Asphaltene-based adsorption material and preparation method and application thereof
Technical Field
The invention relates to the field of sewage treatment, in particular to an adsorbing material for petrochemical sewage treatment and a preparation method thereof.
Background
Petrochemical wastewater is complex in components, and organic compounds such as aromatic hydrocarbon compounds and aromatic amines contained in the petrochemical wastewater are high in content and toxicity, so that the COD value of the wastewater can be reduced to 100mg/L by adopting a current common water treatment method, but the treatment method has great difficulty in meeting the requirements (the highest COD value is 50 mg/L) in discharge Standard of pollutants for petrochemical industry (GB 31571-2015).
Adsorption processes are common methods for treating wastewater. For general domestic sewage, porous materials such as activated carbon and the like have good adsorption effect, but for advanced treatment of petrochemical sewage with higher oil content and more complex components, the effect is not obvious.
CN110465267A discloses a method for preparing a nitrogen-sulfur-rich porous adsorbent material from oil sand asphaltene and application of the nitrogen-sulfur-rich porous adsorbent material. The method takes asphaltene extracted from oil sand as a raw material, prepares a carbon-based porous adsorbent material by adopting a pyrolysis and chemical activation mode, and the adsorbing material obtained by the method is generally only suitable for adsorption of dye wastewater and organic salt solution, and cannot achieve a good adsorption effect on petrochemical wastewater.
CN111604033A discloses an adsorbing material and a method for treating pollutants, the method needs to combine asphaltene and microorganisms to decompose organic pollutants, and the adsorbing material obtained by the method is difficult to reduce the COD of petrochemical sewage to below 50 mg/L.
In summary, although there are applications related to the use of asphaltenes in the field of adsorption materials, the adsorption materials are generally obtained by pyrolyzing asphaltenes, and can only be used for treating general wastewater, and it is difficult to effectively reduce the COD of petrochemical wastewater.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an asphaltene-based adsorption material and a preparation method and application thereof, wherein the asphaltene treated by the specific method can be used as the adsorption material, and the asphaltene-based adsorption material is used for treating petrochemical sewage, can realize the selective enrichment of pollutants in the petrochemical sewage, and meets the regulation of COD value of external sewage in GB 31571-2015.
In a first aspect, the present invention provides a method for preparing an asphaltene-based adsorption material, comprising the steps of:
(a) Mixing asphaltenes and toluene to obtain a first mixture, and mixing a stripping agent and the toluene to obtain a second mixture;
(b) Uniformly mixing the first mixture and the second mixture obtained in the step (a), standing and filtering to obtain a precipitate;
(c) Washing and drying the precipitate obtained in the step (b), and mixing the precipitate with chloroform to obtain a third mixture;
(d) Extracting the third mixture from step (c) with an activator solution;
(e) And (d) mixing the material obtained after the extraction in the step (d) with polyethylene glycol, extruding, molding, and performing post-treatment to obtain the asphaltene-based adsorbing material.
Further, in the step (a), the asphaltene is at least one separated asphaltene in heavy oil, vacuum residue, asphalt and the like; such as using a standard four-component separation procedure.
Further, in the step (a), the stripping agent is at least one of p-nitrophenol and toluene-n-heptane.
Further, in step (a), the mass ratio of the asphaltenes to the toluene in the first mixture is 1:40 to 75. The mass ratio of the stripping agent to the toluene in the second mixture is 1:50 to 75.
Further, in step (b), the first mixture and the second mixture are mixed so that the mass ratio of the asphaltenes to the stripping agent is 1~2:1.
further, in step (b), the standing time is typically 1~5 days.
Further, in step (c), the washing is performed with toluene, typically 2~5 times. The drying temperature is 20 to 90 ℃, and the drying time is 1 to 8h. The mass ratio of the chloroform dosage to the precipitate is generally 40 to 60:1.
further, in the step (d), the activator solution is at least one of a NaOH solution and a KOH solution. The mass concentration of the activator solution is 3-9 wt%.
Further, in step (d), the amount of activator solution used is 2~3 times the volume of the third mixture. The extraction is generally carried out at room temperature for an extraction time of 3~5 hours.
Further, in the step (e), the polyethylene glycol is one or more of polyethylene glycol 200, polyethylene glycol 400 or polyethylene glycol 600; the dosage of the polyethylene glycol is 0.3-0.5% of the total mass of the materials obtained after the extraction in the step (d).
Further, in the step (e), the formed product is washed, filtered and dried to obtain the asphaltene-based adsorbing material. The wash is preferably soaked in water for 1~3 days.
In a second aspect, the present invention provides an asphaltene-based adsorbent material prepared by the above method.
In a third aspect, the invention provides the use of an asphaltene-based adsorption material prepared by the above method in petrochemical wastewater.
Further, the petrochemical sewage is low COD petrochemical sewage, and the COD is less than 120mg/L, preferably 70 to 110mg/L.
Further, after the petrochemical sewage is subjected to adsorption treatment, the COD reaches below 50 mg/L.
Compared with the prior art, the invention has the following advantages:
according to the preparation method of the asphaltene-based adsorption material, the asphaltene is subjected to a series of specific treatment, and the finally obtained asphaltene-based adsorption material has a specific adsorption effect on organic pollutants in petrochemical sewage, so that the COD value of the petrochemical sewage can be effectively reduced to be below 50mg/L, and the discharge standard of GB31571-2015 is met.
Detailed Description
The following detailed description of the method for preparing the adsorbent material of the present invention is only for illustrating the present invention and is not limited to the technical solutions described in the embodiments of the present invention. It will be appreciated by those skilled in the art that modifications and equivalents may be made to the invention as long as they achieve the same technical result, and such modifications and equivalents should be considered as falling within the scope of the invention.
Example 1
8g of asphaltenes obtained by standard four component separation of heavy oil were mixed with 400g of toluene, 6g of p-nitrophenol was mixed with 400g of toluene. The two mixtures were mixed and allowed to stand for 2 days, the lower precipitate was filtered off and washed 3 times with 400g of toluene, then dried at 30 ℃ for 5 hours and mixed with 400g of chloroform. And then extracting with 3wt% of NaOH aqueous solution, wherein the amount of the NaOH aqueous solution is 3 times of the volume of the mixture, the extraction is carried out at room temperature, the extraction time is 3.5h, polyethylene glycol 600 accounting for 0.3% of the mass of the extract is added after the extraction, the mixture is uniformly stirred for 5h at room temperature and then transferred into an extruder, the mixture is extruded and granulated at room temperature under 3MPa, and is soaked in clear water for 3 days, and then the mixture is filtered and dried at 50 ℃ to obtain the asphaltene-based adsorbing material, namely PA1.
Example 2
10g of asphaltenes obtained by standard four-component separation of vacuum residue were mixed with 600g of toluene, 8g of toluene-n-heptane and 600g of toluene. The two mixtures were mixed and allowed to stand for 3 days, the lower precipitate was filtered off and washed 5 times with 400g of toluene, then dried at 50 ℃ for 3 hours and mixed with 600g of chloroform. And extracting with 5wt% of NaOH aqueous solution, wherein the amount of the NaOH aqueous solution is 3 times of the volume of the mixture, the extraction is carried out at room temperature, the extraction time is 5h, polyethylene glycol 200 accounting for 0.5% of the mass of the extract is added after the extraction, the mixture is stirred for 3h at room temperature and then transferred into an extruder, the mixture is extruded and granulated at room temperature under 5MPa, and is soaked in clear water for 1 day, and then the mixture is filtered and dried at 30 ℃ to obtain the asphaltene-based adsorbing material, namely PA2.
Example 3
9g of asphaltenes obtained by subjecting the bitumen to standard four-component separation were mixed with 500g of toluene and 7g of p-nitrophenol was mixed with 500g of toluene. The two mixtures were mixed and allowed to stand for 2.5 days, the lower precipitate was filtered off and washed 4 times with 500g of toluene, then dried at 40 ℃ for 4 hours and mixed with 500g of chloroform. And extracted with 4% aqueous NaOH. And the using amount of the NaOH aqueous solution is 2 times of the volume of the mixture, the extraction is carried out at room temperature for 4 hours, polyethylene glycol 400 accounting for 0.4 percent of the mass of the extract is added after the extraction, the mixture is uniformly stirred at room temperature for 4 hours and then transferred into an extruder, the mixture is extruded and granulated at room temperature under 4MPa and is soaked in clear water for 2 days, and then the mixture is filtered and dried at 40 ℃ to obtain the asphaltene-based adsorbing material, namely PA3.
Comparative example 1
Mixing 8g of asphaltene obtained by separating heavy oil from standard four components with 400g of toluene, mixing 3g of p-nitrophenol with 400g of toluene, mixing the two mixtures, standing for 2 days, and filtering to obtain lower-layer precipitate; washing the obtained precipitate with 400g of toluene for 3 times, drying at 30 ℃ for 5 hours, mixing with 400g of chloroform, extracting with 3wt% of NaOH aqueous solution, wherein the amount of the NaOH aqueous solution is 3 times of the volume of the mixture, extracting at room temperature for 3.5 hours, drying, transferring into an extruder, extruding at room temperature under 3MPa, granulating, soaking in clear water for 3 days, filtering, and drying at 50 ℃ to obtain the asphaltene-based adsorbing material, which is marked as B1.
Comparative example 2
3g of asphaltenes separated from the oil sand (asphaltenes obtained in example 1 referred to in CN 110465267A) were taken and nitrogen was passed over 30min to ensure inertness of the atmosphere. Controlling the temperature to rise at 5 ℃/min, and keeping the temperature for 60min after the temperature reaches 600 ℃. And respectively collecting the gas-phase product and the liquid-phase product, and performing later separation and utilization. And (3) grinding the pyrolyzed asphaltene coke and the activating agent potassium hydroxide in a mortar respectively, and sieving by using a 100-mesh sieve. 1g of coke powder and 2g of activator powder are respectively taken according to the requirement, fully mixed (stirred for more than 30 min), and 0.033g of binder (Indonesia oil sand asphalt oil) is added. And sampling the mixed powder for multiple times, putting the mixed powder into a die, carrying out extrusion forming under 15MPa, carrying out nitrogen purging on the formed sample for more than 30min, heating to 800 ℃ at a heating rate of 5 ℃/min, and keeping the constant temperature for 30min. After the sample was taken out, the sample was mixed with 200mL of a 1mol/L hydrochloric acid solution and magnetically stirred for 12 hours. Standing for 1h, performing suction filtration and washing until the pH of the washing water is =7, and putting the washing water into an oven for drying to obtain the porous adsorbent material, which is recorded as B2.
Test example
The performance of the adsorbent for treating low-COD petrochemical sewage is evaluated by adopting a static adsorption method. 0.5g of the adsorbents PA1, PA2, PA3 and B1 and B2 of the invention and conventional adsorbents (coconut shell activated carbon, fruit shell activated carbon and wood activated carbon) sold in the market are respectively added into a conical flask filled with 50mL of petrochemical sewage, the conical flask is placed into a constant temperature oscillator to be subjected to constant temperature oscillation at 298.15K for 24 hours, and then the supernatant is taken to measure the COD value by adopting the method of HJ 828-2017. The results of the static adsorption of the above product are shown in Table 1.
TABLE 1 static adsorption results for petrochemical wastewater
|
CODmg/L before treatment
|
Treated CODmg/L
|
COD, mg/L after 5 times of cyclic use
|
PA1
|
103
|
26
|
29
|
PA2
|
98
|
25
|
27
|
PA3
|
105
|
27
|
30
|
B1
|
103
|
53
|
75
|
B2
|
103
|
61
|
78
|
Coconut shell activated carbon
|
103
|
57
|
80
|
Husk activated carbon
|
105
|
56
|
85
|
Wood activated carbon
|
98
|
55
|
80 |
The results show that after the asphalt-based adsorbent for treating the low-COD petrochemical sewage obtained by the process is treated, the COD value of the petrochemical sewage is reduced to be below 30mg/L, and the discharge standard of GB31571-2015 is met.