CN115548856B - Direction-adjustable laser emission light source, adjusting method thereof and optical instrument - Google Patents
Direction-adjustable laser emission light source, adjusting method thereof and optical instrument Download PDFInfo
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Abstract
本发明属于光学仪器技术领域,具体为一种指向可调的激光发射光源及其调节方法与光学仪器,克服现有阵列激光光源中单个激光发射模组相互之间指向夹角难以调整的问题。其中光源具体包括壳体、位于壳体内的多个调整套筒、位于每个调整套筒内的激光发射模组以及与壳体配合的多组调整螺杆组件;通过调整各组调整螺杆组件,能够实现各个激光发射模组指向快速调整,可以满足各种不同工况对光源的需求。光学仪器为具有指向可调的激光发射光源的光学仪器。
The invention belongs to the technical field of optical instruments, and specifically relates to a pointing-adjustable laser emitting light source, an adjustment method thereof, and an optical instrument, which overcomes the problem that the pointing angle between individual laser emitting modules in the existing array laser light source is difficult to adjust. The light source specifically includes a housing, a plurality of adjustment sleeves located in the housing, a laser emitting module located in each adjustment sleeve, and multiple sets of adjustment screw assemblies matched with the housing; by adjusting each set of adjustment screw assemblies, it can Realize rapid adjustment of the pointing of each laser emission module, which can meet the needs of various working conditions for light sources. The optical instrument is an optical instrument with an adjustable laser emitting light source.
Description
技术领域technical field
本发明属于光学仪器技术领域,具体为一种指向可调的激光发射光源及其调节方法与具有该光源的光学仪器。The invention belongs to the technical field of optical instruments, and in particular relates to a pointing-adjustable laser emitting light source, an adjustment method thereof, and an optical instrument with the light source.
背景技术Background technique
随着科学技术的迅猛发展,激光测量技术应用也越来越广泛。激光雷达和激光跟踪仪等光学仪器在大型三维形貌测量、高精度姿态和距离测量技术中得到快速发展。此类仪器中经常会使用阵列激光发射光源作为光源,常规阵列激光发射光源往往为固定指向,如果需要调整指向,一般是通过将其置于转台机构上实现,但是这种方式只能实现阵列激光光源整体指向发生变化,关于阵列激光光源中单个激光发射模组相互之间指向夹角很难调整,进而导致相应激光雷达和激光跟踪仪难以应用在对单个激光发射模组指向夹角有特定要求的工况,通用性较差。With the rapid development of science and technology, the application of laser measurement technology is becoming more and more extensive. Optical instruments such as lidar and laser tracker have developed rapidly in large-scale three-dimensional shape measurement, high-precision attitude and distance measurement technology. Such instruments often use an array laser emitting light source as the light source. The conventional array laser emitting light source is often fixed in direction. If the pointing needs to be adjusted, it is generally realized by placing it on the turntable mechanism, but this method can only realize the array laser light source. The overall pointing of the light source changes, and it is difficult to adjust the pointing angle between the individual laser emitting modules in the array laser light source, which makes it difficult to apply the corresponding laser radar and laser tracker when there are specific requirements for the pointing angle of a single laser emitting module working conditions, poor versatility.
发明内容Contents of the invention
为了克服现有阵列激光光源中单个激光发射模组相互之间指向夹角难以调整的问题,本发明提供一种指向可调的激光发射光源及其调节方法与具有该光源的光学仪器,能够实现其中单个激光发射模组指向调整以及各个激光发射模组相互之间指向夹角快速调整,可以满足各种不同工况对光源的需求。In order to overcome the problem that the pointing angle between the individual laser emitting modules in the existing array laser light source is difficult to adjust, the present invention provides a laser emitting light source with adjustable pointing and its adjustment method and an optical instrument with the light source, which can realize Among them, the pointing adjustment of a single laser emitting module and the quick adjustment of the pointing angle between each laser emitting module can meet the needs of various working conditions for the light source.
本发明的技术方案是:Technical scheme of the present invention is:
一种指向可调的激光发射光源,其特殊之处在于:包括壳体、位于壳体内的n个调整套筒、位于每个调整套筒内的激光发射模组以及与壳体配合的n组调整螺杆组件;其中n为大于等于1的整数;A laser emitting light source with adjustable pointing, which is special in that it includes a housing, n adjustment sleeves located in the housing, a laser emitting module located in each adjustment sleeve, and n sets of Adjust the screw assembly; wherein n is an integer greater than or equal to 1;
上述壳体顶部开设n个出光口;n light outlets are opened on the top of the housing;
上述调整套筒为桶状,n个调整套筒排布在壳体内,且调整套筒底部通过球铰连接在壳体底部,调整套筒开口端与出光口一一对应,朝向出光口;The adjustment sleeve is barrel-shaped, n adjustment sleeves are arranged in the housing, and the bottom of the adjustment sleeve is connected to the bottom of the housing through a ball hinge, and the opening end of the adjustment sleeve corresponds to the light outlet one by one, facing the light outlet;
上述激光发射模组固定安装在调整套筒内,且激光发射模组的光轴与调整套筒轴向中心线平行或重合,激光发射模组出光端朝向调整套筒开口端;The above-mentioned laser emitting module is fixedly installed in the adjusting sleeve, and the optical axis of the laser emitting module is parallel to or coincides with the axial center line of the adjusting sleeve, and the light output end of the laser emitting module faces the opening end of the adjusting sleeve;
每组调整螺杆组件与壳体配合实现每个激光发射模组二自由度指向调整;每组调整螺杆组件包括至少两个第一调整螺杆以及至少两个第二调整螺杆,两个第一调整螺杆一端分别穿过壳体侧壁,使得调整套筒位于两个第一调整螺杆之间,通过调整两个第一调整螺杆挤压调整套筒沿x向的两侧实现激光发射模组x向指向调整;Each set of adjustment screw assemblies cooperates with the housing to realize the two-degree-of-freedom pointing adjustment of each laser emission module; each set of adjustment screw assemblies includes at least two first adjustment screws and at least two second adjustment screws, and the two first adjustment screws One end passes through the side wall of the housing respectively, so that the adjustment sleeve is located between the two first adjustment screws, and the x-direction of the laser emission module is realized by adjusting the two first adjustment screws to squeeze both sides of the adjustment sleeve along the x direction Adjustment;
上述两个第二调整螺杆一端分别穿过壳体侧壁,两个第二调整螺杆的端部分别与调整套筒沿y向的两侧接触,通过调整两个第二调整螺杆拧入壳体的长度实现激光发射模组y向指向调整。One ends of the above two second adjusting screws pass through the side wall of the housing respectively, and the ends of the two second adjusting screws are respectively in contact with both sides of the adjusting sleeve along the y direction, and screwed into the housing by adjusting the two second adjusting screws The length realizes the y-direction adjustment of the laser emission module.
进一步地,上述第一调整螺杆分为三段,依次分别为光轴段、锥轴段和螺纹轴段;Further, the above-mentioned first adjusting screw is divided into three sections, which are respectively an optical axis section, a tapered axis section and a threaded axis section;
每组调整螺杆组件中其中一个第一调整螺杆的光轴段从壳体第一侧壁穿过,与第二侧壁连接,锥轴段位于壳体内部,螺纹轴段与壳体第一侧壁螺纹连接;每组调整螺杆组件中另一个第一调整螺杆的光轴段从壳体第二侧侧壁穿过,与第一侧壁连接,锥轴段位于壳体内部,螺纹轴段与壳体第二侧壁螺纹连接;The optical axis section of one of the first adjusting screw in each set of adjusting screw assemblies passes through the first side wall of the housing and connects with the second side wall, the tapered shaft section is located inside the housing, and the threaded shaft section is connected to the first side of the housing The wall is threadedly connected; the optical axis section of the other first adjusting screw in each group of adjusting screw assemblies passes through the second side wall of the housing and is connected with the first side wall, the tapered shaft section is located inside the housing, and the threaded shaft section is connected to the first side wall The second side wall of the housing is threaded;
每组调整螺杆组件中的两个第一调整螺杆配合使用,调整螺纹轴的拧入深度,锥轴段同向移动,挤压调整套筒相对两侧,实现激光发射模组x向指向调整。The two first adjusting screws in each set of adjusting screw assemblies are used together to adjust the screwing depth of the threaded shaft, and the tapered shaft sections move in the same direction to squeeze the opposite sides of the adjusting sleeve to realize the x-direction adjustment of the laser emitting module.
进一步地,上述调整套筒设置有两条姿态调整棱边,上述姿态调整棱边固定在调整套筒相对两侧的外壁并沿调整套筒轴向延伸;每组调整螺杆组件中的两个第一调整螺杆配合使用,调整螺纹轴段的拧入深度,锥轴段同向移动挤压调整套筒相对两侧的姿态调整棱边,实现激光发射模组x向指向调整。Further, the adjustment sleeve is provided with two attitude adjustment edges, and the attitude adjustment edges are fixed on the outer walls of the opposite sides of the adjustment sleeve and extend axially along the adjustment sleeve; An adjustment screw is used together to adjust the screw-in depth of the threaded shaft section, and the tapered shaft section moves in the same direction to squeeze the attitude adjustment edges on the opposite sides of the adjustment sleeve to realize the x-direction adjustment of the laser emitting module.
进一步地,上述球铰为球缺结构;Further, the above-mentioned spherical joint is a spherical structure;
上述壳体底部开设有n个与调整套筒一一对应的台阶孔;The bottom of the housing is provided with n step holes corresponding to the adjustment sleeve one by one;
上述调整套筒底部安装在台阶孔大端,且与台阶孔大端孔壁之间具有间隙;The bottom of the adjustment sleeve is installed at the big end of the step hole, and there is a gap between the bottom of the step hole and the wall at the big end of the step hole;
上述球铰安装在上述台阶孔小端,球缺底面与调整套筒底部平面紧贴,利用螺钉将调整套筒和球铰固定;在外力作用下,球铰能够在台阶孔小端内转动。The above-mentioned ball hinge is installed on the small end of the above-mentioned step hole, the bottom surface of the ball gap is close to the bottom plane of the adjustment sleeve, and the adjustment sleeve and the ball hinge are fixed by screws; under the action of external force, the ball hinge can rotate in the small end of the step hole.
进一步地,为了便于组装,上述壳体由三部分组成,分别为盖板、本体以及压板;上述盖板盖设在本体顶部,上述压板固定在本体底部;上述出光口开设在盖板上;上述n个调整套筒等间距排布在本体内;上述台阶孔开设在本体底部;Further, in order to facilitate assembly, the above-mentioned housing is composed of three parts, namely a cover plate, a body and a pressure plate; the above-mentioned cover plate is set on the top of the body, and the above-mentioned pressure plate is fixed on the bottom of the body; the above-mentioned light outlet is opened on the cover plate; n adjustment sleeves are equally spaced in the body; the above-mentioned step holes are opened at the bottom of the body;
上述压板上开设有与本体底部台阶孔小端一一匹配的通孔,与本体底部台阶孔小端配合形成球铰安装孔,球铰安装孔孔壁型面为第一球铰配合圆弧面,第一球铰配合圆弧面与球铰球面相适配;球铰安装在球铰安装孔内。The above-mentioned pressure plate is provided with a through hole that matches the small end of the step hole at the bottom of the body one by one, and cooperates with the small end of the step hole at the bottom of the body to form a ball hinge installation hole. The wall shape of the ball hinge installation hole is the first ball hinge. The hinge matching arc surface is matched with the spherical surface of the ball hinge; the ball hinge is installed in the installation hole of the ball hinge.
进一步地,上述球铰上与球缺底面相对的表面为平面。Further, the surface of the spherical hinge opposite to the bottom surface of the spherical segment is a plane.
进一步地,上述调整套筒设置有辅助安装法兰,用以指向调整完毕后,将调整套筒固定在壳体上;在本体的上端面设置有紧定螺纹孔,在姿态调整完毕后用紧定螺钉顶紧第一调整螺杆和第二调整螺杆。Further, the adjustment sleeve is provided with an auxiliary mounting flange, which is used to fix the adjustment sleeve on the housing after the pointing adjustment is completed; the upper end surface of the main body is provided with a tightening threaded hole, which can be tightened after the attitude adjustment is completed. The set screw tightens the first adjusting screw rod and the second adjusting screw rod.
为了进一步地保证激光发射模组与调整套筒同步运动,上述调整套筒设置有多处激光发射模组固定孔,通过激光发射模组固定孔注胶固定其内的激光发射模组;或通过紧定螺钉穿过激光发射模组固定孔压紧固定其内的激光发射模组;上述调整套筒设置有激光发射模组电源线通过孔。In order to further ensure the synchronous movement of the laser emission module and the adjustment sleeve, the adjustment sleeve is provided with multiple laser emission module fixing holes, and the laser emission module inside is fixed by injecting glue through the laser emission module fixing holes; or through The set screw passes through the fixing hole of the laser emitting module to press and fix the laser emitting module inside; the above-mentioned adjustment sleeve is provided with a hole for the power cord of the laser emitting module to pass through.
本发明还提供一种上述的指向可调的激光发射光源的调节方法,其特殊之处在于,包括对任一激光发射模组进行x向指向调整和/或y向指向调整;The present invention also provides a method for adjusting the above-mentioned pointing-adjustable laser emitting light source, which is special in that it includes performing x-direction adjustment and/or y-direction adjustment on any laser emitting module;
其中x向指向调整包括以下步骤:The x-direction adjustment includes the following steps:
步骤a1、打开壳体顶部;Step a1, open the top of the casing;
步骤a2、将该激光发射模组对应的同一组调整螺杆组件内的两个第二调整螺杆往外旋动至第二调整螺杆与调整套筒接触面脱离;Step a2, the two second adjusting screws in the same group of adjusting screw components corresponding to the laser emitting module are rotated outward until the contact surface of the second adjusting screw and the adjusting sleeve is separated;
步骤a3、调整该激光发射模组对应的同一组调整螺杆组件内两个第一调整螺杆同时同向移动,实现该激光发射模组的x向指向调整;Step a3, adjusting the two first adjustment screws in the same group of adjustment screw components corresponding to the laser emission module to move in the same direction at the same time, so as to realize the x-direction adjustment of the laser emission module;
步骤a4、判断该激光发射模组的x向指向是否达到设定要求,若是则执行步骤a5,否则,返回步骤a3;Step a4, judging whether the x-direction of the laser emission module meets the setting requirements, if so, execute step a5, otherwise, return to step a3;
步骤a5、调整两个第二调整螺杆同时移动顶紧调整套筒,安装壳体顶部;Step a5, adjust the two second adjustment screws and move the top-tight adjustment sleeve at the same time, and install the top of the housing;
其中y向指向调整包括以下步骤:The y-direction adjustment includes the following steps:
步骤b1、打开壳体顶部;Step b1, opening the top of the casing;
步骤b2、将该激光发射模组对应的同一组调整螺杆组件内的两个第一调整螺杆往外旋动至第一调整螺杆与调整套筒接触面脱离;Step b2, the two first adjusting screws in the same group of adjusting screw components corresponding to the laser emitting module are rotated outward until the first adjusting screw is separated from the contact surface of the adjusting sleeve;
步骤b3、调整该激光发射模组对应的同一组调整螺杆组件内的两个第二调整螺杆同时反向旋动,实现该激光发射模组的y向指向调整;Step b3, adjusting the two second adjusting screws in the same group of adjusting screw components corresponding to the laser emitting module to rotate in reverse directions at the same time, so as to realize the y-direction adjustment of the laser emitting module;
步骤b4、判断该激光发射模组的y向指向是否达到设定要求,若是则执行步骤b5,否则,将该激光发射模组(3)对应的同一组调整螺杆组件内的两个第一调整螺杆(6) 继续往外旋动,返回步骤b3;Step b4, judging whether the y-direction of the laser emitting module meets the setting requirements, if so, execute step b5, otherwise, adjust the two first adjustments in the same group of screw assemblies corresponding to the laser emitting module (3) Screw rod (6) continues to rotate outwards, returns to step b3;
步骤b5、调整两个第一调整螺杆同时移动靠紧调整套筒,安装壳体顶部。Step b5, adjust the two first adjusting screws and move the adjusting sleeve tightly at the same time, and install the top of the housing.
本发明还提供一种具有上述指向可调的激光发射光源的光学仪器。The present invention also provides an optical instrument with the above-mentioned point-adjustable laser emitting light source.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明将各个激光模组固定在调整套筒内,基于调整螺杆组件调整调整套筒的位姿,通过调整套筒带动激光模组,实现各个激光模组指向调整,使得调整结构更为简单,且对激光模组的性能影响较小。1. The present invention fixes each laser module in the adjustment sleeve, adjusts the position and posture of the adjustment sleeve based on the adjustment screw assembly, drives the laser module through the adjustment sleeve, and realizes the pointing adjustment of each laser module, making the adjustment structure more accurate. It is simple and has little impact on the performance of the laser module.
2、本发明调整套筒底部通过高精度球铰连接在壳体底部,调整套筒与球铰配合对激光模组姿态约束,确保指向调整的稳定性以及精确性。2. The bottom of the adjustment sleeve of the present invention is connected to the bottom of the housing through a high-precision ball joint, and the adjustment sleeve and the ball joint cooperate to constrain the attitude of the laser module to ensure the stability and accuracy of pointing adjustment.
3、本发明通过调整第二调整螺杆对顶,可快速实现姿态调整;通过调整第一调整螺杆挤压调整套筒的姿态调整棱边实现姿态调整;两种调整方式均在同侧完成,非常便于操作;最终通过辅助安装法兰及紧定螺钉固定调整套筒姿态,有利于调整姿态后的稳定性。3. The present invention can quickly realize the attitude adjustment by adjusting the second adjustment screw to the top; the attitude adjustment can be realized by adjusting the attitude adjustment edge of the first adjustment screw to squeeze the adjustment sleeve; the two adjustment methods are all completed on the same side, very It is easy to operate; finally, the attitude of the sleeve is fixed and adjusted by the auxiliary mounting flange and the set screw, which is beneficial to the stability after the attitude is adjusted.
4、本发明在调整套筒上增设姿态调整棱边,第一调整螺杆与姿态调整棱边配合,可以更加更灵活的调整调整套筒的姿态。4. The present invention adds an attitude adjustment edge to the adjustment sleeve, and the first adjustment screw cooperates with the attitude adjustment edge to more flexibly adjust the attitude of the adjustment sleeve.
附图说明Description of drawings
图1 为实施例指向可调的激光发射光源的三维结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of an embodiment pointing to an adjustable laser emitting light source;
图2 为实施例指向可调的激光发射光源的剖视图;Fig. 2 is the cross-sectional view of embodiment pointing to adjustable laser emitting light source;
图3 为实施例指向可调的激光发射光源(隐藏盖板)的俯视图;Fig. 3 is a top view of an embodiment pointing to an adjustable laser emitting light source (hidden cover plate);
图4a为实施例指向可调的激光发射光源中第一调整螺杆的主视图;Fig. 4a is the front view of the first adjusting screw in the adjustable laser emitting light source of the embodiment;
图4b为实施例指向可调的激光发射光源中第一调整螺杆的右视图;Fig. 4b is the right side view of the first adjusting screw in the adjustable laser emitting light source of the embodiment;
图5a为实施例指向可调的激光发射光源中调整套筒的立体图;Fig. 5a is a perspective view of an adjustment sleeve in an embodiment pointing to an adjustable laser emitting light source;
图5b为实施例指向可调的激光发射光源中调整套筒的仰视图;Fig. 5b is a bottom view of the adjustment sleeve in the laser emitting light source with adjustable orientation;
图6a为实施例指向可调的激光发射光源中本体的轴测图;Fig. 6a is an axonometric view of the body in the laser emitting light source with adjustable orientation;
图6b为实施例指向可调的激光发射光源中本体的剖视图;Fig. 6b is a cross-sectional view of the body in the laser emitting light source with adjustable orientation;
图7为实施例指向可调的激光发射光源中压板结构示意图;Fig. 7 is a schematic diagram of the structure of the pressure plate in the laser emitting light source with adjustable orientation according to the embodiment;
图8 为实施例指向可调的激光发射光源中球铰结构示意图;Fig. 8 is a schematic diagram of a spherical hinge structure in an embodiment pointing to an adjustable laser emitting light source;
图中附图标记为:The reference signs in the figure are:
1、壳体;11、第一侧壁;12、第二侧壁;13、台阶孔大端;14、台阶孔小端;15、激光发射模组电源线通过孔;2、调整套筒;21、姿态调整棱边;22、辅助安装法兰;221、辅助安装孔;23、激光发射模组固定孔;24、激光发射模组安装孔;25、第一螺纹孔;3、激光发射模组;4、出光口;5、球铰;51、球缺底面;52、固定螺纹通孔;53、沉孔;54、球弧面;6、第一调整螺杆;61、光轴段;62、锥轴段;63、螺纹轴段;631、调整工艺槽;7、第二调整螺杆;8、压板;81、通孔;811、第一球铰配合圆弧面;82、法兰;821、法兰安装孔;9、盖板;10、本体;100、第二球铰配合圆弧面;101、第一调整螺杆配合螺孔;102、第一调整螺杆配合光孔;103、第二调整螺杆配合螺孔;104、螺钉;105、固定螺钉;106、紧定螺纹孔;107、第二螺纹孔;108、孔槽。1. Shell; 11. The first side wall; 12. The second side wall; 13. The large end of the step hole; 14. The small end of the step hole; 15. The power line of the laser emitting module passes through the hole; 2. Adjustment sleeve; 21. Attitude adjustment Edge; 22, auxiliary mounting flange; 221, auxiliary mounting hole; 23, laser emitting module fixing hole; 24, laser emitting module mounting hole; 25, first threaded hole; 3, laser emitting module; 4, Light outlet; 5. Spherical joint; 51. Bottom surface of spherical segment; 52. Fixed thread through hole; 53. Counterbore; 54. Spherical arc surface; 6. First adjusting screw; 61. Optical axis section; ; 63, threaded shaft section; 631, adjustment process groove; 7, second adjustment screw rod; 8, pressure plate; 81, through hole; 811, the first ball joint with arc surface; 82, flange; Hole; 9. Cover plate; 10. Body; 100. The second ball hinge fits the arc surface; 101. The first adjusting screw fits the screw hole; 102. The first adjusting screw fits the light hole; 103. The second adjusting screw fits the screw Hole; 104, screw; 105, fixing screw; 106, fastening threaded hole; 107, second threaded hole; 108, hole groove.
具体实施方式Detailed ways
以下结合附图及具体实施例对本发明做进一步地描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
结合图1、图2和图3,可以看出,本实施例指向可调的激光发射光源包括壳体1;在壳体1顶部开设7个出光口4,7个出光口4沿壳体1长度方向排布;在壳体1内沿壳体1长度方向等间距设置与出光口4一一对应的7个桶状的调整套筒2,且调整套筒2底部通过球铰5连接在壳体1底部,调整套筒2开口端朝向出光口4;在每个调整套筒2内安装有激光发射模组3,且激光发射模组3的光轴与调整套筒2轴向中心线平行或重合,激光发射模组3出光端朝向出光口4,激光光束从出光口4出射;该指向可调的激光发射光源还包括与各个调整套筒2一一对应的7组调整螺杆组件,7组调整螺杆组件穿过壳体1侧壁,与调整套筒2接触,通过调整调整螺杆组件,即可调整各个调整套筒2的姿态,进而实现各个激光发射模组3指向调整。本实施例中,壳体为立方体壳体,可将壳体的长度方向定义为x方向,壳体的宽度方向定义为y方向。每组调整螺杆组件包括两个第一调整螺杆6以及两个第二调整螺杆7,两个第一调整螺杆6一端分别穿过壳体1侧壁,使得调整套筒2位于两个第一调整螺杆6之间,两个第一调整螺杆6的中段与调整套筒2沿x向的两侧接触,通过调整两个第一调整螺杆6挤压调整套筒2实现激光发射模组3的x向指向调整;两个第二调整螺杆7一端分别穿过壳体1侧壁,两个第二调整螺杆7的端部分别与调整套筒2沿y向的两侧接触,通过调整两个第二调整螺杆7拧入壳体1的长度实现激光发射模组3的y向指向调整。其他实施例中,调整套筒2的数量可以根据实际需求进行调整。当然,每组调整螺杆组件中第一调整螺杆6和第二调整螺杆7的数量也可以根据实际需求进行调整,如可以通过四个第一调整螺杆6挤压调整套筒2实现激光发射模组3的x向指向调整;两个第一调整螺杆6一端分别穿过壳体1侧壁,中段与调整套筒2上端相对两侧接触,另外两个第一调整螺杆6一端分别穿过壳体1侧壁,中段与调整套筒2下端相对两侧接触,通过调整这四个第一调整螺杆6挤压调整套筒2实现激光发射模组3x向指向调整。同理,每组调整螺杆组件也可以包括四个第二调整螺杆7,通过调整四个第二调整螺杆7挤压调整套筒2实现激光发射模组3的y向指向调整。1, 2 and 3, it can be seen that the laser emitting light source with adjustable orientation in this embodiment includes a
具体的,第一调整螺杆6的结构,如图4a所示,设置为三段,依次为光轴段61、锥轴段62和螺纹轴段63。结合图3可以看出,每一调整螺杆组件中的其中一个第一调整螺杆6的光轴段61从壳体1第一侧壁11穿过,与第二侧壁12连接,锥轴段62位于壳体1内部,螺纹轴段63与壳体1第一侧壁11螺纹连接;每组调整螺杆组件中另一个第一调整螺杆6的光轴段61从壳体1第二侧壁12穿过,与第一侧壁11连接,锥轴段62位于壳体1内部,螺纹轴段63与壳体1第二侧壁12螺纹连接。每一调整螺杆组件中两个第一调整螺杆6的锥轴段62小端是相对的,通过调整两个第一调整螺杆6螺纹轴段63的拧入深度,锥轴段62同向移动挤压调整套筒2相对两侧,实现激光发射模组3的x向指向调整。为了便于调整第一调整螺杆6螺纹轴段63的拧入深度,如图4b所示,在螺纹轴段63的端部设置有调整工艺槽631。Specifically, the structure of the first adjusting
从图3、图5a及图5b中可以看出,调整套筒2设置有与激光发射模组3尺寸适配的激光发射模组安装孔24;激光发射模组3同轴安装在激光发射模组安装孔24内;为了确保激光发射模组3与调整套筒2同步移动,可将激光发射模组3完全固定在激光发射模组安装孔24内,具体可以通过胶粘或者通过螺钉固定,那么对应的,需要在调整套筒2上开设多处激光发射模组固定孔23,可通过向该孔注胶固定其内的激光发射模组3或是通过紧定螺钉压紧固定其内的激光发射模组3。另外,为了更灵活的调整调整套筒2的姿态,在调整套筒2相对两侧的侧壁上设置有姿态调整棱边21,姿态调整棱边21固定在调整套筒2外壁并沿调整套筒2轴向延伸,用于与第一调整螺杆6的锥轴段62配合进行姿态调整,如图3所示,当调整两个第一调整螺杆6螺纹轴段63的拧入深度,锥轴段62同向移动挤压调整套筒2的姿态调整棱边21,实现激光发射模组3的x向指向调整。还可以在调整套筒2靠近底部的位置设有辅助安装法兰22,在辅助安装法兰22上开设辅助安装孔221,用以姿态调整完毕后,与壳体1进行定位;相对应的,在壳体1的底部设有调整套筒2安装孔,辅助安装法兰22与孔端面配合,固定调整套筒2,后续会结合图6a和图6b进行详细描述。在调整套筒2上还开设有激光发射模组电源线通过孔15,便于通过激光发射模组3的电源线;从图5b还可以看出,在调整套筒2的底部还设置有与球铰5连接的第一螺纹孔25,用以姿态调整时自由度约束。As can be seen from Fig. 3, Fig. 5a and Fig. 5b, the
从图1到图3可以看出,本实施例指向可调的激光发射光源中的壳体1,为立方体,在其他实施例中,还可以选用正方体壳体、菱形壳体等结构形式。为了便于组装,本实施例壳体1由三部分构成,如图2所示,分别为盖板9、本体10以及压板8;盖板9盖设在本体10顶部,出光口4开设在盖板9上;7个调整套筒2等间距排布在本体10内,压板8固定在本体10底部。It can be seen from Fig. 1 to Fig. 3 that the
如图6b所示,本体10底部开设有7个与调整套筒2一一对应的台阶孔;台阶孔大端13用于安放调整套筒2,台阶孔大端13的孔径大于调整套筒2底部的外径,姿态调整时,调整套筒2底部能够在台阶孔大端13内晃动。姿态调整完毕后,辅助安装法兰22搭接在台阶孔大端13端面,通过固定螺钉105固定调整套筒2(参见图3)。台阶孔小端14为约束球铰5的圆弧孔,其内壁为与球铰5球弧面54配合的圆弧面(参见图8)。在本体10侧壁上还开设有第一调整螺杆配合螺孔101、第一调整螺杆配合光孔102及第二调整螺杆配合螺孔103,图6a中指示出了与同一组调整螺杆组件配合的螺孔或光孔,如图中所示的两个第一调整螺杆配合光孔102,即为与同一组调整螺杆组件中两个第一调整螺杆6光轴段61配合的第一调整螺杆配合光孔102;图中所示的两个第一调整螺杆配合螺孔101,即为与同一组调整螺杆组件中两个第一调整螺杆6螺纹轴段63配合的第一调整螺杆配合螺孔101;图中所示的两个第二调整螺杆配合螺孔103,即为与同一组调整螺杆组件中两个第二调整螺杆7配合的第二调整螺杆配合螺孔103。在本体10的上端面还可以设置有紧定螺纹孔106,可在姿态调整完毕后用紧定螺钉顶紧第一调整螺杆6和第二调整螺杆7,避免第一调整螺杆6和第二调整螺杆7与本体10侧壁配合的螺纹松动,进一步提高姿态调整后的稳定性。在本体10的上端面还设置有与盖板9配合固定的第二螺纹孔107;在底部还设有与压板8配合安装的螺纹孔;在侧壁上还设置有激光发射模组3电源线引出的孔槽108。As shown in Figure 6b, the bottom of the
如图7所示,压板8上开设与本体10底部台阶孔小端14一一匹配的通孔81,与本体10底部台阶孔小端14配合形成球铰5的安装孔,球铰5的安装孔孔壁型面与球铰5球面相适配,如附图标记811和100所示,为球铰配合圆弧面。另外,还可以在压板8上设置与外部配合安装的法兰82,法兰82上开设法兰安装孔821,基于该法兰82可将整个激光发射光源固定在相应光学系统上。As shown in Figure 7, a through
本实施例球铰5可以为球缺结构,也可以为如图8所示的具有两个平面的不完整球形结构,也就是将球缺底面51相对的表面也设为平面,沿球缺轴向设置有与调整套筒2连接用的固定螺纹通孔52和避免干涉的沉孔53。结合图2,球铰5安装在球铰安装孔内,其底面与位于台阶孔大端13内的调整套筒2底部平面紧贴,利用螺钉104将调整套筒2和球铰5连接,在外力作用下,球铰5能够在球铰安装孔内转动。The
本实施例的指向可调的激光发射光源可通过下述过程组装:The point-adjustable laser emitting light source of this embodiment can be assembled through the following process:
1)将激光发射模组3放入调整套筒2并固定,可以通过向调整套筒2上的激光发射模组固定孔23上顶丝或螺钉固定,或是注胶将激光模组粘接调整套筒2内;1) Put the
2)将调整套筒2安装在本体10的台阶孔大端13内,在本体10的台阶孔小端14内放入球铰5,并通过螺钉104将球铰5与调整套筒2连接;2) Install the adjusting
3)通过螺钉将压板8与本体10连接,并确保通孔81与台阶孔小端14配合,使得球铰5整个位于通孔81与台阶孔小端14所形成的球铰安装孔内,确保调整套筒2可以绕球铰5的球心转动;3) Connect the
4)从本体10的第一侧壁11和第二侧壁12对向安装两个第二调整螺杆7,确保两个第二调整螺杆7顶紧调整套筒2且使调整套筒2居于y向正中位置;从本体10的第一侧壁11和第二侧壁12对向安装两个第一调整螺杆6,确保螺纹轴段63与光轴段61均和本体10相应侧壁连接,且锥轴段62均靠紧调整套筒2的姿态调整棱边21位置;4) Install two second adjusting screws 7 oppositely from the
5)可通过辅助安装法兰22以及固定螺钉105将调整套筒2与本体10固定,安装盖板9,至此完成装配。5) The
根据现场需求,需要对任一激光发射模组3进行y向调整时,可通过下述过程实现:According to the needs of the site, when it is necessary to adjust the y direction of any
1)将盖板9取下;1) Remove the cover plate 9;
2)将激光发射模组3对应的固定螺钉105适当松动,然后将该激光发射模组3对应的同一组调整螺杆组件内的两个第一调整螺杆6适当往外旋动,使得锥轴段62与姿态调整棱边21接触面稍微脱离即可;2) Properly loosen the fixing
3)通过调整该激光发射模组3对应的同一组调整螺杆组件内的两个第二调整螺杆7同时反向旋动,比如螺纹连接在第一侧壁11的第二调整螺杆7往外旋出,螺纹连接在第二侧壁12的第二调整螺杆7往内旋紧,即可实现该激光发射模组3的y向指向调整;3) By adjusting the two second adjusting screws 7 in the same group of adjusting screw components corresponding to the
4)若调整量不够,增加固定螺钉105以及两个第一调整螺杆6的松动量,再重复步骤3)进行调整;4) If the adjustment amount is not enough, increase the looseness of the fixing
5)调整完毕后,调整两个第一调整螺杆6同时向内旋动靠紧调整套筒2,上紧固定螺钉105,安装盖板9。5) After the adjustment is completed, adjust the two first
根据现场需求,需要对任一激光发射模组3进行x向调整时,可通过下述过程实现:According to on-site requirements, when any
1)将盖板9取下;1) Remove the cover plate 9;
2)将激光发射模组3对应的固定螺钉105适当松动,然后将该激光发射模组3对应的同一组调整螺杆组件内的两个第二调整螺杆7略微往外旋动,使得第二调整螺杆7与调整套筒2接触面稍微脱离即可;2) Loosen the fixing
3)通过调整该激光发射模组3对应的同一组调整螺杆组件内两个第一调整螺杆6同时反向旋动,比如螺纹连接在第一侧壁11的第一调整螺杆6往外旋出,螺纹连接在第二侧壁12的第一调整螺杆6往内旋紧,即可实现该激光发射模组3的x向指向调整;在整个调整过程中,需要确保两个第一调整螺杆6的锥轴段的锥面均紧贴调整套筒2的姿态调整棱边21;3) By adjusting the two first adjusting screws 6 in the same group of adjusting screw components corresponding to the
4)若调整量不够,增加固定螺钉105的松动量,然后再重复3);4) If the adjustment amount is not enough, increase the loosening amount of the fixing
5)调整完毕后,调整两个第二调整螺杆7同时向内旋动顶紧调整套筒2,上紧固定螺钉105,安装盖板9。5) After the adjustment is completed, adjust the two second
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JP5804881B2 (en) * | 2011-09-30 | 2015-11-04 | ビアメカニクス株式会社 | Semiconductor laser module for direct writing exposure equipment |
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US5381438A (en) * | 1993-08-26 | 1995-01-10 | Industrial Technology Research Institute | Laser diode unit including an adjusting member provided with a through hole |
CN109983638A (en) * | 2016-11-25 | 2019-07-05 | 古河电气工业株式会社 | Laser aid and light supply apparatus |
CN210224582U (en) * | 2019-09-25 | 2020-03-31 | 深圳市杰普特光电股份有限公司 | Laser system |
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