CN115523719B - Carpet production is with drying frame - Google Patents
Carpet production is with drying frame Download PDFInfo
- Publication number
- CN115523719B CN115523719B CN202211163652.8A CN202211163652A CN115523719B CN 115523719 B CN115523719 B CN 115523719B CN 202211163652 A CN202211163652 A CN 202211163652A CN 115523719 B CN115523719 B CN 115523719B
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- hole
- electric heating
- carpet
- box
- fixing plate
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- 238000001035 drying Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005485 electric heating Methods 0.000 claims abstract description 49
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 230000001954 sterilising effect Effects 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000001125 extrusion Methods 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 5
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 239000012459 cleaning agent Substances 0.000 description 4
- 238000007790 scraping Methods 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/18—Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/17—Combination with washing or cleaning means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/26—Textiles, e.g. towels, beds, cloths
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Epidemiology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical & Material Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Sustainable Development (AREA)
- Molecular Biology (AREA)
- Cleaning In General (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of carpet production, in particular to a drying rack for carpet production, wherein a drying device, a cleaning device, a dewatering device and a sterilizing device are arranged on the drying rack, and the drying device is internally provided with a plurality of electric heating pipes to realize synchronous drying of the front surface and the back surface of the whole carpet, so that the carpet does not need to be unfolded in the whole process, and the space is saved. Meanwhile, the equipment can realize the whole process before packaging and warehousing on the drying rack, and labor is saved.
Description
Technical Field
The invention relates to the technical field of carpet production, in particular to a drying rack for carpet production.
Background
The carpet is a floor dressing made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk, grass and the like through braiding, tufting or spinning by a manual or mechanical process. The produced carpets need to be sequentially cleaned, disinfected and dried before being packaged and put in storage, in the prior art, the carpets need to be tiled, workers need to be sequentially cleaned and disinfected, and then the carpets are dried on a drying rack in a fully-unfolded mode, so that the operation consumes manpower, the flow is complex, the occupied space is large, and the problem needs to be solved.
Disclosure of Invention
The invention aims to provide a drying rack for carpet production, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the drying rack for carpet production comprises a rack and a drying device, wherein a cleaning device, a dewatering device and a sterilizing device are sequentially and fixedly arranged on the bottom surface of the rack from left to right;
the top ends of two side walls of the frame are rotatably connected with a horizontal ball screw through bearings, any one end of the ball screw is externally connected with a driving mechanism, a sliding block is fixedly sleeved on a nut of the ball screw through screws, a hydraulic cylinder is fixed at the top of the sliding block, which is far away from the ball screw side, a through hole for a piston rod of the hydraulic cylinder to pass through is formed in the sliding block, and the bottom end of the piston rod of the hydraulic cylinder is connected with a connecting pipe through a coupler;
the drying device comprises a fixing plate, wherein a vertical fixing plate is welded at the bottom of the connecting pipe, a plurality of horizontal curved electric heating pipes are fixed on the side surface of the fixing plate through mounting accessories, and the electric heating pipes are connected in parallel and then connected with a switch to be connected with a power supply;
the cleaning device comprises a hollow cleaning box, wherein the top of the cleaning box is fixed with a motor through a motor seat, an output shaft of the motor stretches into the cleaning box through a mounting hole formed in the top of the cleaning box, the bottom end of the output shaft is connected with a connecting rod through a coupler, and a plurality of groups of stirring rods which are symmetrical relative to the axis of the connecting rod are uniformly arranged on the side surface of the connecting rod;
the sterilizing device comprises a hollow sterilizing box, the tops of the cleaning box and the sterilizing box are respectively provided with a dosing hole and an in-out extrusion hole perpendicular to the dosing holes, the cross section area of the dosing holes is larger than the sum of the cross section areas of the fixing plate and the mounting fittings, the in-out extrusion holes are in accordance with the shape of the electric heating pipes, and the in-out extrusion holes are used for extruding carpets hung on the electric heating pipes;
the dewatering device comprises a hollow dewatering box, wherein a fixed plate inlet and outlet hole and a water squeezing hole perpendicular to the fixed plate inlet and outlet hole are formed in the top of the dewatering box, the cross section area of the fixed plate inlet and outlet hole is larger than the sum of the cross section areas of the fixed plate and the mounting fittings, the water squeezing hole is in accordance with the shape of the electric heating pipe, the water squeezing hole is used for squeezing water in a carpet hung on the electric heating pipe, grooves with high inside and low outside are respectively formed in the outer edges of the left side and the right side of the water squeezing hole, drain blocks are arranged in the grooves, uniformly distributed drain holes are formed in the drain blocks, a vertical squeezing plate is arranged between the two drain holes, and the upper part and the lower part of the drain holes are both transverse squeezing plates which are respectively communicated with a cleaning box and a sterilizing box;
the side bottoms of the cleaning tank, the sterilizing tank and the dewatering tank are respectively provided with a water outlet which is horizontally and externally fixedly connected with a drain pipe;
and the driving mechanism and the hydraulic cylinder are both connected with the PLC.
Preferably, the driving mechanism is a servo motor.
Preferably, the fixing plate is hollow, a wire outlet hole is formed in the top end of the fixing plate, and wires for connecting the electric heating pipes in parallel are placed in the fixing plate and used for connecting the wire ends of the switches to extend out of the wire outlet hole.
Preferably, the edge of the in-out extrusion hole is provided with a plurality of horizontal toothed protrusions which are uniformly distributed.
Preferably, a valve is arranged on the drain pipe.
Preferably, the front end and the rear end of the water draining block are movably connected in the groove through pin shafts.
Compared with the prior art, the invention has the beneficial effects that: the utility model provides a including drying device, belt cleaning device, dewatering device and degassing unit's stoving frame, this equipment can accomplish the carpet packing in limited space before putting in storage automatically and need go on in proper order wash, disinfect and stoving work, and the flow is whole to be realized on the stoving frame, and need not to expand the carpet, occupation space is little, and liberates the manpower. Specifically, 1. Through the setting of a plurality of electric heating pipes ingenious in the drying device, realize whole carpet positive and negative two-sided synchronous stoving, drying efficiency is high, and makes the carpet need not to expand in whole flow, saves space. 2. The drying device plays roles of hanging and moving carpets simultaneously, and is matched with the cleaning device, the dewatering device and the sterilizing device to complete all processes before packaging and warehousing of carpets, so that the automation degree is high, one step is not required to be completed, the carpets are transported to the next place to be carried out, and the processes are simplified.
Drawings
Fig. 1 is a schematic diagram of the whole structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
Fig. 3 is an enlarged partial schematic view of the drying device of the present invention.
Fig. 4 is a schematic perspective view of the cleaning device of the present invention taken from the left end.
Fig. 5 is a schematic perspective view of a dewatering apparatus according to the present invention.
Wherein: the device comprises a frame 1, a ball screw 2, a sliding block 3, a hydraulic cylinder 4, a fixing plate 5, a mounting accessory 6, an electric heating pipe 7, a cleaning box 8, a motor 9, a water discharge pipe 10, a dewatering box 11, a sterilizing box 12, a dosing hole 13, a squeezing hole 14 in and out, a fixing plate inlet and outlet hole 15, a squeezing hole 16, a water discharge block 17, an output shaft 18, a connecting rod 19, a stirring rod 20, a water discharge hole 21, a vertical squeezing plate 22 and a horizontal squeezing plate 23.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention.
Referring to fig. 1-5, the invention provides a drying rack for carpet production, which structurally comprises a rack 1 and a drying device, wherein a cleaning device, a dewatering device and a sterilizing device are sequentially and fixedly arranged on the bottom surface of the rack 1 from left to right;
a horizontal ball screw 2 is rotatably connected between the top ends of the two side walls of the frame 1 through a bearing, any end of the ball screw 2 is externally connected with a driving mechanism, a sliding block 3 is fixedly sleeved on a nut of the ball screw 2 through a screw, a hydraulic cylinder 4 is fixed at the top of the side, far away from the ball screw 2, of the sliding block 3, a through hole for a piston rod of the hydraulic cylinder 4 to pass through is formed in the sliding block 3, and the bottom end of the piston rod of the hydraulic cylinder 4 is connected with a connecting pipe through a coupling;
the drying device comprises a fixing plate 5, a vertical fixing plate 5 is welded at the bottom of the connecting pipe, a horizontal curved electric heating pipe 7 is fixed on the side surface of the fixing plate 5 through a mounting fitting 6 and bolts on the electric heating pipe 7, binding posts (positioned at two ends of the electric heating pipe 7) of the electric heating pipe 7 extend into the fixing plate 5 through mounting holes of the fixing plate 5, a plurality of electric heating pipes 7 are all fixed in the manner and uniformly distributed on the side surface of the fixing plate 5, the electric heating pipes 7 are connected in parallel and then are connected with a power supply, and when the electric heating pipes 7 are connected in parallel, the single electric heating pipe 7 fails, other electric heating pipes 7 can still perform drying work. The switch is closed, the electric heating pipe 7 is electrified, and the carpet hung on the electric heating pipe 7 is dried; the switch is turned off, the electric heating tube 7 is powered off, and the cleaning, disinfecting and dehydrating work is performed. The existing electric heating pipe has good insulating property, the surface is insulated and uncharged when being electrified and heated, and the electric heating pipe can work in water, so that the electric heating pipe can be directly contacted with a wet carpet, is safe to use, and the insulating principle is not repeated. Preferably, the fixing plate 5 is hollow, a wire outlet is formed in the top end of the fixing plate 5, wires for connecting the electric heating tubes 7 in parallel are placed in the fixing plate 5, the wire ends for connecting the switches extend out of the wire outlet, and then the switches are connected again to be connected with a power supply.
The cleaning device comprises a hollow cleaning box 8, a motor 9 is fixed at the top of the cleaning box 8 through a motor seat, an output shaft 18 of the motor 9 stretches into the cleaning box 8 through a mounting hole formed in the top of the cleaning box 8, the bottom end of the output shaft 18 is connected with a connecting rod 19 through a coupling, a plurality of groups of stirring rods 20 which are axisymmetric with respect to the connecting rod 19 are uniformly arranged on the side surface of the connecting rod 19, and the foaming effect of the carpet cleaning agent can be improved through the arrangement of the stirring rods 20 (when the carpet cleaning agent is used, water is required to be mixed and foamed manually).
The sterilizing device comprises a hollow sterilizing box 12, wherein the tops of the cleaning box 8 and the sterilizing box 12 are respectively provided with a dosing hole 13 and an in-out extrusion hole 14 perpendicular to the dosing holes 13, and the cross section area of the dosing holes 13 is larger than the sum of the cross section areas of the fixing plate 5 and the mounting fittings 6, so that the fixing plate 5 and the mounting fittings 6 can freely enter and exit the dosing holes 13. The in-out extrusion hole 14 is in accordance with the shape of the electric heating pipe 7 and is slightly wider than the electric heating pipe 7, so that when the electric heating pipe 7 moves up and down in the in-out extrusion hole 14, the edge of the in-out extrusion hole 14 generates extrusion force on a carpet hung on the electric heating pipe 7, and meanwhile, the carpet is continuously scraped and washed due to relative movement in the vertical direction. Preferably, the edges of the in-out extrusion holes 14 are provided with a plurality of horizontal toothed protrusions which are uniformly distributed, and the scraping effect is enhanced by arranging the edges into tooth shapes. In view of the usual carpet thickness, the access extrusion holes 14 are preferably 7-12mm wider than the electric heating tubes 7.
The dewatering device comprises a hollow dewatering box 11, wherein a fixed plate access hole 15 and a squeezing hole 16 perpendicular to the fixed plate access hole 15 are arranged at the top of the dewatering box 11, and the cross section area of the fixed plate access hole 15 is larger than the sum of the cross section areas of the fixed plate 5 and the mounting fittings 6, so that the fixed plate 5 and the mounting fittings 6 can freely access the fixed plate access hole 15. The wringing holes 16 are in conformity with the shape of the electric heating tube 7 for squeezing the moisture in the carpet suspended on the electric heating tube 7 to achieve the dewatering effect. The dewatering box 11 is equipped with the recess that is high outside the inside and low outside from the left and right sides outward flange department of water squeezing hole 16 respectively, all installs the drainage piece 17 in the recess, is equipped with evenly distributed's wash port 21 in the drainage piece 17, all is equipped with vertical stripper plate 22 between two wash port 21, and the top and the below of wash port 21 are horizontal stripper plate 23, and two drainage pieces 17 communicate respectively washbox 8 and disinfect box 12. The edge of the squeezing hole 16, the vertical squeezing plate 22 and the horizontal squeezing plate 23 all play a role in squeezing and dewatering, meanwhile, the squeezed water enters the cleaning box 8 and the sterilizing box 12 through the water draining holes 21, and the water in the carpet is timely discharged into the cleaning box 8 and the sterilizing box 12 instead of being left in the dewatering box 11 to enter the carpet again through the arrangement of the water draining blocks 17, so that the carpet is quickly dewatered and has a good effect. Preferably, the front end and the rear end of the water draining block 17 are movably connected in the groove through pin shafts, when a carpet enters the dewatering box 11, the water draining block 17 is pressed down by a small angle, and the scraping and squeezing effect is better; when the carpet leaves the dewatering box 11, the water draining block 17 is lifted up by a slight angle, so that the carpet is more easily separated from the water squeezing holes 16.
The side bottoms of the cleaning tank 8, the sterilizing tank 12 and the dewatering tank 11 are respectively provided with a water outlet which is horizontally and externally fixedly connected with the motor 10, and preferably, the motor 10 is provided with a valve which can discharge the liquid in the cleaning tank 8, the sterilizing tank 12 and the dewatering tank 11 at any time.
The driving mechanism and the hydraulic cylinder 4 are both connected with a PLC controller, preferably, the driving mechanism is a servo motor, the PLC controller controls forward and reverse rotation of the driving mechanism and extension and contraction of a piston rod of the hydraulic cylinder 4, and the control is in the prior art and will not be repeated.
When the carpet drying device is used, the initial position of the drying device is shown above the cleaning box 8 in fig. 1, a worker places one end of a carpet into the curved electric heating pipe 7 from above the electric heating pipe 7, the other end of the carpet is outside the electric heating pipe 7 until the two ends of the carpet are flush, then the carpet is stretched out from the electric heating pipe 7 at the top along the curved shape, and the hanging of the carpet is completed, and at the moment, the two ends of the carpet are positioned near the electric heating pipe 7 at the lowest end (the carpet drying device can be applied to carpets with different sizes). Then water and carpet cleaning agent are added into the dosing holes 13 of the cleaning tank 8, and disinfectant is added into the dosing holes 13 of the disinfection tank 12.
The cleaning operation is started. The motor 9 is started, the connecting rod 19 rotates along with the output shaft 18, the stirring rod 20 is driven to stir and foam, then the motor 9 is stopped, the hydraulic cylinder 4 is started, the piston rod stretches out and contracts to reciprocate, the carpet is driven to circularly enter and leave the cleaning box 8 along with the electric heating pipe 7 through the in-out extrusion hole 14, the carpet is completely soaked by the carpet cleaning agent in the process, the cleaning effect is realized by continuously scraping and extruding at the in-out extrusion hole 14, and then the hydraulic cylinder 4 stops working.
Then the servo motor rotates positively, the driving slide block 3 moves rightwards along with the screw nut on the ball screw 2, and then the drying device is driven to move rightwards to the position above the fixed plate inlet and outlet hole 15 and the wringing hole 16, the hydraulic cylinder 4 is started, the piston rod performs extending and contracting reciprocating motion, and the carpet is driven to circularly enter and leave the wringing hole 16 along with the electric heating pipe 7, so that preliminary dehydration is completed. After that, the drying device moves to the right above the sterilizing box 12, after the sterilizing work is completed through the up-and-down movement of the carpet, the servo motor is reversed, the carpet is dehydrated for the second time after moving to the left above the dehydrating box 11, after the completion, the drying device returns to the initial position, the switch is closed, the electric heating pipe 7 is electrified to perform drying, and as the front surface and the back surface of the carpet are all covered on the surface of the electric heating pipe 7, the drying efficiency is high.
While the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes may be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (6)
1. The utility model provides a carpet manufacture is with drying frame, includes frame, its characterized in that: the drying device is further arranged on the bottom surface of the frame in a fixed manner from left to right, and a cleaning device, a dewatering device and a sterilizing device are sequentially arranged on the bottom surface of the frame in a fixed manner;
the top ends of two side walls of the frame are rotatably connected with a horizontal ball screw through bearings, any one end of the ball screw is externally connected with a driving mechanism, a sliding block is fixedly sleeved on a nut of the ball screw through screws, a hydraulic cylinder is fixed at the top of the sliding block, which is far away from the ball screw side, a through hole for a piston rod of the hydraulic cylinder to pass through is formed in the sliding block, and the bottom end of the piston rod of the hydraulic cylinder is connected with a connecting pipe through a coupler;
the drying device comprises a fixing plate, wherein a vertical fixing plate is welded at the bottom of the connecting pipe, a plurality of horizontal curved electric heating pipes are fixed on the side surface of the fixing plate through mounting accessories, and the electric heating pipes are connected in parallel and then connected with a switch to be connected with a power supply;
the cleaning device comprises a hollow cleaning box, wherein the top of the cleaning box is fixed with a motor through a motor seat, an output shaft of the motor stretches into the cleaning box through a mounting hole formed in the top of the cleaning box, the bottom end of the output shaft is connected with a connecting rod through a coupler, and a plurality of groups of stirring rods which are symmetrical relative to the axis of the connecting rod are uniformly arranged on the side surface of the connecting rod;
the sterilizing device comprises a hollow sterilizing box, the tops of the cleaning box and the sterilizing box are respectively provided with a dosing hole and an in-out extrusion hole perpendicular to the dosing holes, the cross section area of the dosing holes is larger than the sum of the cross section areas of the fixing plate and the mounting fittings, the in-out extrusion holes are in accordance with the shape of the electric heating pipes, and the in-out extrusion holes are used for extruding carpets hung on the electric heating pipes;
the dewatering device comprises a hollow dewatering box, wherein a fixed plate inlet and outlet hole and a water squeezing hole perpendicular to the fixed plate inlet and outlet hole are formed in the top of the dewatering box, the cross section area of the fixed plate inlet and outlet hole is larger than the sum of the cross section areas of the fixed plate and the mounting fittings, the water squeezing hole is in accordance with the shape of the electric heating pipe, the water squeezing hole is used for squeezing water in a carpet hung on the electric heating pipe, grooves with high inside and low outside are respectively formed in the outer edges of the left side and the right side of the water squeezing hole, drain blocks are arranged in the grooves, uniformly distributed drain holes are formed in the drain blocks, a vertical squeezing plate is arranged between the two drain holes, and the upper part and the lower part of the drain holes are both transverse squeezing plates which are respectively communicated with a cleaning box and a sterilizing box;
the side bottoms of the cleaning tank, the sterilizing tank and the dewatering tank are respectively provided with a water outlet which is horizontally and externally fixedly connected with a drain pipe;
and the driving mechanism and the hydraulic cylinder are both connected with the PLC.
2. The drying rack for carpet manufacture of claim 1, wherein: the driving mechanism is a servo motor.
3. The drying rack for carpet manufacture of claim 1, wherein: the fixing plate is hollow, the top end of the fixing plate is provided with a wire outlet hole, and wires for connecting the electric heating pipes in parallel are placed in the fixing plate and used for connecting the wire ends of the switches to extend out of the wire outlet hole.
4. The drying rack for carpet manufacture of claim 1, wherein: the edge of the in-out extrusion hole is provided with a plurality of horizontal dentate bulges which are uniformly distributed.
5. The drying rack for carpet manufacture of claim 1, wherein: and a valve is arranged on the drain pipe.
6. The drying rack for carpet manufacture of claim 1, wherein: the front end and the rear end of the water draining block are movably connected in the groove through pin shafts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211163652.8A CN115523719B (en) | 2022-09-23 | 2022-09-23 | Carpet production is with drying frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211163652.8A CN115523719B (en) | 2022-09-23 | 2022-09-23 | Carpet production is with drying frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115523719A CN115523719A (en) | 2022-12-27 |
| CN115523719B true CN115523719B (en) | 2024-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211163652.8A Active CN115523719B (en) | 2022-09-23 | 2022-09-23 | Carpet production is with drying frame |
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| CN (1) | CN115523719B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205474434U (en) * | 2016-03-23 | 2016-08-17 | 天津科技大学 | Integrated laundry system of pressing is washed futilely in industry |
| CN206362135U (en) * | 2016-12-21 | 2017-07-28 | 天津冠雅地毯有限公司 | A kind of woollen blanket drying room |
| CN206464201U (en) * | 2016-12-30 | 2017-09-05 | 德清华梦木制品有限公司 | Suspension type drying oven device |
| CN207928286U (en) * | 2017-07-26 | 2018-10-02 | 江苏星凯新能源科技有限公司 | A kind of square carpet cleaning device |
| CN214469772U (en) * | 2021-02-01 | 2021-10-22 | 山东一诺织品有限公司 | Drying device is used in carpet production |
-
2022
- 2022-09-23 CN CN202211163652.8A patent/CN115523719B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205474434U (en) * | 2016-03-23 | 2016-08-17 | 天津科技大学 | Integrated laundry system of pressing is washed futilely in industry |
| CN206362135U (en) * | 2016-12-21 | 2017-07-28 | 天津冠雅地毯有限公司 | A kind of woollen blanket drying room |
| CN206464201U (en) * | 2016-12-30 | 2017-09-05 | 德清华梦木制品有限公司 | Suspension type drying oven device |
| CN207928286U (en) * | 2017-07-26 | 2018-10-02 | 江苏星凯新能源科技有限公司 | A kind of square carpet cleaning device |
| CN214469772U (en) * | 2021-02-01 | 2021-10-22 | 山东一诺织品有限公司 | Drying device is used in carpet production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115523719A (en) | 2022-12-27 |
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