CN115534455B - Waterproof moisture-permeable warm-keeping material and preparation method thereof - Google Patents
Waterproof moisture-permeable warm-keeping material and preparation method thereof Download PDFInfo
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
- B32B5/265—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer
- B32B5/266—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers
- B32B5/267—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers characterised by at least one non-woven fabric layer that is a spunbonded fabric
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- B32B2250/03—3 layers
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- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
- B32B2262/144—Non-woven fabric
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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Abstract
The invention discloses a waterproof moisture-permeable warm-keeping material and a preparation method thereof, wherein the warm-keeping material comprises a polyester spunlace non-woven layer, a polyester hot air non-woven layer and a modified PET/PA6 double-component spun-bonded spunlace non-woven layer, the thickness of the polyester spunlace non-woven layer is 300-400 mu m, the thickness of the polyester hot air non-woven layer is 50-100 mu m, and the thickness of the modified PET/PA6 double-component spun-bonded spunlace non-woven layer is 280-390 mu m. The invention has the beneficial effects that: the waterproof moisture-permeable warm-keeping material is breathable and moisture-permeable, facilitates sweat evaporation, has the effects of keeping warm and resisting wind, can reduce heat loss, and is relatively comfortable in skin feel; the preparation process is simple, the cost is low, the heat preservation and moisture permeability effects are obvious, and the market prospect is good.
Description
Technical Field
The invention belongs to the field of non-woven materials, and particularly relates to a waterproof moisture-permeable warm-keeping material and a preparation method thereof.
Background
In cold weather and regions, a high level of protection is required without applying substantial physical stress to the wearer. The design of such fabrics is therefore critical, as it involves the selection of suitable textile materials and the strategy of their use. Wool and wool pile fabrics are the oldest thermal materials. After the invention of synthetic fibers, different forms of acrylic and polyester fibers were used for the same purpose. Systematic studies on wool, acrylic pile and polyester batting have shown that polyester batting has a good insulation/weight ratio and can withstand extreme cold. This makes polyester batting one of the important components of protective apparel where weight of the apparel is a primary consideration, especially in glacier and snowy areas. The emphasis is to minimize the loss of heat from the body to the environment so that the metabolic heat generated by the body is not lost to the environment, but rather to keep the body warm. At the same time, the material should allow sweat to evaporate into the environment, as in extremely cold conditions, sweat can freeze and cause frostbite.
Disclosure of Invention
The waterproof and moisture-permeable warm-keeping material has the advantages of good air permeability and moisture permeability, warm keeping and wind resisting effects and comfortable skin feeling, and the preparation method thereof.
In order to achieve the above purpose, the invention provides the following technical scheme:
a waterproof moisture-permeable warm-keeping material comprises a terylene spunlace non-woven layer, a terylene hot air non-woven layer and a modified PET/PA6 double-component spunbonded spunlace non-woven layer.
The terylene spunlace non-woven layer has the characteristics of good air permeability and moisture permeability.
The terylene hot air non-woven layer can play the effect of an intermediate bonding layer in the three-layer material.
The PET/PA6 double-component spun-bonded spunlace non-woven layer has certain liquid wetting capacity and provides a better attachment carrier for the three-component finishing agent.
As a preferable embodiment, the thickness of the terylene spunlace non-woven layer is 300-400 μm, the thickness of the terylene hot air non-woven layer is 50-100 μm, and the thickness of the modified PET/PA6 double-component spunbonded spunlace non-woven layer is 280-390 μm.
As a preferred embodiment, the waterproof moisture-permeable thermal insulation material has the advantages that the surface density of the modified PET/PA6 double-component spun-bonded spunlace non-woven layer is 130g/m 2 -140 g/m 2 。
In a second aspect of the present application, a method for preparing a waterproof, moisture-permeable and warm-keeping material is provided, which comprises the following steps:
s1: preparing a modified PET/PA6 double-component spun-bonded spunlace non-woven layer;
s2: the polyester spunlace non-woven layer, the polyester hot air non-woven layer and the modified PET/PA6 double-component spun-bonded spunlace non-woven layer are overlapped for hot rolling compounding to form the waterproof moisture-permeable thermal insulation material with a three-layer structure.
As a preferred embodiment, in step S1, the preparation method of the modified PET/PA6 bicomponent spunbond spunlace nonwoven layer comprises the following steps: and soaking the PET/PA6 double-component spun-bonded spunlaced non-woven layer in a tertiary anti-finishing agent to obtain the modified PET/PA6 double-component spun-bonded spunlaced non-woven layer.
In the above method for preparing a waterproof moisture-permeable thermal insulation material, as a preferred embodiment, in step S2, the hot rolling temperature of the hot rolling composition is 155-160 ℃.
In the above method for preparing a waterproof moisture-permeable thermal insulation material, as a preferred embodiment, in step S2, the hot rolling pressure of the hot rolling composition is 0.1 to 0.2 MPa.
In the above method for preparing a waterproof, moisture-permeable and warm-keeping material, as a preferred embodiment, in step S2, the hot rolling speed of the hot rolling composition is 1.5-2.0m/min.
The waterproof moisture-permeable warm-keeping material can be used as protective clothing, outdoor clothing and warm-keeping clothing fabrics.
The beneficial effect of this application does: the waterproof moisture-permeable warm-keeping material is breathable and moisture-permeable, facilitates sweat evaporation, has the effects of keeping warm and resisting wind, can reduce heat loss, and is comfortable in skin feel.
The waterproof moisture-permeable warm-keeping material disclosed by the invention is simple in preparation process, low in cost, remarkable in warm-keeping moisture-permeable effect and good in market prospect.
Drawings
FIG. 1 is a contact angle change diagram of the waterproof moisture-permeable thermal material of the invention when contacting water;
FIG. 2 is an electron microscope image of a preferred embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the embodiments of the present application better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to examples, and it is obvious that the described embodiments are only examples of a part of the present application, and not all examples. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort shall fall within the protection scope of the present application.
The terylene spunlace non-woven layer is purchased from the science and technology company of new materials of Dongdui in China;
the terylene hot air non-woven layer is purchased from Shanghai Yingzi non-woven fabric Co., ltd;
the PET/PA6 double-component spun-bonded spunlaced non-woven material is purchased from China Anhui Jinchun non-woven fabric GmbH;
the three-resistant finishing agent (Texnology NW-PA) is purchased from Guangzhou Union Jack technology Limited in China;
the hot melt bonder for hot rolling compounding is NHJ-A-600, and is purchased from Shanghai Weishi machinery Co., ltd.
Example 1
The waterproof moisture-permeable warm-keeping material comprises a terylene spunlace non-woven layer with the thickness of 300 mu m, a terylene hot air non-woven layer with the thickness of 100 mu m, a terylene hot air non-woven layer with the thickness of 280 mu m and the surface density of 130g/m 2 The modified PET/PA6 double-component spun-bonded spunlaced non-woven layer;
the preparation method of the waterproof moisture-permeable warm-keeping material in the embodiment 1 comprises the following steps:
s1: preparing a modified PET/PA6 double-component spun-bonded spunlace non-woven layer; soaking the PET/PA6 double-component spun-bonded spunlaced non-woven layer in a three-resistant finishing agent (completely soaking to obtain a modified PET/PA6 double-component spun-bonded spunlaced non-woven layer);
s2: the polyester spunlace non-woven layer, the polyester hot air non-woven layer and the modified PET/PA6 double-component spun-bonded spunlace non-woven layer are overlapped for hot rolling compounding, the hot rolling temperature of the hot rolling compounding is 155 ℃, the hot rolling pressure is 0.1 MPa, the hot rolling speed is 1.5m/min, and the waterproof moisture-permeable thermal insulation material with the three-layer structure is formed after the hot rolling is finished.
Example 2
Embodiment 2 discloses a waterproof moisture-permeable thermal material, which comprises a 350 μm polyester spunlace non-woven layer, a 60 μm polyester hot air non-woven layer, a 300 μm thickness and a 140g/m surface density 2 The modified PET/PA6 double-component spun-bonded spunlace non-woven layer;
the preparation method of the waterproof moisture-permeable warm-keeping material in the embodiment 2 comprises the following steps:
s1: preparing a modified PET/PA6 double-component spun-bonded spunlace non-woven layer; soaking the PET/PA6 double-component spun-bonded spunlaced non-woven layer in a three-resistant finishing agent (completely soaking to obtain a modified PET/PA6 double-component spun-bonded spunlaced non-woven layer);
s2: the polyester spunlace non-woven layer, the polyester hot air non-woven layer and the modified PET/PA6 double-component spun-bonded spunlace non-woven layer are overlapped for hot rolling compounding, the hot rolling temperature of the hot rolling compounding is 160 ℃, the hot rolling pressure is 0.2 MPa, the hot rolling speed is 1.5m/min, and the waterproof moisture-permeable thermal insulation material with the three-layer structure is formed after the hot rolling is finished.
Example 3
Embodiment 3 provides a waterproof moisture-permeable thermal material, which comprises a terylene spunlace non-woven layer with the thickness of 400 μm, a terylene hot air non-woven layer with the thickness of 50 μm, a terylene spunlace non-woven layer with the thickness of 390 μm and the surface density of 130g/m 2 The modified PET/PA6 double-component spun-bonded spunlace non-woven layer;
the preparation method of the waterproof moisture-permeable warm-keeping material in the embodiment 3 comprises the following steps:
s1: preparing a modified PET/PA6 double-component spun-bonded spunlace non-woven layer; soaking the PET/PA6 double-component spun-bonded spunlaced non-woven layer in a tertiary-resistant finishing agent (which needs to be completely soaked) to obtain a modified PET/PA6 double-component spun-bonded spunlaced non-woven layer;
s2: the polyester spunlace non-woven layer, the polyester hot air non-woven layer and the modified PET/PA6 double-component spun-bonded spunlace non-woven layer are overlapped for hot rolling compounding, the hot rolling temperature of the hot rolling compounding is 155 ℃, the hot rolling pressure is 0.1 MPa, the hot rolling speed is 2.0m/min, and the waterproof and moisture permeable thermal insulation material with the three-layer structure is formed after the hot rolling is finished.
Comparative example 1
The waterproof moisture-permeable thermal insulation material described in comparative example 1 is different from the thermal insulation material described in example 1 in that: the areal density of the modified PET/PA6 bicomponent spunbond spunlace nonwoven layer of the thermal material described in comparative example 1 was 60 g/m 2 。
Comparative example 2
The waterproof and moisture-permeable thermal material described in comparative example 2 is different from the thermal material described in example 1 in that: comparative example 2 the modified PET/PA6 bicomponent spunbond spunlace nonwoven layer of the thermal insulation material had an areal density of 80g/m 2 。
Comparative example 3
The waterproof and moisture-permeable thermal material described in comparative example 3 is different from the thermal material described in example 2 in that: the hot rolling speed of the thermal insulation material of comparative example 3 was 1.0m/min.
Comparative example 4
The waterproof and moisture-permeable thermal material described in comparative example 4 is different from the thermal material described in example 2 in that: the hot rolling speed of the thermal insulation material of comparative example 4 was 2.5m/min.
Comparative example 5
The waterproof and moisture-permeable thermal material described in comparative example 5 is different from the thermal material described in example 1 in that: the hot rolling temperature of the thermal insulation material of comparative example 5 was 150 ℃.
Comparative example 6
The waterproof moisture-permeable thermal insulation material described in comparative example 6 is different from the thermal insulation material described in example 1 in that: the hot rolling temperature of the thermal insulation material of comparative example 6 was 165 ℃.
Performance tests were conducted on examples 1-3 and comparative examples 1-6, and the test performance mainly included transverse rupture strength, longitudinal rupture strength, moisture permeability, softness score, crohn's value, and hydrostatic pressure.
The test data of example 3 specifically includes:
transverse direction351.93N breaking strength, 728.486N longitudinal breaking strength and 1835.893 g/m moisture permeability 2 * d) Softness score 78.01, clo value 0.41873clo, hydrostatic 5280 Pa.
In the present application, comparative examples are mainly based on the variable control of example 1 and example 2, so the test data of example 1 and example 2 are compared with those of comparative examples 1 to 6 to perform the performance change study on the waterproof moisture-permeable material disclosed in the present application.
The application relates to a performance research of a waterproof moisture-permeable warm-keeping material:
1. the application relates to a research on tensile fracture strength of a waterproof moisture-permeable thermal material
And (4) testing standard: GB/T24218.3-2010 textile nonwoven test method part 3:
determination of breaking Strength and elongation at Break (bar method).
Testing the instrument: non-woven constant temperature mechanical property analyzer (model HD026S-100, from Nantong Hongda laboratory instruments Co., ltd., china)
The test method comprises the following steps: the specification of a transverse tensile test sample is 100mm in length and 50 mm in width, 5 block samples are taken from each sample in the direction for testing and averaging, the experimental parameters are set to be 50 mm in clamping distance and 100mm/min in tensile speed; the longitudinal tensile test sample specification is 200 mm long, 50 mm wide, and each sample is taken 5 block type samples in this direction to test and calculate the average value, and the experimental parameters are set as clamping distance of 100mm, tensile strength of 100mm/min. The test results are shown in table 1:
table 1 tensile breaking strength study of the thermal insulation material described in the present application
Item | Example 1 | Example 2 | Comparative example 1 | Comparative example 2 |
Transverse rupture strength | 349.974/N | 355.38/N | 159.411/N | 219.822/N |
Longitudinal fracture strength | 715.427/N | 736.591/N | 301.381/N | 382.417/N |
Item | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 |
Transverse rupture strength | 359.628/N | 355.717/N | 340.667/N | 355.025/N |
Longitudinal breaking strength | 712.479/N | 729.225/N | 687.514/N | 692.519/N |
As can be seen from table 1: the surface density of the modified PET/PA6 double-component spun-bonded spunlace non-woven layer has a large influence on the tensile strength of the thermal insulation material. Namely, the longitudinal breaking strength of the thermal insulation material can reach 736.591/N, and the transverse breaking strength can reach 355.38/N; when the surface density of the modified PET/PA6 bicomponent spun-bonded spunlace non-woven layer is changed, the transverse rupture strength and the longitudinal rupture strength of the modified PET/PA6 bicomponent spun-bonded spunlace non-woven layer are obviously reduced.
As can be seen from table 1: the hot rolling composite process (hot rolling temperature, hot rolling pressure and hot rolling speed) has little influence on the tensile strength of the thermal insulation material.
2. The application relates to the research on the moisture permeability of a waterproof moisture-permeable warm-keeping material
And (4) testing standard: GB/T12704.1-2009 textile fabric moisture permeability test method part 2 Evaporation method.
Testing an instrument: dynamic tester for moisture of clothing fabric (model number is blue W3/031, purchased from Jinnan Languang electromechanical technology Co., ltd.).
The test method comprises the following steps: using a sampling area of 50 cm 2 And (3) sampling by using a disc sampler, taking 3 samples of each sample, respectively putting the samples into three testers for testing according to the sequence that the polyester spunlace surfaces face downwards, and averaging. The test results are shown in table 2.
Table 2 moisture permeability study of the thermal insulation material described in this application
Item | Example 1 | Example 2 | Comparative example 1 | Comparative example 2 |
Water vapor permeability [ g/(m) 2 *d)] | 1837.9747 | 1834.792 | 1831.6094 | 1833.2007 |
Item | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 |
Moisture permeability [ g/(m) 2 *d)] | 1831.8264 | 1853.8879 | 1623.1465 | 1680.434 |
As can be seen from table 2: in the preparation process of the thermal insulation material, the influence of hot rolling temperature on the moisture permeability of the thermal insulation material is large. Namely, the moisture permeability of the warm-keeping material can reach 1837.9747 g/(m) 2 * d) When the hot rolling temperature changes, the moisture permeability of the material is remarkably reduced, so that the selection of the hot rolling temperature of the material is important for improving the moisture permeability.
3. The application relates to the research on the softness of a waterproof, moisture-permeable and warm-keeping material
And (4) testing standard: evaluation of the counter-hand feel value of AATCCTM202 textile garments: instrumental methods.
Testing an instrument: phabrometer3 Fabry instrument (model F1S3-10, USA).
The test method comprises the following steps: using a sampling area of 100 cm 2 The disc sampler samples 3 samples per sample were tested and averaged. The results are shown in Table 3.
Table 3 study of softness of thermal insulation material
Item | Example 1 | Example 2 | Comparative example 1 | Comparative example 2 |
Softness score | 78.59 | 77.04 | 78.39 | 78.24 |
Item | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 |
Softness score | 75.31 | 78.88 | 71.84 | 70.90 |
As can be seen from table 3: in the preparation process of the thermal insulation material, the influence of the hot rolling temperature on the flexibility of the thermal insulation material is large. The flexibility of the thermal material can reach 78.59 minutes, and if the hot rolling temperature changes in the preparation process, the flexibility of the obtained thermal material is affected, for example, when the hot rolling temperature is 165 ℃ (comparative example 6), the flexibility of the obtained thermal material is 70.90 minutes.
4. The application relates to the research on the heat preservation performance of a waterproof and moisture permeable heat preservation material
And (4) testing standard: GB/T11048-2018 measurement of thermal resistance and wet resistance of textiles under steady-state physiological comfort conditions (evaporative heat plate method).
Testing the instrument: fabric heat retention tester (model No. YG606N, available from Nantong Macro testing apparatus Co., ltd., china).
The test method comprises the following steps: cutting square samples with the size of 35 cm x 35 cm on the samples, cutting 3 samples for each sample, testing the terylene spunlace material surface contact experiment board, and taking an average value. The test results are shown in table 4.
Table 4 study of the warming property of the warming material of the present application
Item | Example 1 | Example 2 | Comparative example 1 | Comparative example 2 |
Crohn value/[ clo] | 0.41392 | 0.42012 | 0.36913 | 0.38500 |
Item | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 |
Crohn value/[ clo] | 0.41223 | 0.41392 | 0.334677 | 0.33033 |
As can be seen from table 4: the surface density of the modified PET/PA6 double-component spun-bonded spunlace non-woven layer and the hot rolling temperature in the preparation process have certain influence on the heat-insulating property of the heat-insulating material.
The thermal performance of the thermal material can reach 0.42012, the thermal performance of the thermal material in example 1 can reach 0.41392, and compared with the thermal performance of the outdoor material (polartec Crow value is 0.16-0.28) and the thermal underwear (thermal underwear Crow value is about 0.13), the Crow value shows that the thermal material has better thermal performance.
Combining the data in the table 4, if the areal density of the modified PET/PA6 bicomponent spun-bonded spunlace non-woven layer is changed, the Crohn value of the thermal insulation property is reduced to 0.36913; if the hot rolling temperature changes in the preparation process, the thermal performance Crot value is reduced to 0.33033, so that the thermal performance of the material can be completely influenced by the change of the hot rolling temperature.
5. The application relates to the research on the waterproof performance of a waterproof, moisture permeable and warm-keeping material
5.1 hydrostatic pressure resistance study
And (4) testing standard: GB/T24218.16-2017 textile nonwoven test method part 16: determination of the water resistance (hydrostatic method).
Testing an instrument: a fully automatic hydrostatic pressure tester (model YG825G, available from Ningbo textile Instrument works, china).
The test method comprises the following steps: and (4) placing the sample in the flat area on a clamp holder, pressing a button to fix the sample, and starting the test, wherein the boosting rate is set to be 3000 Pa/min. The test results are shown in table 5.
TABLE 5 hydrostatic pressure resistance study of the thermal insulation materials described in this application
Item | Example 1 | Example 2 | Comparative example 1 | Comparative example 2 |
Hydrostatic pressure/[ Pa] | 5149 | 5330 | 1214 | 1300 |
Item | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 |
Hydrostatic pressure/[ Pa] | 5219 | 5013 | 4770 | 5149 |
As can be seen from table 5: the surface density of the modified PET/PA6 double-component spun-bonded spunlace non-woven layer and the hot rolling temperature in the preparation process have certain influence on the hydrostatic pressure resistance of the thermal insulation material.
The hydrostatic pressure of the warm-keeping material is 5330Pa, the warm-keeping material has excellent waterproof performance, and if the surface density of the PET/PA6 double-component spun-bonded spunlace non-woven layer changes, the hydrostatic pressure is reduced to 1214 Pa, so that the waterproof performance is obviously influenced.
The hot rolling temperature also has a certain influence on the hydrostatic pressure, and if the hot rolling temperature is too low, the hydrostatic pressure tends to decrease.
5.2 contact Angle test of Water
And (4) testing standard: DB 44/T1872-2016 textile surface wettability determination of contact angle method.
Testing the instrument: an integral tilt contact angle measuring instrument (model SDC-350, available from sandingang precision instruments ltd, township, china).
The test method comprises the following steps: the sample was cut into a rectangle of about 4.5 cm x 3 cm, the sample was held flat, placed in a holder and the nuts on the four corners were tightened and the test was run to record the change in water contact angle within 5 minutes. The results are shown in Table 6.
Table 6 contact angle test of water within 5 minutes for the thermal material described in example 1 of the present application
Item | 0 minute | 1 minute (1 minute) | 2 minutes | 3 minutes | 4 minutes | 5 minutes |
Contact angle/[ ° c] | 140.484 | 139.897 | 138.983 | 138.983 | 138.679 | 138.366 |
As can be seen from table 6: the contact angle between the sample and water of the thermal material and water within 5min is larger than 130 degrees, and the contact angle is not obviously reduced within 5min, namely the thermal material has better water resistance and wettability resistance.
The performance research of the waterproof moisture-permeable warm-keeping material and the Tyvek non-woven material, which are described in the embodiment 1 of the application, is carried out. Tyvek is a non-woven material manufactured and manufactured by DuPont company, has balanced physical characteristics, is thin in thickness, light in weight, not easy to deform, soft, smooth, tough, tear-resistant, opaque, moisture-proof, water-resistant, small in surface friction force and high in elasticity, combines the characteristics of paper, cloth and films, compares the materials of the scheme with the characteristics of the paper, the cloth and the films, and researches results are shown in Table 7:
table 7 comparison of the properties of the thermal insulation materials described herein with Tyvek materials
Testing performance | Example 1 | Tyvek | Test standard |
Hydrostatic pressure resistance/[ Pa] | 5149 | 2146 | GB/T 24218.16-2017 |
Anti-alcohol grade | 9 | 8 | GB/T 24120-2009 |
Contact angle/[ ° with water at 0min] | 140.774 | 102 | DB44/T 1872-2016 |
Contact angle/[ ° with water at 5min] | 137.07 | 85 | DB44/T 1872-2016 |
Capability of preventing splashing of sewage | Has effect of strengthening | None, weak | / |
Air permeability/[ mm/s] | 21.016 | 2.1 | GB/T 24218.15-2018 |
Moisture permeability/[ g/(m 2 x d)] | 1837.9747 | 1512.4 | GB/T 12704.1-2009 |
Softness score | 78.59 | 11 | AATCC TM202 |
Longitudinal tensile breaking Strength/[ N ]] | 715.427 | 669.916 | GB/T 24218.3-2010 |
Transverse tensile breaking Strength/[ N ]] | 349.974 | 476.327 | GB/T 24218.3-2010 |
Burst strength/[ N ]] | 751.38 | 458.3 | GB/T 24218.5-2016 |
As can be seen from table 7: the longitudinal and transverse tensile breaking strength of the thermal insulation material is similar to that of a Tyvek non-woven material in terms of mechanical properties, and the bursting strength of the thermal insulation material is obviously superior to that of the Tyvek non-woven material;
in terms of protection performance, the alcohol resistance grade of the thermal material is 9 grade higher than 8 grade of Tyvek non-woven material, contact angles of the thermal material and water within 0min and 5min are both larger than that of the Tyvek non-woven material, and hydrostatic pressure resistance is much higher than that of the Tyvek non-woven material, namely, the waterproof performance of the thermal material is superior to that of the Tyvek non-woven material;
in terms of comfort performance, the air permeability and softness of the warm-keeping material are far greater than those of a Tyvek non-woven material, and the moisture permeability also has obvious advantages.
In conclusion, the waterproof moisture-permeable warm-keeping material is breathable and moisture-permeable, facilitates sweat evaporation, has the effects of keeping warm and resisting wind, can reduce heat loss, and is comfortable in skin feel.
The waterproof moisture-permeable warm-keeping material disclosed by the invention is simple in preparation process, low in cost, remarkable in warm-keeping moisture-permeable effect, and has obvious performance improvement compared with the same type of materials in the mainstream in the market, and good market prospect.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and additions can be made without departing from the method of the present invention, and these modifications and additions should also be regarded as the protection scope of the present invention.
Claims (5)
1. A waterproof moisture-permeable warm-keeping material is characterized by comprising a polyester spunlace non-woven layer, a polyester hot air non-woven layer and a modified PET/PA6 double-component spunbonded spunlace non-woven layer, wherein the thickness of the polyester spunlace non-woven layer is 300-400 mu m, the thickness of the polyester hot air non-woven layer is 50-100 mu m, and the thickness of the modified PET/PA6 double-component spunbonded spunlace non-woven layer is 280-390 mu m;
the surface density of the modified PET/PA6 bicomponent spun-bonded spunlace non-woven layer is 130g/m 2 -140 g/m 2 ,
The polyester spunlace non-woven layer, the polyester hot air non-woven layer and the modified PET/PA6 double-component spun-bonded spunlace non-woven layer are overlapped for hot rolling compounding, and the hot rolling temperature of the hot rolling compounding is 155-160 ℃.
2. The preparation method of the waterproof moisture-permeable warm-keeping material according to claim 1, characterized by comprising the following steps:
s1: the prepared surface density is 130g/m 2 -140 g/m 2 The modified PET/PA6 double-component spun-bonded spunlace non-woven layer;
s2: overlapping the terylene spunlace non-woven layer, the terylene hot air non-woven layer and the modified PET/PA6 double-component spunbonded spunlace non-woven layer for hot rolling compounding to form a waterproof, moisture-permeable and warm-keeping material with a three-layer structure; the hot rolling temperature of the hot rolling composition is 155-160 ℃.
3. The method for preparing the waterproof, moisture-permeable and warm-keeping material as claimed in claim 2, wherein in the step S1, the modified PET/PA6 bicomponent spunbond spunlace nonwoven layer is prepared by the following steps: and (3) soaking the PET/PA6 double-component spun-bonded spunlaced non-woven layer in a tertiary anti-finishing agent to obtain the modified PET/PA6 double-component spun-bonded spunlaced non-woven layer.
4. The method for preparing a waterproof moisture-permeable warm-keeping material according to claim 2, wherein in the step S2, the hot rolling pressure of the hot rolling compounding is 0.1 to 0.2 MPa.
5. The method for preparing the waterproof moisture-permeable thermal material according to claim 2, wherein in the step S2, the hot rolling speed of the hot rolling compounding is 1.5-2.0m/min.
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