spring (538) is fixedly connected to the first sealing sleeve (503), one end of the second guide rod (526) penetrates through the inner side of the second supporting seat (522) to be fixedly connected to a second rack (525), the bottom end of the second unidirectional screw (531) penetrates below the sliding seat (524) to be fixedly connected to a worm wheel (529), the bottom end of the sliding seat (524) is rotatably connected to a worm screw (528), the worm (528) is meshed with the worm wheel (529), one end of the second unidirectional screw (531) is fixedly connected to the second rack (523), and the bottom end of the second straight screw (527) is fixedly connected to be meshed with the second rack (539) which is fixedly connected to be connected to the inner side of the second supporting seat (525), the bottom end of the rectangular block (539) is fixedly connected with a third spring (540), one end of the third spring (540) is fixedly connected with the connecting shell (530), the top end of the workbench (1) is fixedly connected with a T-shaped rod (519), the T-shaped rod (519) is located under the spray head (7), the height of the T-shaped rod (519) is flush with the rotating seat (4), and the top end of the support frame (2) is provided with a self-adaptive inflation unit which penetrates through the inner side of the support frame (2) and is used for inflating the inside of the first sealing sleeve (503).
5. The spraying device for ceramic processing according to claim 4, wherein the self-adaptive air charging unit comprises an expansion hose (504) fixedly connected to an air inlet of the first sealing sleeve (503), a first supporting seat (507) is fixedly connected to the top end of the supporting frame (2), a first one-way lead screw (515) is rotatably connected to the inner side of the first supporting seat (507), a second small synchronizing wheel (534) is fixedly connected to the top end of the first one-way lead screw (515) which penetrates through the supporting frame (507), a threaded sleeve (506) is slidably connected to the inner side of the first supporting seat (507), the threaded sleeve (506) is sleeved on the outer wall of the first one-way lead screw (515), a connecting disc (508) is fixedly connected to the inner side of the supporting frame (2) at the bottom end of the threaded sleeve (506), a second sealing sleeve (505) is fixedly connected to the top end of the connecting disc (508), a second sealing sleeve (505) is fixedly connected to the air inlet of the second sealing sleeve (505), a second sealing piston rod (536) is fixedly connected to the second sealing block (536) which is fixedly connected to the top end of the first sealing sleeve (525), and a second sealing piston rod (536) is fixedly connected to the second sealing rack (525), the bottom of first guide bar (511) runs through extremely the bottom of connection pad (508) is rotated and is connected with spacing dish (509), the bottom fixedly connected with rubber pad (510) of spacing dish (509), the top of workstation (1) is rotated and is connected with dwang (512), the top of dwang (512) runs through extremely the first big synchronizing wheel of top fixedly connected with (514) of support frame (2), the little synchronizing wheel of second (534) with first synchronizing belt (513) are installed to the outer wall of first big synchronizing wheel (514), the outer wall fixedly connected with of dwang (512) with the little straight-teeth gear of third (533) that first rack (518) meshed mutually.
6. The spraying device for ceramic processing as claimed in claim 5, wherein a first limiting block is fixedly connected to an outer wall of the threaded sleeve (506), a third limiting sliding groove matched with the first limiting block is formed in an inner side of the first supporting seat (507), a second threaded groove matched with the first one-way screw rod (515) is formed in an inner side of the threaded sleeve (506), a second limiting block is fixedly connected to an outer wall of the first sealing piston block (536), a fourth limiting sliding groove matched with the second limiting block is formed in an inner side of the second sealing sleeve (505), a first arc-shaped sliding block is fixedly connected to a bottom end of the first guide rod (511), the first guide rod (511) is rotatably connected with the limiting disc (536) through the first arc-shaped sliding block fixedly connected to the bottom end, a set of clamping teeth are formed in outer walls of two sides of the first rack (518), the first rack (518) is engaged with the first large straight gear (517) through a set of clamping teeth fixedly connected to an outer wall of one side, and the number of the first clamping teeth (518) is greater than that of the first clamping teeth are engaged with the first straight gear (518) through a set of clamping teeth fixedly connected to an outer wall of one side of the first straight gear (533).
7. The spraying apparatus for ceramic processing according to claim 5, wherein the automatic calibration mechanism (6) comprises a circular plate (605) slidably connected to an outer wall of the rotating base (4), a sixth spring (617) is fixedly connected to a bottom end of the circular plate (605), one end of the sixth spring (617) is fixedly connected to the rotating base (4), three sets of fixing bases (618) are fixedly connected to an inner portion of the rotating base (4), two sets of fixing bases (618) are provided, a third one-way lead screw (615) is rotatably connected to inner sides of the two fixing bases (618), one end of the third one-way lead screw (615) inside one set of fixing bases (618) penetrates through to an outer portion of the rotating base (4) and is fixedly connected to a fourth small straight gear (603), a third rack (604) engaged with the fourth small straight gear (603) is fixedly connected to a bottom end of the circular plate (605), a second rotating bevel gear (620) is connected to an inner portion of the rotating base (4), one end of the third one-way lead screw (615) is fixedly connected to an outer wall of the rotating base (619) and is slidably connected to the first bevel gear (619) of the rectangular sliding block (616), and the third one-way lead screw (616) is slidably connected to the rectangular sliding block (616), the inboard rotation of rectangle slider (616) is connected with turning block (626), the inboard sliding connection of turning block (626) has rectangular plate (621), just the one end of rectangular plate (621) runs through to the inboard fixedly connected with seventh spring (627) of turning block (626), the one end of seventh spring (627) with turning block (626) fixed connection, the inboard rotation of rectangular plate (621) is connected with a plurality of gyro wheels (622), the both sides outer wall fixedly connected with second pivot (625) of turning block (626), just the one end of second pivot (625) runs through to the outer wall fixedly connected with fifth little spur gear (624) of rectangle slider (616), the inside fixedly connected with of seat of rotating (4) with fourth rack (623) that fifth little spur gear (624) meshed, the top of connection pad (508) is provided with the pneumatic push assembly that extends to circular plate (605) top.
8. The spraying device for ceramic processing according to claim 7, wherein the pneumatic pushing assembly includes a third sealing sleeve (607) fixedly connected to a top end of the connecting disc (508), a fourth sealing piston block (612) is slidably connected to an inside of the third sealing sleeve (607), a fifth spring (614) is fixedly connected to a top end of the fourth sealing piston block (612), one end of the fifth spring (614) is fixedly connected to the third sealing sleeve (607), a third guiding rod (606) is fixedly connected to a bottom end of the fourth sealing piston block (612), a bottom end of the third guiding rod (606) penetrates through a bottom end of the connecting disc (508) to be rotatably connected to the limiting disc (509), a fourth sealing sleeve (608) is fixedly connected to a top end of the connecting disc (508), an air inlet of the fourth sealing sleeve (608) is fixedly connected to an air duct (613), one end of the air duct (613) penetrates through an inside of the third sealing sleeve (607), an outer wall of the fourth sealing sleeve (608) is provided with a third sealing piston block (611), one end of the fourth sealing piston block (610) is fixedly connected to a side of the fourth sealing sleeve (611), and one end of the fourth sealing piston block (610) is fixedly connected to a side of the fourth sealing sleeve (611), one end of the fourth guide rod (609) penetrates through the outer portion of the fourth sealing sleeve (608) to be fixedly connected with a telescopic sleeve rod (601), the telescopic sleeve rod (601) is connected with the connecting disc (508) in a sliding mode, the bottom end of the fourth spring (610) is fixedly connected with an arc-shaped pressing block (602), and the bottom end of the arc-shaped pressing block (602) is attached to the top end of the circular plate (605).
9. The spraying device for ceramic processing according to claim 8, wherein a third limiting block is fixedly connected to an outer wall of the fourth sealing piston block (612), a fifth limiting sliding groove matched with the third limiting block is formed inside the third sealing sleeve (607), a second arc-shaped sliding block is fixedly connected to a bottom end of the third guiding rod (606), the third guiding rod (606) is rotatably connected to the limiting disk (509) through the second arc-shaped sliding block fixedly connected to the bottom end, a sixth limiting sliding groove matched with the rectangular sliding block (616) is formed inside the rotating seat (4), a second threaded groove matched with the third one-way screw (615) is formed inside the rectangular sliding block (616), a fourth limiting block is fixed to an inside of the circular plate (605), the circular plate (605) is slidably connected to the rotating seat (4) through the fourth limiting block fixedly connected to the inside, a top end of the sixth spring (628) is fixedly connected to the fourth limiting block, the telescopic sleeve (601) is formed by two sleeves, and one of the eighth limiting sleeve is slidably connected to the eighth spring (628).
10. A spray coating method for ceramic working, characterized in that a spray coating apparatus for ceramic working according to any one of claims 1 to 9 is used, comprising the steps of:
s1, when a workpiece needs to be sprayed, the workpiece is placed at the top end of the rotating seat (4), the height of the spray head (7) is adjusted to be parallel to the height of the workpiece through the self-adaptive adjusting mechanism (5),
s2, correcting the position of the workpiece at the top end of the rotating seat (4) through the automatic calibration mechanism (6).
CN202211369258.XA 2022-11-03 2022-11-03 Spraying device and method for ceramic processing Active CN115556222B (en)

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CN113560256A (en) * 2021-07-29 2021-10-29 商晓杰 Quick belt cleaning device of color ultrasound probe
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