CN115524044A - Single axial force/torque sensor and measuring method - Google Patents
Single axial force/torque sensor and measuring method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及力学测力传感器,具体是涉及一种单轴向力/力矩传感器。The invention relates to a force measuring sensor, in particular to a uniaxial force/moment sensor.
背景技术Background technique
传统的电机轴进行测力实验时,通常是将电机轴向力和扭矩分别利用一维测力传感器和扭矩传感器独立进行测量,同时监测力和扭矩的数据,但是无法消除力与力矩的相互干扰。传统的二维测力天平,只能实现二维力测力、二维力矩测量或者非轴向二维力与力矩测量。如果利用六维测力天平进行单轴向力/力矩测量,由于六维测力天平的结构复杂,尺寸过大,会导致测量复杂,干扰较多,测量不精准。因此需要开发一种单轴向力/力矩传感器,可以实现测量单轴向力与力矩(即X/Mx或Y/My或Z/Mz)。When the traditional motor shaft is used for force measurement experiments, the axial force and torque of the motor are usually measured independently with a one-dimensional load cell and a torque sensor, and the data of force and torque are monitored at the same time, but the mutual interference between force and torque cannot be eliminated. . The traditional two-dimensional force measuring balance can only realize two-dimensional force measurement, two-dimensional torque measurement or non-axial two-dimensional force and torque measurement. If a six-dimensional force-measuring balance is used for uniaxial force/torque measurement, the structure of the six-dimensional force-measuring balance is complex and the size is too large, which will lead to complex measurement, more interference and inaccurate measurement. Therefore, it is necessary to develop a uniaxial force/torque sensor that can measure uniaxial force and moment (ie, X/Mx or Y/My or Z/Mz).
发明内容Contents of the invention
发明目的:针对以上缺点,本发明提供一种单轴向力/力矩传感器,能够在该传感器上直接实现各方向单轴向力以及单轴向力矩的独立测量。Purpose of the invention: In view of the above shortcomings, the present invention provides a uniaxial force/torque sensor, which can directly realize independent measurement of uniaxial force and uniaxial torque in each direction on the sensor.
本发明还提供上述单轴向力/力矩传感器的测量方法。The present invention also provides a measurement method for the above-mentioned uniaxial force/torque sensor.
为实现上述目的,本发明提供的单轴向力/力矩传感器采用以下技术方案:In order to achieve the above purpose, the uniaxial force/torque sensor provided by the present invention adopts the following technical solutions:
一种单轴向力/力矩传感器,包括固定平台、自固定平台一个表面延伸出的测力矩柱梁、固定于测力矩柱梁前端的浮动平台、自测力矩柱梁周向向外延伸出的测力应变梁、自浮动平台面对固定平台的第一表面延伸出的基础柱梁;所述测力应变梁具有四个并相互垂直的均匀分布于测力矩柱梁的四周,基础柱梁同样具有四个并均匀分布于浮动平台的第一表面,测力应变梁与基础柱梁一一对应连接,每个测力应变梁的一端与测力矩柱梁固定而另一端与基础柱梁固定;所述测力矩柱梁的侧面与浮动平台的第一表面垂直,测力应变梁具有面对浮动平台的第二表面及面对固定平台的第三表面;所述第二表面与第三表面均与第一表面平行;所述测力矩柱梁的侧面、测力应变梁的第二表面与第三表面均用以贴设应变片。A uniaxial force/torque sensor, comprising a fixed platform, a moment-measuring column beam extending from one surface of the fixed platform, a floating platform fixed at the front end of the moment-measuring column beam, and a self-measuring moment column beam extending outward in the circumferential direction Force measuring and strain beams, foundation column beams extending from the first surface of the floating platform facing the fixed platform; the force measuring and strain beams have four and are evenly distributed around the moment measuring column beams perpendicular to each other, and the foundation column beams are also There are four and evenly distributed on the first surface of the floating platform. The force-measuring and strain beams are connected to the foundation column beams one by one, and one end of each force-measuring and strain beam is fixed to the moment-measuring column beam and the other end is fixed to the foundation column beam; The side of the moment-measuring column beam is perpendicular to the first surface of the floating platform, and the force-measuring strain beam has a second surface facing the floating platform and a third surface facing the fixed platform; the second surface and the third surface are both Parallel to the first surface; the side surfaces of the moment-measuring column beam, the second surface and the third surface of the force-measuring strain beam are all used for affixing strain gauges.
进一步的,测力矩柱梁的侧面贴设应变片用以测量单轴向力矩;测力应变梁的第二表面与第三表面贴设应变片用以测量单轴向力。Further, strain gauges are attached to the side of the moment-measuring column beam to measure uniaxial moment; strain gauges are attached to the second surface and the third surface of the force-measuring strain beam to measure uniaxial force.
进一步的,当测力矩柱梁独立测量单轴向力矩时,测力应变梁不贴片;当测力应变梁独立测量单轴向力时测力矩柱梁不贴片而仅充当测力应变梁的支撑基础。Furthermore, when the moment-measuring column beam independently measures the uniaxial moment, the force-measuring strain beam is not attached; when the force-measuring strain beam independently measures the uniaxial force, the moment-measuring column beam is not attached but only acts as a force-measuring strain beam support base.
进一步的,所述四个测力应变梁对称设置且按圆周均布以抵消扭矩的影响,实现力与力矩分解,与基础柱梁一起构成测力矩柱梁的基础以实现测力矩柱梁高效测量单轴向力矩,同时保证结构的扭转刚度。Further, the four force-measuring and strain beams are arranged symmetrically and evenly distributed on the circumference to offset the influence of torque, realize the decomposition of force and moment, and form the foundation of the moment-measuring column-beam together with the foundation column-beam to realize efficient measurement of the moment-measuring column-beam Uniaxial moment while ensuring the torsional rigidity of the structure.
进一步的,所述测力矩柱梁独立匹配量程,在测力矩柱梁表面进行贴片处理,可将力矩信号单独输出;四个测力应变梁独立匹配量程,在测力应变梁表面进行贴片处理,可将力信号单独输出;单轴向力与力矩量程设置互不干扰,测量也互不打扰。Further, the moment-measuring column and beam independently match the range, and the surface of the moment-measuring column and beam is patched, and the moment signal can be output separately; the four force-measuring and strain beams independently match the range, and the surface of the force-measuring and strain beam is patched Processing, the force signal can be output separately; the uniaxial force and torque range settings do not interfere with each other, and the measurement does not interfere with each other.
本发明提供的采用上述单轴向力/力矩传感器的测量方法可采用以下技术方案:The measurement method using the above-mentioned uniaxial force/moment sensor provided by the present invention can adopt the following technical solutions:
一种根据上述单轴向力/力矩传感器的测量方法,确定需要测量的轴向力和轴向力矩的方向,将测力矩柱梁的轴向与该方向重合;A measurement method based on the above-mentioned uniaxial force/moment sensor, determining the direction of the axial force and axial moment to be measured, and coincident with the axial direction of the moment measuring column beam;
独立测量该方向的轴向力矩时,在测力矩柱梁的侧面中,选择相背的两个侧面贴应变片,利用惠斯电桥将柱梁表面扭转应变通过电压信号输出,独立测量单轴向力矩;When independently measuring the axial moment in this direction, select the two opposite sides to attach strain gauges to the sides of the moment column beam, use the Wheath bridge to output the torsional strain on the surface of the column beam through a voltage signal, and measure the single axis independently. torque;
独立测量该方向的轴向力时,在四个测力应变梁中,选择相背延伸的两个测力应变梁,在该两个测力应变梁分别的第二表面及第三表面贴应变片,利用惠斯电桥将该两个测力应变梁表面弯曲应变通过电压信号输出,可独立测量单轴向力。When independently measuring the axial force in this direction, among the four force-measuring and strain beams, select two force-measuring and strain beams extending opposite to each other, and apply strain on the second surface and the third surface of the two force-measuring and strain beams respectively. Using a Wheath bridge to output the bending strain on the surface of the two force-strain beams through a voltage signal, the uniaxial force can be measured independently.
有益效果:本发明相对于现有技术,能够将单轴向力与力矩分解,实现单轴向力与力矩独立测量。四个测力应变梁对称设置,按圆周均布,可以有效的抵消扭矩的影响,实现力与力矩分解,与基础柱梁一起构成垂直设置的测力矩柱梁的基础,实现垂直设置的测力矩柱梁高效测量单轴向力矩,同时保证结构的扭转刚度。测力矩柱梁不仅独立测量单轴向力矩,还可以充当四个测力应变梁的基础,让测力应变梁可以高效测量单轴向力,并且保证结构轴向刚度。单轴向力与力矩量程设置互不干扰,测量也互不打扰,可以实现高精度测量,并且结构简单紧凑,高效可靠。Beneficial effects: Compared with the prior art, the present invention can decompose uniaxial force and moment, and realize independent measurement of uniaxial force and moment. The four force-measuring and strain beams are symmetrically arranged and evenly distributed according to the circumference, which can effectively offset the influence of torque and realize the decomposition of force and moment. Together with the foundation column and beam, they form the foundation of the vertically-set moment-measuring column-beam to realize the vertically-set moment-measuring beam. Column beams efficiently measure uniaxial moments while maintaining the torsional stiffness of the structure. The moment-measuring column beam not only independently measures the uniaxial moment, but also serves as the foundation of four force-measuring and strain beams, so that the force-measuring and strain beam can efficiently measure the uniaxial force and ensure the axial stiffness of the structure. The uniaxial force and torque range settings do not interfere with each other, and the measurement does not interfere with each other, which can achieve high-precision measurement, and the structure is simple and compact, efficient and reliable.
附图说明Description of drawings
图1是为本发明单轴向力/力矩传感器的结构示意图;Fig. 1 is a schematic structural view of a uniaxial force/moment sensor of the present invention;
图2是本发明单轴向力/力矩传感器的主视图;Fig. 2 is the front view of the uniaxial force/torque sensor of the present invention;
图3是本发明单轴向力/力矩传感器的主剖视图;Fig. 3 is the main sectional view of the uniaxial force/torque sensor of the present invention;
图4是本发明单轴向力/力矩传感器的俯剖视图;Figure 4 is a top sectional view of the uniaxial force/torque sensor of the present invention;
图5是本发明中测量X轴单轴向力矩的贴片图;Fig. 5 is a patch diagram of measuring X-axis uniaxial moment in the present invention;
图6是本发明中独立测量X轴单轴向力矩的惠斯电桥示意图;Fig. 6 is a schematic diagram of a Wheat bridge for independently measuring the X-axis uniaxial moment in the present invention;
图7是本发明中测量X轴单轴向力的贴片图;Fig. 7 is a patch diagram of measuring X-axis uniaxial force in the present invention;
图8是本发明中独立测量X轴单轴向力的惠斯电桥示意图;Fig. 8 is a schematic diagram of a Wheat bridge for independently measuring the X-axis uniaxial force in the present invention;
图9是测量Y轴单轴向力/力矩传感器的状态图;Fig. 9 is a state diagram for measuring the Y-axis uniaxial force/torque sensor;
图10是本发明中测量Y轴单轴向力矩的贴片图;Fig. 10 is a patch diagram of measuring Y-axis uniaxial moment in the present invention;
图11是本发明中独立测量Y轴单轴向力矩的惠斯电桥示意图;Fig. 11 is a schematic diagram of a Wheat bridge for independently measuring Y-axis uniaxial moment in the present invention;
图12是本发明中测量Y轴单轴向力的贴片图;Fig. 12 is a patch diagram for measuring Y-axis uniaxial force in the present invention;
图13是本发明中独立测量Y轴单轴向力的惠斯电桥示意图;Fig. 13 is a schematic diagram of a Wheat bridge for independently measuring Y-axis uniaxial force in the present invention;
图14是测量Z轴单轴向力/力矩传感器的状态图;Fig. 14 is a state diagram for measuring the Z-axis uniaxial force/torque sensor;
图15是本发明中测量Z轴单轴向力矩的贴片图;Fig. 15 is a patch diagram of measuring Z-axis uniaxial moment in the present invention;
图16是本发明中独立测量Z轴单轴向力矩的惠斯电桥示意图;Fig. 16 is a schematic diagram of a Wheat bridge for independently measuring Z-axis uniaxial moment in the present invention;
图17是本发明中测量Z轴单轴向力的贴片图;Fig. 17 is a patch diagram of measuring Z-axis uniaxial force in the present invention;
图18是本发明中独立测量Z轴单轴向力的惠斯电桥示意图。Fig. 18 is a schematic diagram of a Wheath bridge for independently measuring Z-axis uniaxial force in the present invention.
具体实施方式detailed description
请参阅图1至图4所示,本发明公开以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。Please refer to Figures 1 to 4, the disclosure of the present invention will describe the preferred embodiments of the present invention below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit invention.
如图1至图4所示,本发明的一种单轴向力/力矩传感器,包括固定平台1、自固定平台1一个表面延伸出的测力矩柱梁2、固定于测力矩柱梁2前端的浮动平台5、自测力矩柱梁2周向向外延伸出的测力应变梁3、自浮动平台5面对固定平台1的第一表面延伸出的基础柱梁4。As shown in Figures 1 to 4, a uniaxial force/moment sensor of the present invention includes a
所述测力应变梁3具有四个并相互垂直的均匀分布于测力矩柱梁2的四周,即按圆周相互间以90°均布,可以有效的抵消扭矩的影响,实现力与力矩分解。基础柱梁4同样具有四个并均匀分布于浮动平台5的第一表面,测力应变梁3与基础柱梁4一一对应连接,每个测力应变梁3的一端与测力矩柱梁2固定而另一端与基础柱梁4固定。所述测力矩柱梁2的侧面与浮动平台5的第一表面垂直,测力应变梁3具有面对浮动平台5的第二表面及面对固定平台1的第三表面。所述第二表面与第三表面均与第一表面平行。所述测力矩柱梁的侧面、测力应变梁的第二表面与第三表面均用以贴设应变片。The force-
使用本发明一种单轴向力/力矩传感器具体测量方法为:Use a kind of uniaxial force/moment sensor specific measuring method of the present invention to be:
当需要测量X轴向力X和X轴向力矩Mx时,如图5至图8所示,首先将测力矩柱梁的轴向与X轴向重合。When it is necessary to measure the X-axis force X and the X-axis moment Mx, as shown in Fig. 5 to Fig. 8, firstly, the axis of the moment-measuring column beam coincides with the X-axis.
独立测量X轴向的轴向力矩时,如图5所示,在测力矩柱梁的侧面中,选择相背的两个侧面贴应变片,其中一个侧面贴两个应变片21、22、相背的一个侧面对称两个应变片21、22的贴另外两个应变片23、24。利用图6所示惠斯电桥将柱梁表面扭转应变通过电压信号输出,独立测量单轴向力矩Mx。When measuring the axial moment of the X-axis independently, as shown in Figure 5, in the side of the moment measuring column beam, select the two opposite sides to stick the strain gauges, one side sticks two
独立测量X轴向的轴向力时,如图7所示,在四个测力应变梁中,选择相背延伸的两个测力应变梁,在该两个测力应变梁分别的第二表面及第三表面贴应变片(一个测力应变梁的第二表面贴两个应变片11、17,第三表面对称应变片11、17贴另外两个应变片13、15;另一个测力应变梁的第二表面贴两个应变片12、18,第三表面对称应变片12、18贴另外两个应变片14、16)。利用图8所示惠斯电桥将该两个测力应变梁表面弯曲应变通过电压信号输出,可独立测量单轴向力X。When independently measuring the axial force in the X-axis, as shown in Figure 7, among the four force-measuring and strain beams, two force-measuring and strain beams extending opposite to each other are selected. The surface and the third surface are attached with strain gauges (two
当需要测量Y轴向力Y和Y轴向力矩My时,如图9所示,首先将测力矩柱梁的轴向与Y轴向重合。When it is necessary to measure the Y-axis force Y and the Y-axis moment My, as shown in FIG. 9 , firstly, the axis of the moment-measuring column beam coincides with the Y-axis.
独立测量Y轴向的轴向力矩时,如图10所示,在测力矩柱梁的侧面中,选择相背的两个侧面贴应变片,其中一个侧面贴两个应变片21、22、相背的一个侧面对称两个应变片21、22的贴另外两个应变片23、24。利用图11所示惠斯电桥将柱梁表面扭转应变通过电压信号输出,独立测量单轴向力矩My。When independently measuring the axial moment in the Y-axis, as shown in Figure 10, in the sides of the moment-measuring column beam, select two opposite sides to attach strain gauges, and one side is affixed with two
独立测量Y轴向的轴向力时,如图12所示,在四个测力应变梁中,选择相背延伸的两个测力应变梁,在该两个测力应变梁分别的第二表面及第三表面贴应变片(一个测力应变梁的第二表面贴两个应变片11、17,第三表面对称应变片11、17贴另外两个应变片13、15;另一个测力应变梁的第二表面贴两个应变片12、18,第三表面对称应变片12、18贴另外两个应变片14、16)。利用图13所示惠斯电桥将该两个测力应变梁表面弯曲应变通过电压信号输出,可独立测量单轴向力Y。When the axial force in the Y-axis is measured independently, as shown in Figure 12, among the four force-measuring and strain beams, two force-measuring and strain beams extending opposite to each other are selected, and the two force-measuring and strain beams are respectively second The surface and the third surface are attached with strain gauges (two
当需要测量Z轴向力Z和Z轴向力矩Mz时,如图14所示,首先将测力矩柱梁的轴向与Z轴向重合。When it is necessary to measure the Z-axis force Z and the Z-axis moment Mz, as shown in FIG. 14 , firstly, the axis of the moment-measuring column and beam coincides with the Z-axis.
独立测量Z轴向的轴向力矩时,如图15所示,在测力矩柱梁的侧面中,选择相背的两个侧面贴应变片,其中一个侧面贴两个应变片21、22、相背的一个侧面对称两个应变片21、22的贴另外两个应变片23、24。利用图16所示惠斯电桥将柱梁表面扭转应变通过电压信号输出,独立测量单轴向力矩Mz。When measuring the axial moment in the Z-axis independently, as shown in Figure 15, in the sides of the moment measuring column and beam, select two opposite sides to attach strain gauges, and one side is affixed with two
独立测量Y轴向的轴向力时,如图17所示,在四个测力应变梁中,选择相背延伸的两个测力应变梁,在该两个测力应变梁分别的第二表面及第三表面贴应变片(一个测力应变梁的第二表面贴两个应变片11、17,第三表面对称应变片11、17贴另外两个应变片13、15;另一个测力应变梁的第二表面贴两个应变片12、18,第三表面对称应变片12、18贴另外两个应变片14、16)。利用图18所示惠斯电桥将该两个测力应变梁表面弯曲应变通过电压信号输出,可独立测量单轴向力Z。When the axial force in the Y-axis is measured independently, as shown in Figure 17, among the four force-measuring and strain beams, two force-measuring and strain beams extending opposite to each other are selected. The surface and the third surface are attached with strain gauges (two
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (6)
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