CN115532471A - Automatic exchange spraying system - Google Patents
Automatic exchange spraying system Download PDFInfo
- Publication number
- CN115532471A CN115532471A CN202211184055.3A CN202211184055A CN115532471A CN 115532471 A CN115532471 A CN 115532471A CN 202211184055 A CN202211184055 A CN 202211184055A CN 115532471 A CN115532471 A CN 115532471A
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- CN
- China
- Prior art keywords
- spraying
- tool
- exchange
- auto
- painting system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 77
- 230000001681 protective effect Effects 0.000 claims description 13
- 238000010422 painting Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 abstract description 8
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention belongs to the technical field of spraying and discloses an automatic exchange spraying system which comprises a rotary platform, wherein two tool rotary tables are symmetrically arranged on the rotary platform, tools are arranged on the tool rotary tables, and one side of one tool is provided with a spraying manipulator; the frock includes the backup pad, and the middle part of the trailing flank of backup pad is rotated and is installed the bracing piece, and the both sides of the trailing flank of backup pad are rotated and are installed the shielding plate, the both ends of bracing piece respectively with two shielding plate butts. According to the automatic exchange spraying system provided by the invention, two tools are symmetrically arranged on the tool rotary table, one side of one tool is provided with the spraying mechanical arm, the side corresponding to the tool is a spraying station, the side corresponding to the other tool is a feeding and discharging station, the tool has the function of fixing a case and also has the function of shielding a non-spraying surface, and therefore, automatic spraying can be realized through the spraying mechanical arm.
Description
Technical Field
The invention belongs to the technical field of spraying, and particularly relates to an automatic exchange spraying system.
Background
Server machine case includes quick-witted case and apron, and quick-witted case need carry out the spraying to its surface in process of production, but most internal surface does not need the spraying, can not splash the internal surface when carrying out the spraying to the surface of quick-witted case and cause the pollution, and the spraying manipulator can't carry out automatic operation, all shelters from the back to the internal surface that does not need to carry out the spraying through artifical utilization shelter from the thing at present, then manual spraying plastics, takes off the shelter from the thing after the spraying plastics again, leads to work loaded down with trivial details, the spraying is inefficient.
Disclosure of Invention
The present invention aims to solve the above technical problem at least to some extent. To this end, the present invention is directed to an automatic exchange painting system.
The technical scheme adopted by the invention is as follows:
an automatic exchange spraying system comprises a rotary platform, wherein two tool rotary tables are symmetrically arranged on the rotary platform, tools are arranged on the tool rotary tables, and one side of one tool is provided with a spraying manipulator; the frock includes the backup pad, and the middle part of the trailing flank of backup pad rotates installs the bracing piece, and the both sides of the trailing flank of backup pad rotate and install the shielding plate, the both ends of bracing piece respectively with two shielding plate butts.
Preferably, one side of the other tool is provided with a first operating unit, the spraying manipulator and the first operating unit are both electrically connected with the processor, and the processor is used for controlling the tool rotary table to rotate 180 degrees and starting the spraying manipulator after receiving a signal indicating that the spraying manipulator is operated and a signal indicating the first operating unit.
Preferably, one side of the tool is further provided with a second operation unit, and the second operation unit is used for manual control of the spraying manipulator.
Preferably, the rotary platform is provided with a cross frame, the two tool revolving tables are respectively arranged at two ends of the cross frame, the tool fixtures are arranged on the tool revolving tables, and the tool fixtures are arranged on the tool fixtures.
Preferably, a supporting cantilever is installed on the cross frame, the protective shell is installed on the supporting cantilever, and the protective shell is integrally covered on the rotary platform and the cross frame.
Preferably, the tool revolving platform penetrates through the protective shell, and a sealing ring is installed between the tool revolving platform and the protective shell.
Preferably, the two shielding plates are connected through an elastic rope.
Preferably, two limiting rods are arranged on the upper portion and the lower portion of the rear side face of the supporting plate, and the two limiting rods are located below the supporting rod.
Preferably, a handle bar is arranged on the support rod.
Preferably, the spraying manipulator and the rotary platform are both arranged on the base.
The invention has the beneficial effects that:
1. according to the automatic exchange spraying system provided by the invention, two tools are symmetrically arranged on the tool rotary table, one side of one tool is provided with the spraying mechanical arm, the side corresponding to the tool is a spraying station, the side corresponding to the other tool is a feeding and discharging station, the tool has the function of fixing a case and also has the function of shielding a non-spraying surface, and therefore, automatic spraying can be realized through the spraying mechanical arm.
2. The spraying manipulator sprays on one side of the spraying station, a worker synchronously takes parts and pendants in the feeding and discharging stations for cyclic operation, the spraying efficiency can be greatly improved, and meanwhile, the feeding and discharging stations do not relate to spraying operation, so that the worker cannot be interfered by coating.
3. The feeding and discharging station is provided with a first operation unit, the processor controls the tool rotary table to rotate 180 degrees and start the spraying manipulator only after receiving a signal of finishing the operation of the spraying manipulator and a signal of the first operation unit, the safety is high, and the continuous cycle operation can be realized.
Drawings
FIG. 1 is a schematic diagram of an auto-exchange coating system according to the present invention.
FIG. 2 is a schematic view of a rotary platform of the present invention.
Fig. 3 is a schematic structural view of the tool of the present invention.
FIG. 4 is a functional block diagram of the auto-exchange painting system of the present invention.
In the figure: 1-a rotary platform; 2-a tooling revolving platform; 3, assembling; 31-a support plate; 32-a support bar; 33-a shutter; 34-a limiting rod; 35-a rod; 36-a rotating shaft; 4-spraying mechanical arm; 5-a transverse frame; 6, a tool clamp; 7-supporting the cantilever; 8-protective shell; 9-base.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative and intended to explain the present invention and should not be construed as limiting the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
In the description of the embodiments of the present invention, it should be noted that the indication of the orientation or the positional relationship is based on the orientation or the positional relationship shown in the drawings, or the orientation or the positional relationship which is usually placed when the product of the present invention is used, or the orientation or the positional relationship which is conventionally understood by those skilled in the art, is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or the element which is indicated must have a specific orientation, be constructed in a specific orientation and operate, and thus, cannot be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements.
As shown in fig. 1 to 4, the automatic exchange spraying system of the present embodiment includes a rotary platform 1, two tool rotary tables 2 are symmetrically installed on the rotary platform 1, and both the rotary platform 1 and the tool rotary tables 2 are in the prior art, and can realize rotation at a set angle. Two tools 3 are symmetrically installed on the tool rotary table 2, a spraying mechanical arm 4 is arranged on one side of one tool, one side corresponding to the tool is a spraying station, a first operation unit and a second operation unit are arranged on one side of the other tool, the first operation unit and the second operation unit respectively comprise a plurality of operation buttons, and one side corresponding to the tool is a feeding station and a discharging station.
The tool has the functions of fixing the case and shielding the non-spraying surface, and in order to achieve the functions, the tool 3 comprises a supporting plate 31 matched with the size of the case, a rotating shaft 36 is rotatably mounted in the middle of the rear side surface of the supporting plate 31, the rotating shaft 36 is connected with the middle of a supporting rod 32, and a handle 35 is arranged on the rotating shaft 36. The left and right sides of the rear side of the support plate 31 are respectively provided with a shielding plate 33 through hinges in a rotating manner, and the two ends of the support rod 32 are respectively abutted against the two shielding plates 33. The length of bracing piece 32 is greater than the width of backup pad 31, link to each other through stretch cord (not shown in the figure) between two shielding plates 33, as shown in fig. 4, when bracing piece 32 inclines, under the effect of stretch cord, shielding plate 33 all adducts, place the quick-witted case on backup pad 31 after, rotate barre 35, bracing piece 32 rotates as shown in fig. 4's clockwise, the both ends of bracing piece 32 promote shielding plate and make shielding plate turn up, finally two shielding plates support the both sides inner wall of quick-witted case respectively, firm fixes the quick-witted case, the backup pad shelters from an internal surface of quick-witted case simultaneously, two shielding plates shelter from the left and right sides internal surface of quick-witted case respectively, satisfy the spraying requirement.
In other embodiments, fixed shielding plates may be disposed on the upper and lower sides of the rear side of the supporting plate to shield the inner surfaces of the upper and lower sides of the chassis.
Two limiting rods 34 are arranged on the back side surface of the supporting plate 31 one above the other, and the two limiting rods 34 are both positioned below the supporting rod 32. The limiting rod is used for limiting the rotation angle of the supporting rod.
The spraying manipulator 4, the first operation unit and the second operation unit are electrically connected with the processor, a worker is required to be arranged at the feeding and discharging station to manually install the non-sprayed case on the tool and take down the sprayed case, the action of the spraying manipulator 4 is controlled by the processor, the spraying manipulator performs spraying according to a preset route, and the spraying time is fixed.
When the automatic exchange spraying system is in a starting stage, a worker installs a non-sprayed case on a tool at a feeding and discharging station, then clicks a first operation unit, and after receiving a signal of the first operation unit, a processor controls a tool rotary table 2 to rotate 180 degrees and starts a spraying manipulator 4 to spray, and then the automatic exchange spraying system enters a cycle working stage.
In the cycle working stage, a worker installs the next non-sprayed case on the rotating tool (or installs the non-sprayed case on the rotating tool after taking the sprayed case on the rotating tool down), the first operation unit is clicked in the same way after the installation is finished, after the spraying of the spraying manipulator 4 is finished, the signal of the completion of the operation is sent to the processor, the processor controls the tool rotary table 2 to rotate 180 degrees and starts the spraying manipulator 4 only after receiving the signal of the completion of the operation of the spraying manipulator 4 and the signal of the first operation unit at the same time, and the cycle spraying can be realized by repeated operation.
The spraying manipulator is at the spraying station spraying on one side, and the workman gets the cyclic operation of piece and pendant in step at unloading station from top to bottom, can provide spraying efficiency greatly, simultaneously because the unloading station of going up does not involve the spraying operation, consequently the workman can not receive the interference of coating, and the spraying station can set up tail gas processing apparatus alone.
The second operation unit is mainly used for manual control of the spraying manipulator 4, and when a worker observes that spraying is abnormal, the worker can click the second operation unit to make the spraying manipulator suddenly stop.
The rotary platform 1 is provided with a cross frame 5, the two tooling rotary tables 2 are respectively arranged at two ends of the cross frame 5, each tooling rotary table is provided with a tooling fixture, and the tooling fixtures are detachably arranged on the tooling fixtures. Install many support cantilevers 7 on the crossbearer 5, protective housing 8 is installed on supporting cantilever 7, and protective housing 8 whole cover establishes on rotary platform 1 and crossbearer 5.
8 upper surfaces of protecting crust are circular, and the middle part of protecting crust 8 is equipped with baffle (not shown in the figure), and two frock clamp 6 symmetric distribution are in the both sides of baffle, and when the case was installed and is carried out the spraying on the frock, the baffle can play the effect of keeping apart the spraying station and going up the unloading station.
The tooling revolving platform 2 passes through the protective shell 8 and is arranged, the sealing ring is arranged between the tooling revolving platform 2 and the protective shell 8, and the sealing ring can prevent the coating from entering the interior of the protective shell.
In this embodiment, the spray robot 4 and the rotary platform 1 are both mounted on the base 9.
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.
Claims (10)
1. An automatic exchange painting system, characterized in that: the automatic spraying device comprises a rotary platform (1), wherein two tool rotary tables (2) are symmetrically arranged on the rotary platform (1), tools (3) are arranged on the tool rotary tables (2), and one side of one tool (3) is provided with a spraying manipulator (4); the tool (3) comprises a supporting plate (31), a supporting rod (32) is rotatably mounted in the middle of the rear side face of the supporting plate (31), shielding plates (33) are rotatably mounted on two sides of the rear side face of the supporting plate (31), and two ends of the supporting rod (32) are respectively abutted to the two shielding plates (33).
2. The auto-exchange painting system of claim 1, wherein: one side of another frock (3) is equipped with first operating unit, and spraying manipulator (4) and first operating unit all are connected with treater electric connection, and the treater is used for receiving spraying manipulator (4) signal of accomplishing and first operating unit's signal after operation control frock revolving platform (2) and rotate 180 and start spraying manipulator (4).
3. The auto-exchange painting system of claim 2, wherein: and a second operation unit is further arranged on one side of the tool (3) and used for manual control of the spraying manipulator (4).
4. The auto-exchange painting system of claim 1, wherein: install crossbearer (5) on rotary platform (1), install the both ends in crossbearer (5) respectively two frock revolving platforms (2), install frock clamp (6) on frock revolving platform (2), install on frock clamp (6) frock (3).
5. The auto-exchange painting system of claim 4, wherein: the supporting cantilever (7) is installed on the transverse frame (5), the protective shell (8) is installed on the supporting cantilever (7), and the protective shell (8) is integrally covered on the rotary platform (1) and the transverse frame (5).
6. The auto-exchange painting system of claim 5, wherein: the tool rotary table (2) penetrates through the protective shell (8), and a sealing ring is installed between the tool rotary table (2) and the protective shell (8).
7. The auto-exchange painting system of claim 1, wherein: the two shielding plates (33) are connected through an elastic rope.
8. The auto-exchange painting system of claim 1, wherein: two limiting rods (34) are arranged on the rear side face of the supporting plate (31) one above the other, and the two limiting rods (34) are located below the supporting rod (32).
9. The auto-exchange painting system of claim 1, wherein: a handle bar (35) is arranged on the support bar (32).
10. The auto-exchange painting system of claim 1, wherein: the spraying mechanical arm (4) and the rotary platform (1) are both arranged on the base (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211184055.3A CN115532471A (en) | 2022-09-27 | 2022-09-27 | Automatic exchange spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211184055.3A CN115532471A (en) | 2022-09-27 | 2022-09-27 | Automatic exchange spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115532471A true CN115532471A (en) | 2022-12-30 |
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ID=84730238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211184055.3A Pending CN115532471A (en) | 2022-09-27 | 2022-09-27 | Automatic exchange spraying system |
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| Country | Link |
|---|---|
| CN (1) | CN115532471A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009166099A (en) * | 2008-01-17 | 2009-07-30 | Nidai Seiko:Kk | Method of manufacturing case-shaped parts |
| CN202010634U (en) * | 2011-03-05 | 2011-10-19 | 江苏勇龙电气有限公司 | Port shielding device for ultrahigh average pressure ball coating |
| CN202803562U (en) * | 2012-07-13 | 2013-03-20 | 东莞广泽汽车饰件有限公司 | Spraying shield device of car decorations |
| CN204093638U (en) * | 2014-10-11 | 2015-01-14 | 河南森茂机械有限公司 | A kind of Control During Paint Spraying by Robot unit |
| CN212329978U (en) * | 2020-04-19 | 2021-01-12 | 东风越野车有限公司 | Magnetic suction type arc light shielding plate |
| CN216603311U (en) * | 2021-12-08 | 2022-05-27 | 衡水金尚医疗器械有限公司 | Walking-aid folding wheelchair |
-
2022
- 2022-09-27 CN CN202211184055.3A patent/CN115532471A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009166099A (en) * | 2008-01-17 | 2009-07-30 | Nidai Seiko:Kk | Method of manufacturing case-shaped parts |
| CN202010634U (en) * | 2011-03-05 | 2011-10-19 | 江苏勇龙电气有限公司 | Port shielding device for ultrahigh average pressure ball coating |
| CN202803562U (en) * | 2012-07-13 | 2013-03-20 | 东莞广泽汽车饰件有限公司 | Spraying shield device of car decorations |
| CN204093638U (en) * | 2014-10-11 | 2015-01-14 | 河南森茂机械有限公司 | A kind of Control During Paint Spraying by Robot unit |
| CN212329978U (en) * | 2020-04-19 | 2021-01-12 | 东风越野车有限公司 | Magnetic suction type arc light shielding plate |
| CN216603311U (en) * | 2021-12-08 | 2022-05-27 | 衡水金尚医疗器械有限公司 | Walking-aid folding wheelchair |
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