CN115555739A - Storage type three-chuck laser pipe cutting machine - Google Patents

Storage type three-chuck laser pipe cutting machine Download PDF

Info

Publication number
CN115555739A
CN115555739A CN202211498091.7A CN202211498091A CN115555739A CN 115555739 A CN115555739 A CN 115555739A CN 202211498091 A CN202211498091 A CN 202211498091A CN 115555739 A CN115555739 A CN 115555739A
Authority
CN
China
Prior art keywords
axis direction
lifting
feeding
chuck
along
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211498091.7A
Other languages
Chinese (zh)
Inventor
侯秀金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202211498091.7A priority Critical patent/CN115555739A/en
Publication of CN115555739A publication Critical patent/CN115555739A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention relates to a storage type three-chuck laser pipe cutting machine which comprises a machine body, wherein a laser pipe cutting device, a chuck device, a feeding device, a long material collecting device and a short material collecting device are arranged on the machine body, and the feeding device and the long material collecting device are respectively positioned at two sides of the laser pipe cutting device; the feeding device comprises at least three feeding mechanisms, each feeding mechanism comprises a first base frame and a first follow-up supporting assembly, and the first base frame is divided into a feeding storage unit and a feeding conveying unit; the long material collecting device comprises at least three blanking mechanisms, each blanking mechanism comprises a second base frame and a second follow-up supporting assembly, and each second base frame is divided into a blanking conveying unit and a long material storage unit. The storage type three-chuck laser pipe cutting machine is suitable for automatic feeding and discharging of tubular materials and non-tubular materials, and particularly can avoid single hoisting of the large-volume materials when the materials are large in size and heavy in weight, so that the loading burden is reduced.

Description

Storage type three-chuck laser pipe cutting machine
Technical Field
The invention relates to the field of laser pipe cutting equipment, in particular to a storage type three-chuck laser pipe cutting machine.
Background
The three-chuck laser pipe cutting machine is equipment provided with a front pneumatic chuck, a rear pneumatic chuck and a middle electric chuck, and the three chucks are matched with a laser pipe cutting device for pipe cutting. During operation, the three chucks can simultaneously clamp materials and cooperate with the laser pipe cutting device to cut, and the device has the advantages of high precision, convenience in operation, easiness in maintenance and the like.
However, when the cut material is a large-diameter pipe, the large-diameter pipe has the characteristics of large cross-sectional area, heavy weight, difficulty in stacking and storing, difficulty in hoisting and the like, and the automatic feeding is difficult. At present, the mode of manually and sequentially hoisting and loading large-diameter pipes is adopted for loading, the loading burden is heavy, and therefore the storage type three-chuck laser pipe cutting machine suitable for automatically loading the large-diameter pipes is needed to solve the problems.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides a storage type three-chuck laser pipe cutting machine, which comprises a machine body extending along the x-axis direction, wherein the machine body is provided with a laser pipe cutting device and a chuck device; the chuck device comprises three coaxial chuck mechanisms, and the three chuck mechanisms are connected with the lathe bed through chuck guide rails extending along the x-axis direction; the lathe bed is also provided with a feeding device, a long material collecting device and a short material collecting device, and the feeding device and the long material collecting device are respectively positioned on two sides of the laser pipe cutting device; the short material collecting device is positioned between the long material collecting device and the laser pipe cutting device;
the feeding device comprises at least three feeding mechanisms which are uniformly distributed at intervals along the x direction, each feeding mechanism comprises a first base frame, the length direction of each first base frame is parallel to the y-axis direction, and the end part of each first base frame is fixedly connected with the lathe bed; the first base frame is divided into a feeding storage unit and a feeding conveying unit along the length direction of the first base frame, and the feeding conveying unit is close to the lathe bed; an inclined bottom groove I for placing materials is arranged at the top of the feeding storage unit in a penetrating mode along the x-axis direction, and one end, far away from the feeding conveying unit, of the bottom surface of the inclined bottom groove I is higher than one end, close to the feeding conveying unit, of the bottom surface of the inclined bottom groove I; a limiting block is arranged at the end part of the inclined bottom groove I, which is close to the feeding conveying unit; two opposite side surfaces of the first base frame along the x-axis direction are respectively provided with a material conveying group plate, the two material conveying group plates correspond to each other, and the material conveying group plates cross the joint of the loading storage unit and the loading conveying unit along the length direction of the material conveying group plates; the material conveying group plate comprises a material lifting plate and an energy dissipation plate; the lifting plate is connected with the first base frame through a first lifting cylinder, the top surface of the lifting plate is parallel to the bottom surface of the inclined bottom groove I, and one end of the lifting plate extends to the side of the inclined bottom groove I along the length direction of the lifting plate; the energy dissipation plate is connected with the first base frame through a second lifting cylinder, one end of the energy dissipation plate extends to the side of the feeding conveying unit along the length direction of the energy dissipation plate, and the end, far away from the inclined bottom groove I, of the energy dissipation plate is bent upwards;
one end of the feeding device, which is close to the laser pipe cutting device, is provided with a material alignment baffle; the material aligning baffle is vertical to the x-axis direction and corresponds to each inclined bottom groove I.
In order to solve the problem of difficult feeding automation caused by the characteristics of large cross section area, heavy weight, difficulty in stacking and storing and the like of the large-diameter pipe, the feeding device of the laser pipe cutting machine provided by the invention integrates the functions of storage and transmission and automatic feeding. Before pipe cutting, the large-diameter pipes are stored in the inclined bottom groove I so that the pipes are arranged in a single layer, the feeding storage units of the first base frames arranged at intervals provide support for the large-diameter pipes along the length direction of the large-diameter pipes, and one ends of the large-diameter pipes are abutted against the material aligning baffle so that the ends of the large-diameter pipes abutted against the material aligning baffle are flush; the material lifting plate in the material supporting group plate can lift the pipe, the pipe can automatically roll down to the top end of the energy dissipation plate from the material lifting plate due to the inclined arrangement of the material lifting plate, and the pipe stops rolling after being blocked by the bent part of the energy dissipation plate; the second lifting cylinder lowers the energy dissipation plate to drive the pipes to descend, and the pipes are transmitted to the material conveying unit.
The feeding storage unit on the first base frame allows a plurality of large-diameter pipes to be cut to be placed in the inclined bottom groove I in advance, and the situation that the single pipes are sequentially hoisted and fed in the pipe cutting process is avoided; after the pipe is placed in the inclined bottom groove I, the inclined bottom groove I is slightly inclined downwards towards the direction of the feeding conveying unit, so that the large-diameter pipe rolls to the bottom of the inclined bottom groove I due to the self weight and is then conveyed, lifted and conveyed to the feeding conveying unit by the material supporting and assembling plate to realize automatic feeding; above-mentioned material loading memory cell, material loading conveying unit and the biography material group board that realizes the tubular product transmission between the two mutually support each other, are favorable to the multitube of big pipe diameter tubular product to be stored and automatic feeding in batches, can save the material loading cost, improve material loading efficiency.
Preferably, the first lifting cylinder is connected with the first base frame through a material distribution guide rail, and the length direction of the material distribution guide rail is parallel to the bottom surface of the inclined bottom groove I; one end of the material distributing guide rail is rotatably provided with a screw rod for adjusting the length of the material lifting plate corresponding to the inclined bottom groove I, and the end part of the screw rod is fixedly connected with the side surface of the first lifting cylinder; the top of the side face, far away from the inclined bottom groove I, of the limiting block is connected with an intermediate plate, the limiting block and the intermediate plate form an intermediate transition piece, and two ends of the intermediate transition piece in the y-axis direction respectively extend to the side of the material lifting plate and the side of the energy dissipation plate.
Through rotating the screw rod, a lifting cylinder slides along dividing the material guide rail, and a lifting cylinder drives and lifts the flitch activity, lifts the flitch and also changes with the length that oblique kerve I corresponds correspondingly. The position of a lift cylinder and material lifting plate is adjusted for the length that the material lifting plate in each feeding mechanism corresponds oblique kerve I all equals the diameter of tubular product, and the lift cylinder lifting this moment lifts up a tubular product just and transmits it to material conveying subassembly. The material distributing guide rail is arranged to be beneficial to adjusting the position of the material lifting plate so that the material lifting plate can be suitable for pipes with different pipe diameters.
Preferably, buffer layers I are laid on the bottom surface of the inclined bottom groove I, the side surface of the limiting block close to the inclined bottom groove I, the upper surface of the material lifting plate and the upper surface of the energy dissipation plate; just the bottom surface of oblique kerve I is close to the one end of stopper is provided with wedge blotter I, wedge blotter I is used for reducing the inclination of I bottom surface of oblique kerve, and its inclination is not more than the inclination of I bottom surface of oblique kerve.
The first bed frame of material loading in-process can be alleviated to the collision of tubular product to buffer layer I, and being provided with of buffer layer I does benefit to the inclination of avoiding I bottom surfaces of oblique kerve too big, and the impulse is too big when tubular product rolls to I bottom of oblique kerve and causes tubular product collision damage.
Preferably, the feeding conveying unit comprises a first power shaft and two first conveying chains extending along the y-axis direction; two ends of the first power shaft are respectively meshed and connected with the two first conveying chains through chain wheels I; the first power shafts of two adjacent feeding mechanisms are in transmission connection through a first linkage shaft; the first power shaft of one of the feeding mechanisms is in transmission connection with the output end of a feeding driving motor; the first conveying chain extends to the position below the central lines of the three chuck mechanisms, baffle pieces I are oppositely arranged on the first conveying chain along the length direction of the first conveying chain in a pairwise mode, and a material conveying groove I for accommodating materials is formed between the two opposite baffle pieces I; two first conveying chain pass material recess I mutual correspondence, pass material recess I by its bottom to its top along the length of y axle direction increase gradually.
Preferably, the feeding mechanism further comprises a first follow-up supporting component; the first follow-up supporting assembly is fixedly connected with one side, close to the feeding conveying unit, of the lathe bed, and comprises a supporting seat and a lifting base platform I; the supporting seat and the lifting base station I are distributed along the x-axis direction, the supporting seat is fixed on the lathe bed, and the lifting base station I is connected with the supporting seat through a third lifting cylinder; the top of the lifting base station I is provided with a centering bracket, and a centering notch for supporting materials is arranged at the top of the centering bracket in a penetrating manner along the x-axis direction; the centering notch is of a structure symmetrical along the y-axis direction; the inner bottom of the centering notch is coincident with the central lines of the three chuck mechanisms in the y-axis direction.
A centering bracket is arranged on a lifting base platform I in a first follow-up supporting component, when a pipe is clamped and driven by a baffle piece I which is arranged oppositely to be positioned below the central line of a chuck mechanism, a third lifting cylinder lifts the lifting base platform I, the centering bracket supports the pipe to leave a feeding conveying unit, the pipe rolls to the bottom of the centering notch in the centering bracket due to gravity, and the axis of the pipe is superposed with the center line of the centering notch of the centering bracket in the y-axis direction, namely the axis of the pipe is superposed with the center lines of the three chuck mechanisms in the y-axis direction; and the third lifting cylinder continues to lift the lifting base station I until the axis of the pipe is completely coincided with the central lines of the three chuck mechanisms, so that the chuck mechanisms can clamp the large-diameter pipe conveniently.
Preferably, the first follow-up support assembly further comprises a clamping and centering unit; the clamping and centering unit is arranged on one side, far away from the supporting seat, of the lifting base station I, and the clamping and centering unit is connected with the lifting base station I through a fourth lifting cylinder; the clamping centering unit comprises two clamping pieces which are oppositely arranged, and the center points of the two clamping pieces and the center line of the chuck mechanism are superposed in the y-axis direction; the top of the lifting base station I is provided with a clamping support bracket corresponding to the clamping and centering unit; the clamping support bracket and the centering bracket form a certain angle around the y-axis direction, and the bottoms of the clamping support bracket and the centering bracket are integrally formed and hinged with the lifting base station I through a bracket rotating shaft I; bracket pivot I is on a parallel with the y axle direction, and it rotates through turning to I control of cylinder, turn to I output of cylinder with press from both sides tight support bracket or the centering bracket is articulated.
The first follow-up supporting mechanism can take into account the feeding of materials with non-circular structures by the aid of the clamping and centering units and the clamping and supporting brackets, for example, when the materials with square structures such as square pipes, channel steel and angle steel are fed, the materials cannot be centered by the aid of centering notches due to the fact that the materials are not prone to sliding, the clamping and centering units are required to assist the centering, the materials correspond to the central line of the chuck mechanism, and then the lifting base platform I is lifted up by the third lifting cylinder, so that the axis of the materials is completely coincided with the central line of the chuck mechanism.
The direction of the centering bracket and the position of the clamping supporting bracket are changed through controlling the steering cylinder I, the height of the clamping centering unit relative to the lifting base platform I is changed through matching and adjusting the lifting cylinder IV, the centering supporting mode of the first follow-up supporting assembly can be changed, and the automatic feeding requirement of materials of a circular structure and materials of a non-circular structure is considered.
Preferably, the long material collecting device comprises at least three blanking mechanisms which are uniformly arranged along the x direction at intervals, and each blanking mechanism comprises a second follow-up supporting component and a second base frame; the length direction of the second base frame is parallel to the y-axis direction, and the second base frame is connected with the lathe bed through the second follow-up support assembly;
the second follow-up support component comprises a first distance adjusting slide rail, a first sliding seat and a lifting base platform II; the first distance adjusting slide rail is distributed along the y-axis direction, and two ends of the first distance adjusting slide rail are respectively and fixedly connected with the lathe bed and the second base frame; the lifting base II is movably arranged on the first distance adjusting slide rail through the first sliding seat, and the lifting base II is connected with the first sliding seat through a fifth lifting cylinder;
a first carrier roller group and a second carrier roller group are arranged on the top surface of the lifting base station II, the first carrier roller group comprises two carrier rollers I, and the two carrier rollers I are of V-shaped structures which are symmetrical along the y-axis direction; the second carrier roller group comprises a carrier roller II, and the length direction of the carrier roller II is parallel to the y-axis direction; the first carrier roller group and the second carrier roller group are rotatably arranged on a blanking carrier roller frame, the blanking carrier roller frame is hinged to the top of the lifting base station II through a bracket rotating shaft II, and the bracket rotating shaft II is parallel to the y-axis direction; and a steering cylinder II is fixed on the lifting base station II, and the output end of the steering cylinder II is hinged with the blanking roller frame.
The chuck structures selected from the three chuck mechanisms are different, the volume of the chuck of the front chuck mechanism at the discharging side is larger than that of the chuck of the rear chuck mechanism at the feeding side, and therefore the space below the rear chuck mechanism at the discharging side is limited. The second bed frame is far away from the lathe bed and is not directly connected with the lathe bed, and under the premise that the chuck device is not integrally lifted, the sliding of the front chuck mechanism along the chuck guide rail is avoided being obstructed. The material after the cutting is born to the second follow-up supporting component, and the second follow-up supporting component's lift base station II slides along first roll adjustment slide rail and delivers to the second bed frame with the material. The first carrier roller group on the blanking carrier roller frame meets the requirement of supporting a pipe, and the second carrier roller group meets the requirement of supporting a non-circular structural material. Particularly, when the material is tubular product, in order to avoid tubular product to take place to roll and drop from lift base station II, turn to cylinder II and rotate a bearing roller group in the unloading bearing roller frame to the orientation top, two bearing rollers I in the bearing roller group are V type structure and can restrict the roll of tubular product.
Preferably, the second pedestal is divided into a blanking conveying unit and a long material storage unit along the length direction of the second pedestal, and the long material storage unit is connected with the second follow-up support assembly through the blanking conveying unit; the blanking conveying unit comprises a second power shaft and two second conveying chains extending along the y-axis direction, and two ends of the second power shaft are respectively meshed and connected with the two second conveying chains through a chain wheel II; the second power shafts of two adjacent blanking mechanisms are in transmission connection through a second linkage shaft; the second power shaft of one of the blanking mechanisms is in transmission connection with a blanking driving motor; baffle plates II are oppositely arranged on the second conveying chain in pairs along the length direction of the second conveying chain, and a material conveying groove II for accommodating materials is formed between the two opposite baffle plates II; the material conveying grooves II of the two second conveying chains correspond to each other; the length of the material conveying groove II along the y-axis direction is gradually increased from the bottom to the top.
Preferably, an inclined bottom groove II for placing materials is arranged at the top of the long material storage unit in a penetrating mode along the x-axis direction, one end, close to the blanking conveying unit, of the bottom surface of the inclined bottom groove II is higher than one end, far away from the blanking conveying unit, of the bottom surface of the inclined bottom groove II, and a limiting column is arranged at the end, far away from the blanking conveying unit, of the inclined bottom groove II; buffer layers II are respectively paved on the bottom surface of the inclined bottom groove II and the side surface of the limiting column close to the inclined bottom groove II; and the bottom surface of the oblique bottom groove II is close to one end of the limiting column, a wedge-shaped cushion pad II is arranged at one end of the limiting column, the wedge-shaped cushion pad II is used for reducing the inclination angle of the bottom surface of the oblique bottom groove II, and the inclination angle of the wedge-shaped cushion pad II is not larger than that of the bottom surface of the oblique bottom groove II.
One end, close to the blanking conveying unit, of the bottom surface of the inclined bottom groove II is higher than one end, far away from the blanking conveying unit, of the bottom surface of the inclined bottom groove II, materials are conveyed to the end portion of the chain through a second conveying chain of the blanking conveying unit and then enter the inclined bottom groove II, the materials slide to the bottom along the inclined surface of the inclined bottom groove II, and the materials are arranged in a single layer mode and stored in the inclined bottom groove II. The long material storage unit, unloading conveying unit, second follow-up supporting component mutually support, have compromise the unloading automation of circular material and non-circular material, and the material individual layer is arranged and is received extrusion deformation when avoiding large-diameter tubular product and the material that other cross section diameters are big to be stored, and the buffer level when buffer layer II and cushion II set up simultaneously can slow down the material and roll down avoids collision between the material and collision damage between material and the bed frame.
Preferably, the short material collecting device comprises a material turning mechanism and a short material storage mechanism, the material turning mechanism and the short material storage mechanism are arranged along the y-axis direction, and the material turning mechanism is positioned between the short material storage mechanism and the lathe bed; the turning mechanism comprises a second sliding seat, a lifting base platform III and a second distance adjusting slide rail extending along the y-axis direction, the lifting base platform III is movably arranged on the second distance adjusting slide rail through the second sliding seat, and the lifting base platform III is connected with the second sliding seat through a number six lifting cylinder; the top of the lifting base station III is hinged with a flat supporting plate, and a rotating shaft of the flat supporting plate is parallel to the x-axis direction; a material pouring cylinder is fixedly arranged on the lifting base station III, and the output end of the material pouring cylinder is hinged with the bottom surface, close to the lathe bed, of the flat supporting plate; the end part of the flat supporting plate is hinged with a lower turning plate, a rotating shaft of the lower turning plate is parallel to the y-axis direction, and the bottom of the lower turning plate is hinged with the output end of a turning plate cylinder; the short material storage mechanism comprises a third base frame and a discharging rail extending along the y axis; the bottom of the third base frame is provided with a roller corresponding to the discharging track, and a short material storage space is arranged inside the third base frame; the top surface of the third base frame is provided with a short material through hole communicated with the short material storage space, and the short material through hole extends along the y-axis direction; the end part, close to the material turning mechanism, of the top surface of the third base frame inclines towards the flat supporting plate; a deviation-rectifying baffle is arranged on the top surface of the third base frame close to the side edge of the laser pipe-cutting device; and one side of the third pedestal, which is far away from the material turning mechanism, is provided with a parking rod, and the bottom of the discharging track is provided with a jack corresponding to the parking rod.
Be provided with long material collection device and short material collection device on the lathe bed respectively, long material collection device is applicable to the collection that length is greater than 1.5 m's material, and short material collection device then can satisfy the collection that length is not more than 1.5 m's material, and short material collection device can also be used for distinguishing the waste material in addition. When the cut materials are short, collecting the materials by using a short material collecting device; during short material unloading, well chuck mechanism in the middle of being located moves along the chuck guide rail until reaching down turns over the position of board axis, turns over the board down and is turned over downwards by the drive of turning over the board cylinder, lift base station III along the second roll adjustment slide rail along removing to the short material below and accepts the short material, and the short material falls on flat layer board after, the cylinder that inclines drives flat layer board and inclines to third bed frame, and the short material falls into the top surface of third bed frame to fall into short material storage space through the short material opening. The slope part help short material of third bed frame continues to slide a section distance, is favorable to continuing gliding in-process short material automatically regulated direction to parallel and then fall into the short material through-hole with the y axle direction. The shorter the material that is cut, the more tend to be close to laser pipe cutting device during the material whereabouts, and material length is shorter simultaneously, and it is easy skew y axle direction more in the process of slideing, consequently sets up the baffle of rectifying at the corresponding side of third storage bed frame, can prevent the short material storage mechanism of side roll-off of shorter material from third storage bed frame. When the flush waste material is treated, the output end of the plate turning cylinder extends to push the lower turning plate to be flush with the flat supporting plate, the chuck mechanism moves to the position of the end part of the lower turning plate along the chuck guide rail, the lifting base station III moves to the position below the waste material along the second distance adjusting slide rail along the second sliding seat to accept the waste material, the cut flush waste material falls on the lower turning plate, the output end of the plate turning cylinder contracts, the lower turning plate is turned downwards again, the flush waste material falls into a waste material collecting device below, the middle chuck mechanism moves along the chuck guide rail until reaching the position of the axis of the lower turning plate, and the cutting and the collection of short materials are started. The collection of short material collection device is favorable to the automatic unloading and the storage of the short material that length is not more than 1.5m after the cutting, provides convenience for the automatic differentiation processing of flush waste material and short material simultaneously.
In summary, the present application has the following beneficial effects:
1. the design of the feeding part allows a plurality of large-diameter pipes to be cut to be placed in the inclined bottom groove I in advance, so that the condition that the single pipes are sequentially hoisted and fed in the pipe cutting process is avoided; the feeding storage unit, the feeding conveying unit and the feeding group plate for realizing pipe transmission between the feeding storage unit and the feeding conveying unit are mutually matched, so that multi-pipe storage and batch automatic feeding of large-diameter pipes are facilitated, the feeding cost can be saved, and the feeding efficiency is improved.
2. The feeding part of the invention can meet the feeding requirements of materials with a circular structure and materials with a non-circular structure; the first follow-up supporting component respectively designs corresponding follow-up supporting modes and centering modes aiming at materials with circular structures and materials with non-circular structures, gravity centering is utilized for the materials with circular structures, clamping centering is utilized for the materials with non-circular structures, the two modes are special, standardized operation of materials with different structures in the feeding process is facilitated, and centering efficiency of the materials and the chuck mechanism is further improved.
3. The blanking part comprises a long material collecting device and a short material collecting device which are respectively suitable for materials with different lengths after being cut; the short material collecting device enables all cut short materials to fall into the short material storage space through the overturning of the flat supporting plate and the matching of the inclined end part of the third base frame, and the automatic discharging and storage of the short materials are realized; correspondingly, the long material collecting device is also provided with an inclined bottom groove II, the long materials are matched and conveyed to the long material storage assembly by the second follow-up supporting assembly and the blanking conveying unit, and the long materials fall into and are arranged in the inclined bottom groove II in a single layer, so that the automatic collection and storage of the long materials are realized; the design of whole unloading part device has saved the human cost that the material was collected after the cutting.
4. The short material collecting device of the blanking part is provided with a short material storage space, and not only can collect short materials with the length not more than 1.5m, but also can conveniently distinguish short materials from flush waste materials.
5. According to the long material collecting device, the second follow-up supporting component respectively designs the carrier roller sets in different shapes aiming at the materials with the circular structure and the materials with the non-circular structure, and the characteristic that the materials with the circular structure are easy to roll is fully considered. Particularly, the carrier roller group for bearing the tubular product with the circular structure is designed into a V-shaped structure, so that the problem of rolling off in the tubular product blanking process is avoided.
Drawings
Fig. 1 is a schematic structural diagram of a storage type three-chuck laser pipe cutting machine according to the invention.
Fig. 2 is a schematic structural diagram of a lathe bed of the storage type three-chuck laser pipe cutting machine.
Fig. 3 is a schematic structural diagram of a loading storage unit of a three-chuck laser pipe cutting machine according to the present invention.
Fig. 4 is a schematic structural diagram of a feeding and conveying unit of a storage type three-chuck laser pipe cutting machine according to the invention.
Fig. 5 is a schematic structural diagram of a first follow-up support assembly of a three-chuck laser pipe cutting machine according to the invention.
Fig. 6 is a schematic structural diagram of a second follow-up support assembly of a magazine type three-chuck laser pipe cutting machine according to the present invention.
Fig. 7 is a schematic structural diagram of a material turning mechanism of the storage type three-chuck laser pipe cutting machine.
Fig. 8 is a schematic structural diagram of a short material storage mechanism of a three-chuck laser pipe cutting machine according to the present invention.
Fig. 9 is a side view of the loading process of a magazine type three chuck laser pipe cutter of the present invention.
Fig. 10 is a side view of the blanking process of a magazine type three-chuck laser pipe cutter of the present invention.
Description of reference numerals: 1. a bed body; 11. a chuck rail; 2. a laser pipe cutting device; 31. a rear chuck mechanism; 32. a middle chuck mechanism; 33. a front chuck mechanism; 41. a feeding mechanism; 411. a first base frame; 411 to 11, an inclined bottom groove I; 411 to 111 and a limiting block; 411 to 21, material lifting plates; 411 to 22, a middle plate; 411 to 23, energy dissipation plates; 411 to 24, a material distributing track; 411-31, first conveyor chain; 411 to 311, baffle member I; 411 to 32, a first power shaft; 412. a first follower support assembly; 412-1, a support base; 412-2, a lifting base station I; 412-21, centering brackets; 412-22, clamp the support bracket; 412-3, a clamping and centering unit; 42. a first linkage shaft; 5. a material alignment baffle; 61. a blanking mechanism; 611. a second follow-up support assembly; 611-1, a first distance adjusting slide rail; 611-2, a first sliding seat; 611-3, a lifting base II; 611-31 and a carrier roller I; 611-32 and a carrier roller II; 612. a second base frame; 612-11, a second conveyor chain; 612-111, baffle member II; 612-21 and an inclined bottom groove II; 62. a second linkage shaft; 7. a short material collecting device; 71. a short material storage mechanism; 711. a third base frame; 711-1, short material through opening; 711-2, short material storage space; 711-3, a deviation rectifying baffle; 72. a material turning mechanism; 721. a flat supporting plate; 722. a material pouring cylinder; 723. a lower turning plate; 8. and (3) feeding.
Detailed Description
The present invention is described in further detail below with reference to FIGS. 1-10. For convenience of description, the terms "upper", "lower", "left" and "right" are used to refer to the same direction as the upper, lower, left, right, etc. of the drawings, and the terms "first", "second", etc. are used for descriptive distinction and have no other special meanings.
Referring to fig. 1-2, the storage type three-chuck laser pipe cutting machine comprises a machine body 1 extending along the x-axis direction, wherein a chuck device, a laser pipe cutting device 2, a feeding device, a long material collecting device and a short material collecting device 7 are arranged on the machine body 1; the feeding device is located on the left side of the laser pipe cutting device 2, the long material collecting device is located on the left side of the laser pipe cutting device 2, and the short material collecting device 7 is located between the long material collecting device and the laser pipe cutting device 2. The chuck device comprises a rear chuck mechanism 31, a middle chuck mechanism 32 and a front chuck mechanism 33 which are coaxially arranged, and the three chuck mechanisms are all connected with the lathe bed 1 through a chuck guide rail 11 extending along the x-axis direction. The rear chuck mechanism 31 is arranged on the feeding side of the machine tool and is positioned on the left side of the laser beam cutting device; the front chuck mechanism 33 is arranged on the blanking side of the machine tool and is positioned on the right side of the laser beam cutting device; the middle chuck mechanism 32 is disposed between the front chuck mechanism 33 and the rear chuck mechanism 31.
The feeding device comprises three feeding mechanisms 41 which are uniformly distributed along the x direction at intervals, and each feeding mechanism 41 comprises a first base frame 411 and a first follow-up supporting component 412.
Referring to fig. 3, the feeding mechanism 41 includes a first base frame 411, the length direction of the first base frame 411 is parallel to the y-axis direction, and an end of the first base frame 411 is fixedly connected to the bed 1; the first base frame 411 is divided into a loading storage unit and a loading transfer unit along the length direction thereof, wherein the loading storage unit is fixedly connected with the bed 1 through the loading transfer unit. An inclined bottom groove I411-11 for placing a material 8 penetrates through the top of the feeding storage unit along the x-axis direction, one end, far away from the feeding conveying unit, of the bottom surface of the inclined bottom groove I411-11 is higher than one end, close to the feeding conveying unit, of the bottom surface of the inclined bottom groove I411-11, and a limiting block 411-111 is arranged at the end, close to the feeding conveying assembly, of the inclined bottom groove I411-11; in this embodiment, the top surface of the feeding storage unit of the first base frame 411 is an inclined surface, the limiting blocks 411 to 111 are integrally formed with the top surface of the feeding storage unit of the first base frame 411, the two ends of the edge of the top surface of the feeding storage unit of the first base frame 411, which are far away from the feeding conveying unit, are provided with limiting blocks, and the top surface of the feeding storage unit of the first base frame 411, the limiting blocks 411 to 111 and the limiting blocks jointly enclose an inclined bottom groove i 411 to 11 for storing the material 8 to be cut.
Two opposite side surfaces of the first pedestal 411 along the x-axis direction are respectively and correspondingly provided with a material conveying group plate, and the material conveying group plates cross the connection part of the feeding storage unit and the feeding conveying unit along the length direction; the material conveying group plate comprises material lifting plates 411-21 and energy dissipation plates 411-23; the material lifting plate 411-21 is fixed at the output end of the first lifting cylinder, the top surface of the material lifting plate is parallel to the bottom surface of the inclined bottom groove I411-11, and the first lifting cylinder is connected with the first base frame 411 through a material distributing guide rail; the length direction of the material distribution guide rail is parallel to the bottom surface of the inclined bottom groove I411-11, one end of the material distribution guide rail extends to the side of the inclined bottom groove I411-11, and the other end of the material distribution guide rail extends to the feeding conveying unit and exceeds the limiting block 411-111; one end of the material distribution guide rail is rotatably provided with a hand-operated screw, and the end part of the hand-operated screw is fixedly connected with the first lifting cylinder; the material lifting plates 411 to 21 can slide on the material distributing guide rails along with the first lifting cylinder, so that the lengths of the material lifting plates 411 to 21 corresponding to the inclined bottom grooves I411 to 11 are changed; by adjusting the hand-operated screw rod, the length of the lifting plates 411 to 21 corresponding to the inclined bottom grooves I411 to 11 can be controlled to be just equal to the diameter of the material 8. When the material lifting plates 411-21 move to the position farthest away from the feeding conveying unit, one ends of the material lifting plates 411-21 close to the feeding conveying unit are located on the sides of the limiting blocks 411-111 or are flush with the side faces of the limiting blocks 411-111 close to the inclined bottom grooves I411-11; when the material lifting plates 411-21 move to the position closest to the feeding conveying unit, one ends of the material lifting plates 411-21 far away from the feeding conveying unit are flush with the side faces, close to the inclined bottom grooves I411-11, of the limiting blocks 411-111. The energy dissipation plates 411-23 are fixed at the output end of a second lifting cylinder which is fixedly connected with the first pedestal 411. The energy dissipation plates 411-23 comprise horizontal parts and vertically upward bent parts, and the bent parts are connected with one ends of the horizontal parts, which are far away from the inclined bottom grooves I411-11, to form an L shape. The top of the side face, away from the inclined bottom groove I411-11, of the limiting block 411-111 is connected with an intermediate plate 411-22, the limiting block 411-111 and the intermediate plate 411-22 form an intermediate transition piece, and two ends of the intermediate transition piece in the y-axis direction respectively extend to the side of the material lifting plate 411-21 and the side of the energy dissipation plate 411-23. When the material lifting plates 411 to 21 are lifted to the highest position by the first lifting cylinder, the height of the lowest position of the upper surfaces of the material lifting plates 411 to 21 is not less than the height of the top surface of the intermediate transition piece; when the energy dissipation plates 411-23 are lifted to the highest position by the second lifting cylinder, the height of the upper surfaces of the energy dissipation plates 411-23 is not larger than that of the intermediate transition piece.
Buffer layers I are laid on the bottom surface of the inclined bottom groove I411-11, the side surface of the limiting block 411-111 close to the inclined bottom groove I411-11, the upper surface of the material lifting plate 411-21, the upper surface of the horizontal part of the energy dissipation plate 411-23 and the inner side surface of the bent part of the horizontal part; and one end, close to the limiting blocks 411-111, of the bottom surface of the inclined bottom groove I411-11 is provided with a wedge-shaped cushion pad I, the inclination angle of the wedge-shaped cushion pad I is not larger than that of the bottom surface of the inclined bottom groove I411-11, so that the gradient of the bottom of the inclined bottom groove I411-11 is reduced, and the material 8 is prevented from colliding with the limiting blocks 411-111 and damaging the material 8 when rolling too fast at the bottom of the inclined bottom groove I411-11.
Referring to fig. 1, one end of the feeding device, which is close to the laser pipe cutting device 2, is provided with a material alignment baffle plate 5, the material alignment baffle plate 5 is perpendicular to the x-axis direction, and the material alignment baffle plate 5 corresponds to the inclined bottom grooves i 411-11 of each feeding mechanism 41; a single-side steel wheel is installed at the bottom of the material aligning baffle 5 and is arranged in a groove which is preset on the ground and extends along the y-axis direction, and the single-side steel wheel is locked and fixed at the position of the material aligning baffle 5 by a bolt.
Referring to fig. 1 and 4, the feeding transfer unit includes a first power shaft 411-32, and two first transfer chains 411-31 extending in a y-axis direction. Baffle pieces I411-311 are oppositely arranged on the first conveying chains 411-31 in pairs along the length direction of the first conveying chains, material conveying grooves I for containing materials 8 are formed between the two opposite baffle pieces I411-311, and the material conveying grooves I of the two first conveying chains 411-31 are corresponding to each other. The length of the material conveying groove I along the y-axis direction is gradually increased from the bottom to the top of the material conveying groove I. Two ends of a first power shaft 411-32 are respectively meshed and connected with two first transmission chains 411-31 through a chain wheel I; the first power shafts 411 to 32 of the middle feeding mechanism 41 are in transmission connection with the output end of the feeding driving motor, and the first power shafts 411 to 32 of the middle feeding mechanism 41 are in transmission connection with the first power shafts 411 to 32 of the feeding mechanisms 41 on the left and right sides of the middle feeding mechanism through first linkage shafts 42 respectively.
Referring to fig. 2 and 5, the feed mechanism 41 further includes a first follower support member 412; the first follow-up support component 412 is fixedly connected with one side, close to the feeding conveying unit, of the lathe bed 1, and the first follow-up support component 412 comprises a support base 412-1 and a lifting base station I412-2; the supporting seat 412-1 and the lifting base I412-2 are distributed along the x-axis direction, the supporting seat 412-1 is fixed on the lathe bed 1, and the lifting base I412-2 is connected with the supporting seat 412-1 through a third lifting cylinder; the top of the lifting base I412-2 is provided with a centering bracket 412-21, and the top of the centering bracket 412-21 is provided with a centering notch for supporting the material 8 in a penetrating manner along the x-axis direction; the centering notch is of a structure symmetrical along the y-axis direction; the inner bottom of the centering notch coincides with the center line of the three chuck mechanisms in the y-axis direction. First follower support assembly 412 further includes a clamp centering unit 412-3; the clamping and centering unit 412-3 is arranged on one side, far away from the supporting seat 412-1, of the lifting base I412-2, and the clamping and centering unit 412-3 is connected with the lifting base I412-2 through a fourth lifting cylinder; the clamping and centering unit 412-3 comprises two centering clamping jaws which are oppositely arranged, and the centering positions of the two centering clamping jaws, namely the central points of the two centering clamping jaws, are superposed with the central line of the chuck mechanism in the y-axis direction; corresponding to the clamping and centering unit 412-3, a clamping and supporting bracket 412-22 is arranged at the top of the lifting base station I412-2; the clamping support brackets 412-22 and the bottoms of the centering brackets 412-21 are integrally formed, and the clamping support brackets and the centering brackets are right-angled around the y-axis direction and hinged with the lifting base station I412-2 through a bracket rotating shaft I; the bracket rotating shaft I is parallel to the y-axis direction, and the rotation of the bracket rotating shaft I is controlled by a steering cylinder I; the steering cylinder I is fixed on the side face of the lifting base station I, and the output end of the steering cylinder I is hinged with the clamping support brackets 412-22 or the centering brackets 412-21.
Referring to fig. 1-2, the long material collecting device comprises three blanking mechanisms 61 arranged along the x direction, and each blanking mechanism 61 comprises a second follow-up supporting component 611 and a second base frame 612; the length direction of the second base frame 612 is parallel to the y-axis direction, and the second base frame 612 is connected to the bed 1 through a second follow-up support assembly 611.
Referring to fig. 6, the second follow-up supporting assembly 611 includes a first adjustable slide rail 611-1, a first sliding seat 611-2, and a lifting base ii 611-3; the first distance adjusting slide rails 611-1 are distributed along the y-axis direction, and two ends of the first distance adjusting slide rails 611-1 are respectively fixedly connected with the lathe bed 1 and the second base frame 612; the lifting base II 611-3 is movably arranged on the first distance adjusting slide rail 611-1 through a first sliding seat 611-2, and the lifting base II 611-3 is connected with the first sliding seat 611-2 through a fifth lifting cylinder;
the top surface of the lifting base II 611-3 is provided with a first carrier roller group and a second carrier roller group, the first carrier roller group comprises two carrier rollers I611-31, the two carrier rollers I611-31 are of V-shaped structures which are symmetrical along the y-axis direction, and the plane of the V-shaped structures is perpendicular to the x-axis direction; the second carrier roller group comprises carrier rollers II 611-32, and the length direction of the carrier rollers II 611-32 is parallel to the y-axis direction; the first carrier roller group and the second carrier roller group are rotatably arranged on the blanking carrier roller frame, the blanking carrier roller frame is hinged to the top of the lifting base II 611-3 through a bracket rotating shaft II, the bracket rotating shaft II extends along the y-axis direction, and the first carrier roller group and the second carrier roller group surround the bracket rotating shaft II to form a right angle; and the lifting base II 611-3 is fixedly connected with a steering cylinder II, and the output end of the steering cylinder II is hinged with the blanking roller frame.
The second base frame 612 is divided into a blanking transfer unit and a long material storage unit along the length direction thereof, and the long material storage unit is connected with the second follow-up support assembly 611 through the blanking transfer unit; the blanking conveying unit comprises a second power shaft and two second conveying chains 612-11 extending along the y-axis direction, and two ends of the second power shaft are respectively meshed and connected with the two second conveying chains 612-11 through chain wheels II. A second power shaft of the middle blanking mechanism 61 is in transmission connection with a blanking driving motor, and the second power shaft of the middle blanking mechanism 61 is in transmission connection with second power shafts of two left and right adjacent blanking mechanisms 61 through second linkage shafts 62 respectively; baffle pieces II 612-111 are oppositely arranged on the second conveying chain 612-11 in pairs along the length direction of the second conveying chain, and a material conveying groove II for accommodating the material 8 is formed between the two opposite baffle pieces II 612-111; the material conveying grooves II of the two second conveying chains 612-11 correspond to each other; the length of the material conveying groove II along the y-axis direction is gradually increased from the bottom to the top; the first pitch sled 611-1 is located between the two second conveyor chains 612-11 in the x-axis direction, and the first pitch sled 611-1 and the second conveyor chains 612-11 partially coincide in the y-axis direction.
An inclined bottom groove II 612-21 for placing the material 8 penetrates through the top of the long material storage unit along the x-axis direction, one end, close to the blanking conveying unit, of the bottom surface of the inclined bottom groove II 612-21 is higher than one end, far away from the blanking conveying unit, of the bottom surface of the inclined bottom groove II 612-21, and a limiting column is arranged at the end, far away from the blanking conveying unit, of the inclined bottom groove II 612-21; buffer layers II are laid on the bottom surfaces of the oblique bottom grooves II 612-21 and the side surfaces, close to the oblique bottom grooves II 612-21, of the limiting columns; and one end, close to the limiting column, of the bottom surface of the inclined bottom groove II 612-21 is provided with a wedge-shaped cushion pad II, the wedge-shaped cushion pad II is used for reducing the inclination angle of the bottom surface of the inclined bottom groove II 612-21, and the inclination angle is not larger than the inclination angle of the bottom surface of the inclined bottom groove II 612-21.
Referring to fig. 7-8, the short material collecting device 7 includes a material turning mechanism 72 and a short material storage mechanism 71, the material turning mechanism 72 and the short material storage mechanism 71 are arranged along the y-axis direction, and the material turning mechanism 72 is located between the short material storage mechanism 71 and the bed 1.
The material turnover mechanism 72 comprises a second sliding seat, a lifting base station III and a second distance adjusting slide rail extending along the y-axis direction, the lifting base station III is movably arranged on the second distance adjusting slide rail through the second sliding seat, and the lifting base station III is connected with the second sliding seat through a number six lifting cylinder; the top of the lifting base station III is hinged with a flat supporting plate 721, and the rotating shaft of the flat supporting plate 721 is parallel to the x-axis direction; a material pouring cylinder 722 is fixedly arranged on the lifting base platform III, and the output end of the material pouring cylinder 722 is hinged with the bottom surface of the flat supporting plate 721 close to the machine body 1; the end part of the flat supporting plate 721 is hinged with a lower turning plate 723, the rotating shaft of the lower turning plate 723 is parallel to the y-axis direction, the bottom of the lower turning plate 723 is hinged with the output end of a turning plate cylinder, and the turning plate cylinder is fixedly connected with a lifting base station III.
The short stock storage mechanism 71 comprises a third base frame 711 and a discharge rail extending along the y-axis; the bottom of the third base frame 711 is provided with a roller corresponding to the discharge rail, and a short material storage space 711-2 is arranged inside the third base frame 711; a short material through hole 711-1 communicated with the short material storage space 711-2 is formed in the top surface of the third base frame 711, and the short material through hole 711-1 extends in the y-axis direction; the end of the top surface of the third base frame 711 near the upender 72 is inclined upward toward the flat pallet 721; a deviation-rectifying baffle 711-3 is arranged on the top surface of the third base frame 711 close to the side edge of the laser pipe cutting device 2; a parking rod is arranged on one side of the third base frame 711 far away from the material turning mechanism 72, and a jack corresponding to the parking rod is arranged at the bottom of the discharging track.
The implementation principle of the embodiment is as follows:
referring to fig. 9-10, the materials 8 are arranged in a single layer in the inclined bottom grooves i 411-11, and one end of each material 8 abuts against the material aligning baffle 5 to realize alignment; the hand-operated screw is rotated to adjust the material distribution sliding plate, so that the length of the material lifting plate 411-21 corresponding to the inclined bottom groove I411-11 is equal to the diameter of the material 8; the first lifting cylinder lifts the material lifting plates 411 to 21, the material 8 slides to the intermediate transition piece from the material lifting plates 411 to 21, and the material 8 is guided to the energy dissipation plates 411 to 23 along the intermediate transition piece; the energy dissipation plates 411-23 descend until the materials 8 fall into a material conveying groove I formed by a pair of baffle pieces I411-311 on the first conveying chain 411-31; the material 8 is conveyed to the position above the first follow-up supporting assembly 412 by the first conveying chain 411-31, the third lifting cylinder lifts the lifting base I412-2 and the clamping and centering unit 412-3, meanwhile, the fourth lifting cylinder drives the clamping and centering unit 412-3 to lift the material 8, and the material 8 leaves the first conveying chain 411-31.
If the material 8 is a tubular product with a circular structure, the steering cylinder I rotates the centering bracket 412-21 to an upward position, the fourth lifting cylinder drives the clamping centering unit 412-3 to fall until the tubular product falls into a centering notch of the centering bracket 412-21 to realize centering, and the third lifting cylinder lifts the lifting base station I412-2 until the axis of the tubular product is superposed with the central lines of the three chuck mechanisms.
If the material 8 is in a non-circular structure, the centering cylinder drives the two centering clamping jaws to clamp the material 8, the material 8 is centered to the middle position of the two clamping jaws, the steering cylinder I rotates the clamping support brackets 412-22 to the upward position, the fourth lifting cylinder drives the clamping centering unit 412-3 to fall until the material 8 falls on the clamping support brackets 412-22, and the third lifting cylinder lifts the lifting base station I412-2 and simultaneously clamps the support brackets 412-22 to lift the material 8 until the central line of the material 8 is coincident with the central lines of the three chuck mechanisms.
Back chuck mechanism 31 moves along chuck guide rail 11, and the one end of material 8 is by back chuck mechanism 31 chucking, and back chuck mechanism 31 promotes material 8 forward motion to the light curtain position that the other end of material 8 penetrated well chuck mechanism 32, and the system can automatic identification material 8 front end position this moment, judges pipe fitting length from this and carries out flush cutting according to this parameter.
And (3) treating the flush cutting waste: the output end of a turning plate cylinder of the short material collecting device 7 extends to push a lower turning plate 723 to be flush with a flat supporting plate 721, a middle chuck mechanism 32 moves to the position of the end of the lower turning plate 723 along a chuck guide rail 11, and a lifting base station III moves to the lower side of the waste along a second distance adjusting slide rail along a second sliding seat to receive the waste. The cut flush waste falls on the lower turning plate 723, the output end of the turning plate cylinder contracts, the lower turning plate 723 turns downwards again, and the flush waste falls into a waste collection device below.
For the collection of short logs not greater than 1.5m after cutting: the middle chuck mechanism 32 moves along the chuck guide rail 11 until reaching the position of the axis of the lower turning plate 723, the lower turning plate 723 is driven by the turning plate cylinder to turn downwards, the lifting base station III 721 moves along the second distance adjusting slide rail along the second sliding seat to the position below the short material to receive the short material, after the short material falls on the flat supporting plate 721, the tilting cylinder 722 drives the flat supporting plate 721 to incline towards the third base frame 711, the short material falls on the top surface of the third base frame 711, and the short material falls into the short material storage space 711-2 through the short material through hole 711-1. The inclined part of the third base frame 711 helps the short material to continuously slide for a certain distance, which is beneficial to automatically adjusting the direction of the short material to be parallel to the y-axis direction in the continuous sliding process so as to fall into the short material through opening 711-1. The shorter the cut material 8 is, the more the material 8 tends to be close to the laser pipe cutting device 2 when falling, and meanwhile, the shorter the length of the material 8 is, the more the material 8 is easy to deviate from the y-axis direction in the sliding process, so that the deviation rectifying baffle 711-3 is arranged at the corresponding side end of the third storage pedestal frame, and the situation that the shorter material 8 slides out of the short material storage mechanism 71 from the side end of the third storage pedestal frame can be prevented.
For the collection of long lengths greater than 1.5m after cutting: when the material 8 is a tubular product with a circular structure, the reversing cylinder II rotates the blanking carrier roller frame to enable the first carrier roller group to face upwards; when the material 8 is in a non-circular structure, the steering cylinder II rotates the blanking carrier roller frame to enable the second carrier roller group to face upwards. The fifth lifting cylinder drives the lifting base II 611-3 to lift to receive the material 8, and the first sliding seat 611-2 moves to the end of the second conveying chain 612-11 along the first sliding seat 611-2 under the control of the motor; the fifth lifting cylinder drives the lifting base II 611-3 to descend, and the materials 8 fall into the material conveying groove II and are finally conveyed to the inclined bottom groove II 612-21 by the second conveying chain 612-11 to realize storage of blanking.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The storage type three-chuck laser pipe cutting machine comprises a machine body (1) extending along the x-axis direction, wherein the machine body (1) is provided with a laser pipe cutting device (2) and a chuck device; chuck device includes three coaxial chuck mechanism, and is three chuck mechanism all through along chuck guide rail (11) that x axle direction extends with lathe bed (1) is connected its characterized in that: the lathe bed (1) is provided with a feeding device, a long material collecting device and a short material collecting device (7), and the feeding device and the long material collecting device are respectively positioned on two sides of the laser pipe cutting device (2); the short material collecting device (7) is positioned between the long material collecting device and the laser pipe cutting device (2);
the feeding device comprises at least three feeding mechanisms (41) which are uniformly distributed at intervals along the x direction, each feeding mechanism (41) comprises a first base frame (411), the length direction of each first base frame (411) is parallel to the y-axis direction, and the end part of each first base frame is fixedly connected with the lathe bed (1); the first base frame (411) is divided into a feeding storage unit and a feeding conveying unit along the length direction, and the feeding conveying unit is close to the lathe bed (1); an inclined bottom groove I (411-11) for placing a material (8) penetrates through the top of the feeding storage unit along the x-axis direction, and one end, far away from the feeding conveying unit, of the bottom surface of the inclined bottom groove I (411-11) is higher than one end, close to the feeding conveying unit, of the bottom surface of the inclined bottom groove I (411-11); the end part of the inclined bottom groove I (411-11) close to the feeding conveying unit is provided with a limiting block (411-111); two opposite side surfaces of the first pedestal (411) along the x-axis direction are respectively provided with a material conveying group plate, the two material conveying group plates correspond to each other, and the material conveying group plates cross the connection part of the loading storage unit and the loading conveying unit; the material conveying group plate comprises material lifting plates (411-21) and energy dissipation plates (411-23); the material lifting plates (411-21) are connected with the first base frame (411) through a first lifting cylinder, the top surfaces of the material lifting plates (411-21) are parallel to the bottom surface of the inclined bottom groove I (411-11), and one ends of the material lifting plates (411-21) extend to the side of the inclined bottom groove I (411-11) along the length direction of the material lifting plates; the energy dissipation plates (411-23) are connected with the first base frame (411) through a second lifting cylinder, one ends of the energy dissipation plates (411-23) extend to the side of the feeding conveying unit along the length direction of the energy dissipation plates, and the end parts, far away from the inclined bottom grooves I (411-11), of the energy dissipation plates (411-23) are bent upwards;
one end of the feeding device, which is close to the laser pipe cutting device (2), is provided with a material aligning baffle plate (5); the material aligning baffle plates (5) are vertical to the x-axis direction and correspond to the inclined bottom grooves I (411-11).
2. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: the first lifting cylinder is connected with the first base frame (411) through a material distribution guide rail, and the length direction of the material distribution guide rail is parallel to the bottom surface of the inclined bottom groove I (411-11); one end of the material distribution guide rail is rotatably provided with a screw, and the end part of the screw is fixedly connected with the side surface of the first lifting cylinder; the top of the side face, far away from the inclined bottom groove I (411-11), of each limiting block (411-111) is connected with an intermediate plate (411-22), each limiting block (411-111) and each intermediate plate (411-22) form an intermediate transition piece, and two ends of each intermediate transition piece in the y-axis direction extend to the side of each material lifting plate (411-21) and the side of each energy dissipation plate (411-23) respectively.
3. The storing type three-chuck laser pipe cutting machine according to claim 2, characterized in that: buffer layers I are paved on the bottom surface of the inclined bottom groove I (411-11), the side surface of the limiting block (411-111) close to the inclined bottom groove I (411-11), the upper surface of the material lifting plate (411-21) and the upper surface of the energy dissipation plate (411-23); and one end, close to the limiting block (411-111), of the bottom surface of the inclined bottom groove I (411-11) is provided with a wedge-shaped cushion pad I, and the inclination angle of the wedge-shaped cushion pad I is not larger than that of the bottom surface of the inclined bottom groove I (411-11).
4. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: the feeding conveying unit comprises a first power shaft (411-32) and two first conveying chains (411-31) extending along the y-axis direction; two ends of the first power shaft (411-32) are respectively meshed with the two first transmission chains (411-31) through a chain wheel I; the first power shafts (411-32) of two adjacent feeding mechanisms (41) are in transmission connection through a first linkage shaft (42); the first power shaft (411-32) of one of the feeding mechanisms (41) is in transmission connection with the output end of a feeding driving motor; the first conveying chains (411-31) extend to the lower part of the central lines of the three chuck mechanisms, baffle pieces I (411-311) are oppositely arranged in pairs along the length direction of the first conveying chains (411-31), and a material conveying groove I for accommodating materials (8) is formed between every two opposite baffle pieces I (411-311); the material conveying grooves I of the two first conveying chains (411-31) correspond to each other, and the length of the material conveying grooves I from the bottom to the top of the material conveying grooves I along the y-axis direction is gradually increased.
5. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: the feeding mechanism (41) further comprises a first follow-up support assembly (412); the first follow-up support component (412) is fixedly connected with one side, close to the feeding conveying unit, of the machine body (1), and the first follow-up support component (412) comprises a support base (412-1) and a lifting base I (412-2); the supporting seat (412-1) and the lifting base I (412-2) are distributed along the x-axis direction, the supporting seat (412-1) is fixed on the lathe bed (1), and the lifting base I (412-2) is connected with the supporting seat (412-1) through a third lifting cylinder; the top of the lifting base I (412-2) is provided with a centering bracket (412-21), and the top of the centering bracket (412-21) is provided with a centering notch for supporting a material (8) in a penetrating manner along the x-axis direction; the centering notch is of a structure symmetrical along the y-axis direction; the inner bottom of the centering notch is coincident with the central lines of the three chuck mechanisms in the y-axis direction.
6. The storing type three-chuck laser pipe cutting machine according to claim 5, characterized in that: the first follow-up support assembly (412) further comprises a clamping and centering unit (412-3); the clamping and centering unit (412-3) is arranged on one side, away from the supporting seat (412-1), of the lifting base I (412-2), and the clamping and centering unit (412-3) is connected with the lifting base I (412-2) through a fourth lifting cylinder; the clamping and centering unit (412-3) comprises two clamping pieces which are oppositely arranged, and the central points of the two clamping pieces and the central line of the chuck mechanism are superposed in the y-axis direction; a clamping support bracket (412-22) is arranged at the top of the lifting base I (412-2) corresponding to the clamping and centering unit (412-3); the clamping support brackets (412-22) and the centering brackets (412-21) form a certain angle around the y-axis direction, and the bottoms of the clamping support brackets and the centering brackets are integrally formed and hinged with the lifting base station I (412-2) through a bracket rotating shaft I; the bracket rotating shaft I is parallel to the y-axis direction, the rotation of the bracket rotating shaft I is controlled by a steering cylinder I, and the output end of the steering cylinder I is hinged with the clamping support brackets (412-22) or the centering brackets (412-21).
7. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: the long material collecting device comprises at least three blanking mechanisms (61) which are uniformly arranged along the x direction at intervals, and each blanking mechanism (61) comprises a second follow-up supporting component (611) and a second base frame (612); the length direction of the second base frame (612) is parallel to the y-axis direction, and the second base frame (612) is connected with the lathe bed (1) through the second follow-up support assembly (611);
the second follow-up supporting component (611) comprises a first distance adjusting slide rail (611-1), a first sliding seat (611-2) and a lifting base station II (611-3); the first distance adjusting slide rail (611-1) is distributed along the y-axis direction, and two ends of the first distance adjusting slide rail (611-1) are respectively and fixedly connected with the lathe bed (1) and the second base frame (612); the second lifting base platform (611-3) is movably arranged on the first distance adjusting slide rail (611-1) through the first sliding seat (611-2), and the second lifting base platform (611-3) is connected with the first sliding seat (611-2) through a fifth lifting cylinder;
a first carrier roller group and a second carrier roller group are arranged on the top surface of the lifting base station II (611-3), the first carrier roller group comprises two carrier rollers I (611-31), and the two carrier rollers I (611-31) are of V-shaped structures which are symmetrical along the y-axis direction; the second carrier roller group comprises a carrier roller II (611-32), and the length direction of the carrier roller II (611-32) is parallel to the y-axis direction; the first carrier roller group and the second carrier roller group are rotatably arranged on a blanking carrier roller frame, the blanking carrier roller frame is hinged to the top of the lifting base station II (611-3) through a bracket rotating shaft II, and the bracket rotating shaft II is parallel to the y-axis direction; and a steering cylinder II is fixed on the lifting base station II (611-3), and the output end of the steering cylinder II is hinged with the blanking roller frame.
8. The storing type three-chuck laser pipe cutting machine according to claim 7, characterized in that: the second base frame (612) is divided into a blanking conveying unit and a long material storage unit along the length direction of the second base frame, and the long material storage unit is connected with the second follow-up supporting component (611) through the blanking conveying unit; the blanking conveying unit comprises a second power shaft and two second conveying chains (612-11) extending along the y-axis direction, and two ends of the second power shaft are respectively meshed and connected with the two second conveying chains (612-11) through a chain wheel II; the second power shafts of two adjacent blanking mechanisms (61) are in transmission connection through a second linkage shaft (62); the second power shaft of one of the blanking mechanisms (61) is in transmission connection with a blanking driving motor; the second conveying chain (612-11) is provided with baffle pieces II (612-111) along the length direction in a pairwise opposite manner, and a material conveying groove II for accommodating materials (8) is formed between the two opposite baffle pieces II (612-111); the material conveying grooves II of the two second conveying chains (612-11) correspond to each other; the length of the material conveying groove II along the y-axis direction is gradually increased from the bottom to the top.
9. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: an inclined bottom groove II (612-21) used for placing a material (8) penetrates through the top of the long material storage unit along the x-axis direction, one end, close to the blanking conveying unit, of the bottom surface of the inclined bottom groove II (612-21) is higher than one end, far away from the blanking conveying unit, of the bottom surface of the inclined bottom groove II (612-21), and a limiting column is arranged at the end, far away from the blanking conveying unit, of the inclined bottom groove II (612-21); buffer layers II are laid on the bottom surface of the oblique bottom groove II (612-21) and the side surface of the limiting column close to the oblique bottom groove II (612-21); and one end of the bottom surface of the oblique bottom groove II (612-21) close to the limiting column is provided with a wedge-shaped cushion pad II, and the inclination angle of the wedge-shaped cushion pad II is not larger than that of the bottom surface of the oblique bottom groove II (612-21).
10. The storing type three-chuck laser pipe cutting machine according to claim 1, characterized in that: the short material collecting device (7) comprises a material turning mechanism (72) and a short material storage mechanism (71), the material turning mechanism (72) and the short material storage mechanism (71) are arranged along the y-axis direction, and the material turning mechanism (72) is positioned between the short material storage mechanism (71) and the lathe bed (1); the turning mechanism (72) comprises a second sliding seat, a lifting base platform III and a second distance adjusting slide rail extending along the y-axis direction, the lifting base platform III is movably arranged on the second distance adjusting slide rail through the second sliding seat, and the lifting base platform III is connected with the second sliding seat through a number six lifting cylinder; the top of the lifting base station III is hinged with a flat supporting plate (721), and a rotating shaft of the flat supporting plate (721) is parallel to the x-axis direction; the lifting base station III is fixedly provided with a material pouring cylinder (722), and the output end of the material pouring cylinder (722) is hinged with the bottom surface of the flat supporting plate (721) close to the machine body (1); the end part of the flat supporting plate (721) is hinged with a lower turning plate (723), the rotating shaft of the lower turning plate (723) is parallel to the y-axis direction, and the bottom of the lower turning plate (723) is hinged with the output end of a turning plate cylinder; the short stock storage mechanism (71) comprises a third base frame (711) and a discharge track extending along the y-axis; the bottom of the third base frame (711) is provided with a roller corresponding to the discharging track, and a short material storage space (711-2) is arranged inside the third base frame (711); the top surface of the third base frame (711) is provided with a short material through port (711-1) communicated with the short material storage space (711-2), and the short material through port (711-1) extends along the y-axis direction; the end part, close to the material turning mechanism (72), of the top surface of the third base frame (711) inclines towards the flat supporting plate (721); a deviation-rectifying baffle (711-3) is arranged on the top surface of the third base frame (711) close to the side edge of the laser pipe-cutting device (2); and a parking rod is arranged on one side of the third base frame (711) far away from the material turning mechanism (72), and a jack corresponding to the parking rod is arranged at the bottom of the discharging track.
CN202211498091.7A 2022-11-28 2022-11-28 Storage type three-chuck laser pipe cutting machine Pending CN115555739A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211498091.7A CN115555739A (en) 2022-11-28 2022-11-28 Storage type three-chuck laser pipe cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211498091.7A CN115555739A (en) 2022-11-28 2022-11-28 Storage type three-chuck laser pipe cutting machine

Publications (1)

Publication Number Publication Date
CN115555739A true CN115555739A (en) 2023-01-03

Family

ID=84769899

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211498091.7A Pending CN115555739A (en) 2022-11-28 2022-11-28 Storage type three-chuck laser pipe cutting machine

Country Status (1)

Country Link
CN (1) CN115555739A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117182344A (en) * 2023-09-28 2023-12-08 江苏领翰智能激光科技有限公司 Follow-up support lifting type laser pipe cutting machine with automatic blanking device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117182344A (en) * 2023-09-28 2023-12-08 江苏领翰智能激光科技有限公司 Follow-up support lifting type laser pipe cutting machine with automatic blanking device
CN117182344B (en) * 2023-09-28 2024-03-15 江苏领翰智能激光科技有限公司 Follow-up support lifting type laser pipe cutting machine with automatic blanking device

Similar Documents

Publication Publication Date Title
WO2020200308A1 (en) Double-station gantry combined processing system for automatically overturning and processing workpieces
CN110576268A (en) Automatic change laser pipe cutting machine
CN211418628U (en) Automatic pipe/bar feeding machine
CN115555739A (en) Storage type three-chuck laser pipe cutting machine
CN112658777A (en) Automatic loading and unloading device for perforating gun barrel and processing equipment
CN113787349A (en) Automatic end plate welding production line
CN111715938A (en) Saw blade steering and pressing device and sawing machine
CN218619066U (en) Automatic feeding and discharging device for steel pipe joints
KR20180110755A (en) Apparatus for carrying pallet
CN214135102U (en) Automatic loading and unloading device for perforating gun barrel and processing equipment
US5479839A (en) Method for cutting tubes, where tubes are moved into the cutting position by a rotatable clamping plate
CN112850154B (en) Automatic feeding and positioning device and method for whole longitudinal bone
CN215755153U (en) Feeding and discharging mechanism based on manipulator and used for flexible bending center
CN111811456B (en) Wheel fixing device, automatic measuring device, measuring method and wheel production line
CN113682798A (en) Drill rod material shifting device capable of automatically positioning
CN113697430A (en) A feeding system for axle type part
CN113400019A (en) Automatic punching and shearing production line
CN107826772B (en) Efficient double stacking system
CN111038978A (en) Pole piece material feeding unit that turns
CN217913515U (en) Automatic feeding device for laser pipe cutting machine
CN219135529U (en) Panel material preparation platform
CN116788785B (en) Conveying device of automobile aluminum strip stacker
CN113816064B (en) Automatic stacking and centering mechanism and method for primary and secondary trays
CN217780136U (en) Plate feeding device
CN217832323U (en) Automatic material loading laser pipe cutting machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination