CN115539162A - Comprehensive energy management system based on air compression station - Google Patents

Comprehensive energy management system based on air compression station Download PDF

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Publication number
CN115539162A
CN115539162A CN202211338014.5A CN202211338014A CN115539162A CN 115539162 A CN115539162 A CN 115539162A CN 202211338014 A CN202211338014 A CN 202211338014A CN 115539162 A CN115539162 A CN 115539162A
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CN
China
Prior art keywords
module
air compression
compression station
energy
management system
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Pending
Application number
CN202211338014.5A
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Chinese (zh)
Inventor
胡培生
孙小琴
魏运贵
胡明辛
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Guangdong Xinzuan Energy Saving Technology Co ltd
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Guangdong Xinzuan Energy Saving Technology Co ltd
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Priority to CN202211338014.5A priority Critical patent/CN115539162A/en
Publication of CN115539162A publication Critical patent/CN115539162A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K27/00Plants for converting heat or fluid energy into mechanical energy, not otherwise provided for
    • F01K27/02Plants modified to use their waste heat, other than that of exhaust, e.g. engine-friction heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/10Adaptations for driving, or combinations with, electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D15/00Other domestic- or space-heating systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F12/00Use of energy recovery systems in air conditioning, ventilation or screening
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/10Protocols in which an application is distributed across nodes in the network
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

The invention discloses an integrated energy management system based on an air compression station, which comprises a main control module, a control module and a plurality of modules, wherein the main control module is used for analyzing and judging data of the integrated energy management system, generating corresponding control instructions and sending the control instructions to the systems; the power generation module is used for generating power to provide electric energy for factories and air compression stations; the power utilization module is used for transmitting electric energy to each power utilization terminal; the power storage module is used for storing redundant electric energy generated by the power generation module and supplying power to the power utilization module; the energy-saving module is used for recycling the waste heat energy source of the air compression station; the cloud platform is used for storing data information of the main control module and simultaneously realizing the internet of things among the terminal, the management system and the air compression station; according to the invention, the energy-saving module is arranged to recover the waste heat generated by the working of the air compression station, and the waste heat is recycled by being connected with other systems of a factory, so that the energy loss of the air compression station during working is effectively reduced, and the energy-saving effect of the air compression station during working is improved.

Description

Comprehensive energy management system based on air compression station
Technical Field
The invention relates to the technical field of energy management of air compression stations, in particular to an integrated energy management system based on an air compression station.
Background
The air compressor is used for compressing the volume of gas, so that the gas pressure is increased, the mechanical energy of the motor is converted into gas pressure energy, and gas energy power is provided for other devices. Today, the modern industry is developed, the shadow of the air compressor is seen everywhere, and the air compressor has extremely wide application in the industries of automatic control, electronics, mining, agriculture, vehicles, food, aviation and the like.
In the working process of the existing air compression station, the waste heat generated by the working of the air compression station unit is directly or indirectly discharged into the atmosphere due to the failure of comprehensive management on the energy of the air compression station, so that the waste is caused and the environment is also polluted.
Disclosure of Invention
The invention aims to provide an integrated energy management system based on an air compression station, which recovers waste heat generated by the work of the air compression station by arranging an energy-saving module and realizes the reutilization of the waste heat by connecting with other systems of a factory, thereby effectively reducing the energy loss of the air compression station during the work and improving the energy-saving effect of the work of the air compression station.
The purpose of the invention can be realized by the following technical scheme:
the comprehensive energy management system based on the air compression station comprises a main control module, a control module and a control module, wherein the main control module is used for analyzing and judging data of the comprehensive energy management system, generating corresponding control instructions and sending the control instructions to each module of the system;
the power generation module is used for generating power to provide electric energy for factories and air compression stations;
the power utilization module is used for transmitting electric energy to each power utilization terminal;
the power storage module is used for storing redundant electric energy generated by the power generation module and supplying power to the power utilization module;
the energy-saving module is used for recycling the waste heat energy source of the air compression station;
and the cloud platform is used for storing the data information of the main control module and simultaneously realizing the internet of things among the terminal, the management system and the air compression station.
As a further scheme of the invention: the monitoring system is characterized in that the master control module is connected with a monitoring module, and the monitoring module is used for monitoring the working state of each module of the management system.
As a further scheme of the invention: the monitoring module is connected with an alarm module, and the alarm module is used for giving an alarm to the abnormity of the management system.
As a further scheme of the invention: the power generation module comprises one or more combinations of a wind power generation system, a light energy power generation system and a gas pressure difference power generation system.
As a further scheme of the invention: the power utilization module comprises a power supply line and a power utilization terminal, and the power utilization terminal, the power generation module and the power storage module are connected through the power supply line.
As a further scheme of the invention: the energy-saving module is connected with a factory bathroom domestic hot water system and used for recycling waste heat of the air compression station into bathroom water for heating.
As a further scheme of the invention: the energy-saving module is connected with an air supply station system of a factory and recovers waste heat of the air compression station to provide hot water for the air supply station.
As a further scheme of the invention: the energy-saving module is connected with a central air-conditioning system or a heating system of an air compression station room in an office area, and waste heat of the air compression station is recycled for the central air-conditioning system or the heating system.
As a further scheme of the invention: and the power supply line and the power utilization terminal are respectively provided with a sensor connected with the monitoring module and respectively used for monitoring the working states of the power supply line and the power utilization terminal.
The invention has the beneficial effects that:
(1) The waste heat generated by the working of the air compression station is recycled by arranging the energy-saving module, and the waste heat is recycled by connecting with other systems of a factory, so that the energy loss of the working air compression station is effectively reduced, and the energy-saving effect of the working air compression station is improved.
(2) Through the monitoring respectively to power supply line and power consumption terminal, can be when power supply line and power consumption terminal go wrong accurate fix a position unusual line section, make things convenient for the staff to change the maintenance to unusual line section fast, and the different monitoring facilities who adopt current monitoring, voltage monitoring and temperature monitoring can adapt to different operational environment.
(3) The electric storage module is used for storing redundant electric energy generated by the power generation module, and discharging the stored electric quantity when the generated energy of the power generation module is insufficient to supply power for the air compression station and a factory, so that normal and stable power supply for the air compression station is ensured.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a block diagram of the management system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention is an integrated energy management system based on an air compression station, including a main control module, configured to analyze and determine data of the integrated energy management system, generate corresponding control commands, send the control commands to each module of the system, and control each module of the integrated energy management system through the main control module, so as to ensure normal and stable operation of the system.
The power generation module is used for generating power to provide electric energy for factories and air compression stations; the power generation module comprises one or more combinations of a wind power generation system, a light energy power generation system and a gas pressure difference power generation system. Different power generation systems can be set according to the geographic positions and conditions of the air compression stations and the plants, and it should be noted that the wind power generation system, the light energy power generation system and the air pressure difference power generation system are common technologies known to those skilled in the art and are not described herein; the stable supply of electric energy is ensured by providing different power generation systems.
The power utilization module is used for transmitting electric energy to each power utilization terminal; the power utilization module comprises a power supply line and a power utilization terminal, and the power utilization terminal is connected with the power generation module and the power storage module through the power supply line. The power supply system can supply power for the terminal equipment through the power generation module and the power storage module respectively, so that the stable operation of the terminal equipment can still be ensured when one of the power supply line and the power utilization terminal breaks down, the power supply line and the power utilization terminal are provided with sensors connected with the monitoring modules respectively and used for monitoring the working states of the power supply line and the power utilization terminal, and the monitoring of the working states of the power supply line and the power utilization terminal comprises any one or more of current monitoring, voltage monitoring and temperature monitoring.
Through the monitoring respectively to power supply line and power consumption terminal, can be when power supply line and power consumption terminal go wrong accurate fix a position unusual line section, make things convenient for the staff to change the maintenance to unusual line section fast, and the different monitoring facilities who adopt current monitoring, voltage monitoring and temperature monitoring can adapt to different operational environment.
And the electric storage module is used for storing redundant electric energy generated by the power generation module, and discharging the stored electric quantity when the generated energy of the power generation module is insufficient to supply power for the air compression station and a factory, so that normal and stable power supply for the air compression station is ensured.
Further, the power storage module comprises an energy storage battery pack, a super capacitor pack and a coupler. The energy storage battery pack is electrically connected with the coupler and the super capacitor pack, external unstable electric energy is converted into stable electric energy under the action of the super capacitor pack and the coupler and is input into the energy storage battery pack to be stored, the output end of the energy storage battery pack is electrically connected with the electricity utilization module, and a circuit breaker is connected between the output end of the energy storage battery pack and the input end of the electricity utilization module in series, so that the electric energy stored in the energy storage battery pack is conveniently conveyed to the electricity utilization module, and the circuit breaker is used for controlling whether the energy storage battery pack transmits electricity to the electricity utilization module or not.
In the comprehensive energy management system, the electric energy generated by the power generation module is firstly ensured to be supplied to the power storage module, and then other modules of the system are supplied with power after the power storage module fully stores the electric energy.
And the energy-saving module is used for recycling the waste heat energy source of the air compression station, and can realize the energy-saving effect on the comprehensive energy management system by recycling the waste heat of the air compression station.
And the cloud platform is used for storing the data information of the main control module and simultaneously realizing the internet of things among the terminal, the management system and the air compression station.
The master control module is connected with a monitoring module, and the monitoring module is used for monitoring the working state of each module of the management system.
The monitoring module is connected with an alarm module, and the alarm module is used for giving an alarm to the abnormity of the management system.
The energy-saving module is connected with a factory bathroom domestic hot water system, waste heat of the air compression station is recovered to be bathroom water for heating, and it needs to be explained that the factory bathroom domestic hot water system is an existing common water supply system, and is not described herein, the requirement of the factory bathroom domestic hot water system on water temperature is not high, the requirement can be met by the water temperature of 40 ℃, but hot water supply time of the factory bathroom domestic hot water system is concentrated, and is usually within several hours after work of each shift; the design of recycling the waste heat of the air compressor to the domestic hot water needs to fully consider the point, a heat storage water tank with a proper volume is designed according to the number of shower heads in a bathroom, and reasonable water temperature automatic control needs to be realized. When the consumption of the domestic hot water is very small, the water temperature gradually rises to the circulating domestic hot water, and the air compressor cooling oil cannot be cooled, so that the temperature of the air compressor cooling oil is too high, the operation condition of the air compressor is deteriorated, and the air compressor is timely switched to an air cooling or water cooling system. The signal for switching the cooling system is taken from the temperature signal of the cooling oil system, and in addition, the point to be noted is that the position of the bathroom and the position of the waste heat recovery system of the air compression station are considered to be as close as possible in the early stage of design so as to avoid unnecessary heat loss caused by overlong pipelines.
The energy-saving module is connected with a gas supply station system of a factory, and recovers waste heat of the air compression station to provide hot water for the gas supply station, and it should be noted that the gas supply station system is connected with an existing known common water supply system, and redundant description is omitted here.
In a plant of a certain scale, a concentrated gas station is installed to supply a mixed gas for welding in a concentrated manner. The mixed gas is prepared by mixing carbon dioxide and argon gas according to a certain proportion, storing the two gases in a vacuum heat-insulating storage tank in a low-temperature and high-pressure liquid form, and gasifying the two gases by an air-temperature gasifier or a forced heating device to be supplied to a workshop. Because the boiling point of the liquid carbon dioxide is low, the gasification process of the liquid carbon dioxide needs to absorb a large amount of heat, the air temperature gasifier cannot meet the requirements, and especially in northern areas, a forced heating gasifier must be arranged in winter. The common practice is to use an electrically heated water bath gasifier, but the energy consumption is large. When the condition allows, if adopt air compressor machine waste heat recovery circulation hot water, can save this part of electric energy, and the vaporizer operation is stable, and the basic energy is synchronous with the air compressor station runtime.
An air supply system with a carbon dioxide gasification capacity of 50Nm3/h is taken as an example, and an electric heating water bath type gasifier with an electric power of 45kW is adopted. If the waste heat of the air compression station is used for recovering hot water, only 1 air compressor of 160kW is needed to provide the waste heat, and the electric charge can be saved by 13 ten thousand yuan each year. The heat recovery system has the advantages that the two systems can be well matched, and the system is stable in operation.
The energy-saving module is connected with a central air-conditioning system or an air compression station room heating system in an office area, and waste heat of the air compression station is recycled for the central air-conditioning or heating system. It should be noted that the central air conditioning system in the office area and the air compression station room heating system are both system structures known in the prior art, and are not described herein in any detail.
The waste heat of the air compressor is recovered to be used as a primary side heat source, the air conditioning water system is used as a secondary side winter heating heat source, and the waste heat of the air compressor is recovered to be supplied to a building for winter heating. The two water systems are completely independent and exchange heat by a heat exchanger. When the environmental temperature is above 0 ℃ in winter, the indoor heating effect of about 20 ℃ can be ensured. The heating system can save natural gas consumption of a boiler room circulating hot water system or electricity consumption of a VRV multi-split system, and has remarkable economic benefit.
The air compressor waste heat heating system has the advantages that the operation is stable in heating seasons, the heating of a factory office room can be well met, and the energy-saving and emission-reducing effects are good. The heat exchanger has the disadvantages that two sets of heat exchangers are adopted to recover the waste heat of the air compressor, and the process heat loss is relatively high. The heating capacity is limited, and the heating area can be determined only according to the scale of the air compression station of the plant. The system can only operate in winter, and other heat recovery systems need to be switched in other seasons, so that the system is complex, and the initial investment and maintenance cost are higher.
And the air compressor is used for heating the station house by hot air. When the air compressor station in the northern cold or severe cold area is used, the adjustable air opening is arranged on the air compressor exhaust pipe, when the station room needs heating, the air opening is opened to lead a part of hot air to the indoor space, and heating of the air compressor station room is realized.
Furthermore, a reasonable compressed air pipeline is designed when the pipeline of the air compression station is arranged. Selecting a proper pipe diameter according to the maximum hourly consumption of a user; the pipeline system strives to be short and straight; the workshop pipelines are arranged in a loop which is communicated end to end as much as possible.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.

Claims (9)

1. The comprehensive energy management system based on the air compression station is characterized by comprising a main control module, a control module and a plurality of modules, wherein the main control module is used for analyzing and judging data of the comprehensive energy management system, generating corresponding control instructions and sending the control instructions to the systems;
the power generation module is used for generating power to provide electric energy for factories and air compression stations;
the power utilization module is used for transmitting electric energy to each power utilization terminal;
the power storage module is used for storing redundant electric energy generated by the power generation module and supplying power to the power utilization module;
the energy-saving module is used for recycling the waste heat energy source of the air compression station;
and the cloud platform is used for storing the data information of the main control module and simultaneously realizing the internet of things among the terminal, the management system and the air compression station.
2. The integrated energy management system based on the air compression station as claimed in claim 1, wherein the master control module is connected with a monitoring module, and the monitoring module is used for monitoring the working state of each module of the management system.
3. The integrated energy management system based on the air compression station as claimed in claim 2, wherein an alarm module is connected to the monitoring module, and the alarm module is used for giving an alarm to the management system.
4. The integrated air compression station-based energy management system according to claim 1, wherein the power generation module comprises one or more combinations of a wind power generation system, a light power generation system and a gas pressure difference power generation system.
5. The integrated energy management system based on the air compression station as claimed in claim 1, wherein the electricity utilization module comprises a power supply line and electricity utilization terminals, and the electricity utilization terminals are connected with the electricity generation module and the electricity storage module through the power supply line.
6. The comprehensive energy management system based on the air compression station is characterized in that the energy-saving module is connected with a factory bathroom domestic hot water system and used for recovering waste heat of the air compression station into bathroom water for heating.
7. The integrated energy management system based on air compression stations as claimed in claim 1, wherein the energy saving module is connected with an air supply station system of a factory, and recovers waste heat of the air compression stations to provide hot water for the air supply station.
8. The comprehensive energy management system based on the air compression station as claimed in claim 1, wherein the energy saving module is connected with a central air conditioning system of an office or a heating system of the air compression station, and recovers waste heat of the air compression station for the central air conditioning or the heating system.
9. The comprehensive energy management system based on the air compression station as claimed in claim 5, wherein the power supply line and the electric terminals are provided with sensors connected with monitoring modules for monitoring the working states of the power supply line and the electric terminals.
CN202211338014.5A 2022-10-28 2022-10-28 Comprehensive energy management system based on air compression station Pending CN115539162A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015137898A2 (en) * 2014-03-14 2015-09-17 Şahi̇n Kurtuluş Can Hybrid alternative energy-generation and control system
CN204692025U (en) * 2014-11-26 2015-10-07 洛阳中懋环保设备有限公司 The energy saving device that a kind of remote monitoring residual heat of air compressor is recycled
CN110762898A (en) * 2019-01-24 2020-02-07 中船第九设计研究院工程有限公司 Air compression station waste heat recovery system based on water source heat pump unit
CN213207975U (en) * 2020-06-19 2021-05-14 中国第一汽车股份有限公司 Air compressor machine waste heat recovery utilizes system
WO2022032613A1 (en) * 2020-08-14 2022-02-17 江苏天人工业互联网研究院有限公司 Control system for 5g technology on distributed energy regulation
CN115016416A (en) * 2022-06-21 2022-09-06 烟台东德实业有限公司 Clean energy-based zero-carbon factory control system and method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015137898A2 (en) * 2014-03-14 2015-09-17 Şahi̇n Kurtuluş Can Hybrid alternative energy-generation and control system
CN204692025U (en) * 2014-11-26 2015-10-07 洛阳中懋环保设备有限公司 The energy saving device that a kind of remote monitoring residual heat of air compressor is recycled
CN110762898A (en) * 2019-01-24 2020-02-07 中船第九设计研究院工程有限公司 Air compression station waste heat recovery system based on water source heat pump unit
CN213207975U (en) * 2020-06-19 2021-05-14 中国第一汽车股份有限公司 Air compressor machine waste heat recovery utilizes system
WO2022032613A1 (en) * 2020-08-14 2022-02-17 江苏天人工业互联网研究院有限公司 Control system for 5g technology on distributed energy regulation
CN115016416A (en) * 2022-06-21 2022-09-06 烟台东德实业有限公司 Clean energy-based zero-carbon factory control system and method

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Application publication date: 20221230