CN115549350A - Compressor and its motor - Google Patents

Compressor and its motor Download PDF

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Publication number
CN115549350A
CN115549350A CN202110735776.8A CN202110735776A CN115549350A CN 115549350 A CN115549350 A CN 115549350A CN 202110735776 A CN202110735776 A CN 202110735776A CN 115549350 A CN115549350 A CN 115549350A
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China
Prior art keywords
stator
rotor
cooling medium
pipe
electric machine
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Chinese (zh)
Inventor
常云雪
俞国新
李思茹
韩聪
李靖
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Qingdao Haier Smart Technology R&D Co Ltd
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Qingdao Haier Smart Technology R&D Co Ltd
Haier Smart Home Co Ltd
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Priority to CN202110735776.8A priority Critical patent/CN115549350A/en
Publication of CN115549350A publication Critical patent/CN115549350A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/20Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

本发明提供了一种压缩机及其电机。其中,电机包括壳体;定子,固定于所述壳体内部;转子,可转动地设置在所述定子内侧;和冷却器,安装于所述定子,并配置成引入所述壳体外部的冷却介质,然后将所述冷却介质喷射至所述转子的外周面,以冷却所述转子。本发明可对转子施加良好的冷却,使电机效率更高。

Figure 202110735776

The invention provides a compressor and its motor. Wherein, the motor includes a housing; a stator, fixed inside the housing; a rotor, rotatably arranged inside the stator; and a cooler, installed on the stator, and configured to introduce cooling from the outside of the housing. medium, and then spray the cooling medium onto the outer peripheral surface of the rotor to cool the rotor. The invention can apply good cooling to the rotor and make the motor more efficient.

Figure 202110735776

Description

压缩机及其电机Compressor and its motor

技术领域technical field

本发明涉及压缩机技术领域,特别涉及一种压缩机及其电机。The invention relates to the technical field of compressors, in particular to a compressor and a motor thereof.

背景技术Background technique

永磁同步电机广泛应用于压缩机领域,特别是离心压缩机、螺杆压缩机等制冷压缩机。高速的永磁同步电机多采用表贴式永磁体,永磁体贴附在转子主轴上构成转子,然后利用金属或碳纤维护套固定其位置。Permanent magnet synchronous motors are widely used in the field of compressors, especially refrigeration compressors such as centrifugal compressors and screw compressors. High-speed permanent magnet synchronous motors mostly use surface-mounted permanent magnets. The permanent magnets are attached to the rotor shaft to form the rotor, and then the metal or carbon fiber sheath is used to fix its position.

然而,压缩机用永磁同步电机的转速较高,导致永磁体或金属护套的涡流损耗和风摩损耗均较大,特别是制冷压缩机更加明显。现有技术主要利用冷却介质在定、转子的气隙内自然流动或采用水冷却电机壳体的方式对电机进行冷却,这对于定子有一定的冷却效果,但是因为转子高转速引发冷却介质较高的流动阻力,加之气态冷却介质的导热系数也较低等等不利因素,导致电机转子的冷却效果较差,影响电机的高速运行效率及可靠性。However, the high rotational speed of permanent magnet synchronous motors for compressors results in large eddy current losses and wind friction losses of permanent magnets or metal sheaths, especially for refrigeration compressors. The existing technology mainly uses the cooling medium to flow naturally in the air gap between the stator and the rotor or uses water to cool the motor casing to cool the motor, which has a certain cooling effect on the stator, but the high speed of the rotor causes the cooling medium to High flow resistance, coupled with low thermal conductivity of the gaseous cooling medium and other unfavorable factors, lead to poor cooling effect of the motor rotor, affecting the high-speed operation efficiency and reliability of the motor.

发明内容Contents of the invention

本发明的一个目的是要解决或至少部分地解决现有技术存在的上述问题,提供一种可对转子施加良好冷却的压缩机电机;An object of the present invention is to solve or at least partly solve the above-mentioned problems in the prior art, to provide a compressor motor that can apply good cooling to the rotor;

本发明的进一步的目的是要使转子轴向各处的冷却更加均匀。A further object of the present invention is to make the cooling of the rotor more uniform throughout the axial direction.

本发明的另一目的是要提供一种具有上述电机的压缩机。Another object of the present invention is to provide a compressor having the above motor.

一方面,本发明提供了一种压缩机的电机,其包括:In one aspect, the present invention provides a motor for a compressor, which includes:

壳体;case;

定子,固定于所述壳体内部;a stator fixed inside the housing;

转子,可转动地设置在所述定子内侧;和a rotor rotatably disposed inside said stator; and

冷却器,安装于所述定子,并配置成引入所述壳体外部的冷却介质,然后将所述冷却介质喷射至所述转子的外周面,以冷却所述转子。A cooler is installed on the stator and configured to introduce a cooling medium outside the casing, and then spray the cooling medium to the outer peripheral surface of the rotor to cool the rotor.

可选地,所述冷却器包括:Optionally, the cooler includes:

环形总管,其中心轴线平行于所述定子的轴向,且设置在所述定子的轴向一端;An annular manifold, the central axis of which is parallel to the axial direction of the stator, and is arranged at one end of the axial direction of the stator;

进液管,连接所述环形总管,以向所述环形总管注入所述冷却介质;和a liquid inlet pipe connected to the annular manifold to inject the cooling medium into the annular manifold; and

多个分支管,从所述环形总管的周向各处延伸出,且沿所述定子的轴向延伸地设置在所述定子的内周部位,每个所述分支管上开设有多个喷射孔,以用于将所述冷却介质喷向所述转子的外周面。A plurality of branch pipes extend from the circumference of the annular main pipe and are arranged on the inner peripheral portion of the stator along the axial direction of the stator, and each of the branch pipes is provided with a plurality of injection nozzles holes for spraying the cooling medium toward the outer peripheral surface of the rotor.

可选地,每个所述分支管与所述环形总管相接的端部为第一端,另一端为第二端;每个所述分支管在从所述第一端至所述第二端的方向上,其过流截面逐渐变大。Optionally, the end of each branch pipe connected to the annular main pipe is the first end, and the other end is the second end; each branch pipe is connected from the first end to the second end. In the direction of the end, its flow cross section gradually becomes larger.

可选地,每个所述分支管与所述环形总管相接的端部为第一端,另一端为第二端;每个所述分支管在从所述第一端至所述第二端的方向上,所述喷射孔的孔径逐渐增大。Optionally, the end of each branch pipe connected to the annular main pipe is the first end, and the other end is the second end; each branch pipe is connected from the first end to the second end. In the direction of the end, the diameter of the injection hole gradually increases.

可选地,每个所述分支管嵌设在所述定子的铁芯的槽口处。Optionally, each of the branch pipes is embedded in a notch of the iron core of the stator.

可选地,每个所述分支管的横截面形状与所述槽口相匹配,以便以唯一姿态插入所述槽口。Optionally, the cross-sectional shape of each of the branch pipes matches the notch so as to be inserted into the notch with a unique posture.

可选地,每个所述分支管可转动地连接于所述环形总管,且转动轴线平行于自身长度方向,以便以最佳姿态嵌入所述槽口。Optionally, each of the branch pipes is rotatably connected to the annular main pipe, and the rotation axis is parallel to its own length direction, so as to fit into the notch with an optimal posture.

可选地,所述定子的铁芯的每个齿的内周面开设有凹槽,所述凹槽贯穿所述齿的轴向两端面。Optionally, grooves are provided on the inner peripheral surface of each tooth of the iron core of the stator, and the grooves pass through both axial end surfaces of the teeth.

可选地,所述壳体将所述定子和所述转子密封在其内部,所述主轴通过所述壳体端部的开孔伸出,以连接所述压缩机的压缩部分;Optionally, the housing seals the stator and the rotor inside, and the main shaft protrudes through an opening at the end of the housing to connect to the compression part of the compressor;

所述壳体上开设有用于引入所述冷却介质的进液口和用于排出所述冷却介质的排出口,所述冷却器与所述进液口相通以引入所述冷却介质;且A liquid inlet for introducing the cooling medium and a discharge port for discharging the cooling medium are opened on the housing, and the cooler communicates with the liquid inlet to introduce the cooling medium; and

所述进液口连接于制冷系统的节流装置,流入所述进液口的所述冷却介质为节流后的制冷剂,所述排出口连通所述制冷系统的蒸发器。The liquid inlet is connected to a throttling device of the refrigeration system, the cooling medium flowing into the liquid inlet is throttled refrigerant, and the discharge port is connected to the evaporator of the refrigeration system.

另一方面,本发明还提供了一种压缩机,其包括如以上任一项所述的电机。In another aspect, the present invention also provides a compressor, which includes the motor described in any one of the above items.

本发明的压缩机的电机中,定子上安装有冷却器,冷却器引入电机壳体外部的冷却介质并将其喷射至转子外周面,从而对采用常规方式不易冷却到的转子外周面进行冷却,使转子冷却效果非常好,从而使电机运行效率更高且可靠性更好。In the motor of the compressor of the present invention, a cooler is installed on the stator, and the cooler introduces the cooling medium outside the motor casing and sprays it to the outer peripheral surface of the rotor, thereby cooling the outer peripheral surface of the rotor that is difficult to be cooled by conventional methods , so that the rotor cooling effect is very good, so that the motor runs more efficiently and with better reliability.

进一步地,本发明的电机中,冷却器包括环形总管和多个分支管,利用环形总管设置在定子轴向一端,使多个分支管沿定子轴向方向在定子内周部位延伸,既能够伸入电机内部对转子进行冷却,又不额外占据空间。而且,冷却器利用多个分支管全方位喷射,覆盖范围非常大。可见,本发明的这种冷却器结构设计非常实用、巧妙。Furthermore, in the motor of the present invention, the cooler includes an annular main pipe and a plurality of branch pipes, and the annular main pipe is arranged at one end of the stator axial direction, so that the plurality of branch pipes extend along the axial direction of the stator at the inner peripheral part of the stator, which can extend into the motor to cool the rotor without occupying additional space. Moreover, the cooler uses multiple branch pipes to spray in all directions, and the coverage area is very large. It can be seen that the structural design of the cooler of the present invention is very practical and ingenious.

进一步地,本发明认识到,分支管在越靠近其进口处(第一端)的内部压强越大,越远离进口处内部压强越小。因此,在从分支管第一端至第二端的方向上,使其过流截面逐渐变大,或使其射孔的孔径逐渐增大,都是为了使分支管长度方向各处的各喷射孔的喷射流量一致或相差更小,以使转子轴向各处受到的冷却更加均匀,使冷却效果更好且避免产生不利的热变形。Furthermore, the present invention recognizes that the closer the branch pipe is to its inlet (first end), the higher the internal pressure is, and the farther away it is from the inlet, the lower the internal pressure. Therefore, in the direction from the first end of the branch pipe to the second end, the cross section of the branch pipe is gradually increased, or the aperture diameter of the perforation is gradually increased, all in order to make the injection holes in the length direction of the branch pipe The injection flow rate of the rotor is the same or the difference is smaller, so that the cooling of the rotor axial direction is more uniform, the cooling effect is better and the adverse thermal deformation is avoided.

进一步地,本发明的电机中,定子铁芯每个齿的内周面开设有凹槽,凹槽贯穿齿的轴向两端面,能够提高定转子之间气隙的紊流度,加快转子外周面与气隙件的热量传导,从而加快转子冷却速度。Further, in the motor of the present invention, grooves are provided on the inner peripheral surface of each tooth of the stator core, and the grooves run through both ends of the teeth in the axial direction, which can increase the turbulence degree of the air gap between the stator and rotor, and speed up the cooling of the outer periphery of the rotor. The heat conduction between the surface and the air gap parts, thereby accelerating the cooling speed of the rotor.

进一步地,本发明的压缩机的电机中,转子的主轴内开设有中央流道,且开设有多个散流孔。冷却介质进入中央流道后,沿着中央流道流动过程中,对主轴以及与主轴直接相连的永磁体进行了冷却,实现了电机转子的冷却,使电机效率更高,可靠性更好。Furthermore, in the motor of the compressor of the present invention, a central flow channel is opened in the main shaft of the rotor, and a plurality of diffusion holes are opened. After the cooling medium enters the central flow channel, it cools the main shaft and the permanent magnets directly connected to the main shaft during the flow along the central flow channel, realizing the cooling of the motor rotor, making the motor more efficient and more reliable.

此外,在主轴转动过程中,中央流道内的已经冷却了主轴的、温度较高的冷却介质被多个散流孔通过离心作用甩出主轴,以允许新的冷却介质继续源源不断地进入中央流道内。因此,本发明的冷却方案促使冷却介质沿主轴轴向不停地流动,使得冷却效果更好。In addition, during the rotation of the main shaft, the high-temperature cooling medium in the central flow channel that has cooled the main shaft is thrown out of the main shaft by centrifugal action through multiple diffuser holes, so as to allow new cooling medium to continue to enter the central flow channel continuously. inside the road. Therefore, the cooling scheme of the present invention promotes the cooling medium to flow continuously along the axial direction of the main shaft, so that the cooling effect is better.

根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。Those skilled in the art will be more aware of the above and other objects, advantages and features of the present invention according to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings.

附图说明Description of drawings

后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:

图1是根据本发明一个实施例的电机的示意性剖视图;1 is a schematic cross-sectional view of a motor according to an embodiment of the present invention;

图2是本发明的冷却器的结构示意图;Fig. 2 is the structural representation of cooler of the present invention;

图3是本发明的定子与冷却器的装配结构示意图;Fig. 3 is a schematic diagram of the assembly structure of the stator and the cooler of the present invention;

图4是图3的示意性左视图;Fig. 4 is a schematic left view of Fig. 3;

图5是图4的A处放大图;Fig. 5 is an enlarged view of place A of Fig. 4;

图6是定子的另一种实施结构示意图;Fig. 6 is a schematic diagram of another implementation structure of the stator;

图7是图6的B处放大图;Fig. 7 is an enlarged view at B of Fig. 6;

图8是图1所示电机中的转子的结构示意图;Fig. 8 is a structural schematic diagram of the rotor in the motor shown in Fig. 1;

图9是本发明中的主轴的结构示意图;Fig. 9 is a schematic structural view of the main shaft in the present invention;

图10是图9所示主轴的另一角度示意图;Fig. 10 is another perspective view of the main shaft shown in Fig. 9;

图11是本发明中的贯流环的结构示意图;Fig. 11 is a schematic structural view of the through-flow ring in the present invention;

图12是主轴与贯流环的装配示意图;Figure 12 is a schematic diagram of the assembly of the main shaft and the through-flow ring;

图13是对图12所示结构沿贯流环处进行剖切得到的剖视放大图;Fig. 13 is an enlarged cross-sectional view obtained by cutting the structure shown in Fig. 12 along the through-flow ring;

图14是图13所示结构的另一视角示意图;Fig. 14 is a schematic diagram of another perspective of the structure shown in Fig. 13;

图15是本发明一个实施例的电机在其止推轴承处的局部示意图。Fig. 15 is a partial schematic diagram of a motor in its thrust bearing according to an embodiment of the present invention.

具体实施方式detailed description

下面参照图1至图15来描述本发明实施例的电机和压缩机。在本实施例的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。A motor and a compressor according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 15 . In the description of this embodiment, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential" ", "clockwise", "counterclockwise" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the invention.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征,也即包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。当某个特征“包括或者包含”某个或某些其涵盖的特征时,除非另外特别地描述,这指示不排除其它特征和可以进一步包括其它特征。The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features, that is, include one or more of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined. When a feature "comprises or comprises" one or some of the features it encompasses, unless specifically stated otherwise, this indicates that other features are not excluded and that other features may be further included.

除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”“耦合”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。本领域的普通技术人员,应该可以根据具体情况理解上述术语在本发明中的具体含义。Unless otherwise expressly specified and limited, terms such as "mounted", "connected", "connected", "fixed" and "coupled" should be interpreted in a broad sense, for example, it may be a fixed connection or a detachable connection, or Integrate; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined . Those of ordinary skill in the art should be able to understand the specific meanings of the above terms in the present invention according to specific situations.

此外,在本实施例的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。也即在本实施例的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”、或“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In addition, in the description of this embodiment, the first feature being "on" or "under" the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them. That is to say, in the description of this embodiment, the first feature being "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply indicating the level of the first feature The height is higher than the second feature. "Below", "beneath" or "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

除非另有限定,本实施例的描述中所使用的全部术语(包含技术术语与科学术语)具有与本申请所属的技术领域的普通技术人员所通常理解的相同含义。Unless otherwise defined, all terms (including technical terms and scientific terms) used in the description of this embodiment have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

图1是根据本发明一个实施例的电机的示意性剖视图;图2是本发明的冷却器的结构示意图;图3是本发明的定子与冷却器的装配结构示意图;图4是图3的示意性左视图;图5是图4的A处放大图,各图中以x表示电机、定子、转子和主轴的轴向。Fig. 1 is a schematic sectional view of a motor according to an embodiment of the present invention; Fig. 2 is a schematic structural view of a cooler of the present invention; Fig. 3 is a schematic view of an assembly structure of a stator and a cooler of the present invention; Fig. 4 is a schematic view of Fig. 3 Figure 5 is an enlarged view of A in Figure 4, and x represents the axial direction of the motor, stator, rotor and main shaft in each figure.

如图1至图5所示,本发明实施例的用于压缩机的电机一般性地可包括壳体10、定子20、转子30和冷却器60。As shown in FIGS. 1 to 5 , a motor for a compressor according to an embodiment of the present invention may generally include a housing 10 , a stator 20 , a rotor 30 and a cooler 60 .

定子20固定于壳体10的内部。转子30可转动地置在定子20的内侧,包括主轴31和套固其上的永磁体32。定子20通电后,转子30与定子之间产生磁力,驱动转子30转动。具体地,定子20包括定子20铁芯21和绕组22,定子20整体大致为环状。转子30与定子20同轴地设置在其内侧,且转子30的外周面与定子20铁芯21内周面具有气隙,主轴31连接于压缩机的压缩部分(例如离心压缩机的叶轮),以向压缩部分输出扭矩。永磁体32可为瓦片状,包覆在主轴31的外周,永磁体32外周套有固定套环33,以固定永磁体32的位置。The stator 20 is fixed inside the casing 10 . The rotor 30 is rotatably placed inside the stator 20 and includes a main shaft 31 and a permanent magnet 32 sleeved thereon. After the stator 20 is energized, a magnetic force is generated between the rotor 30 and the stator to drive the rotor 30 to rotate. Specifically, the stator 20 includes a stator 20 iron core 21 and a winding 22, and the stator 20 is generally ring-shaped as a whole. The rotor 30 is coaxially arranged inside the stator 20, and the outer peripheral surface of the rotor 30 has an air gap with the inner peripheral surface of the iron core 21 of the stator 20, and the main shaft 31 is connected to the compression part of the compressor (such as the impeller of the centrifugal compressor), to output torque to the compression section. The permanent magnet 32 can be in the shape of a tile and wraps around the outer periphery of the main shaft 31 . The outer periphery of the permanent magnet 32 is covered with a fixed collar 33 to fix the position of the permanent magnet 32 .

可使壳体10将定子20和转子30密封在其内部,主轴31通过壳体10端部的开孔伸出,以连接压缩机的压缩部分。即,该压缩机为非接触式结构,电机独立设置在壳体10内,主轴31伸出以连接位于电机外侧的压缩部分。The casing 10 can be made to seal the stator 20 and the rotor 30 inside, and the main shaft 31 protrudes through the opening at the end of the casing 10 to connect with the compression part of the compressor. That is, the compressor has a non-contact structure, the motor is independently arranged in the casing 10, and the main shaft 31 protrudes to connect with the compression part located outside the motor.

冷却器60安装于定子20,并配置成引入壳体10外部的冷却介质,然后将冷却介质喷射至转子30的外周面,以冷却转子30。常规的电机冷却结构不易冷却到的转子30外周面,使转子30冷却效果不佳。本发明利用喷射方式对转子30外周面进行冷却,使转子30冷却效果非常好,从而使电机运行效率更高且可靠性更好。The cooler 60 is installed on the stator 20 and is configured to introduce a cooling medium outside the housing 10 and spray the cooling medium to the outer peripheral surface of the rotor 30 to cool the rotor 30 . The conventional motor cooling structure is not easy to cool the outer peripheral surface of the rotor 30, so that the cooling effect of the rotor 30 is not good. The present invention uses spraying to cool the outer peripheral surface of the rotor 30, so that the cooling effect of the rotor 30 is very good, so that the motor has higher operating efficiency and better reliability.

具体地,如图2所示,冷却器60包括环形总管61、进液管62和多个分支管63。其中,环形总管61的中心轴线平行于定子20的轴向,为一个中空环圈。环形总管61设置在定子20的轴向一端,例如贴靠于定子20轴向端面上。进液管62连接环形总管61,以向环形总管61注入冷却介质。多个分支管63从环形总管61的周向各处延伸出,且与环形总管61连通。多个分支管63沿定子20的轴向延伸地设置在定子20的内周部位,每个分支管63上开设有多个喷射孔631,以用于将从环形总管61引入的冷却介质喷向转子30的外周面,对转子30外周面进行冷却。在图2中,为简化示意,仅一根分支管63上示意了喷射孔631,其余分支管63的喷射孔631未画出。Specifically, as shown in FIG. 2 , the cooler 60 includes an annular main pipe 61 , a liquid inlet pipe 62 and a plurality of branch pipes 63 . Wherein, the central axis of the annular manifold 61 is parallel to the axial direction of the stator 20 and is a hollow ring. The annular manifold 61 is arranged at one axial end of the stator 20 , for example abutting against the axial end surface of the stator 20 . The liquid inlet pipe 62 is connected to the annular main pipe 61 to inject cooling medium into the annular main pipe 61 . A plurality of branch pipes 63 extend from various places in the circumferential direction of the annular main pipe 61 and communicate with the annular main pipe 61 . A plurality of branch pipes 63 are arranged on the inner peripheral portion of the stator 20 extending along the axial direction of the stator 20, and each branch pipe 63 is provided with a plurality of injection holes 631 for spraying the cooling medium introduced from the annular main pipe 61 to the The outer peripheral surface of the rotor 30 cools the outer peripheral surface of the rotor 30 . In FIG. 2 , for simplified illustration, only one branch pipe 63 shows the spray hole 631 , and the spray holes 631 of the other branch pipes 63 are not shown.

本实施例使多个分支管63沿定子20轴向方向在定子20内周部位延伸,既能够伸入电机内部对转子30进行冷却,又不额外占据空间。而且,冷却器60利用多个分支管63全方位喷射,覆盖范围非常大。可见,本发明的这种冷却器的结构设计非常实用、巧妙。In this embodiment, a plurality of branch pipes 63 extend along the axial direction of the stator 20 at the inner peripheral portion of the stator 20 , which can extend into the inside of the motor to cool the rotor 30 without occupying additional space. Moreover, the cooler 60 utilizes a plurality of branch pipes 63 to spray in all directions, so the coverage area is very large. It can be seen that the structural design of this cooler of the present invention is very practical and ingenious.

在一些实施例中,如图2,每个分支管63与环形总管61相接的端部为第一端,另一端为第二端。发明人认识到,分支管63在越靠近其进口处(第一端)的内部压强越大,越远离进口处内部压强越小。因此,在从分支管63第一端至第二端的方向上,使其过流截面逐渐变大,换言之,使分支管63越远离环形总管61越粗,以使分支管63长度方向各处的各喷射孔631的喷射流量一致或相差更小,以使转子30轴向各处受到的冷却更加均匀,使冷却效果更好且避免产生不利的热变形。In some embodiments, as shown in FIG. 2 , the end of each branch pipe 63 connected to the annular main pipe 61 is the first end, and the other end is the second end. The inventors realized that the inner pressure of the branch pipe 63 is higher closer to its inlet (first end), and the inner pressure is lower the farther away from the inlet. Therefore, in the direction from the first end of the branch pipe 63 to the second end, its cross-section becomes larger gradually, in other words, the farther the branch pipe 63 is away from the annular main pipe 61, the thicker it is, so that the length of the branch pipe 63 everywhere The injection flow rate of each injection hole 631 is the same or the difference is smaller, so that the rotor 30 receives more uniform cooling in the axial direction, so that the cooling effect is better and unfavorable thermal deformation is avoided.

同理,在从分支管63第一端至第二端的方向上,也可使喷射孔631的孔径逐渐增大。即,越靠近分支管63第一端的喷射孔631的孔径越小。同样也使分支管63长度方向各处的各喷射孔631的喷射流量一致或相差更小。Similarly, in the direction from the first end to the second end of the branch pipe 63 , the diameter of the injection hole 631 can also be gradually increased. That is, the closer to the first end of the branch pipe 63 the diameter of the injection hole 631 becomes smaller. Likewise, the spray flow rate of each spray hole 631 in the longitudinal direction of the branch pipe 63 is consistent or the difference is smaller.

在一些实施例中,如图1、图3和图5所示,可使每个分支管63嵌设在定子20的铁芯21的槽口处。定子20包括铁芯21和绕组22,铁芯21形成有沿其周向均布的多个齿211,没相邻两齿211之间形成槽212,槽212在临近齿211的外周面的区域为槽口。本实施例将分支管63嵌设在槽口处,不需要占据任何额外空间,而且不需要对定子20结构进行任何改动。In some embodiments, as shown in FIG. 1 , FIG. 3 and FIG. 5 , each branch pipe 63 can be embedded in the notch of the iron core 21 of the stator 20 . The stator 20 includes an iron core 21 and a winding 22. The iron core 21 is formed with a plurality of teeth 211 uniformly distributed along its circumference, and a slot 212 is formed between two adjacent teeth 211. The area of the outer peripheral surface of the slot 212 adjacent to the teeth 211 is a slot. mouth. In this embodiment, the branch pipe 63 is embedded in the notch without occupying any extra space and without any modification to the structure of the stator 20 .

进一步地,可使每个分支管63的横截面形状与槽口相匹配,以便以唯一姿态插入槽口,加快插接速度,避免插接方向错误。还可使每个分支管63可转动地连接于环形总管61,且转动轴线平行于自身长度方向,以将分支管63转动至最佳姿态,以便更好地嵌入槽口。Further, the cross-sectional shape of each branch pipe 63 can be matched with the notch, so as to be inserted into the notch with a unique posture, speed up the insertion speed, and avoid wrong insertion direction. Each branch pipe 63 can also be rotatably connected to the annular main pipe 61, and the rotation axis is parallel to its own length direction, so that the branch pipe 63 can be rotated to an optimal posture so as to fit into the notch better.

图6是定子20的另一种实施结构示意图;图7是图6的B处放大图。FIG. 6 is a schematic diagram of another embodiment of the stator 20; FIG. 7 is an enlarged view of B in FIG. 6 .

如图6和图7所示,该实施例与图2至图5实施例的区别在于,改进了定子20的铁芯21的结构。使定子20的铁芯21的每个齿211的内周面开设有凹槽2110,凹槽2110贯穿齿211的轴向两端面,以便提高定转子30之间气隙的紊流度,加快转子30外周面与气隙件的热量传导,从而加快转子30冷却速度。凹槽2110的深度h的取值范围为0.5-1.5mm,宽度c的取值范围为1-3mm。As shown in FIG. 6 and FIG. 7 , the difference between this embodiment and the embodiment in FIG. 2 to FIG. 5 lies in that the structure of the iron core 21 of the stator 20 is improved. The inner peripheral surface of each tooth 211 of the iron core 21 of the stator 20 is provided with a groove 2110, and the groove 2110 runs through the axial two ends of the tooth 211, so as to increase the turbulence degree of the air gap between the stator and the rotor 30, and accelerate the rotation of the rotor. The heat conduction between the outer peripheral surface of the rotor 30 and the air gap member accelerates the cooling speed of the rotor 30 . The value range of the depth h of the groove 2110 is 0.5-1.5 mm, and the value range of the width c is 1-3 mm.

图8是图1所示电机中的转子的结构示意图;图9是本发明中的主轴的结构示意图。Fig. 8 is a schematic structural view of the rotor in the motor shown in Fig. 1; Fig. 9 is a structural schematic view of the main shaft in the present invention.

如图1、图8和图9所示,在一些实施例中,主轴31内开设有沿其轴向延伸的中央流道310。换言之,主轴31开设有内孔。主轴31的外周面向内开设有连通中央流道310的多个散流孔312,以在主轴31转动时,使液态冷却介质经中央流道310的流入口311进入其中,以冷却转子30,再经多个散流孔312甩出至主轴31之外。具体地,主轴31转动时,液态冷却介质在离心作用下具有径向向外运动的趋势,因此可经散流孔312流出。具体地,可使多个散流孔312位于主轴31轴向同一位置,并使其沿主轴31的周向均布。当然,也可将多个散流孔312设置在主轴31轴向不同位置。As shown in FIG. 1 , FIG. 8 and FIG. 9 , in some embodiments, a central flow channel 310 extending along the axial direction is opened in the main shaft 31 . In other words, the main shaft 31 defines an inner hole. The outer peripheral surface of the main shaft 31 is inwardly provided with a plurality of diffusion holes 312 communicating with the central flow channel 310, so that when the main shaft 31 rotates, the liquid cooling medium enters it through the inflow port 311 of the central flow channel 310 to cool the rotor 30, and then It is thrown out of the main shaft 31 through a plurality of diffuser holes 312 . Specifically, when the main shaft 31 rotates, the liquid cooling medium has a tendency to move radially outward under centrifugal action, so it can flow out through the diffuser hole 312 . Specifically, the plurality of diffuser holes 312 may be located at the same position in the axial direction of the main shaft 31 and evenly distributed along the circumferential direction of the main shaft 31 . Certainly, a plurality of diffuser holes 312 may also be arranged at different axial positions of the main shaft 31 .

在电机领域,为了对电机进行冷却,使其及时散热,通常会引入冷却介质,冷却介质可为冷冻油。对于制冷压缩机,也可使制冷剂作为冷却介质。但由于转子30被定子20包围,与冷却介质接触较少,冷却效果较差。而且电机的主轴31在转动过程中与轴承等部件产生摩擦,也会产生较多热量难以散发。为解决这一问题,本发明实施例特别将主轴31设置为中空结构,将液态冷却介质引入主轴31内部对其冷却,使冷却效果更好,并创造性地利用散流孔312甩出冷却介质,使冷却介质能在中央流道310内不停地流动起来,能够不断地吸收并带走主轴31产生的热量,使冷却效率更高。总之,本发明通过直接冷却主轴31实现了电机转子30的冷却,使电机效率更高,可靠性更好。In the motor field, in order to cool the motor and dissipate heat in time, a cooling medium is usually introduced, which can be refrigerated oil. For refrigeration compressors, refrigerant can also be used as the cooling medium. However, since the rotor 30 is surrounded by the stator 20, it has less contact with the cooling medium, and the cooling effect is poor. And the main shaft 31 of motor produces friction with components such as bearings during rotation, also can produce more heat and is difficult to dissipate. In order to solve this problem, the embodiment of the present invention specially sets the main shaft 31 as a hollow structure, introduces the liquid cooling medium into the main shaft 31 to cool it, so that the cooling effect is better, and creatively uses the diffuser hole 312 to throw out the cooling medium, The cooling medium can continuously flow in the central channel 310 , which can continuously absorb and take away the heat generated by the main shaft 31 , so that the cooling efficiency is higher. In a word, the present invention realizes the cooling of the motor rotor 30 by directly cooling the main shaft 31, so that the motor has higher efficiency and better reliability.

在一些实施例中,如图1至图9所示,流入口311和多个散流孔312位于主轴31之未包覆永磁体32的区段,且分别位于永磁体32的两侧,以避免永磁体32阻挡流入口311和散流孔312。具体地,设主轴31的第一端(a端)为动力输出端,以用于与压缩机的压缩部分连接。中央流道310为从主轴31的第二端(b端)的端面向内开设形成的盲孔。中央流道310在主轴31第二端的敞开口处安装有密封塞39。In some embodiments, as shown in FIGS. 1 to 9 , the inlet 311 and the plurality of diffuser holes 312 are located on the section of the main shaft 31 that is not covered with the permanent magnet 32 , and are respectively located on both sides of the permanent magnet 32 , so as to Prevent the permanent magnet 32 from blocking the inflow port 311 and the diffuser hole 312 . Specifically, set the first end (a end) of the main shaft 31 as the power output end for connecting with the compression part of the compressor. The central channel 310 is a blind hole formed inwardly from the end surface of the second end (end b) of the main shaft 31 . A sealing plug 39 is installed at the opening of the second end of the main shaft 31 in the central channel 310 .

并且,流入口311相比散流孔312更靠近动力输出端,且从主轴31的外周面向内开设而成。这种结构可以避免中央流道310影响主轴31动力输出端的固有结构(例如用于连接叶轮的螺纹孔)和结构强度。Moreover, the inlet 311 is closer to the power output end than the diffuser hole 312 , and is formed inwardly from the outer peripheral surface of the main shaft 31 . This structure can prevent the central channel 310 from affecting the inherent structure of the power output end of the main shaft 31 (such as the threaded hole for connecting the impeller) and the structural strength.

在一些实施例中,如图1至图9所示,中央流道310的内壁开设有与主轴31同轴的螺旋槽318,以在转子30转动时,使螺旋槽318驱动流入口311处的冷却介质朝多个散流孔312的方向流动。此时,螺旋槽318起到泵的作用,驱动冷却介质在中央流道310中更有力地流动。此外,由于开设有螺旋槽318,使得中央流道310内壁表面形状更加凹凸不平,与冷却介质的接触面更大,紊流程度更高,也利于与冷却介质进行充分换热,使冷却效果更好。In some embodiments, as shown in FIGS. 1 to 9 , the inner wall of the central channel 310 is provided with a helical groove 318 coaxial with the main shaft 31, so that when the rotor 30 rotates, the helical groove 318 drives the flow at the inlet 311. The cooling medium flows in the direction of the plurality of diffuser holes 312 . At this time, the spiral groove 318 acts as a pump, driving the cooling medium to flow more forcefully in the central channel 310 . In addition, due to the spiral groove 318, the surface shape of the inner wall of the central flow channel 310 is more uneven, the contact surface with the cooling medium is larger, and the degree of turbulence is higher, which is also conducive to sufficient heat exchange with the cooling medium, making the cooling effect better. it is good.

在一些实施例中,可使中央流道310和散流孔312均为圆形,且散流孔312的孔径与中央流道310的孔径之比处于0.3~0.35之间。发明人发现,这种比例设计能使冷却介质在中央流道310内的流动连续性更好,且避免开设更大的孔影响主轴31的强度。进一步地,可使每个散流孔312从内向外逐渐朝转子30转动方向的反向倾斜,以利于甩出冷却介质。In some embodiments, both the central channel 310 and the diffuser hole 312 can be circular, and the ratio of the diameter of the diffuser hole 312 to the aperture of the central channel 310 is between 0.3˜0.35. The inventors found that this proportional design can make the flow continuity of the cooling medium in the central channel 310 better, and avoid opening larger holes to affect the strength of the main shaft 31 . Further, each diffusion hole 312 can be gradually inclined toward the opposite direction of rotation of the rotor 30 from the inside to the outside, so as to facilitate throwing out the cooling medium.

在一些实施例中,如图1所示,壳体10上开设有用于引入冷却介质的进液口11和用于排出冷却介质的排出口12。较低温度的冷却介质从进液口11进入壳体10,对定子20和转子30进行冷却,温度升高,然后从排出口12排出,将电机产生的热量带走。In some embodiments, as shown in FIG. 1 , a liquid inlet 11 for introducing a cooling medium and a discharge port 12 for discharging the cooling medium are opened on the housing 10 . Cooling medium with a lower temperature enters the casing 10 from the liquid inlet 11 to cool the stator 20 and the rotor 30 , the temperature rises, and then discharges from the outlet 12 to take away the heat generated by the motor.

制冷压缩机应用于蒸气压缩制冷循环系统,该循环系统主要由压缩机、冷凝器、节流装置80和蒸发器90通过管路连接成循环回路,其内循环流动有制冷剂。本发明实施例优选使进液口11连接于制冷系统的节流装置80,流入进液口11的冷却介质为节流后的制冷剂,使排出口12连通制冷系统的蒸发器90。在制冷循环系统中,经节流装置80节流后的制冷剂温度最低,将其引入电机的壳体10内用于冷却定子20和转子30,使定子20和转子30的降温幅度更大,冷却力度更大。The refrigeration compressor is used in a vapor compression refrigeration cycle system. The cycle system is mainly composed of a compressor, a condenser, a throttling device 80 and an evaporator 90 connected by pipelines to form a cycle circuit, and a refrigerant circulates in it. In the embodiment of the present invention, the liquid inlet 11 is preferably connected to the throttling device 80 of the refrigeration system, the cooling medium flowing into the liquid inlet 11 is the throttled refrigerant, and the outlet 12 is connected to the evaporator 90 of the refrigeration system. In the refrigeration cycle system, the temperature of the refrigerant throttled by the throttling device 80 is the lowest, and it is introduced into the housing 10 of the motor to cool the stator 20 and the rotor 30, so that the cooling range of the stator 20 and the rotor 30 is greater. Cooling is stronger.

如图1所示,电机还包括两个径向轴承40。主轴31的两端可设置有密封圈,以与壳体10轴向两端开孔之间进行密封。As shown in FIG. 1 , the motor also includes two radial bearings 40 . Both ends of the main shaft 31 may be provided with sealing rings to seal with the openings at the two axial ends of the housing 10 .

图10是图9所示主轴31的另一角度示意图。FIG. 10 is another perspective view of the main shaft 31 shown in FIG. 9 .

如图1至图10所示,在一些实施例中,主轴31上形成有止推盘315。电机还包括止推轴承50。止推轴承50与止推盘315配合,用于平衡转子30的轴向外力。具体地,主轴31部分区段径向向外延展,形成直径大于周围区段的盘状结构构成止推盘315,其轴向两侧的平面为止推面,止推轴承50约束两个止推面,使主轴31无法沿轴向移动。As shown in FIGS. 1 to 10 , in some embodiments, a thrust plate 315 is formed on the main shaft 31 . The motor also includes a thrust bearing 50 . The thrust bearing 50 cooperates with the thrust plate 315 to balance the axial external force of the rotor 30 . Specifically, some sections of the main shaft 31 extend radially outwards to form a disc-shaped structure with a diameter larger than that of the surrounding sections to form a thrust plate 315. There are plane thrust surfaces on both axial sides of the thrust plate, and the thrust bearing 50 constrains two thrust plates. surface, so that the main shaft 31 cannot move in the axial direction.

在电机运行过程中,止推轴承50与止推盘315的配合同样会产生较大的热量。为此,本发明实施例特别使止推盘315的至少一个止推面(止推盘轴向两个平面用于承担轴向力,称为止推面)开设有多个导流槽3150(图9、图10中阴影部分标示的为导流槽3150),以在主轴31转动时,带动止推面处的液态冷却介质流动并将其甩出。冷却介质在流动过程中完成对止推盘315的冷却,继而使转子30的整体温度下降,使电机效率更高,可靠性更好。此外,由于开设了导流槽3150,使止推面的表面更加不平整,与冷却介质的接触面更大,紊流程度更高,换热效果更好。During the operation of the motor, the cooperation between the thrust bearing 50 and the thrust plate 315 will also generate relatively large heat. For this reason, in the embodiment of the present invention, at least one thrust surface of the thrust plate 315 (the two axial planes of the thrust plate are used to bear the axial force, called the thrust surface) is provided with a plurality of guide grooves 3150 (Fig. 9. The shaded part in FIG. 10 is marked with the diversion groove 3150), so that when the main shaft 31 rotates, the liquid cooling medium at the thrust surface is driven to flow and thrown out. The cooling medium cools the thrust plate 315 during the flow process, and then reduces the overall temperature of the rotor 30 , so that the motor has higher efficiency and better reliability. In addition, due to the opening of the diversion groove 3150, the surface of the thrust surface is more uneven, the contact surface with the cooling medium is larger, the degree of turbulence is higher, and the heat exchange effect is better.

优选地,使止推盘315的两个止推面均形成有多个导流槽3150,以使其两侧均能够得到更好地冷却。每个止推面上的各导流槽3150在止推盘315的圆周方向上均布,以使止推盘315各处的受冷更加均匀。如图9和图10所示,可使每个导流槽3150从止推面内周缘向外延伸至止推面外周缘,使其在径向方向覆盖范围更大,也利于及时甩出止推面表面的冷却介质。此外,每个导流槽3150在从止推面内周缘向外周缘的延伸方向上,其宽度逐渐增大,以利于加快冷却介质的流动速度。具体地,可使导流槽3150的宽度方向的两侧壁3151、3152沿止推面内周缘的渐开线延伸,以加快介质流动速度。在从止推面内周缘向外周缘的延伸方向上,使渐开线逐渐朝主轴31的转动方向倾斜。Preferably, the two thrust surfaces of the thrust plate 315 are formed with a plurality of guide grooves 3150, so that both sides thereof can be cooled better. The guide grooves 3150 on each thrust surface are evenly distributed in the circumferential direction of the thrust plate 315, so that the cooling of the thrust plate 315 is more uniform. As shown in Figures 9 and 10, each diversion groove 3150 can be extended outward from the inner periphery of the thrust surface to the outer periphery of the thrust surface, so that the coverage in the radial direction is larger, and it is also conducive to timely throwing out the thrust surface. Cooling medium on the push surface. In addition, the width of each diversion groove 3150 increases gradually in the extending direction from the inner peripheral edge to the outer peripheral edge of the thrust surface, so as to accelerate the flow speed of the cooling medium. Specifically, the two side walls 3151 and 3152 in the width direction of the diversion groove 3150 can be extended along the involute of the inner periphery of the thrust surface, so as to increase the flow speed of the medium. In the extending direction from the inner peripheral edge to the outer peripheral edge of the thrust surface, the involute is gradually inclined toward the rotation direction of the main shaft 31 .

可使每个导流槽3150的深度为0.1~0.5mm,以使导流槽3150深度更加适宜,以不影响止推盘315的强度。The depth of each diversion groove 3150 may be 0.1-0.5 mm, so that the depth of the diversion groove 3150 is more suitable, so as not to affect the strength of the thrust plate 315 .

如图1所示,止推轴承50形成有连通排出口12的通道58,以允许止推盘315甩出的冷却介质经通道58流动至排出口12。As shown in FIG. 1 , the thrust bearing 50 is formed with a channel 58 communicating with the discharge port 12 , so as to allow the cooling medium thrown out by the thrust plate 315 to flow to the discharge port 12 through the channel 58 .

图11是本发明中的贯流环34的结构示意图;图12是主轴31与贯流环34的装配示意图;图13是对图12所示结构沿贯流环34处进行剖切得到的剖视放大图;图14是图13所示结构的另一视角示意图。Fig. 11 is a schematic structural view of the through-flow ring 34 in the present invention; Fig. 12 is a schematic diagram of the assembly of the main shaft 31 and the through-flow ring 34; Fig. 13 is a section obtained by cutting the structure shown in Fig. 12 along the through-flow ring 34 An enlarged view; FIG. 14 is a schematic diagram of another perspective of the structure shown in FIG. 13 .

在一些实施例中,如图1至图13所示,电机包括定子20和转子30。转子30可转动地设置在定子20内侧,包括主轴31和套固其上的永磁体32。主轴31内开设有沿其轴向延伸的中央流道310,主轴31的外周面向内开设有连通中央流道310的多个散流孔312和至少一个流入口311,主轴31在流入口311的位置处套设有贯流环34。贯流环34开设有多个贯流吸口340,以在贯流环34随主轴31转动时,将液态冷却介质吸入流入口311,使冷却介质在中央流道310内流动以冷却转子30,再被多个散流孔312甩出至主轴31之外。多个贯流吸口340可沿贯流环34的周向均布。In some embodiments, as shown in FIGS. 1-13 , the electric machine includes a stator 20 and a rotor 30 . The rotor 30 is rotatably disposed inside the stator 20 and includes a main shaft 31 and a permanent magnet 32 sleeved thereon. The main shaft 31 is provided with a central flow channel 310 extending along its axial direction, and the outer peripheral surface of the main shaft 31 is provided with a plurality of diffusion holes 312 and at least one inflow port 311 communicating with the central flow channel 310 inwardly. A through-flow ring 34 is sleeved at the position. The through-flow ring 34 is provided with a plurality of through-flow suction ports 340, so that when the through-flow ring 34 rotates with the main shaft 31, the liquid cooling medium is sucked into the inflow port 311, so that the cooling medium flows in the central flow channel 310 to cool the rotor 30, and then It is thrown out of the main shaft 31 by a plurality of diffuser holes 312 . A plurality of through-flow suction ports 340 may be evenly distributed along the circumferential direction of the through-flow ring 34 .

本实施中,贯流环34起到泵的作用,促使主轴31之外的冷却介质能更大流量地进入中央流道310,以保证更好的冷却效果。此外,本发明实施例对贯流环34的贯流吸口340的延伸方向、形状、宽度等进行一系列特别设计,使得贯流吸口340的吸液能力更强,从而使更大流量的冷却介质进入中央流道310。In this embodiment, the through-flow ring 34 acts as a pump, so that the cooling medium other than the main shaft 31 can enter the central channel 310 at a greater flow rate, so as to ensure a better cooling effect. In addition, in the embodiment of the present invention, a series of special designs are made on the extension direction, shape, width, etc. of the through-flow suction port 340 of the through-flow ring 34, so that the liquid absorption capacity of the through-flow suction port 340 is stronger, so that a larger flow rate of cooling medium Enter the central runner 310 .

具体地,如图13和图14所示,在从贯流环34的内周至外周方向上,每个贯流吸口340逐渐朝贯流环34的转动方向倾斜地延伸。并且,在从贯流环34的内周至外周方向上,每个贯流吸口340的宽度先减小后增大。具体地,使在贯流环34的转动方向上,每个贯流吸口340朝前的前壁341为中间凸出的折线形,朝后的后壁342为直线形或内凹的弯曲形。这种形状能够使贯流环34的吸液量更大,泄漏更少。Specifically, as shown in FIGS. 13 and 14 , in the direction from the inner circumference to the outer circumference of the through-flow ring 34 , each through-flow suction port 340 gradually extends obliquely toward the rotation direction of the through-flow ring 34 . Moreover, in the direction from the inner circumference to the outer circumference of the through-flow ring 34 , the width of each through-flow suction port 340 first decreases and then increases. Specifically, in the rotation direction of the through-flow ring 34 , the front wall 341 of each through-flow suction port 340 facing forward is in the shape of a broken line protruding in the middle, and the rear wall 342 facing backward is in a straight line or a concave curved shape. This shape enables the through-flow ring 34 to absorb more liquid with less leakage.

如图9、图10、图13和图14所示,可使每个流入口311为与主轴31同轴的扇形,扇形的扇面也能够起到将冷却介质朝中央流道310内引导的作用。扇形流入口311的数量可为多个,例如两个,使其沿主轴31的周向分布。As shown in Figure 9, Figure 10, Figure 13 and Figure 14, each inlet 311 can be fan-shaped coaxially with the main shaft 31, and the fan-shaped fan can also play a role in guiding the cooling medium toward the central flow channel 310 . The number of fan-shaped inlets 311 may be multiple, such as two, so that they are distributed along the circumferential direction of the main shaft 31 .

如图1所示,可使主轴31在散流孔312的位置固定套设有一挡环35,永磁体32被贯流环34和挡环35夹在中间,以使其轴向位移被约束。挡环35上开设有与多个散流孔312一一相对的出液孔351,以允许冷却介质流出。As shown in FIG. 1 , the main shaft 31 can be fixedly provided with a retaining ring 35 at the position of the diffuser hole 312 , and the permanent magnet 32 is sandwiched between the through-flow ring 34 and the retaining ring 35 to constrain its axial displacement. The retaining ring 35 is provided with liquid outlet holes 351 opposite to the plurality of diffuser holes 312 to allow the cooling medium to flow out.

图15是本发明一个实施例的电机在其止推轴承50处的局部示意图。Fig. 15 is a partial schematic view of the thrust bearing 50 of the motor according to one embodiment of the present invention.

如图15所示,在本发明的一些实施例中,电机包括壳体10、定子20、转子30和止推轴承50,转子30的主轴31上形成有止推盘315。As shown in FIG. 15 , in some embodiments of the present invention, the motor includes a housing 10 , a stator 20 , a rotor 30 and a thrust bearing 50 , and a thrust plate 315 is formed on the main shaft 31 of the rotor 30 .

止推轴承50包括两个导磁铁芯51、永磁体环52、非导磁环53。两个导磁铁芯51分别位于止推盘315的轴向两侧并与止推盘315的两个止推面间隔设置,且固定于壳体10的内壁。导磁铁芯51可由硅钢片或电工铁制成。永磁体环52与止推盘315的外周面位置相对地固定于壳体10的内壁。非导磁环53固定于永磁体环52的内周面,且与止推盘315外周面间隔设置,非导磁环53由铝合金或铜合金制成。非导磁环53的厚度大于等于0.2mm。两个导磁铁芯51、非导磁环53以及止推盘315之间的间隙内填充有磁流体55,以与两个导磁铁芯51、非导磁环53以及止推盘315构成磁回路,实现磁流体55密封,避免或减少制冷剂和润滑油的泄漏,使压缩机运行效率更高,可靠性更强。The thrust bearing 50 includes two magnetically permeable cores 51 , a permanent magnet ring 52 and a non-magnetically permeable ring 53 . The two permeable cores 51 are respectively located on two axial sides of the thrust plate 315 and spaced apart from the two thrust surfaces of the thrust plate 315 , and are fixed to the inner wall of the casing 10 . The permeable core 51 can be made of silicon steel sheet or electrical iron. The permanent magnet ring 52 is fixed on the inner wall of the casing 10 opposite to the outer peripheral surface of the thrust plate 315 . The magnetic non-permeable ring 53 is fixed on the inner peripheral surface of the permanent magnet ring 52 and spaced apart from the outer peripheral surface of the thrust plate 315 , and the non-magnetic conductive ring 53 is made of aluminum alloy or copper alloy. The thickness of the non-magnetic permeable ring 53 is greater than or equal to 0.2mm. The gap between the two magnetically conductive cores 51, the nonmagnetically conductive ring 53 and the thrust plate 315 is filled with a magnetic fluid 55 to form a magnetic circuit with the two magnetically conductive cores 51, the nonmagnetically conductive ring 53 and the thrust plate 315 , realize the magnetic fluid 55 seal, avoid or reduce the leakage of refrigerant and lubricating oil, and make the compressor run more efficiently and more reliably.

如图15所示,每个导磁铁芯51为环状,其套在主轴31上。并且,每个导磁铁芯51朝向止推面的一侧具有围绕主轴31延伸的环状凹槽512。止推轴承50还包括两个隔磁环54,分别位于止推盘315的轴向两侧,并套固于主轴31上。每个隔磁环54的远离止推盘315的端部区段的外周面形成多个直径大于隔磁环54其余区段的凸起环541,以阻挡磁流体55外流。凸起环541凸出于隔磁环54其余区段的高度为n,隔磁环54外周面与导磁铁芯51内周面的间隙为m,满足0.3≤n/m≤0.5。As shown in FIG. 15 , each permeable core 51 is ring-shaped, and is sleeved on the main shaft 31 . Moreover, each permeable core 51 has an annular groove 512 extending around the main shaft 31 on one side facing the thrust surface. The thrust bearing 50 also includes two magnetic isolation rings 54 , which are respectively located on two axial sides of the thrust plate 315 and are sleeved on the main shaft 31 . A plurality of protruding rings 541 having a diameter larger than the rest of the magnetic isolation ring 54 are formed on the outer peripheral surface of the end section of each magnetic isolation ring 54 away from the thrust plate 315 to prevent the magnetic fluid 55 from flowing out. The protrusion ring 541 protrudes from the rest of the magnetic isolation ring 54 to a height of n, and the gap between the outer peripheral surface of the magnetic isolation ring 54 and the inner peripheral surface of the magnetic permeable core 51 is m, satisfying 0.3≤n/m≤0.5.

每个止推面的根部具有一台阶部3102,台阶部3102的宽度等于导磁铁芯51与止推面的之间的间隙宽度。每个隔磁环54的一端抵靠于台阶部3102的端面上,使导磁铁芯51的一个端面(靠近止推盘315的端面)与隔磁环54的一个端面平齐。隔磁环54的长度大于导磁铁芯51的长度,以使个隔磁环54的另一端面凸出于导磁铁芯51的另一端面,以便于使多个凸起环541朝导磁铁芯51的投影落在导磁铁芯51的内周面之外,以方便阻挡磁流体55。The root of each thrust surface has a step portion 3102, and the width of the step portion 3102 is equal to the width of the gap between the permeable core 51 and the thrust surface. One end of each magnetic isolation ring 54 abuts against the end surface of the stepped portion 3102 , so that one end surface of the magnetic permeable core 51 (the end surface close to the thrust plate 315 ) is flush with one end surface of the magnetic isolation ring 54 . The length of the magnetically spaced ring 54 is greater than the length of the magnetically conductive core 51, so that the other end face of the magnetically spaced ring 54 protrudes from the other end face of the magnetically conductive core 51, so that a plurality of raised rings 541 are directed toward the magnetically conductive core. The projection of 51 falls outside the inner peripheral surface of the permeable core 51 to block the magnetic fluid 55 conveniently.

本发明实施例对导磁铁芯51、非导磁环53、隔磁环54等形状、材料、尺寸等进行上述一系列优化设计,使得磁流体55密封结构的密封性能更好,且运行更加可靠,故障率更低。In the embodiment of the present invention, the above-mentioned series of optimized designs are carried out on the shape, material, and size of the magnetically conductive core 51, the non-magnetically conductive ring 53, and the magnetically isolated ring 54, so that the sealing performance of the magnetic fluid 55 sealing structure is better, and the operation is more reliable. , lower failure rate.

另一方面,本发明还提供了一种压缩机,其包括如以上任一实施例所述的电机,以由电机驱动压缩机的压缩部分,使其对气体进行压缩。压缩机可为离心压缩机、螺杆压缩机等等形式,本发明不对其压缩形式进行限定。On the other hand, the present invention also provides a compressor, which includes the motor as described in any one of the above embodiments, so that the motor drives the compression part of the compressor to compress the gas. The compressor can be in the form of a centrifugal compressor, a screw compressor, etc., and the present invention does not limit the compression form thereof.

至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should appreciate that, although a number of exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, the disclosed embodiments of the present invention can still be used. Many other variations or modifications consistent with the principles of the invention are directly identified or derived from the content. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (10)

1. A motor of a compressor, characterized by comprising:
a housing;
a stator fixed inside the housing;
a rotor rotatably disposed inside the stator; and
a cooler mounted to the stator and configured to introduce a cooling medium outside the housing and then spray the cooling medium to an outer circumferential surface of the rotor to cool the rotor.
2. The electric machine of claim 1, wherein the cooler comprises:
the central axis of the annular header pipe is parallel to the axial direction of the stator and is arranged at one axial end of the stator;
the liquid inlet pipe is connected with the annular main pipe so as to inject the cooling medium into the annular main pipe; and
and a plurality of branch pipes extending from the respective circumferential positions of the annular header pipe and provided at the inner circumferential position of the stator so as to extend in the axial direction of the stator, each of the branch pipes being provided with a plurality of injection holes for injecting the cooling medium toward the outer circumferential surface of the rotor.
3. The electric machine of claim 2,
the end part of each branch pipe connected with the annular main pipe is a first end, and the other end of each branch pipe is a second end;
each branch pipe has a gradually larger flow cross section in a direction from the first end to the second end.
4. The electric machine of claim 2,
the end part of each branch pipe connected with the annular main pipe is a first end, and the other end of each branch pipe is a second end;
each of the branch pipes has an aperture of the injection hole gradually increasing in a direction from the first end to the second end.
5. The electric machine of claim 2,
each branch pipe is embedded in a notch of the iron core of the stator.
6. The electric machine of claim 5,
each of the branch pipes has a cross-sectional shape matched to the notch so as to be inserted into the notch in a unique posture.
7. The electric machine of claim 5,
each of the branch pipes is rotatably connected to the annular header pipe with a rotation axis parallel to a length direction thereof so as to be fitted into the notch at an optimum posture.
8. The electric machine of claim 2,
the inner peripheral surface of each tooth of the iron core of the stator is provided with a groove, and the grooves penetrate through two axial end faces of the teeth.
9. The electric machine of claim 1,
the housing seals the stator and the rotor inside, and the main shaft protrudes through an opening at an end of the housing to connect with a compression part of the compressor;
the shell is provided with a liquid inlet for introducing the cooling medium and a discharge port for discharging the cooling medium, and the cooler is communicated with the liquid inlet to introduce the cooling medium; and is
The liquid inlet is connected with a throttling device of the refrigeration system, the cooling medium flowing into the liquid inlet is a throttled refrigerant, and the discharge port is communicated with an evaporator of the refrigeration system.
10. A compressor, characterized by comprising an electric machine according to any one of claims 1 to 9.
CN202110735776.8A 2021-06-30 2021-06-30 Compressor and its motor Pending CN115549350A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4622071A1 (en) * 2024-03-18 2025-09-24 Carrier Corporation Compressor motor with a cooling system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4622071A1 (en) * 2024-03-18 2025-09-24 Carrier Corporation Compressor motor with a cooling system

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