CN115553490A

CN115553490A - Microbial fermentation device for improving tobacco leaf quality

Info

Publication number: CN115553490A
Application number: CN202211303042.3A
Authority: CN
Inventors: 陈敏; 熊彬
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-10-24
Filing date: 2022-10-24
Publication date: 2023-01-03

Abstract

The invention discloses a microbial fermentation device for improving tobacco leaf quality, and relates to the technical field of microbial fermentation devices. According to the invention, the stirring rod, the lifting column, the connecting plate and the rubber block are mutually matched, and the lifting column is utilized to push the connecting plate to move up and down while the stirring rod rotates, so that the stirring column has a lifting movement function, and the mixture is driven to turn up and down by matching with the friction resistance of the rubber block, so that a vertical stirring function is achieved, the problem of uneven stirring fermentation, further the quality reduction of tobacco leaves is caused is solved, and the improvement of the working efficiency of the device is facilitated.

Description

Microbial fermentation device for improving tobacco leaf quality

Technical Field

The invention relates to the technical field of microbial fermentation devices, in particular to a microbial fermentation device for improving the quality of tobacco leaves.

Background

In order to shorten the natural fermentation time of tobacco, an artificial fermentation mode is a tobacco fermentation mode, namely, the tobacco package temperature and the relative humidity of a fermentation room are utilized to promote the oxidation of the tobacco, so that the chemical components in the tobacco are more favorable for the smoking requirements of people. The main problem of the fermentation process is that the fermentation time is still too long, and if a cigarette manufacturer does not have a large fermentation room, the normal operation of cigarette production can be influenced; secondly, the quality of the fermented tobacco is difficult to be uniform, the due effect of the tobacco cannot be fully exerted, raw materials are wasted, the improvement of the cigarette grade is influenced, and the economic loss is large; thirdly, the operation difficulty is high, the temperature and humidity conditions are determined by the experience for different kinds of tobacco materials, and the temperature and humidity are difficult to control in the optimal range.

In the prior art, a publication number is proposed: CN217309129U, the technical scheme disclosed in the document is as follows: the utility model provides an improve microbial fermentation device of tobacco leaf quality, includes base, box, end cover and spray thrower, and the box is installed on the base, and the end cover is installed on the box, and the spray thrower is installed in the box, is provided with rotatable structure, elevation structure and monitor control structure in the box, and rotatable structure is including going driving motor, connection base, connecting axle, fixed cover, first gear, spacing wheel, second gear and rotation flange.

In order to solve traditional microbial fermentation device usually higher, take up an area of great, the microbial cultivation fermentation is in the state of stewing, and the fermentation degree has the height to have a low problem, and prior art adopts rotatable structure can realize that the inside fermented tobacco leaf of box slowly rotates for the microorganism obtains the mode of intensive culture to handle, but still can appear stirring fermentation inhomogeneous condition, and then leads to the problem of tobacco leaf quality reduction.

Disclosure of Invention

The invention provides a microbial fermentation device for improving the quality of tobacco leaves, which aims to solve the problems in the background technology.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows:

the utility model provides an improve microbial fermentation device of tobacco leaf quality, includes the fermentation cylinder main part, the outside of fermentation cylinder main part is provided with the mount, the side of fermentation cylinder main part is provided with the material loading window, the bottom fixed mounting of fermentation cylinder main part has the support column, the inner wall of fermentation cylinder main part is provided with the hot plate, the inside of hot plate is provided with the heating pipe, the inner wall of fermentation cylinder main part is provided with temperature sensor, temperature sensor's side linear connection just sets up and is provided with temperature monitor at the top of fermentation cylinder main part.

The fermentation tank is characterized in that a stirring mechanism is arranged in the fermentation tank main body, and a rotating mechanism is arranged at the bottom of the stirring mechanism.

The inner wall of fermentation cylinder main part is provided with clearance mechanism, the top of clearance mechanism is provided with actuating mechanism.

The technical scheme of the invention is further improved as follows: rabbling mechanism includes driving motor, the outside setting of driving motor bottom is at the top of fermentation cylinder main part, driving motor's bottom is provided with the connecting block, the bottom of connecting block is provided with the column spinner, the fixed cover in the outside of column spinner has connect the fixed block, the outside fixed mounting of fixed block has the puddler.

By adopting the technical scheme, the driving motor, the rotary column and the stirring rod in the scheme are matched with each other, so that the function of convenient rotation is achieved.

The technical scheme of the invention is further improved as follows: the bottom movable mounting of puddler has the stirring post, the fixed surface of stirring post installs the rubber block.

By adopting the technical scheme, the stirring column and the rubber block in the scheme are matched with each other to achieve the function of buffering protection.

The technical scheme of the invention is further improved as follows: the bottom of the inner cavity of the stirring rod is provided with a connecting hole, a lifting push column is movably arranged inside the connecting hole, and a connecting plate is fixedly arranged at the top of the lifting push column.

The technical scheme of the invention is further improved as follows: the bottom at connecting plate both ends is provided with the lift post, the bottom of lift post sets up the bottom at the puddler inner chamber.

By adopting the technical scheme, the lifting column and the connecting plate in the scheme are matched with each other, so that the lifting movement function is achieved.

The technical scheme of the invention is further improved as follows: the rotating mechanism comprises a rotating disk, the rotating disk is arranged inside a movable block, and the movable block is movably arranged at the bottom of the rotating column.

By adopting the technical scheme, the movable block and the rotating disk in the scheme are matched with each other, so that the function of convenient rotation is achieved.

The technical scheme of the invention is further improved as follows: the bottom of rotary disk is provided with the auxiliary disc, the bottom of auxiliary disc is provided with the rotating electrical machines.

By adopting the technical scheme, the rotating motor in the scheme is electrically driven to drive the auxiliary disc to rotate, so that the auxiliary disc drives the rotating disc and the auxiliary scraper to rotate, and the convenient and fast rotating function is achieved.

The technical scheme of the invention is further improved as follows: the top fixed mounting of rotary disk has supplementary scraper blade, the top fixed mounting of supplementary scraper blade has supplementary rotary column.

Adopt above-mentioned technical scheme, supplementary scraper blade and supplementary rotary column in this scheme are mutually supported, and supplementary scraper blade is rotatory with the dislocation of stirring post, improves the rotatory frictional force of agitator tank bottom to increase stirring efficiency.

The technical scheme of the invention is further improved as follows: the cleaning mechanism comprises a cleaning scraper, a rubber pad is arranged on the side surface of the cleaning scraper, and the side surface of the rubber pad is movably arranged on the inner wall of the fermentation tank main body.

Adopt above-mentioned technical scheme, the clearance scraper blade in this scheme scrapes the residual, then by the compliance of rubber pad, increases the buffering protection, and improve equipment inner wall's safeguard function increases the life of fermentation cylinder main part.

The technical scheme of the invention is further improved as follows: the driving mechanism comprises a driving track, the side face of the driving track is fixedly installed on the inner wall of the fermentation tank main body, sliding grooves are formed in the two sides of the inner wall of the driving track, a moving block is movably installed inside the sliding grooves, a pushing column is fixedly connected to the side face of the moving block, a driving block is arranged at the other end of the pushing column, and the bottom of the driving block is arranged at the top of the cleaning scraper.

By adopting the technical scheme, the driving track, the moving block and the pushing column in the scheme are matched with each other, and the electric driving moving block slides on the inner wall of the driving track, so that the moving block drives the pushing column to move, and the driving block and the cleaning scraper are pushed to slide on the inner wall, and the function of rotary movement is achieved.

Due to the adoption of the technical scheme, compared with the prior art, the invention has the technical progress that:

1. the invention provides a microbial fermentation device for improving the quality of tobacco leaves, which achieves the function of stirring and mixing by mutually matching a driving motor, a rotary column and a stirring rod and driving the rotary column and the stirring rod to rotate by using the driving motor, achieves the function of internal temperature of the microbial fermentation device by mutually matching a temperature sensor and a temperature display during stirring, and is beneficial to conveniently detecting the internal temperature of the device so as to adjust.

2. The invention provides a microbial fermentation device for improving the quality of tobacco leaves, which is characterized in that a stirring rod, a lifting column, a connecting plate and a rubber block are mutually matched, the stirring rod is rotated, and meanwhile, the lifting column is utilized to push the connecting plate to move up and down, so that the function of the lifting column moving up and down is realized, and the friction resistance of the rubber block is matched to drive a mixture to turn up and down, so that the function of stirring up and down is realized, the problem of reduction of the quality of the tobacco leaves caused by uneven stirring fermentation is solved, and the improvement of the working efficiency of the device is facilitated.

3. When the stirring mechanism is used for stirring and mixing, the rotating motor is driven by electricity to drive the auxiliary disc to rotate, so that the auxiliary disc drives the rotating disc and the auxiliary scraper to rotate, the convenient rotation function is achieved, the auxiliary scraper and the stirring column rotate in a staggered mode, the rotating friction force at the bottom of the stirring tank is improved, the stirring efficiency is improved, the problem of uneven stirring at the bottom of the stirring mechanism is solved, the stirring efficiency is improved, and the stirring efficiency at the bottom of the device is improved.

4. The invention provides a microbial fermentation device for improving the quality of tobacco leaves, which is characterized in that a driving track, a moving block and a pushing column are matched with each other, the moving block is driven by electric power to slide on the inner wall of the driving track, so that the moving block drives the pushing column to move, and the driving block and a cleaning scraper are driven to slide on the inner wall, so that the function of rotary movement is achieved, the cleaning scraper is used for scraping residues, then the buffer protection is increased by the flexibility of a rubber pad, the protection function of the inner wall of equipment is improved, the service life of a fermentation tank main body is prolonged, the problem that the inside of a stirring mechanism is difficult to clean is solved, the device is convenient to clean, and the device is convenient to process next time.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the main structure of the fermenter according to the present invention;

FIG. 3 is an enlarged view of the invention at A;

FIG. 4 is a schematic view of a rotary disk structure of the present invention;

FIG. 5 is a schematic view of the stirring rod structure of the present invention;

FIG. 6 is a schematic view of the connection plate structure of the present invention;

FIG. 7 is a schematic view of the driving track structure of the present invention;

fig. 8 is a schematic diagram of a driving block structure according to the present invention.

In the figure: 1. a fermenter main body; 10. a drive rail; 101. cleaning a scraper; 102. a rubber pad; 103. a chute; 104. a moving block; 105. pushing the column; 106. a drive block; 11. a temperature sensor; 12. heating plates; 13. heating a tube; 14. connecting blocks; 15. a spin column; 16. a fixed block; 17. a stirring rod; 171. a stirring column; 172. a rubber block; 173. a connecting plate; 174. lifting the push column; 175. a lifting column; 176. connecting holes; 18. a movable block; 19. rotating the disc; 191. an auxiliary squeegee; 192. auxiliary rotary columns; 193. an auxiliary disc; 194. a rotating electric machine; 2. a fixed mount; 3. a feeding window; 4. a support column; 5. a drive motor; 6. and a temperature display.

Detailed Description

The present invention will be described in further detail with reference to the following examples:

example 1

As shown in fig. 1-8, the invention provides a microbial fermentation device for improving tobacco leaf quality, which comprises a fermentation tank main body 1, wherein a fixed frame 2 is arranged on the outer side of the fermentation tank main body 1, a feeding window 3 is arranged on the side surface of the fermentation tank main body 1, a support column 4 is fixedly installed at the bottom of the fermentation tank main body 1, a heating plate 12 is arranged on the inner wall of the fermentation tank main body 1, a heating pipe 13 is arranged inside the heating plate 12, a temperature sensor 11 is arranged on the inner wall of the fermentation tank main body 1, a temperature display 6 is linearly connected to the side surface of the temperature sensor 11 and arranged at the top of the fermentation tank main body 1, a stirring mechanism is arranged inside the fermentation tank main body 1, a rotating mechanism is arranged at the bottom of the stirring mechanism, the stirring mechanism comprises a driving motor 5, the outer side of the bottom of the driving motor 5 is arranged at the top of the fermentation tank main body 1, a connecting block 14 is provided at the bottom of the connecting block 15, a fixed block 16 is fixedly sleeved at the outer side of the rotating column 15, a stirring rod 17, a stirring rod 171 is movably arranged at the outer side of the fixed block 16, a stirring rod 17 is movably arranged at the bottom, and a rubber block 172 is fixedly installed on the surface of the stirring rod 171.

In this embodiment, open material loading window 3 through the manual work and carry out the material loading, then material loading window 3 is closed in the sealed, cooperation driving motor 5 provides power, it is rotatory to drive column spinner 15 and puddler 17, utilize the turning force, cooperation puddler 171 stirs the misce bene, the compliance by rubber piece 172 again, the impact force of buffering stirring carries out, protect the rabbling mechanism, the function of increasing the device protection, in the stirring, electric power orders about heating pipe 13 and heats, reach the function that heats the mixture, then mutually support by temperature sensor 11 and temperature display 6 again, make things convenient for the staff to know the inside temperature of fermentation cylinder main part 1 constantly, thereby adjust microbial fermentation temperature, improve the quality of tobacco leaf.

Example 2

As shown in fig. 1 to 8, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the bottom of the inner cavity of the stirring rod 17 is provided with a connecting hole 176, a lifting push post 174 is movably mounted inside the connecting hole 176, a connecting plate 173 is fixedly mounted at the top of the lifting push post 174, lifting posts 175 are arranged at the bottoms of the two ends of the connecting plate 173, and the bottoms of the lifting posts 175 are arranged at the bottom of the inner cavity of the stirring rod 17.

In this embodiment, when the stirring rod 17 rotates to stir, the lifting column 175 is matched to move up and down to push the connecting plate 173 to move up and down, and when the connecting plate 173 moves, the lifting pushing column 174 drives the stirring column 171 to move up and down, and then the friction force of the rubber block 172 is matched to drive the mixture to turn up and down, so as to achieve the function of uniform stirring.

Example 3

As shown in fig. 1 to 8, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the rotating mechanism comprises a rotating disk 19, the inside of the rotating disk 19 is arranged on the movable block 18, the inside of the movable block 18 is movably arranged at the bottom of the rotating column 15, the bottom of the rotating disk 19 is provided with an auxiliary disk 193, the bottom of the auxiliary disk 193 is provided with a rotating motor 194, the top of the rotating disk 19 is fixedly provided with an auxiliary scraper 191, and the top of the auxiliary scraper 191 is fixedly provided with an auxiliary rotating column 192.

In this embodiment, when the stirring mechanism is used for stirring and mixing, the auxiliary disc 193 is driven to rotate in cooperation with the electric drive of the rotating motor 194, so that the auxiliary disc 193 drives the rotating disc 19 and the auxiliary scraping plate 191 to rotate, the auxiliary scraping plate 191 rotates and rotates in a staggered manner with the stirring column 171, the rotating friction force at the bottom of the stirring tank is improved, the stirring efficiency is increased, and the working efficiency of the device is improved.

Example 4

As shown in fig. 1 to 8, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the inner wall of fermentation cylinder main part 1 is provided with clearance mechanism, the top of clearance mechanism is provided with actuating mechanism, clearance mechanism includes clearance scraper 101, the side of clearance scraper 101 is provided with rubber pad 102, the side movable mounting of rubber pad 102 is on the inner wall of fermentation cylinder main part 1, actuating mechanism includes drive track 10, the side fixed mounting of drive track 10 is on the inner wall of fermentation cylinder main part 1, spout 103 has been seted up to the both sides of drive track 10 inner wall, the inside movable mounting of spout 103 has movable block 104, the side fixedly connected with of movable block 104 promotes post 105, the other end that promotes post 105 is provided with drive block 106, the bottom of drive block 106 sets up the top at clearance scraper 101.

In this embodiment, after processing through fermentation cylinder main part 1, the difficult adhesion part residual of inner wall, need clear up it, make things convenient for fermentation cylinder main part 1 to carry out fermentation processing next time, cooperation electric drive movable block 104 slides at drive track 10 inner wall, make movable block 104 drive promotion post 105 remove, and promote drive block 106 and clearance scraper blade 101 and slide on the inner wall, utilize clearance scraper blade 101 to scrape off the residual, then by the compliance of rubber pad 102, increase the buffer protection, improve the safeguard function of equipment inner wall, increase fermentation cylinder main part 1's life.

The working principle of the microbial fermentation device for improving the quality of tobacco leaves is described in detail below.

As shown in fig. 1-8, the loading window 3 is opened manually for loading, then the loading window 3 is closed in a sealing manner, the driving motor 5 is used for providing power to drive the rotary column 15 and the stirring rod 17 to rotate, the stirring column 171 is used for stirring the mixed material, the stirring rod 17 is used for rotating and stirring, the lifting column 175 is used for lifting and moving to push the connecting plate 173 to lift, the lifting pushing column 174 drives the stirring column 171 to move up and down while the connecting plate 173 moves, the friction force of the rubber block 172 is used for driving the mixed material to turn up and down, the function of uniform stirring is achieved, the impact force of stirring is buffered by the flexibility of the rubber block 172, the stirring mechanism is protected, the device protection function is increased, the heating pipe 13 is driven by electric power to heat the mixed material while stirring, and the function of heating the mixed material is achieved, then the temperature sensor 11 and the temperature display 6 are mutually matched, so that the temperature inside the fermentation tank main body 1 can be conveniently known by workers at any time, the microbial fermentation temperature can be adjusted, the quality of tobacco leaves can be improved, when the stirring mechanism is used for stirring and mixing, the rotating motor 194 is matched for electric drive, the auxiliary disc 193 is driven to rotate, the auxiliary disc 193 drives the rotating disc 19 and the auxiliary scraper 191 to rotate, the auxiliary scraper 191 rotates and rotates in a staggered manner with the stirring column 171, the rotating friction force at the bottom of the stirring tank is improved, the stirring efficiency is improved, after the fermentation tank main body 1 is processed, residues of adhesion parts which are difficult to avoid on the inner wall need to be cleaned, the fermentation tank main body 1 can be conveniently processed for the next fermentation, the movable block 104 is matched for sliding on the inner wall of the driving track 10, so that the movable block 104 drives the pushing column 105 to move, the driving block 106 and the cleaning scraper 101 are pushed to slide on the inner wall, residues are scraped by the cleaning scraper 101, and then the flexibility of the rubber pad 102 is utilized to increase the buffer protection, improve the protection function of the inner wall of the device and prolong the service life of the fermentation tank main body 1.

The present invention has been described in general terms in the foregoing, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto based on the present invention. Therefore, modifications or improvements are within the scope of the invention without departing from the spirit of the inventive concept.

Claims

1. The utility model provides an improve microbial fermentation device of tobacco leaf quality, includes fermentation cylinder main part (1), its characterized in that: a fixing frame (2) is arranged on the outer side of the fermentation tank main body (1), a feeding window (3) is arranged on the side face of the fermentation tank main body (1), a supporting column (4) is fixedly installed at the bottom of the fermentation tank main body (1), a heating plate (12) is arranged on the inner wall of the fermentation tank main body (1), a heating pipe (13) is arranged inside the heating plate (12), a temperature sensor (11) is arranged on the inner wall of the fermentation tank main body (1), and a temperature display (6) is linearly connected with the side face of the temperature sensor (11) and arranged at the top of the fermentation tank main body (1);

a stirring mechanism is arranged in the fermentation tank main body (1), and a rotating mechanism is arranged at the bottom of the stirring mechanism;

the inner wall of the fermentation tank main body (1) is provided with a cleaning mechanism, and the top of the cleaning mechanism is provided with a driving mechanism.

2. The microbial fermentation device for improving the quality of tobacco leaves according to claim 1, wherein: rabbling mechanism includes driving motor (5), the outside setting of driving motor (5) bottom is at the top of fermentation cylinder main part (1), the bottom of driving motor (5) is provided with connecting block (14), the bottom of connecting block (14) is provided with column spinner (15), the fixed cover in the outside of column spinner (15) has connect fixed block (16), the outside fixed mounting of fixed block (16) has puddler (17).

3. The microbial fermentation device for improving the quality of tobacco leaves according to claim 2, wherein: the bottom movable mounting of puddler (17) has stirring post (171), the fixed surface of stirring post (171) installs block rubber (172).

4. The microbial fermentation device for improving the quality of tobacco leaves according to claim 2, wherein: connecting holes (176) are formed in the bottom of the inner cavity of the stirring rod (17), lifting push columns (174) are movably mounted inside the connecting holes (176), and connecting plates (173) are fixedly mounted at the tops of the lifting push columns (174).

5. The microbial fermentation device for improving the quality of tobacco leaves according to claim 4, wherein: the bottom at both ends of connecting plate (173) is provided with lift post (175), the bottom of lift post (175) sets up the bottom at puddler (17) inner chamber.

6. The microbial fermentation device for improving the quality of tobacco leaves according to claim 1, wherein: the rotating mechanism comprises a rotating disk (19), the rotating disk (19) is arranged inside a movable block (18), and the movable block (18) is movably arranged at the bottom of the rotating column (15).

7. The microbial fermentation device for improving the quality of tobacco leaves according to claim 6, wherein: an auxiliary disc (193) is arranged at the bottom of the rotating disc (19), and a rotating motor (194) is arranged at the bottom of the auxiliary disc (193).

8. The microbial fermentation device for improving the quality of tobacco leaves according to claim 6, wherein: an auxiliary scraping plate (191) is fixedly mounted at the top of the rotating disc (19), and an auxiliary rotating column (192) is fixedly mounted at the top of the auxiliary scraping plate (191).

9. The microbial fermentation device for improving the quality of tobacco leaves according to claim 1, wherein: the cleaning mechanism comprises a cleaning scraper (101), a rubber pad (102) is arranged on the side surface of the cleaning scraper (101), and the side surface of the rubber pad (102) is movably arranged on the inner wall of the fermentation tank main body (1).

10. The microbial fermentation device for improving the quality of tobacco leaves according to claim 1, wherein: the driving mechanism comprises a driving track (10), the side face of the driving track (10) is fixedly installed on the inner wall of the fermentation tank main body (1), sliding grooves (103) are formed in two sides of the inner wall of the driving track (10), a moving block (104) is movably installed inside the sliding grooves (103), a pushing column (105) is fixedly connected to the side face of the moving block (104), a driving block (106) is arranged at the other end of the pushing column (105), and the bottom of the driving block (106) is arranged at the top of the cleaning scraper (101).