CN115532271A - Preparation method of integral type catalyst for catalytic combustion of VOCs - Google Patents

Preparation method of integral type catalyst for catalytic combustion of VOCs Download PDF

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Publication number
CN115532271A
CN115532271A CN202211002127.8A CN202211002127A CN115532271A CN 115532271 A CN115532271 A CN 115532271A CN 202211002127 A CN202211002127 A CN 202211002127A CN 115532271 A CN115532271 A CN 115532271A
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CN
China
Prior art keywords
catalyst
vocs
catalyst carrier
salt solution
catalytic combustion
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Pending
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CN202211002127.8A
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Chinese (zh)
Inventor
王冠庆
杨林鲜
梁飞
曾福厚
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Shandong Liangjian Environmental Protection New Material Co ltd
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Shandong Liangjian Environmental Protection New Material Co ltd
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Priority to CN202211002127.8A priority Critical patent/CN115532271A/en
Publication of CN115532271A publication Critical patent/CN115532271A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material

Abstract

The embodiment of the invention provides a preparation method of an integral type catalyst for catalytic combustion of VOCs, belonging to the technical field of catalysts, and the preparation method comprises the following steps: fully and uniformly mixing kaolin, aluminum oxide, cerium oxide and zirconium oxide according to a certain proportion to obtain a mixture, adding water, and uniformly stirring to obtain pug; the pug is subjected to mulling and ageing, then a honeycomb blank is obtained through extrusion molding by using a customized die, and the honeycomb blank is dried and then roasted to obtain a catalyst carrier; dissolving copper nitrate and cobalt nitrate in deionized water according to a certain proportion to prepare a stable salt solution, and soaking the catalyst carrier in the salt solution for a certain time under a stirring state; and taking out the soaked catalyst carrier, blowing off residual liquid in the pore channel, drying and roasting to obtain the integral catalyst for catalytic combustion of VOCs. The invention can effectively improve the oxygen storage and anti-sintering capability of the catalyst, thereby improving the catalytic efficiency.

Description

Preparation method of integral type catalyst for catalytic combustion of VOCs
Technical Field
The invention relates to the technical field of catalyst preparation, in particular to a preparation method of an integral type catalyst for catalytic combustion of VOCs.
Background
The catalyst is used as the core of catalytic reaction and plays a vital role in the technology of catalytic combustion decomposition of VOCs. Currently, VOCs catalysts are divided into precious metal catalysts and non-precious metal catalysts. Noble metal catalysts tend to be expensive to produce and use; the non-noble metal catalyst mostly adopts transition metal oxides as active components, and has the advantages of low cost, long service life and the like. However, the non-noble metal catalyst prepared at present has the defects of poor oxygen storage and anti-sintering capacity, small specific surface area, low catalytic efficiency and the like.
Disclosure of Invention
The embodiment of the invention aims to provide a preparation method of an integral type catalyst for catalytic combustion of VOCs, which aims to greatly reduce the production cost and the use cost and effectively improve the oxygen storage and sintering resistance of the catalyst so as to improve the catalytic efficiency.
The preparation method of the integral type catalyst for catalytic combustion of VOCs provided by the embodiment of the invention comprises the following steps:
s10: fully and uniformly mixing kaolin, aluminum oxide, cerium oxide and zirconium oxide according to a certain proportion to obtain a mixture, adding water, and uniformly stirring to obtain pug;
s20: the pug is subjected to mulling and ageing, then a honeycomb blank is obtained through extrusion molding by using a customized die, and the honeycomb blank is dried and then roasted to obtain a catalyst carrier;
s30: dissolving copper nitrate and cobalt nitrate in deionized water according to a certain proportion to prepare a stable salt solution, and soaking the catalyst carrier in the salt solution for a certain time under a stirring state;
s40: and taking out the soaked catalyst carrier, blowing off residual liquid in the pore channel, drying and roasting to obtain the integral catalyst for catalytic combustion of VOCs.
Further, the kaolin, the alumina, the cerium oxide and the zirconium oxide have the mesh number of more than 1000 meshes.
Furthermore, the purities of the cerium oxide and the zirconium oxide are both more than 99%.
Further, the kaolin, the alumina, the cerium oxide, the zirconium oxide and the water are in a mass ratio of: 25% of kaolin, 15% of alumina, 12% of cerium oxide, 8% of zirconia and 40% of water.
Further, in the step S20, the baking temperature of the honeycomb green body is 1000 ℃, and the baking time is 6 hours.
Further, the molar ratio of the copper nitrate to the cobalt nitrate is 3:7, the mass concentration of the salt solution is 40%.
Further, the time for soaking the catalyst carrier into the salt solution is 24 hours.
Further, in the step S40, the calcination temperature of the catalyst carrier is 500 ℃, and the calcination time is 4 hours.
The invention has the beneficial effects that:
the preparation method of the integral type catalyst for catalytic combustion of VOCs provided by the embodiment of the invention comprises the steps of firstly, uniformly mixing kaolin, aluminum oxide, cerium oxide and zirconium oxide, then adding water and stirring to obtain mud, then, carrying out mulling, ageing and extrusion molding on the mud to obtain a honeycomb blank, and then, drying and roasting the honeycomb blank to obtain the catalyst carrier. Secondly, preparing a salt solution from copper nitrate and cobalt nitrate, soaking the catalyst carrier in the salt solution for a certain time, taking out the catalyst carrier, blowing off residual liquid in a pore channel, drying and roasting to obtain the integral type catalyst for catalyzing and burning VOCs.
Because the cerium oxide and the zirconium oxide are introduced into the catalyst carrier, on one hand, the oxygen storage and sintering resistance of the catalyst are improved, and simultaneously, the specific surface area of the catalyst carrier is also improved, so that the catalytic efficiency is improved. In addition, non-noble metals such as cobalt and copper are used as active components, so that the production and use costs are greatly reduced.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
Example 1
The embodiment of the invention provides a preparation method of an integral type catalyst for catalytic combustion of VOCs, which comprises the following steps:
step S10: after 25 parts of kaolin, 15 parts of alumina, 12 parts of cerium oxide and 8 parts of zirconium oxide are fully and uniformly mixed to obtain a mixture, 40 parts of water is added and uniformly stirred to obtain pug.
Preferably, the kaolin, the alumina, the ceria and the zirconia have mesh numbers greater than 1000 mesh. The purities of the cerium oxide and the zirconium oxide are both more than 99 percent.
Step S20: and (3) mixing and ageing the obtained pug, extruding and molding by using a customized die to obtain a honeycomb blank, drying the honeycomb blank, and roasting at 1000 ℃ for 6 hours to obtain the catalyst carrier.
Step S30: dissolving 7.2 parts of copper nitrate trihydrate and 16.8 parts of cobalt nitrate hexahydrate in deionized water to prepare a stable salt solution with the solid content of 40%; the catalyst support was soaked in a salt solution for 24h with stirring.
Step S40: and taking out the impregnated catalyst carrier, blowing off residual liquid in the pore channel, drying, and roasting at 500 ℃ for 4 hours to obtain the integral catalyst for catalytic combustion of VOCs.
Example 2
The embodiment of the invention provides a preparation method of an integral type catalyst for catalytic combustion of VOCs, which comprises the following steps:
step S10: after 25 parts of kaolin, 15 parts of alumina, 12 parts of cerium oxide and 8 parts of zirconium oxide are fully and uniformly mixed to obtain a mixture, 40 parts of water is added and uniformly stirred to obtain pug.
Preferably, the kaolin, the alumina, the ceria and the zirconia have a mesh number greater than 1000 mesh. The purities of the cerium oxide and the zirconium oxide are both more than 99 percent.
Step S20: and (3) mixing and ageing the obtained pug, extruding and molding by using a customized die to obtain a honeycomb blank, drying the honeycomb blank, and roasting at 1000 ℃ for 6 hours to obtain the catalyst carrier.
Step S30: dissolving 6 parts of copper nitrate trihydrate and 14 parts of cobalt nitrate hexahydrate in deionized water to prepare a stable salt solution with the solid content of 40%; the catalyst support was soaked in a salt solution for 24h with stirring.
Step S40: and taking out the impregnated catalyst carrier, blowing off residual liquid in the pore channel, drying, and roasting at 500 ℃ for 4 hours to obtain the integral catalyst for catalytic combustion of VOCs.
Example 3
The embodiment of the invention provides a preparation method of an integral type catalyst for catalytic combustion of VOCs, which comprises the following steps:
step S10: after 25 parts of kaolin, 15 parts of alumina, 12 parts of cerium oxide and 8 parts of zirconium oxide are fully and uniformly mixed to obtain a mixture, 40 parts of water is added and uniformly stirred to obtain pug.
Preferably, the kaolin, the alumina, the ceria and the zirconia have a mesh number greater than 1000 mesh. The purities of the cerium oxide and the zirconium oxide are both more than 99%.
Step S20: and (3) mixing and ageing the obtained pug, extruding and molding by using a customized die to obtain a honeycomb blank, drying the honeycomb blank, and roasting at 1000 ℃ for 6 hours to obtain the catalyst carrier.
Step S30: dissolving 9 parts of copper nitrate trihydrate and 12 parts of cobalt nitrate hexahydrate in deionized water to prepare a stable salt solution with the solid content of 40%; the catalyst support was soaked in a salt solution for 24h with stirring.
Step S40: and taking out the impregnated catalyst carrier, blowing off residual liquid in the pore channel, drying, and roasting at 500 ℃ for 4 hours to obtain the integral catalyst for catalytic combustion of VOCs.
In summary, according to the preparation method of the monolithic catalyst for catalytic combustion of VOCs provided by the embodiment of the present invention, firstly, kaolin, aluminum oxide, cerium oxide and zirconium oxide are uniformly mixed, then water is added to the mixture and stirred to obtain a mud material, the mud material is subjected to mulling, aging and extrusion molding to obtain a honeycomb blank, and then the honeycomb blank is dried and calcined to obtain the catalyst carrier. Secondly, preparing a salt solution from copper nitrate and cobalt nitrate, soaking the catalyst carrier in the salt solution for a certain time, taking out the catalyst carrier, blowing off residual liquid in a pore channel, drying and roasting to obtain the integral type catalyst for catalyzing and burning VOCs.
Because the cerium oxide and the zirconium oxide are introduced into the catalyst carrier, on one hand, the oxygen storage and sintering resistance of the catalyst are improved, and simultaneously, the specific surface area of the catalyst carrier is also improved, so that the catalytic efficiency is improved. In addition, non-noble metals such as cobalt and copper are used as active components, so that the production and use costs are greatly reduced.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A preparation method of an integral type catalyst for catalytic combustion of VOCs is characterized by comprising the following steps:
s10: fully and uniformly mixing kaolin, aluminum oxide, cerium oxide and zirconium oxide according to a certain proportion to obtain a mixture, adding water, and uniformly stirring to obtain pug;
s20: the pug is subjected to mulling and ageing, then a honeycomb blank is obtained through extrusion molding by using a customized die, and the honeycomb blank is dried and then roasted to obtain a catalyst carrier;
s30: dissolving copper nitrate and cobalt nitrate in deionized water according to a certain proportion to prepare a stable salt solution, and soaking the catalyst carrier in the salt solution for a certain time under a stirring state;
s40: and taking out the soaked catalyst carrier, blowing off residual liquid in the pore channel, drying and roasting to obtain the integral catalyst for catalytic combustion of VOCs.
2. The method of claim 1, wherein the kaolin, alumina, ceria, and zirconia have a mesh size greater than 1000 mesh.
3. The method of claim 1, wherein the ceria and zirconia are both greater than 99% pure.
4. The method for preparing an integral catalytic combustion VOCs catalyst of claim 1, wherein the kaolin, alumina, ceria, zirconia and water are mixed by mass as follows: 25% of kaolin, 15% of alumina, 12% of cerium oxide, 8% of zirconia and 40% of water.
5. The method of claim 1, wherein in step S20, the firing temperature of the honeycomb green body is 1000 ℃ and the firing time is 6 hours.
6. The method of claim 1, wherein the molar ratio of copper nitrate to cobalt nitrate is 3: and 7, wherein the mass concentration of the salt solution is 40%.
7. The method of claim 1, wherein the catalyst support is immersed in the salt solution for a period of 24 hours.
8. The method of claim 1, wherein in step S40, the calcination temperature of the catalyst carrier is 500 ℃ and the calcination time is 4 hours.
CN202211002127.8A 2022-08-20 2022-08-20 Preparation method of integral type catalyst for catalytic combustion of VOCs Pending CN115532271A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008230937A (en) * 2007-03-23 2008-10-02 Ube Ind Ltd Compound oxide and compound oxide carrier, and method for producing catalyst for exhaust gas clarification using them
CN109939689A (en) * 2019-04-22 2019-06-28 内蒙古科技大学 A kind of Rare Earth Mine monolithic catalyst, preparation method and applications
CN110876944A (en) * 2019-12-09 2020-03-13 大连瑞克科技有限公司 Catalyst for catalytic combustion and preparation method thereof
CN111908937A (en) * 2020-07-08 2020-11-10 凯龙蓝烽新材料科技有限公司 Honeycomb ceramic carrier for VOCs purification catalyst and preparation method thereof
CN112547084A (en) * 2019-09-26 2021-03-26 中国石油化工股份有限公司 Supported catalyst and preparation method and application thereof
CN114713233A (en) * 2020-12-22 2022-07-08 中国石油化工股份有限公司 Non-noble metal coating-carrier catalyst, preparation method and application thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008230937A (en) * 2007-03-23 2008-10-02 Ube Ind Ltd Compound oxide and compound oxide carrier, and method for producing catalyst for exhaust gas clarification using them
CN109939689A (en) * 2019-04-22 2019-06-28 内蒙古科技大学 A kind of Rare Earth Mine monolithic catalyst, preparation method and applications
CN112547084A (en) * 2019-09-26 2021-03-26 中国石油化工股份有限公司 Supported catalyst and preparation method and application thereof
CN110876944A (en) * 2019-12-09 2020-03-13 大连瑞克科技有限公司 Catalyst for catalytic combustion and preparation method thereof
CN111908937A (en) * 2020-07-08 2020-11-10 凯龙蓝烽新材料科技有限公司 Honeycomb ceramic carrier for VOCs purification catalyst and preparation method thereof
CN114713233A (en) * 2020-12-22 2022-07-08 中国石油化工股份有限公司 Non-noble metal coating-carrier catalyst, preparation method and application thereof

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