CN115532311A - Low-temperature plasma synergistic catalyst for treating odor of sludge storage yard - Google Patents

Low-temperature plasma synergistic catalyst for treating odor of sludge storage yard Download PDF

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Publication number
CN115532311A
CN115532311A CN202211195485.5A CN202211195485A CN115532311A CN 115532311 A CN115532311 A CN 115532311A CN 202211195485 A CN202211195485 A CN 202211195485A CN 115532311 A CN115532311 A CN 115532311A
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catalyst
temperature plasma
carrier
low
slurry
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梁婉
王晗
马幸
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Hebei Guohui Environmental Protection Technology Co ltd
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Hebei Guohui Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/063Polymers comprising a characteristic microstructure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • B01J31/32Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/902Multilayered catalyst
    • B01D2255/9022Two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/90Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a low-temperature plasma synergistic catalyst for treating odor of a sludge storage yard, which comprises a carrier, a catalytic component and a regulator; the carrier accounts for 40-60% of the total amount of the catalyst; the catalytic component accounts for 35-55% of the total amount of the catalyst; the regulator accounts for 1-5% of the total amount of the catalyst, and the carrier is a mixture of activated carbon and ceramic; the catalytic components comprise polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate; the regulator is sodium carbonate solution, through using active carbon and ceramic particle as the carrier, and the ceramic particle is the twice of active carbon particle, makes two kinds of carriers mix the back, can reserve more gaps between, the space that outside catalytic component can disperse is bigger, and is also more even, can fully contact with the foul smell, and the foul smell of mud storage yard flows more conveniently to can help carrying out low temperature plasma ablation, make the faster of foul smell elimination, the efficiency promotion that the foul smell was eliminated.

Description

Low-temperature plasma synergistic catalyst for treating odor of sludge storage yard
Technical Field
The invention relates to the technical field of sludge odor treatment, in particular to a low-temperature plasma synergistic catalyst for sludge yard odor treatment.
Background
In order to reduce the harm to the environment, the sludge needs to be subjected to a plurality of treatment processes, not only the sludge is treated, but also the odor emitted by the sludge is treated, the odor treatment of the sludge mostly adopts a low-temperature plasma technology at present, and the odor is ablated by excited plasma under the auxiliary action of a catalyst;
however, the low-temperature plasma synergistic catalyst for treating the odor of the sludge storage yard has single carrier and unstable catalytic effect due to the fact that catalytic components are not easy to disperse.
Disclosure of Invention
The invention provides a low-temperature plasma synergistic catalyst for treating odor of a sludge yard, which can effectively solve the problems that the conventional low-temperature plasma synergistic catalyst for treating odor of the sludge yard has a single carrier, is difficult to disperse catalytic components and causes unstable catalytic effect in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a low-temperature plasma synergistic catalyst for treating odor in a sludge storage yard comprises a carrier, a catalytic component and a regulator;
the carrier accounts for 40-60% of the total amount of the catalyst;
the catalytic component accounts for 35-55% of the total amount of the catalyst;
the regulator accounts for 1-5% of the total amount of the catalyst.
According to the technical scheme, the carrier is a mixture of activated carbon and ceramic;
the catalytic component comprises polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate;
the regulator is sodium carbonate solution.
According to the technical scheme, in the catalytic components, the proportion of polyvinyl alcohol is 10-20%, the proportion of dilute nitric acid is 10-20%, the proportion of aluminum oxide is 50-60%, and the proportion of manganese acetate is 10-20%.
According to the technical scheme, in the carrier, the mass ratio of the activated carbon to the ceramic is 1: 0.5-2.1;
the active carbon is carbonized, doped with one or more of Mn, fe and Cu, made into particles and mixed with ceramic particles;
the ceramic particles are twice the particle size of the activated carbon particles.
According to the technical scheme, slurry consisting of two layers of catalytic components is sprayed on the outer part of the activated carbon;
the inner layer slurry component is a mixture of aluminum oxide, sodium carbonate, polyvinyl alcohol, dilute nitric acid and manganese acetate;
the outer layer slurry component is alumina powder.
According to the technical scheme, in the inner layer slurry, alumina is firstly soaked in a sodium carbonate solution for soaking, then the alumina is taken out, washed, dried and ground into powder, the powder is put into a mixed solution of polyvinyl alcohol, sodium carbonate, dilute nitric acid and manganese acetate, and then the powder is ball-milled into slurry.
According to the technical scheme, the activated carbon sprayed with the inner layer slurry is roasted before the outer layer slurry is sprayed, and then the outer layer slurry is sprayed.
According to the technical scheme, the time for soaking the aluminum oxide in the sodium carbonate solution is 1-10h;
the outer layer slurry is slurry formed by mixing and stirring aluminum oxide and water.
Compared with the prior art, the invention has the following beneficial effects:
1. through using active carbon and ceramic granule as the carrier, and the ceramic granule is the twice of active carbon granule, makes two kinds of carriers mix the back, can reserve more gaps between, and the space that outside catalytic component can disperse is bigger, and is also more even, can fully contact with the foul smell, and the foul smell of mud storage yard flows more conveniently to can help carrying out low temperature plasma and melt, make the faster of foul smell elimination, the efficiency of foul smell elimination promotes.
2. Through soaking the sodium carbonate solution before spraying catalysis thick liquid, can get rid of the outside impurity of aluminium oxide, get rid of and accomplish the back, mix the ball-milling once more, not only can guarantee the purity of aluminium oxide, also make catalyst composition more stable, can not melt the process and cause the influence to normal foul smell.
3. The catalyst carrier is prepared by mixing alumina, polyvinyl alcohol, dilute nitric acid and manganese acetate, ball-milling the mixture into slurry, spraying the slurry outside the catalyst carrier, roasting the slurry, and spraying the alumina slurry outside the catalyst carrier, so that external catalytic components can be better attached, and odor can be better catalyzed in a low-temperature plasma ablation process.
In conclusion, through setting up the active carbon granule and the ceramic particle of different particle diameters, can make the gap between the carrier more, conveniently spray the thick liquid of catalytic component, before the spraying of catalytic component, carry out the flooding and clear away outside impurity to carry out twice spraying with catalytic component, make the thick liquid can more be attached to the carrier outside, improve the availability factor of catalyst.
Detailed Description
While the preferred embodiments of the present invention will be described below, it should be understood that the preferred embodiments described herein are merely illustrative and explanatory of the invention and are not restrictive thereof.
Example 1:
the invention provides a technical scheme, in particular to a low-temperature plasma synergistic catalyst for treating odor in a sludge storage yard, which comprises a carrier, a catalytic component and a regulator;
the carrier accounts for 50% of the total amount of the catalyst;
the catalytic component accounts for 45% of the total amount of the catalyst;
the regulator accounts for 5% of the total catalyst.
According to the technical scheme, the carrier is a mixture of activated carbon and ceramic;
the catalytic components comprise polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate;
the regulator is sodium carbonate solution.
According to the technical scheme, in the catalytic components, the polyvinyl alcohol accounts for 10%, the dilute nitric acid accounts for 20%, the alumina accounts for 60%, and the manganese acetate accounts for 10%.
According to the technical scheme, in the carrier, the mass ratio of the activated carbon to the ceramic is 1: 1;
carbonizing the active carbon, doping metal Mn, preparing into granules, and mixing with ceramic granules;
the ceramic particles are twice the particle size of the activated carbon particles.
According to the technical scheme, slurry consisting of two layers of catalytic components is sprayed on the outer part of the activated carbon;
the inner layer slurry component is the mixture of aluminum oxide, sodium carbonate, polyvinyl alcohol, dilute nitric acid and manganese acetate;
the outer layer slurry component is alumina powder.
According to the technical scheme, in the inner layer slurry, alumina is firstly soaked in a sodium carbonate solution for soaking, then the alumina is taken out, washed, dried and ground into powder, the powder is put into a mixed solution of polyvinyl alcohol, sodium carbonate, dilute nitric acid and manganese acetate, and then the powder is ball-milled into slurry.
According to the technical scheme, the activated carbon sprayed with the inner layer slurry is roasted before the outer layer slurry is sprayed, and then the outer layer slurry is sprayed.
According to the technical scheme, the time for soaking the aluminum oxide in the sodium carbonate solution is 10 hours;
the outer layer slurry is slurry formed by mixing and stirring alumina and water.
Example 2:
the invention provides a technical scheme, in particular to a low-temperature plasma synergistic catalyst for treating odor in a sludge storage yard, which comprises a carrier, a catalytic component and a regulator;
the carrier accounts for 40% of the total amount of the catalyst;
the catalytic component accounts for 55% of the total catalyst;
the regulator accounts for 5 percent of the total amount of the catalyst.
According to the technical scheme, the carrier is a mixture of activated carbon and ceramic;
the catalytic components comprise polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate;
the regulator is sodium carbonate solution.
According to the technical scheme, in the catalytic components, the ratio of polyvinyl alcohol is 20%, the ratio of dilute nitric acid is 15%, the ratio of aluminum oxide is 55%, and the ratio of manganese acetate is 10%.
According to the technical scheme, in the carrier, the mass ratio of the activated carbon to the ceramic is 1: 0.8;
carbonizing the active carbon, doping metal Fe, preparing into granules, and mixing with ceramic granules;
the ceramic particles are twice the particle size of the activated carbon particles.
According to the technical scheme, slurry consisting of two layers of catalytic components is sprayed on the outer part of the activated carbon;
the inner layer slurry component is a mixture of aluminum oxide, sodium carbonate, polyvinyl alcohol, dilute nitric acid and manganese acetate;
the outer layer slurry component is alumina powder.
According to the technical scheme, in the inner layer slurry, alumina is firstly soaked in a sodium carbonate solution for soaking, then the alumina is taken out, washed, dried and ground into powder, the powder is put into a mixed solution of polyvinyl alcohol, sodium carbonate, dilute nitric acid and manganese acetate, and then the powder is ball-milled into slurry.
According to the technical scheme, before the outer layer slurry is sprayed, the activated carbon sprayed with the inner layer slurry is roasted first, and then the outer layer slurry is sprayed.
According to the technical scheme, the length of time for soaking the aluminum oxide in the sodium carbonate solution is 1h;
the outer layer slurry is slurry formed by mixing and stirring alumina and water.
Example 3:
the invention provides a technical scheme, in particular to a low-temperature plasma synergistic catalyst for treating odor in a sludge storage yard, which comprises a carrier, a catalytic component and a regulator;
the carrier accounts for 60% of the total amount of the catalyst;
the catalytic component accounts for 36% of the total catalyst;
the regulator accounts for 4 percent of the total amount of the catalyst.
According to the technical scheme, the carrier is a mixture of activated carbon and ceramic;
the catalytic components comprise polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate;
the regulator is sodium carbonate solution.
According to the technical scheme, in the catalytic components, the ratio of polyvinyl alcohol is 15%, the ratio of dilute nitric acid is 20%, the ratio of aluminum oxide is 50%, and the ratio of manganese acetate is 15%.
According to the technical scheme, in the carrier, the mass ratio of the activated carbon to the ceramic is 1: 1.7;
carbonizing the active carbon, doping metal Cu, preparing into granules, and mixing with ceramic granules;
the ceramic particles are twice the particle size of the activated carbon particles.
According to the technical scheme, slurry consisting of two layers of catalytic components is sprayed on the outer part of the activated carbon;
the inner layer slurry component is a mixture of aluminum oxide, sodium carbonate, polyvinyl alcohol, dilute nitric acid and manganese acetate;
the outer layer slurry component is alumina powder.
According to the technical scheme, in the inner layer slurry, firstly, aluminum oxide is soaked in a sodium carbonate solution for soaking, then, the aluminum oxide is taken out, washed, dried and ground into powder, the powder is placed into a mixed solution of polyvinyl alcohol, sodium carbonate, dilute nitric acid and manganese acetate, and then, the slurry is ball-milled.
According to the technical scheme, the activated carbon sprayed with the inner layer slurry is roasted before the outer layer slurry is sprayed, and then the outer layer slurry is sprayed.
According to the technical scheme, the time for soaking the aluminum oxide in the sodium carbonate solution is 5 hours;
the outer layer slurry is slurry formed by mixing and stirring alumina and water.
The catalysts prepared in examples 1-3 were tested and the following data were obtained:
item Example 1 Example 2 Example 3
Removal Rate (90 min/%) 94.5 93.0 93.2
Through the comparison of the embodiments 1 to 3, the technical effect of the embodiment 1 is better, more stable, and suitable for better popularization and use, and the following effects are also achieved:
1. through using active carbon and ceramic granule as the carrier, and the ceramic granule is the twice of active carbon granule, makes two kinds of carriers mix the back, can reserve more gaps between, and the space that outside catalytic component can disperse is bigger, and is also more even, can fully contact with the foul smell, and the foul smell of mud storage yard flows more conveniently to can help carrying out low temperature plasma and melt, make the faster of foul smell elimination, the efficiency of foul smell elimination promotes.
2. Through soaking the sodium carbonate solution before spraying catalysis thick liquid, can get rid of the outside impurity of aluminium oxide, get rid of and accomplish the back, mix the ball-milling once more, not only can guarantee the purity of aluminium oxide, also make catalyst composition more stable, can not melt the process and cause the influence to normal foul smell.
3. The catalyst carrier is prepared by mixing alumina, polyvinyl alcohol, dilute nitric acid and manganese acetate, ball-milling the mixture into slurry, spraying the slurry outside the catalyst carrier, roasting the slurry, and spraying the alumina slurry outside the catalyst carrier, so that external catalytic components can be better attached, and odor can be better catalyzed in a low-temperature plasma ablation process.
In conclusion, through setting up the active carbon granule and the ceramic particle of different particle diameters, can make the gap between the carrier more, conveniently spray the thick liquid of catalytic component, before the spraying of catalytic component, carry out the flooding and clear away outside impurity to carry out twice spraying with catalytic component, make the thick liquid can more be attached to the carrier outside, improve the availability factor of catalyst.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A low-temperature plasma synergistic catalyst for treating odor in a sludge storage yard is characterized in that: comprises a carrier, a catalytic component and a regulator;
the carrier accounts for 40-60% of the total amount of the catalyst;
the catalytic component accounts for 35-55% of the total amount of the catalyst;
the regulator accounts for 1-5% of the total amount of the catalyst.
2. The low-temperature plasma synergistic catalyst for treating odor of a sludge storage yard according to claim 1, wherein the carrier is a mixture of activated carbon and ceramic;
the catalytic components comprise polyvinyl alcohol, dilute nitric acid, aluminum oxide and manganese acetate;
the regulator is sodium carbonate solution.
3. The low-temperature plasma synergistic catalyst for treating odor of a sludge storage yard according to claim 1, wherein the catalytic components comprise:
the polyvinyl alcohol accounts for 10-20%;
the percentage of the dilute nitric acid is 10-20%;
the proportion of alumina is 50-60%;
the proportion of manganese acetate is 10-20%.
4. The low-temperature plasma synergistic catalyst for treating odor of a sludge storage yard according to claim 1, wherein the mass ratio of the activated carbon to the ceramic in the carrier is 1: 0.5-2.1;
the active carbon is carbonized firstly, then is doped with one or more of metal Mn, fe and Cu, is prepared into particles, and is mixed with ceramic particles;
the ceramic particles are twice the particle size of the activated carbon particles.
5. The low-temperature plasma synergistic catalyst for treating odor of the sludge storage yard according to claim 2, wherein slurry consisting of two layers of catalytic components is sprayed on the outside of the activated carbon;
the inner layer slurry component is the mixture of aluminum oxide, sodium carbonate, polyvinyl alcohol, dilute nitric acid and manganese acetate;
the outer layer slurry component is alumina powder.
6. The low-temperature plasma synergistic catalyst for treating sludge yard odor according to claim 1, wherein in the slurry of the inner layer, alumina is soaked in a sodium carbonate solution, then the alumina is taken out, washed, dried, ground into powder, put into a mixed solution of polyvinyl alcohol, sodium carbonate, dilute nitric acid and manganese acetate, and then ball-milled into slurry.
7. The low-temperature plasma synergistic catalyst for treating odor of the sludge storage yard as claimed in claim 6, wherein the activated carbon sprayed with the inner layer slurry is roasted before the outer layer slurry is sprayed, and then the outer layer slurry is sprayed.
8. The low-temperature plasma synergistic catalyst for treating odor of a sludge yard according to claim 7, wherein the length of time for soaking the alumina in the sodium carbonate solution is 1-10h;
the outer layer slurry is slurry formed by mixing and stirring aluminum oxide and water.
CN202211195485.5A 2022-09-28 2022-09-28 Low-temperature plasma synergistic catalyst for treating odor of sludge storage yard Pending CN115532311A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1345699A (en) * 2000-09-30 2002-04-24 株式会社三和环境技术研究所 Method and apparatus for making deodorised drinking-water
US20090324468A1 (en) * 2008-06-27 2009-12-31 Golden Stephen J Zero platinum group metal catalysts
US20140336044A1 (en) * 2013-05-10 2014-11-13 Cdti Copper-Manganese Spinel Catalysts and Methods of Making Same
CN106824217A (en) * 2016-12-27 2017-06-13 四川省有色冶金研究院有限公司 A kind of cellular integrated catalyst and preparation method thereof
CN108043473A (en) * 2017-12-08 2018-05-18 杭州凯明催化剂股份有限公司 A kind of honeycomb ceramic carrier catalyst to burn suitable for VOCs catalysis and preparation method thereof
US20210113994A1 (en) * 2019-10-18 2021-04-22 Carus Llc MIXED VALENT MANGANESE-BASED NOx ADSORBER
CN113877604A (en) * 2020-07-01 2022-01-04 中国石油化工股份有限公司 Catalyst for purifying waste gas containing bromine-containing organic matter, preparation method thereof and method for purifying waste gas containing bromine-containing organic matter
CN113996291A (en) * 2021-11-09 2022-02-01 康纳新型材料(杭州)有限公司 Low-temperature HVOCs catalytic combustion catalyst, and preparation method and application thereof
CN114433060A (en) * 2020-10-16 2022-05-06 中国石油化工股份有限公司 Catalyst for treating bromine-containing petrochemical organic waste gas and preparation method and application thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1345699A (en) * 2000-09-30 2002-04-24 株式会社三和环境技术研究所 Method and apparatus for making deodorised drinking-water
US20090324468A1 (en) * 2008-06-27 2009-12-31 Golden Stephen J Zero platinum group metal catalysts
US20140336044A1 (en) * 2013-05-10 2014-11-13 Cdti Copper-Manganese Spinel Catalysts and Methods of Making Same
CN106824217A (en) * 2016-12-27 2017-06-13 四川省有色冶金研究院有限公司 A kind of cellular integrated catalyst and preparation method thereof
CN108043473A (en) * 2017-12-08 2018-05-18 杭州凯明催化剂股份有限公司 A kind of honeycomb ceramic carrier catalyst to burn suitable for VOCs catalysis and preparation method thereof
US20210113994A1 (en) * 2019-10-18 2021-04-22 Carus Llc MIXED VALENT MANGANESE-BASED NOx ADSORBER
CN113877604A (en) * 2020-07-01 2022-01-04 中国石油化工股份有限公司 Catalyst for purifying waste gas containing bromine-containing organic matter, preparation method thereof and method for purifying waste gas containing bromine-containing organic matter
CN114433060A (en) * 2020-10-16 2022-05-06 中国石油化工股份有限公司 Catalyst for treating bromine-containing petrochemical organic waste gas and preparation method and application thereof
CN113996291A (en) * 2021-11-09 2022-02-01 康纳新型材料(杭州)有限公司 Low-temperature HVOCs catalytic combustion catalyst, and preparation method and application thereof

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