CN115532139A - Fermentation process for dog food production - Google Patents
Fermentation process for dog food production Download PDFInfo
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- CN115532139A CN115532139A CN202211143792.9A CN202211143792A CN115532139A CN 115532139 A CN115532139 A CN 115532139A CN 202211143792 A CN202211143792 A CN 202211143792A CN 115532139 A CN115532139 A CN 115532139A
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- fermentation
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- dog food
- feeding
- food production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/805—Mixing plants; Combinations of mixers for granular material
- B01F33/8052—Mixing plants; Combinations of mixers for granular material involving other than mixing operations, e.g. milling, sieving or drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/231—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with a variable orientation during mixing operation, e.g. with tiltable rotor axis
- B01F27/2312—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with a variable orientation during mixing operation, e.g. with tiltable rotor axis the position of the rotating shaft being adjustable in the interior of the receptacle, e.g. to locate the stirrer in different locations during the mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/805—Mixing plants; Combinations of mixers for granular material
- B01F33/8051—Mixing plants; Combinations of mixers for granular material with several silos arranged in a row or around a central delivery point, e.g. provided with proportioning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71815—Feed mechanisms characterised by the means for feeding the components to the mixer using vibrations, e.g. standing waves or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Abstract
The invention discloses a fermentation process for dog food production, and relates to the technical field of dog food production, wherein the fermentation process for dog food production is based on a fermentation device, and specifically comprises the following steps: the method comprises the following steps: crushing and sieving basic ingredients of dog food by using a crusher; step two: weighing and proportioning various ingredients; step three: adding the weighed and proportioned ingredients into a fermentation device, and uniformly feeding the ingredients through a feeding assembly; according to the feeding assembly, the plurality of feeding hoppers can simultaneously feed materials into the material conveying cylinder and the fermentation tank, so that uniform feeding of various ingredients is ensured, uniform distribution of various ingredients in the fermentation tank is realized, and the fermentation quality is ensured; when the rotating shaft column rotates, the conical material distribution end block and the spiral material distribution piece on the outer wall of the conical material distribution end block can be driven to rotate, so that materials falling from the material conveying cylinder are thrown randomly, and uniform addition of the materials is achieved.
Description
Technical Field
The invention relates to the technical field of dog food production, in particular to a fermentation process for dog food production.
Background
The dog food is a nutritional food specially provided for dogs, is a high-grade animal food between human food and traditional livestock and poultry feed, and mainly has the effect of providing basic nutritional substances required by life guarantee, growth and health for animal dogs; during the production process of dog food, fermentation treatment is required.
Through retrieval, the patent document with publication number CN216039537U discloses a fermentation device for dog food production, relates to the field of dog food, and comprises a movable supporting block, wherein the movable supporting block is in sliding connection with the bottom side of a dog food collecting box through the surface of a chute in the middle part, the top end of the movable supporting block is fixedly connected with the bottom end of a fermentation bin supporting block, one side of the movable supporting block is sleeved with the outer surface of a rotary valve rod through a valve rod hole, and the outer surface of one end of the rotary valve rod penetrates through one side of the inner wall of a dog food output pipe. This fermenting installation is used in dog grain production, it rotates to drive the transmission quarter butt through rotating the crank, the transmission quarter butt passes through two bevel gear drives one bevel gear and rotates, one bevel gear drives the circular removal through the screw thread push-and-pull rod and scrapes the piece and remove, the circular removal that has reached the removal scrapes the piece and strikes off the effect of dog grain fermentation storehouse inner wall residual material, it has remained in a large number to have solved traditional fermenting installation and has glued the back inner wall to derive, breed the bacterium easily, and can not stir in the fermentation storehouse, lead to insufficient fermentation problem.
However, the invention has the following disadvantages: .
The reinforced design of above-mentioned patent is comparatively simple, need pull open the slip baffle, pours the dog grain raw materials into the feed inlet, and such operation method can lead to the dog grain to concentrate on near feed inlet region, and then can influence the mixing efficiency of dog grain, need spend longer time, makes dog grain composition evenly distributed to reach the fermentation standard, so there is the limitation.
Disclosure of Invention
The invention aims to provide a fermentation process for dog food production, which aims to solve the problems in the background technology.
The technical scheme of the invention is as follows: a fermentation process for dog food production is based on a fermentation device, and specifically comprises the following steps:
the method comprises the following steps: crushing and sieving basic ingredients of dog food by using a crusher;
step two: weighing and proportioning various ingredients;
step three: adding the weighed and proportioned ingredients into a fermentation device, and uniformly feeding the ingredients through a feeding assembly;
step four: mixing by using a mixing component in the fermentation device, and then performing fermentation operation.
Preferably, the fermentation device comprises a fermentation tank, a feeding assembly, a mixing assembly, a material turning auger blade and a driving mechanism;
the feeding assembly comprises a feeding cylinder fixedly communicated with the top of the fermentation tank, a plurality of feeding hoppers are arranged on the outer side of the feeding cylinder, corrugated hoses are fixedly connected between the bottom ends of the feeding hoppers and the feeding cylinder, an end frame is arranged on the outer side of one end of each feeding hopper, a vibration mechanism is arranged between each end frame and the feeding hopper, and two supporting end plates are fixed between each end frame and the fermentation tank;
the mixing component comprises a rotating shaft column, an L-shaped supporting end frame is fixedly mounted at the top of the fermentation tank and is rotatably connected with the top end of the rotating shaft column, the rotating shaft column is arranged in the conveying cylinder and the fermentation tank and is coaxial with the conveying cylinder and the fermentation tank, a cam is fixedly mounted on the outer wall of the circumference of one end, close to the top, of the rotating shaft column, a conical material distribution end block is fixedly mounted on the outer wall of the circumference of one end of the rotating shaft column, and a plurality of spiral material distribution pieces which are distributed equidistantly are fixedly connected to the outer wall of the conical material distribution end block;
the material turning auger blade is fixed on the rotating shaft column and is provided with a plurality of material leaking holes distributed at equal intervals;
the driving mechanism is arranged on the fermentation tank.
Preferably, an annular supporting plate is fixedly mounted on the circumferential inner wall of one end, close to the top, of the fermentation tank, the annular supporting plate is rotatably mounted with a rotating drum, and a driven inner gear ring is fixedly mounted on the circumferential inner wall of one end of the rotating drum.
Preferably, cavity columns are fixedly mounted on two sides of the outer circumferential wall of the rotary drum, a movable end rod is connected to the inside of each cavity column in a sliding mode, a return spring is fixedly mounted between each cavity column and each movable end rod, and two hook-shaped mixing rods are fixed to one side of the outer circumferential wall of each movable end rod.
Preferably, the one end that stirring auger leaf is close to the bottom is the taper structure, and the bottom setting of fermentation cylinder is bucket structure, the inner wall that the fermentation cylinder is close to the bottom matches with stirring auger leaf.
Preferably, actuating mechanism is including being fixed in the driving motor of fermentation cylinder top outer wall, and driving motor's output shaft has the extension axle through the coupling joint, the extension axle runs through the fermentation cylinder and rotates with the fermentation cylinder to be connected, the circumference outer wall both ends of extension axle respectively fixed mounting have drive gear one and drive gear two that distribute from top to bottom.
Preferably, the first driving gear is meshed with the driven inner gear ring, the outer side wall of the bottom end of the conical material distribution end block is fixedly connected with a plurality of transmission convex teeth distributed equidistantly, and the transmission convex teeth are meshed with the second driving gear.
Preferably, the vibration mechanism includes a plurality of installation end pipes, and installation end pipe and end frame fixed connection, every the equal fixed mounting of inner wall of installation end pipe has vibrations spring, and the equal fixedly connected with of the other end of vibrations spring and installation end pipe inner wall sliding fit's piston end pole, every piston end pole all with adjacent loading hopper fixed connection.
Preferably, equal fixedly connected with side support frame in circumference outer wall both sides of fermentation cylinder, and the bottom of two side support frames is connected with the base jointly, a plurality of enhancement angle muscle of fixedly connected with between conveying cylinder circumference outer wall and the fermentation cylinder.
Preferably, the bottom end of the fermentation tank is provided with a sealing bottom cover through threads.
Compared with the prior art, the fermentation process for dog food production provided by the invention has the following improvements and advantages:
one is as follows: according to the feeding assembly, a plurality of feeding hoppers can feed materials into the material conveying cylinder and the fermentation tank at the same time, so that uniform feeding of various ingredients is ensured, uniform distribution of various ingredients in the fermentation tank is realized, and the fermentation quality is ensured; the arrangement of the vibration mechanism can promote the plurality of charging hoppers to vibrate, so that the charging blockage is avoided;
the second step is as follows: when the rotating shaft column rotates, the conical material distribution end block and the spiral material distribution piece on the outer wall of the conical material distribution end block can be driven to rotate, so that materials falling from the material conveying cylinder are randomly thrown, and uniform addition of the materials is realized; meanwhile, the rotating shaft column can drive the cam to rotate, and the cam can be used for abutting against a plurality of loading hoppers, so that the vibration of the loading hoppers is triggered;
and thirdly: the cavity column arranged in the invention can rotate along with the rotary drum, and the movable end rod and the hook-shaped mixing rod rotate oppositely to the rotary shaft column, so that the mixing effect of materials is improved; simultaneously, pivoted stirring auger leaf can be inconsistent with colluding form compounding pole, and the reset spring that the cooperation set up can make the activity end pole move in vertical direction to effectively improve the coverage of activity end pole.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the overall structure of a fermentation apparatus according to the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a schematic top view of the fermentation apparatus of the present invention;
FIG. 4 is a perspective view of the driving assembly of the present invention;
FIG. 5 is a schematic view of a partial plan view of a fermenter in the fermenter according to the present invention;
FIG. 6 is a schematic view of the structure of a feeding hopper in the fermentation apparatus of the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 6B according to the present invention;
FIG. 8 is a schematic view of a three-dimensional structure of a material turning auger blade in the fermentation device of the present invention;
fig. 9 is a schematic flow chart of the principle of the present invention.
Reference numerals:
1. a fermentation tank; 11. a side support frame; 12. a base; 13. sealing the bottom cover; 2. a delivery cylinder; 21. reinforcing the angle ribs; 22. a hopper; 221. a piston end rod; 23. an end frame; 231. installing an end pipe; 232. vibrating the spring; 24. a corrugated hose; 25. supporting the end plate; 3. a drive motor; 31. driving a gear I; 32. an extension shaft; 33. driving a gear II; 4. rotating the shaft column; 41. a cam; 42. an L-shaped support end frame; 43. a conical material-separating end block; 44. a transmission convex tooth; 45. turning the auger blade; 451. a material leaking hole; 46. spirally distributing the tablets; 5. a cavity column; 51. a movable end rod; 511. a hook-shaped mixing rod; 52. a return spring; 6. an annular pallet; 61. a driven inner gear ring; 62. a rotating drum.
Detailed Description
The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a fermentation process for dog food production by improvement, and the technical scheme of the invention is as follows:
as shown in fig. 1 to 9, the embodiment of the invention provides a fermentation process for dog food production, the fermentation process for dog food production is based on a fermentation device, and the fermentation process for dog food production specifically comprises the following steps:
the method comprises the following steps: crushing and sieving basic ingredients of dog food by using a crusher;
step two: weighing and proportioning various ingredients;
step three: adding the weighed and proportioned ingredients into a fermentation device, and uniformly feeding the ingredients through a feeding assembly;
step four: mixing by using a mixing component in the fermentation device, and then performing fermentation operation.
Further, the fermentation device comprises a fermentation tank 1 and also comprises;
the fermentation tank comprises a fermentation tank 1, a feeding assembly and a plurality of connecting rods, wherein the feeding assembly comprises a feeding cylinder 2 fixedly communicated with the top of the fermentation tank 1, a plurality of feeding hoppers 22 are arranged on the outer side of the feeding cylinder 2, corrugated hoses 24 are fixedly connected between the bottom ends of the feeding hoppers 22 and the feeding cylinder 2, an end frame 23 is arranged on the outer side of one end of each feeding hopper 22, a vibration mechanism is arranged between each end frame 23 and the feeding hopper 22, and two supporting end plates 25 are fixed between each end frame 23 and the fermentation tank 1; through the arrangement of the structure, the plurality of charging hoppers 22 in the charging assembly can simultaneously charge materials into the material conveying cylinder 2 and the fermentation tank 1, so that the uniform charging of various ingredients is ensured, the uniform distribution of various ingredients in the fermentation tank 1 is realized, and the fermentation quality is ensured; the vibration mechanism can cause the loading hoppers 22 to vibrate, so that the situation of feeding blockage is avoided.
The mixing component comprises a rotating shaft column 4, an L-shaped supporting end frame 42 is fixedly installed at the top of the fermentation tank 1, the L-shaped supporting end frame 42 is rotatably connected with the top end of the rotating shaft column 4, the rotating shaft column 4 is arranged inside the material conveying cylinder 2 and the fermentation tank 1 and is coaxial with the material conveying cylinder 2 and the fermentation tank 1, a cam 41 is fixedly installed on the outer wall of the circumference of one end, close to the top, of the rotating shaft column 4, a conical material distributing end block 43 is fixedly installed on the outer wall of the circumference of one end of the rotating shaft column 4, and a plurality of spiral material distributing pieces 46 which are distributed equidistantly are fixedly connected to the outer wall of the conical material distributing end block 43; through the arrangement of the structure, when the rotating shaft column 4 rotates, the conical material distributing end block 43 and the spiral material distributing pieces 46 on the outer wall of the conical material distributing end block can be driven to rotate, so that materials falling from the material conveying cylinder 2 are randomly thrown, and uniform feeding of the materials is realized; meanwhile, the rotating shaft 4 can drive the cam 41 to rotate, and the cam 41 can be used for abutting against a plurality of loading hoppers 22, so that the vibration of the loading hoppers 22 is triggered.
The material turning auger blade 45 is fixed on the rotating shaft column 4, and a plurality of material leaking holes 451 which are distributed at equal intervals are formed in the material turning auger blade 45; by means of the structure, when the rotating shaft column 4 rotates, the material turning auger blade 45 can be driven to rotate, so that the material added into the fermentation tank 1 is turned, meanwhile, the turned partial material can fall through the material leaking hole 451, an indirect material turning effect is achieved, and the overall material turning effect of the material turning auger blade 45 can be improved.
The driving mechanism is arranged on the fermentation tank 1; the driving mechanism is used for driving the mixing component to operate.
Further, the fermentation cylinder 1 is close to the one end circumference inner wall fixed mounting of top has annular layer board 6, and annular layer board 6 rotates and installs rotary drum 62, and the one end circumference inner wall fixed mounting of rotary drum 62 has driven interior ring gear 61.
As a further scheme of the invention, two sides of the circumferential outer wall of the rotating drum 62 are fixedly provided with cavity columns 5, the interior of each cavity column 5 is slidably connected with a movable end rod 51, a return spring 52 is fixedly arranged between each cavity column 5 and the movable end rod 51, and one side of the circumferential outer wall of each movable end rod 51 is fixedly provided with two hook-shaped mixing rods 511; by means of the structure, the arranged cavity column 5 can rotate along with the rotary drum 62, and the movable end rod 51 and the hook-shaped mixing rod 511 rotate opposite to the rotary shaft column 4, so that the mixing effect of materials is improved; meanwhile, the rotating material turning auger blade 45 can be abutted against the hook-shaped material mixing rod 511, and the return spring 52 arranged in a matched mode can enable the movable end rod 51 to move in the vertical direction, so that the action range of the movable end rod 51 is effectively enlarged.
Further, one end of the turning auger blade 45 close to the bottom is of a conical structure, the bottom of the fermentation tank 1 is provided with a bucket-shaped structure, and the inner wall of the fermentation tank 1 close to the bottom end is matched with the turning auger blade 45; thereby ensuring that the material turning auger blade 45 can effectively turn over the material at the bottom of the fermentation tank 1.
As a further scheme of the invention, the driving mechanism comprises a driving motor 3 fixed on the outer wall of the top of the fermentation tank 1, an output shaft of the driving motor 3 is connected with an extension shaft 32 through a coupling, the extension shaft 32 penetrates through the fermentation tank 1 and is rotatably connected with the fermentation tank 1, and a first driving gear 31 and a second driving gear 33 which are distributed up and down are respectively and fixedly installed at two ends of the circumferential outer wall of the extension shaft 32.
Further, the first driving gear 31 is meshed with the driven inner gear ring 61, a plurality of transmission convex teeth 44 distributed equidistantly are fixedly connected to the outer side wall of the bottom end of the conical material distribution end block 43, and the transmission convex teeth 44 are meshed with the second driving gear 33.
Through the arrangement of the structure, when the driving mechanism operates, the driving motor 3 is started to drive the extension shaft 32 to rotate and drive the first driving gear 31 and the second driving gear 33 to rotate, and the first driving gear 31 is in meshing transmission with the driven inner gear ring 61 to drive the driven inner gear ring 61 and the rotary drum 62 to rotate in the same direction; the second driving gear 33 is meshed with the transmission convex teeth 44, and the second driving gear 33 drives the conical material distributing end block 43 and the rotating shaft column 4 to rotate oppositely.
Further, the vibration mechanism comprises a plurality of mounting end pipes 231, the mounting end pipes 231 are fixedly connected with the end frame 23, the inner wall of each mounting end pipe 231 is fixedly provided with a vibration spring 232, the other end of each vibration spring 232 is fixedly connected with a piston end rod 221 in sliding fit with the inner wall of the mounting end pipe 231, and each piston end rod 221 is fixedly connected with the adjacent charging hopper 22; through the setting of above-mentioned structure, when cam 41 contradicts a plurality of loading hoppers 22, the vibrations spring 232 that the cooperation set up can drive loading hopper 22 and carry out reciprocating vibration along installing end pipe 231 axle center direction.
Furthermore, both sides of the circumferential outer wall of the fermentation tank 1 are fixedly connected with side brackets 11, the bottom ends of the two side brackets 11 are jointly connected with a base 12, and a plurality of reinforcing angle ribs 21 are fixedly connected between the circumferential outer wall of the material conveying cylinder 2 and the fermentation tank 1; the side support 11 and the reinforcing angle rib 21 are arranged, so that the structural strength of the fermentation tank 1 can be effectively improved.
Further, a sealing bottom cover 13 is threadedly mounted on the bottom end of the fermentation tank 1.
The specific working method comprises the following steps: materials which are weighed and proportioned are added into a plurality of feeding hoppers 22, and the plurality of feeding hoppers 22 in the feeding assembly simultaneously feed materials into the feeding cylinder 2 and the fermentation tank 1, so that uniform addition of various ingredients is ensured, uniform distribution of various ingredients in the fermentation tank 1 is realized, and the fermentation quality is ensured; starting the driving motor 3 to drive the extension shaft 32 to rotate and drive the first driving gear 31 and the second driving gear 33 to rotate, wherein the first driving gear 31 is in meshing transmission with the driven inner gear ring 61 to drive the driven inner gear ring 61 and the rotary drum 62 to rotate in the same direction; the second driving gear 33 is meshed with the transmission convex teeth 44, and the second driving gear 33 is used for driving the conical material-distributing end block 43 and the rotating shaft column 4 to rotate oppositely; when the rotating shaft column 4 rotates, the conical material distributing end block 43 and the spiral material distributing pieces 46 on the outer wall of the conical material distributing end block are driven to rotate, so that materials falling from the material conveying cylinder 2 are randomly thrown, and uniform addition of the materials is realized; meanwhile, the rotating shaft column 4 can drive the cam 41 to rotate, and the cam 41 can be used for abutting against a plurality of loading hoppers 22, so that the loading hoppers 22 are triggered to vibrate; the arranged cavity column 5 rotates along with the rotary drum 62, and the movable end rod 51 and the hook-shaped mixing rod 511 rotate opposite to the rotary shaft column 4, so that the mixing effect of materials is improved; meanwhile, the rotating material turning auger blade 45 is abutted against the hook-shaped material mixing rod 511 and is matched with the arranged return spring 52 to enable the movable end rod 51 to move in the vertical direction, so that the action range of the movable end rod 51 is effectively enlarged; the mixing is completed. After mixing, the fermentation treatment can be carried out by using the fermentation tank 1.
The previous description is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The fermentation process for dog food production is characterized by being based on a fermentation device and specifically comprising the following steps:
the method comprises the following steps: crushing and sieving basic ingredients of dog food by using a crusher;
step two: weighing and proportioning various ingredients;
step three: adding the weighed and proportioned ingredients into a fermentation device, and uniformly feeding the ingredients through a feeding assembly;
step four: mixing by using a mixing component in the fermentation device, and then performing fermentation operation.
2. The fermentation process for dog food production according to claim 1, wherein the fermentation process comprises the following steps: the fermentation device comprises a fermentation tank (1) and a fermentation tank;
the fermentation tank comprises a fermentation tank (1), and is characterized by comprising a feeding assembly, wherein the feeding assembly comprises a feeding barrel (2) fixedly communicated with the top of the fermentation tank (1), the outer side of the feeding barrel (2) is provided with a plurality of feeding hoppers (22), corrugated hoses (24) are fixedly connected between the bottoms of the feeding hoppers (22) and the feeding barrel (2), the outer side of one end of each feeding hopper (22) is provided with an end frame (23), a vibration mechanism is arranged between each end frame (23) and the feeding hopper (22), and two supporting end plates (25) are fixedly arranged between each end frame (23) and the fermentation tank (1);
the mixing component comprises a rotating shaft column (4), an L-shaped supporting end frame (42) is fixedly installed at the top of the fermentation tank (1), the L-shaped supporting end frame (42) is rotatably connected with the top end of the rotating shaft column (4), the rotating shaft column (4) is arranged inside the material conveying cylinder (2) and the fermentation tank (1) and is coaxially arranged with the material conveying cylinder (2) and the fermentation tank (1), a cam (41) is fixedly installed on the outer wall of the circumference of one end, close to the top, of the rotating shaft column (4), a conical material distribution end block (43) is fixedly installed on the outer wall of the circumference of one end of the rotating shaft column (4), and a plurality of spiral material distribution pieces (46) which are distributed equidistantly are fixedly connected to the outer wall of the conical material distribution end block (43);
the material turning auger blade (45) is fixed on the rotating shaft column (4), and a plurality of material leaking holes (451) distributed at equal intervals are formed in the material turning auger blade (45);
the driving mechanism is arranged on the fermentation tank (1).
3. The fermentation process for dog food production according to claim 2, characterized in that: the fermentation cylinder (1) is close to one end circumference inner wall fixed mounting at top has annular layer board (6), and annular layer board (6) rotate and install rotary drum (62), the one end circumference inner wall fixed mounting of rotary drum (62) has driven inner gear ring (61).
4. The fermentation process for dog food production according to claim 3, wherein the fermentation process comprises the following steps: the equal fixed mounting in circumference outer wall both sides of rotary drum (62) has chamber post (5), and the equal sliding connection in inside of every chamber post (5) has activity end rod (51), and fixed mounting has reset spring (52) between chamber post (5) and activity end rod (51), every circumference outer wall one side of activity end rod (51) all is fixed with two and colludes form material mixing pole (511).
5. The fermentation process for dog food production according to claim 2, characterized in that: the one end that stirring auger leaf (45) are close to the bottom is the taper structure, and the bottom setting of fermentation cylinder (1) is bucket column structure, inner wall and stirring auger leaf (45) phase-match that fermentation cylinder (1) are close to the bottom.
6. The fermentation process for dog food production according to claim 3, wherein the fermentation process comprises the following steps: actuating mechanism is including being fixed in driving motor (3) of fermentation cylinder (1) top outer wall, and the output shaft of driving motor (3) has extension axle (32) through the coupling joint, extend axle (32) and run through fermentation cylinder (1) and rotate with fermentation cylinder (1) and be connected, the circumference outer wall both ends of extending axle (32) respectively fixed mounting have drive gear one (31) and drive gear two (33) that distribute from top to bottom.
7. The fermentation process for dog food production according to claim 6, wherein the fermentation process comprises the following steps: the driving gear I (31) is meshed with the driven inner gear ring (61), the outer side wall of the bottom end of the conical material distribution end block (43) is fixedly connected with a plurality of transmission convex teeth (44) distributed equidistantly, and the transmission convex teeth (44) are meshed with the driving gear II (33).
8. The fermentation process for dog food production according to claim 2, characterized in that: vibration mechanism includes a plurality of installation end pipe (231), and installation end pipe (231) and end frame (23) fixed connection, every the equal fixed mounting of inner wall of installation end pipe (231) has vibrations spring (232), and the equal fixedly connected with of the other end of vibrations spring (232) and installation end pipe (231) inner wall sliding fit's piston end pole (221), every piston end pole (221) all with adjacent loading hopper (22) fixed connection.
9. The fermentation process for dog food production according to claim 2, characterized in that: equal fixedly connected with side support frame (11) in the circumference outer wall both sides of fermentation cylinder (1), and the bottom of two side support frames (11) is connected with base (12) jointly, a plurality of enhancement angle muscle (21) of fixedly connected with between feed delivery section of thick bamboo (2) circumference outer wall and fermentation cylinder (1).
10. The fermentation process for dog food production according to claim 2, characterized in that: the bottom end of the fermentation tank (1) is provided with a sealing bottom cover (13) through threads.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211143792.9A CN115532139A (en) | 2022-09-20 | 2022-09-20 | Fermentation process for dog food production |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116875427A (en) * | 2023-09-07 | 2023-10-13 | 格莱德(福建)生物科技有限公司 | Fermenting installation is used in fodder processing |
| CN117339464A (en) * | 2023-12-04 | 2024-01-05 | 广东旺大集团股份有限公司 | Clean feed mixing device based on layered feeding and application method thereof |
| CN117380135A (en) * | 2023-12-12 | 2024-01-12 | 广东林工工业装备有限公司 | Large chemical reaction kettle |
-
2022
- 2022-09-20 CN CN202211143792.9A patent/CN115532139A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116875427A (en) * | 2023-09-07 | 2023-10-13 | 格莱德(福建)生物科技有限公司 | Fermenting installation is used in fodder processing |
| CN116875427B (en) * | 2023-09-07 | 2023-12-12 | 格莱德(福建)生物科技有限公司 | Fermenting installation is used in fodder processing |
| CN117339464A (en) * | 2023-12-04 | 2024-01-05 | 广东旺大集团股份有限公司 | Clean feed mixing device based on layered feeding and application method thereof |
| CN117339464B (en) * | 2023-12-04 | 2024-03-05 | 广东旺大集团股份有限公司 | Clean feed mixing device based on layered feeding and application method thereof |
| CN117380135A (en) * | 2023-12-12 | 2024-01-12 | 广东林工工业装备有限公司 | Large chemical reaction kettle |
| CN117380135B (en) * | 2023-12-12 | 2024-02-27 | 广东林工工业装备有限公司 | Large chemical reaction kettle |
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Application publication date: 20221230 |