CN115538230A - Transverse and longitudinal bidirectional single-rail device based on magnetorheological fluid - Google Patents
Transverse and longitudinal bidirectional single-rail device based on magnetorheological fluid Download PDFInfo
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- 239000012530 fluid Substances 0.000 title claims abstract description 33
- 230000002457 bidirectional effect Effects 0.000 title claims description 11
- 210000000078 claw Anatomy 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002427 irreversible effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/44—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids
- H01F1/447—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids characterised by magnetoviscosity, e.g. magnetorheological, magnetothixotropic, magnetodilatant liquids
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Abstract
本发明涉及一种基于磁流变液的横纵双方向单轨装置,包括纵向单轨道(1)、横向单轨道(2)、卡爪(7)和位于纵向单轨道(1)与横向单轨道(2)的交叉中心的转向机构;所述的转向机构包括转动底座(2)、装满磁流变液(51)的壳体(5)、可控电源(6)和驱动电机(8);所述的转动底座(2)底部设置转动轴;所述的壳体(5)位于转动轴上;所述的壳体(5)外侧固定有线圈(4);所述的线圈与可控电源(6)连接;所述的驱动电机(8)与转动底座(2)连接;所述的卡爪(7)在纵向单轨道(1)、横向单轨道(2)和转动底座(2)上运动。与现有技术相比,本发明具有提升效率、转向稳定可控、增长工作寿命、结构简单等优点。
The invention relates to a magneto-rheological fluid-based horizontal and vertical double-direction monorail device, comprising a longitudinal monorail (1), a transverse monorail (2), claws (7) and a (2) The steering mechanism at the intersection center; the steering mechanism includes a rotating base (2), a housing (5) filled with magnetorheological fluid (51), a controllable power supply (6) and a drive motor (8) The bottom of the rotating base (2) is provided with a rotating shaft; the housing (5) is located on the rotating shaft; the outer side of the housing (5) is fixed with a coil (4); the coil and the controllable The power supply (6) is connected; the drive motor (8) is connected to the rotating base (2); the claw (7) is connected between the longitudinal single track (1), the horizontal single track (2) and the rotating base (2) on sports. Compared with the prior art, the invention has the advantages of improved efficiency, stable and controllable steering, increased working life, simple structure and the like.
Description
技术领域technical field
本发明涉及小型运输轨道领域,尤其是涉及一种基于磁流变液的横纵双方向单轨装置。The invention relates to the field of small transport rails, in particular to a monorail device in horizontal and vertical directions based on magnetorheological fluid.
背景技术Background technique
随着轨道技术的发展,除了在轨道交通方面的基于以外,在物流、机械、医疗等方面也有小型导轨以及微型导轨的基于。其中,双轨可以轻松的实现90°的转弯,但是大多数的单轨都仅仅是单向行驶。因此,在快递分拣、机械加工中,基于单轨不能实现横向和纵向的双向移动,基于双轨虽然可以实现横纵双向移动但是占用空间多,转向时弧度过大会造成空间浪费。With the development of rail technology, in addition to the basis of rail transportation, there are also small guide rails and micro guide rails in logistics, machinery, medical and other aspects. Among them, the double track can easily realize a 90° turn, but most of the single track is only one-way driving. Therefore, in express sorting and mechanical processing, horizontal and vertical two-way movement cannot be realized based on a single track. Although horizontal and vertical two-way movement can be realized based on a double track, it takes up a lot of space, and the arc is too large to cause space waste when turning.
作为新型材料,磁流变液具有适用性强、质量小、功率耗损少、较高的频率响应度、在使用过程中会结合系统情况形成最合适的阻尼力等优点,被广泛基于于汽车、建筑结构、海洋平台、桥梁等领域。中国专利CN205222488U公开了一种可直角转向的单轨转向机,其通过电机带动电动推杆运动,进而带动旋转轨转动,实现单轨传输的直角转向在转向机构中。该种利用电机驱动转向的装置,虽然具有精度高,调节方便的优点,但是在小角度转角、高速转向时,存在着转速过高造成紧急减速时对转向机构的不可逆损伤,若降低速度减少零件磨损,则会降低工作效率。As a new type of material, magnetorheological fluid has the advantages of strong applicability, small mass, low power loss, high frequency response, and the most suitable damping force combined with system conditions during use. It is widely used in automobiles, Building structures, offshore platforms, bridges and other fields. Chinese patent CN205222488U discloses a right-angle steering monorail steering machine, which drives an electric push rod to move through a motor, and then drives the rotating rail to rotate, so as to realize the right-angle steering of monorail transmission in the steering mechanism. Although this kind of device that uses a motor to drive the steering has the advantages of high precision and convenient adjustment, it may cause irreversible damage to the steering mechanism when the speed is too high when the steering is turned at a small angle and high speed. Wear and tear will reduce work efficiency.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种基于磁流变液的横纵双方向单轨装置,可以实现横、纵双向运动,并在转向机构中利用磁流变液使转向速度可控,增加机构的使用寿命。The object of the present invention is to provide a horizontal and vertical two-way monorail device based on magnetorheological fluid in order to overcome the defects of the above-mentioned prior art, which can realize horizontal and vertical bidirectional movement, and use magnetorheological fluid in the steering mechanism to The steering speed is controllable, increasing the service life of the mechanism.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种基于磁流变液的横纵双方向单轨装置,所述的装置包括纵向单轨道、横向单轨道、卡爪和转向机构;所述的转向机构位于纵向单轨道和横向单轨道的交叉中心;所述的转向机构包括转动底座、壳体和磁流变液;所述的转动底座底部设置转动轴;所述的壳体位于转动轴上;所述的卡爪在纵向单轨道、横向单轨道和转动底座上运动,当卡爪移动到转动底盘上,转动底盘沿转动轴旋转90度,用于实现卡爪的横纵双方向运动;所述的磁流变液位于壳体中,用于控制转动底盘的转动速度。A magneto-rheological fluid-based horizontal and vertical dual-direction monorail device, the device includes a longitudinal monorail, a lateral monorail, claws and a steering mechanism; the steering mechanism is located at the intersection center of the longitudinal monorail and the lateral monorail The steering mechanism includes a rotating base, a housing and a magneto-rheological fluid; the bottom of the rotating base is provided with a rotating shaft; the housing is located on the rotating shaft; track and the rotating base, when the claws move to the rotating chassis, the rotating chassis rotates 90 degrees along the rotating axis to realize the horizontal and vertical bidirectional movement of the claws; the magnetorheological fluid is located in the housing, It is used to control the rotation speed of the rotating chassis.
进一步地,所述的纵向单轨道、横向单轨道和转动底座上均加工有凹槽。Further, grooves are processed on the longitudinal single track, the horizontal single track and the rotating base.
进一步地,所述的凹槽与卡爪相对应,用于使卡爪只能沿着凹槽方向在纵向单轨道、横向单轨道和转动底座上移动。Further, the groove corresponds to the claw, and is used to make the claw move only along the direction of the groove on the longitudinal single track, the horizontal single track and the rotating base.
进一步地,所述的卡爪与纵向单轨道、转动底座和横向单轨道之间的缝隙中涂抹有润滑油。Further, lubricating oil is applied to the gaps between the claws and the longitudinal single track, the rotating base and the transverse single track.
进一步地,所述的转动轴与壳体之间设置用于防止磁流变液流出的密封橡胶圈。Further, a sealing rubber ring for preventing the magneto-rheological fluid from flowing out is provided between the rotating shaft and the housing.
进一步地,所述的壳体通过焊接固定在转动轴上。Further, the housing is fixed on the rotating shaft by welding.
进一步地,所述的壳体外侧固定有线圈;所述的线圈螺旋状紧密缠绕在壳体上,用于产生与转动轴方向平行的磁场。Further, a coil is fixed on the outside of the housing; the coil is tightly wound on the housing in a helical shape, and is used to generate a magnetic field parallel to the direction of the rotation axis.
进一步地,所述的装置还包括可控电源;所述的线圈通过可控电源提供电流产生与转动轴方向平行的的磁场,使磁流变液产生垂直于转动轴方向的抗剪切应力。Further, the device further includes a controllable power supply; the coil supplies current through the controllable power supply to generate a magnetic field parallel to the direction of the rotation axis, so that the magnetorheological fluid generates shear stress perpendicular to the direction of the rotation axis.
进一步地,所述的装置还包括驱动电机;所述的转动底座通过驱动电机控制旋转,实现卡爪在纵向单轨道和横向单轨道上的转换。Further, the device further includes a drive motor; the rotation of the rotating base is controlled by the drive motor to realize the conversion of the claws on the longitudinal single track and the horizontal single track.
进一步地,所述的纵向单轨道、转动底座和横向单轨道位于同一水平面上且高度一致。Further, the longitudinal single track, the rotating base and the horizontal single track are located on the same level and have the same height.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、本发明通过转动底座的设计,使单轨也能实现横纵双方向的运行转向,并且通过磁流变液使转向底座转向更稳定,使转向加速和减速可控,减小转动底座的磨损,增长了转动底座的使用寿命。1. Through the design of the rotating base, the present invention enables the monorail to realize both horizontal and vertical directions, and the magneto-rheological fluid makes the steering of the steering base more stable, making the steering acceleration and deceleration controllable, and reducing the wear of the rotating base , increasing the service life of the rotating base.
二、本发明的转向底座、横向单轨道和纵向单轨道尚均拥有与卡爪配合良好的凹槽,在卡爪运行过程中不会出垂直于轨道平面的移动,具有较好的安全性能。并且,由于转向底座的存在,从而使轨道上能够保证多卡爪同时运行,提高工作效率。2. The steering base, the horizontal single track and the vertical single track of the present invention all have grooves that fit well with the claws, and the claws will not move perpendicular to the track plane during operation, and have better safety performance. Moreover, due to the existence of the steering base, multiple claws can be guaranteed to run simultaneously on the track, thereby improving work efficiency.
三、本发明的单轨相较于双轨,占地面积小,灵活性强,轨道质量轻,结构简单,成本低且易于制造。3. Compared with double rails, the monorail of the present invention has smaller footprint, greater flexibility, light rail, simple structure, low cost and easy manufacture.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的转动底座部位结构示意图;Fig. 2 is a schematic diagram of the structure of the rotating base of the present invention;
图3为本发明的转动底座与卡爪配合方式结构示意图。Fig. 3 is a structural schematic diagram of the cooperation between the rotating base and the claws of the present invention.
图中标号所示为:The labels in the figure show:
1、纵向单轨道,2、转动底座,3、横向单轨道,4、线圈,5、壳体,51、磁流变液,6、可控电源,7、卡爪,8、驱动电机。1. Vertical single track, 2. Rotating base, 3. Horizontal single track, 4. Coil, 5. Housing, 51. Magnetorheological fluid, 6. Controllable power supply, 7. Claw, 8. Driving motor.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation methods and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.
实施例Example
如图1、2和3所示,一种基于磁流变液的横纵双方向单轨装置,所述的装置包括纵向单轨道1、横向单轨道3和转向机构;所述的转向机构位于纵向单轨道1和横向单轨道2的交叉中心;所述的转向机构包括转动底座2、壳体5、磁流变液51、可控电源6和驱动电机8;所述的转动底座2底部设置转动轴;所述的壳体(5)外侧固定有线圈4;所述的壳体5焊接在转动轴上,使壳体5和线圈4并不随转动底座2的转动而转动;所述的磁流变液51位于壳体中;所述的转动轴与壳体5之间有密封橡胶圈,防止磁流变液51流出;所述的线圈与可控电源6连接;所述的驱动电机8与转动底座2连接;所述的卡爪7在纵向单轨道1、横向单轨道2和转动底座2上运动;所述的纵向单轨道1、转动底座2和横向单轨道3位于同一水平面上且高度一致。As shown in Figures 1, 2 and 3, a magneto-rheological fluid-based horizontal and vertical bidirectional monorail device, the device includes a longitudinal monorail 1, a
如图1和3所示,纵向单轨道1、横向单轨道3和转动底座2上加工有凹槽,且凹槽形状与卡爪7上突起形状相吻合,使卡爪7只能实现沿着凹槽进行平面内的移动,不会出现垂直于轨道平面方向上的移动,具有较好的安全性。且卡爪7与纵向单轨道1、转动底座2和横向单轨道3之间的缝隙中,定期涂抹润滑油,且接触面经过精密加工,可减小轨道与卡爪7之间的摩擦力。As shown in Figures 1 and 3, grooves are processed on the longitudinal single track 1, the horizontal
当卡爪7由横向单轨道3从左至右移动到纵向单轨道1与横向单轨道3交叉处的转动底座2位置上,由转动底盘2控制卡爪7下一步的运行方向。卡爪7的目标地点是在纵向单轨道1的上方位置,则驱动电机8控制转动底座2顺时针旋转90°,卡爪7再沿着纵向单轨道1向上运行,从而实现横纵运动方向的转变,使得单轨道也可实现横纵两个方向上的运行,在节约空间的基础上也提高了工作效率。并且,由于转向底座2的存在,从而使纵向单轨道1和横向单轨道3上能够保证多个卡爪7同时运行,进一步提高工作效率。When the
如图2所示,在转动底座2转动的同时,线圈4外接的可控电源6产生电流,为线圈4提供电流产生磁场。由于线圈4是螺旋状紧密缠绕在壳体5上的,因此产生的磁场方向与转动轴的方向平行,使磁流变液51产生垂直于转动轴方向的抗剪切应力。在转动底座2转动时控制转速,防止转速过快对转动底座2造成不可逆的损害,使转向机构更加可靠,增长了转向机构的使用寿命。As shown in FIG. 2 , while the
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.
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