CN115520019A - Method and system for high-voltage power down of electric automobile in limping mode - Google Patents
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Abstract
本公开涉及电动汽车技术领域,提出了一种跛行模式下电动汽车高压下电方法及系统,通过专用跛行模式电路控制对电动汽车安全运行至关重要的下电功能,避免了使用成本昂贵的MCU,简化了软件设计的难度;电路适应性强,可以用于对其它关键继电器或接触器的跛行模式关断控制;采用模拟电路和延时控制的形式,给用户确认下电操作留出了足够的时间,避免了误触发下电导致动力丧失的安全隐患。
This disclosure relates to the technical field of electric vehicles, and proposes a method and system for powering off electric vehicles under high voltage in limp mode, and controls the power-off function that is crucial to the safe operation of electric vehicles through a dedicated limp mode circuit, avoiding the use of expensive MCUs , which simplifies the difficulty of software design; the circuit has strong adaptability and can be used for limp mode shutdown control of other key relays or contactors; the use of analog circuits and delay control leaves enough room for users to confirm power-off operations time, avoiding the potential safety hazard of power loss caused by false triggering and power-off.
Description
技术领域technical field
本公开涉及电动汽车相关技术领域,具体的说,是涉及一种跛行模式下电动汽车高压下电方法及系统。The present disclosure relates to the technical field related to electric vehicles, and in particular, relates to a method and system for powering off high voltage of an electric vehicle in a limp mode.
背景技术Background technique
本部分的陈述仅仅是提供了与本公开相关的背景技术信息,并不必然构成在先技术。The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
在电动汽车中,一般由整车控制器(VCU)控制高压回路主正继电器和主负继电器的通断,实现高压电气系统的上下电。当VCU的主控制器芯片(MCU)正常运行时,按照既定的逻辑控制高压回路继电器,但当MCU失效时,便无法根据正常的控制逻辑执行下电功能,给电动汽车的安全运行带来极大的隐患。In electric vehicles, the vehicle controller (VCU) generally controls the on-off of the main positive relay and the main negative relay of the high-voltage circuit to realize the power on and off of the high-voltage electrical system. When the main controller chip (MCU) of the VCU is running normally, it controls the high-voltage circuit relay according to the established logic. Big hidden danger.
业界一般采用设计冗余电路的方法解决MCU失效的问题,即使用两个MCU,当其中一个MCU失效时,由另一MCU接管关键控制任务。但是,这种方式不仅成本高,还会增加软件设计的难度。针对MCU失效导致无法关断关键继电器的具体问题,还有第二种解决方案,即利用看门狗监控芯片监控MCU的运行状态,并设计专门的继电器关断电路。现有的汽车跛行回家控制电路,利用带看门狗监控功能的系统基础芯片SBC监控MCU的运行,当MCU无法喂狗时,SBC输出低电平有效的“跛行使能信号”,使能跛行回家控制电路,通过两路输入信号控制两路跛行输出信号。The industry generally adopts the method of designing redundant circuits to solve the problem of MCU failure, that is, using two MCUs, and when one of the MCUs fails, the other MCU takes over the key control tasks. However, this method is not only costly, but also increases the difficulty of software design. Aiming at the specific problem that the failure of the MCU leads to the inability to turn off the key relay, there is a second solution, that is, to use the watchdog monitoring chip to monitor the running status of the MCU, and design a special relay shutdown circuit. The existing car limp home control circuit uses the system basis chip SBC with watchdog monitoring function to monitor the operation of the MCU. When the MCU cannot feed the dog, the SBC outputs an effective low-level "limp enable signal" to enable The limp home control circuit controls two limp output signals through two input signals.
发明人发现,现有的汽车跛行回家控制方法存在以下不足:第一,跛行回家控制电路的输入信号为数字信号,容易在恶劣的工况和复杂的汽车电磁环境下受到干扰。第二,跛行回家控制逻辑过于简单,数字输入信号有效便触发跛行输出,很容易引发误操作。在MCU失效的情况下,如果误触发了高压下电操作,将直接导致电动汽车丧失动力,带来极大的安全隐患。The inventors found that the existing car limp home control method has the following disadvantages: first, the input signal of the limp home control circuit is a digital signal, which is easily disturbed under harsh working conditions and complex electromagnetic environment of the car. Second, the limp home control logic is too simple, and the limp output is triggered when the digital input signal is valid, which can easily lead to misoperation. In the case of MCU failure, if the high-voltage power-off operation is triggered by mistake, it will directly cause the electric vehicle to lose power, which will bring great safety hazards.
发明内容Contents of the invention
本公开为了解决上述问题,提出了一种跛行模式下电动汽车高压下电方法及系统,通过专用跛行模式电路控制对电动汽车安全运行至关重要的下电功能,避免了使用成本昂贵的MCU,简化了软件设计的难度;电路适应性强,可以用于对其它关键继电器或接触器的跛行模式关断控制;采用模拟电路和延时控制的形式,给用户确认下电操作留出了足够的时间,避免了误触发下电导致动力丧失的安全隐患。In order to solve the above problems, the present disclosure proposes a method and system for powering off electric vehicles under high voltage in limp mode. The power-off function that is crucial to the safe operation of electric vehicles is controlled by a dedicated limp mode circuit, which avoids the use of expensive MCUs. It simplifies the difficulty of software design; the circuit has strong adaptability and can be used for limp mode shutdown control of other key relays or contactors; it adopts the form of analog circuit and delay control, leaving enough time for the user to confirm the power-off operation Time, avoiding the potential safety hazard of power loss caused by false triggering and power off.
为了实现上述目的,本公开采用如下技术方案:In order to achieve the above purpose, the present disclosure adopts the following technical solutions:
一个或多个实施例提供了一种跛行模式下电动汽车高压下电方法,包括如下步骤:One or more embodiments provide a high-voltage power-off method for an electric vehicle in a limp mode, including the following steps:
监控整车控制器的主控芯片MCU的运行状态以及车辆启停开关的状态;Monitor the running status of the main control chip MCU of the vehicle controller and the status of the vehicle start-stop switch;
MCU正常运行时,根据车辆启停开关的状态,通过车辆MCU和正常模式高压继电器控制电路控制被控部件的通断;When the MCU is running normally, according to the state of the vehicle start-stop switch, the on-off of the controlled components is controlled through the vehicle MCU and the normal mode high-voltage relay control circuit;
MCU失效时,通过SBC的跛行模式管脚断开MCU对高压回路继电器的控制,由跛行模式高压下电确认电路和跛行模式高压继电器控制电路控制高压主正继电器的关断,使得在接收到启停开关的关断信号设定的时间后,关断被控部件。When the MCU fails, the control of the high-voltage circuit relay by the MCU is disconnected through the limp mode pin of the SBC. After the time set by the shutdown signal of the stop switch, the controlled component is turned off.
一个或多个实施例提供了一种跛行模式下电动汽车高压下电系统,包括启停开关三态检测电路Ⅰ、跛行模式高压下电确认电路Ⅱ、正常模式高压继电器控制电路Ⅲ、跛行模式高压继电器控制电路Ⅳ以及内部供电使能控制电路Ⅴ;One or more embodiments provide a high-voltage power-off system for electric vehicles in limp mode, including a start-stop switch tri-state detection circuit I, a high-voltage power-off confirmation circuit II in limp mode, a high-voltage relay control circuit III in normal mode, and a high-voltage power-off circuit in limp mode. Relay control circuit IV and internal power supply enabling control circuit V;
启停开关三态检测电路Ⅰ用于检测启停开关的工作状态;The start-stop switch tri-state detection circuit Ⅰ is used to detect the working state of the start-stop switch;
MCU正常运行时,车辆内部供电使能控制电路Ⅴ使能正常模式高压继电器控制电路Ⅲ的供电,禁能跛行模式高压下电确认电路Ⅱ的供电,由MCU和正常模式高压继电器控制电路Ⅲ控制高压主正继电器的通断;When the MCU is running normally, the vehicle internal power supply enabling control circuit Ⅴ enables the power supply of the normal mode high-voltage relay control circuit Ⅲ, disables the power supply of the high-voltage power-off confirmation circuit Ⅱ in the limp mode, and the high voltage is controlled by the MCU and the normal mode high-voltage relay control circuit Ⅲ On and off of the main positive relay;
MCU失效时,内部供电使能控制电路Ⅴ使能跛行模式高压下电确认电路Ⅱ的供电,禁能正常模式高压继电器控制电路Ⅲ的供电,由跛行模式高压下电确认电路Ⅱ和跛行模式高压继电器控制电路Ⅳ控制高压主正继电器的关断,使得在按下启停开关设定的时间后关断高压主正继电器。When the MCU fails, the internal power supply enabling control circuit Ⅴ enables the power supply of the high-voltage power-off confirmation circuit II in the limp mode, and disables the power supply of the high-voltage relay control circuit III in the normal mode, and the high-voltage power-off confirmation circuit II in the limp mode and the high-voltage relay in the limp mode The control circuit IV controls the shut-off of the high-voltage main positive relay, so that the high-voltage main positive relay is turned off after the time set by the start-stop switch is pressed.
与现有技术相比,本公开的有益效果为:Compared with the prior art, the beneficial effects of the present disclosure are:
本公开中,通过采用跛行模式高压下电确认电路和跛行模式高压继电器控制电路,对电动汽车安全运行至关重要的下电功能,避免了使用成本昂贵的MCU,简化了软件设计的难度。采用延时控制给用户确认下电操作留出了足够的时间,避免了误触发下电导致动力丧失的安全隐患。In the present disclosure, by adopting the limp mode high-voltage power-off confirmation circuit and the limp-mode high-voltage relay control circuit, the power-off function that is crucial to the safe operation of electric vehicles avoids the use of expensive MCUs and simplifies the difficulty of software design. The use of delay control allows enough time for the user to confirm the power-off operation, avoiding the potential safety hazard of power loss caused by false triggering of power-off.
本公开的优点以及附加方面的优点将在下面的具体实施例中进行详细说明。Advantages of the present disclosure, as well as advantages of additional aspects, will be described in detail in the following specific examples.
附图说明Description of drawings
构成本公开的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的限定。The accompanying drawings constituting a part of the present disclosure are used to provide further understanding of the present disclosure, and the exemplary embodiments and descriptions of the present disclosure are used to explain the present disclosure, but not to limit the present disclosure.
图1为本公开实施例的整体方法流程图;FIG. 1 is a flowchart of an overall method of an embodiment of the present disclosure;
图2为本公开实施例的启停开关三态检测电路图;FIG. 2 is a three-state detection circuit diagram of a start-stop switch according to an embodiment of the present disclosure;
图3为本公开实施例的跛行模式高压下电确认电路图;FIG. 3 is a circuit diagram of a high-voltage power-off confirmation circuit in a limp mode according to an embodiment of the present disclosure;
图4为本公开实施例的第一设定参数下图3中C2端电压Uc的变化曲线;FIG. 4 is a variation curve of the C2 terminal voltage Uc in FIG. 3 under the first setting parameter of the embodiment of the present disclosure;
图5为本公开实施例的设定参数下图3中阻容网络传递函数的单位阶跃响应曲线Fig. 5 is the unit step response curve of the resistance-capacitance network transfer function in Fig. 3 under the setting parameters of the embodiment of the present disclosure
图6为本公开实施例的高压回路继电器控制电路图;6 is a control circuit diagram of a high-voltage loop relay according to an embodiment of the present disclosure;
图7为本公开实施例的内部供电使能控制电路。FIG. 7 is an internal power supply enabling control circuit of an embodiment of the present disclosure.
具体实施方式detailed description
下面结合附图与实施例对本公开作进一步说明。The present disclosure will be further described below in conjunction with the accompanying drawings and embodiments.
应该指出,以下详细说明都是示例性的,旨在对本公开提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本公开所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。需要说明的是,在不冲突的情况下,本公开中的各个实施例及实施例中的特征可以相互组合。下面将结合附图对实施例进行详细描述。It should be noted that the terminology used herein is only for describing specific embodiments, and is not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof. It should be noted that, in the case of no conflict, various embodiments and features in the embodiments in the present disclosure can be combined with each other. The embodiments will be described in detail below in conjunction with the accompanying drawings.
实施例1Example 1
在一个或多个实施方式公开的技术方案中,如图1所示,一种跛行模式下电动汽车高压下电方法,包括如下步骤:In the technical solution disclosed in one or more embodiments, as shown in FIG. 1 , a method for powering off the high voltage of an electric vehicle in a limp mode includes the following steps:
步骤1、监控整车控制器的主控芯片MCU的运行状态以及车辆启停开关的状态;
步骤2、MCU正常运行时,根据车辆启停开关的状态,通过车辆MCU和正常模式高压继电器控制电路控制被控部件的通断;
步骤3、MCU失效时,通过SBC的跛行模式管脚断开MCU对高压回路继电器的控制,由跛行模式高压下电确认电路和跛行模式高压继电器控制电路控制高压主正继电器的关断,使得在接收到启停开关的关断信号设定的时间后,关断被控部件。
其中,被控部件可以为车辆的高压主正继电器、车辆上的关键继电器或接触器,可以实现车辆上其它关键继电器或接触器的跛行模式关断控制。Among them, the controlled component can be the high-voltage main positive relay of the vehicle, the key relay or contactor on the vehicle, and can realize the limp mode shutdown control of other key relays or contactors on the vehicle.
本实施例中,通过采用跛行模式高压下电确认电路和跛行模式高压继电器控制电路,对电动汽车安全运行至关重要的下电功能,避免了使用成本昂贵的MCU,简化了软件设计的难度。采用延时控制给用户确认下电操作留出了足够的时间,避免了误触发下电导致动力丧失的安全隐患。In this embodiment, by adopting the limp mode high-voltage power-off confirmation circuit and the limp-mode high-voltage relay control circuit, the power-off function that is crucial to the safe operation of electric vehicles avoids the use of expensive MCUs and simplifies the difficulty of software design. The use of delay control allows enough time for the user to confirm the power-off operation, avoiding the potential safety hazard of power loss caused by false triggering of power-off.
上述步骤可以通过设计电路实现,步骤1中,通过以带看门狗监控功能的SBC监测MCU的运行,以启停开关为跛行模式高压下电功能的输入控制信号。本实施例提供了一种跛行模式下电动汽车高压下电系统,如图2-图7所示,设计的电路可以包括:启停开关三态检测电路Ⅰ、跛行模式高压下电确认电路Ⅱ、正常模式高压继电器控制电路Ⅲ、跛行模式高压继电器控制电路Ⅳ以及内部供电使能控制电路Ⅴ。The above steps can be realized by designing a circuit. In
步骤2中,MCU正常运行时,车辆内部供电使能控制电路Ⅴ使能正常模式高压继电器控制电路Ⅲ的供电,禁能跛行模式高压下电确认电路Ⅱ的供电,由MCU和正常模式高压继电器控制电路Ⅲ控制高压主正继电器的通断;In
步骤3中,MCU失效时,内部供电使能控制电路Ⅴ使能跛行模式高压下电确认电路Ⅱ的供电,禁能正常模式高压继电器控制电路Ⅲ的供电,由跛行模式高压下电确认电路Ⅱ和跛行模式高压继电器控制电路Ⅳ控制高压主正继电器的关断,使得在按下启停开关设定的时间后关断高压主正继电器。In
其中,设定的时间可以为4秒左右。Wherein, the set time may be about 4 seconds.
在一些实施例中,启停开关三态检测电路Ⅰ包括启停开关电路和分压限流电路,电路图如图2所示。In some embodiments, the start-stop switch tri-state detection circuit I includes a start-stop switch circuit and a voltage dividing and current limiting circuit, the circuit diagram of which is shown in FIG. 2 .
启停开关电路与车辆的实体开关按钮集成在启停开关模块内,通过SSBin接口连接VCU。VCU连接启停开关的那根信号线为SSBin。车辆的实体开关按钮具体为整车的启停开关,控制整车通电的启停开关。The start-stop switch circuit and the vehicle's physical switch button are integrated in the start-stop switch module, and connected to the VCU through the SSBin interface. The signal line connecting the VCU to the start-stop switch is SSBin. The physical switch button of the vehicle is specifically the start-stop switch of the whole vehicle, which controls the start-stop switch of the whole vehicle.
可选的,启停开关电路包括串联连接的两个电阻R4和R5,串联后一端接地一端连接VCU,另一端接地,启停开关并联连接在其中一个电阻的两端。Optionally, the start-stop switch circuit includes two resistors R4 and R5 connected in series. After series connection, one end is grounded, the other end is connected to the VCU, and the other end is grounded. The start-stop switch is connected in parallel to both ends of one of the resistors.
分压限流电路可以设置于VCU内,对SSBin接口输出信号经过分压和限流后,通过ADin连接至MCU的ADC管脚,通过MCU判定启停开关的三种状态。The voltage dividing and current limiting circuit can be set in the VCU. After the output signal of the SSBin interface is divided and current limited, it is connected to the ADC pin of the MCU through ADin, and the three states of the start-stop switch are determined by the MCU.
可选的,分压限流电路包括串联连接的第一电阻R1和第二电阻R2,还包括第一电容C1和第三电阻R3,第一电阻R1和第二电阻R2的连接点处通过SSBin接口连接至VCU,第一电容C1和第三电阻R3串联连接后连接在第二电阻R2的两端,第一电容C1和第三电阻R3的连接点接地,第三电阻R3与第二电阻R2的连接点为分压限流电路输出端ADin。Optionally, the voltage dividing current limiting circuit includes a first resistor R1 and a second resistor R2 connected in series, and also includes a first capacitor C1 and a third resistor R3, and the connection point of the first resistor R1 and the second resistor R2 is connected through SSBin The interface is connected to the VCU, the first capacitor C1 and the third resistor R3 are connected in series and then connected to both ends of the second resistor R2, the connection point of the first capacitor C1 and the third resistor R3 is grounded, and the third resistor R3 and the second resistor R2 The connection point of is the output terminal ADin of the voltage dividing and current limiting circuit.
当启停开关处于输入断路、按下、弹起状态时,将SSBin的标称电压值分别记为Vopen、Vpress、Vrelease,通过合理选择电阻R1、R2、R3、R4、R5的取值,使得Vopen、Vpress、Vrelease满足以下关系:When the start-stop switch is in the state of input disconnection, pressing, and popping up, record the nominal voltage values of SSBin as V open , V press , and V release respectively. value, so that V open , V press , and V release satisfy the following relationship:
Vpress·(1±0.2)<Vrelease·(1±0.2)<Vopen·(1±0.2)(1)V press ·(1±0.2)<V release ·(1±0.2)<V open ·(1±0.2)(1)
所述R1、R2、R3、R4、R5采用精度为±5%的普通电阻,电阻值分别记为R1、R2、R3、R4、R5,所述标称电压值为R1、R2、R3、R4、R5取标称电阻值时SSBin的电压值。The R1, R2, R3, R4, and R5 adopt ordinary resistors with an accuracy of ±5%, and the resistance values are respectively recorded as R 1 , R 2 , R 3 , R 4 , and R 5 , and the nominal voltage values are R1, R2, R3, R4, R5 take the voltage value of SSBin when the nominal resistance value is taken.
将ADin电压值记为Vssb_mcu,SSBin电压值记为Vssb,两者满足以下关系:Record the voltage value of ADin as V ssb_mcu and the voltage value of SSBin as V ssb , and the two satisfy the following relationship:
MCU通过ADin的模数转换结果,根据启停开关输入断路、按下、弹起状态的大小关系,判定启停开关的三种状态。开关信号通过线束传到VCU,这根线可能会断即为输入断路状态。The MCU judges the three states of the start-stop switch based on the analog-to-digital conversion results of ADin, and according to the size relationship of the start-stop switch input open circuit, press, and pop-up states. The switch signal is transmitted to the VCU through the wire harness, and the wire may be disconnected, which means the input is in an open circuit state.
在一些实施例中,跛行模式高压下电确认电路Ⅱ包括依次连接的启停开关按下确认电路和高压下电倒计时电路,电路形式如图3所示。In some embodiments, the high-voltage power-off confirmation circuit II in the limp mode includes a start-stop switch press confirmation circuit and a high-voltage power-off countdown circuit connected in sequence, and the circuit form is shown in FIG. 3 .
可选的,启停开关按下确认电路包括第一串联电阻分压电路、比较器U1和三级管Q1,第一串联电阻R6、R7分压电路的输出端连接至比较器U1负输入端,比较器U1正输入端连接至VCU的SSBin接口;比较器U1的输出端连接至三极管Q1的基极,通过三极管Q1导通或截止判断启停开关的状态。Optionally, the confirmation circuit for pressing the start-stop switch includes a first series resistor divider circuit, a comparator U1 and a transistor Q1, and the output terminals of the first series resistor R6 and R7 divider circuit are connected to the negative input terminal of the comparator U1 , the positive input terminal of the comparator U1 is connected to the SSBin interface of the VCU; the output terminal of the comparator U1 is connected to the base of the transistor Q1, and the state of the start-stop switch is judged by the conduction or cut-off of the transistor Q1.
启停开关按下确认电路的输入为SSBin,将SSBin连接至模拟比较器U1的正输入端,将Vcc通过电阻R6、R7分压得到的电压连接至U1负输入端。通过合理选择R6、R7的电阻值,使得按下启停开关后,正输入端电压低于负输入端电压,U1输出低电平,三极管Q1导通,集电极为高电平。启停开关处于输入断路或弹起状态时,U1正输入端电压高于负输入端电压,U1输出高电平,Q1截止。Press the start-stop switch to confirm that the input of the circuit is SSBin, connect SSBin to the positive input terminal of analog comparator U1, and connect the voltage obtained by dividing Vcc through resistors R6 and R7 to the negative input terminal of U1. By selecting the resistance values of R6 and R7 reasonably, after the start-stop switch is pressed, the positive input terminal voltage is lower than the negative input terminal voltage, U1 outputs low level, transistor Q1 is turned on, and the collector is high level. When the start-stop switch is in the state of input disconnection or pop-up, the voltage at the positive input terminal of U1 is higher than the voltage at the negative input terminal, U1 outputs a high level, and Q1 is cut off.
本实施例中,设置了启停开关电路和启停开关按下确认电路,能够提高启停开关状态检测的准确性,提高了车辆跛行下电控制的准确性,减少系统误操作,提高车辆行驶的安全性。In this embodiment, a start-stop switch circuit and a start-stop switch press confirmation circuit are provided, which can improve the accuracy of the state detection of the start-stop switch, improve the accuracy of vehicle limp power-off control, reduce system misoperation, and improve vehicle driving. security.
可选的,高压下电倒计时电路可以采用定时器电路,也可以采用如图3所示的电路结构,包括阻容网络、比较器U2、第二串联电阻分压电路,阻容网络的输入端连接启停开关按下确认电路的输出端即三级管Q1的发射极,第二串联电阻分压电路和阻容网络分别连接比较器U2的输入端,比较器U2的输出端连接至跛行模式高压继电器控制电路Ⅳ。Optionally, the high-voltage power-off countdown circuit can use a timer circuit, or a circuit structure as shown in Figure 3, including a resistance-capacitance network, a comparator U2, a second series resistor divider circuit, and an input terminal Connect the start-stop switch and press the output terminal of the confirmation circuit, which is the emitter of the triode Q1, the second series resistor voltage divider circuit and the resistance-capacitance network are respectively connected to the input terminal of the comparator U2, and the output terminal of the comparator U2 is connected to the limp mode High voltage relay control circuit Ⅳ.
其中,第二串联电阻分压电路包括两个串联的电阻R12和电阻R13。Wherein, the second series resistor voltage divider circuit includes two resistors R12 and R13 connected in series.
阻容网络包括的电阻R9、电阻R10、电阻R11和电容C2,电阻R9的一端分别连接电阻R10、电阻R11,R10另一端接地,电阻R11连接电容C2,电容C2的另一端接地,电容C2两端的电压为输出端电压。The resistance-capacitance network includes resistor R9, resistor R10, resistor R11 and capacitor C2. One end of resistor R9 is connected to resistor R10 and resistor R11 respectively, and the other end of R10 is grounded. Resistor R11 is connected to capacitor C2. The other end of capacitor C2 is grounded. The voltage at the terminal is the output terminal voltage.
高压下电倒计时电路的输入为三极管Q1的集电极,经过阻容网络,连接至比较器U2的正输入端,将Vlimp通过电阻R12、R13分压得到的电压连接至U2负输入端。通过合理选择R9、R10、R11、R12、R13的电阻值和电容C2的电容值,使得当按下启停开关设定的时间间隔后U2正输入端电压高于负输入端电压,如可以为4秒钟左右时,U2输出高电平,通过LimpCtrl连接至跛行模式高压继电器控制电路。如图4所示为R9=47kΩ、R10=56kΩ、R11=130kΩ、R12=47kΩ、R13=47kΩ、C2=10uF、Vlimp=12v时C2端电压Uc的变化曲线。The input of the high-voltage power-down countdown circuit is the collector of the transistor Q1, which is connected to the positive input terminal of the comparator U2 through the resistance-capacitance network, and the voltage obtained by dividing Vlimp through the resistors R12 and R13 is connected to the negative input terminal of U2. By reasonably selecting the resistance values of R9, R10, R11, R12, R13 and the capacitance value of capacitor C2, the voltage at the positive input terminal of U2 is higher than the voltage at the negative input terminal after the time interval set by the start-stop switch is pressed, for example, At about 4 seconds, U2 outputs a high level, which is connected to the high-voltage relay control circuit in limp mode through LimpCtrl. As shown in Figure 4, the change curve of the C2 terminal voltage U c when R 9 =47kΩ, R 10 =56kΩ, R 11 =130kΩ, R 12 =47kΩ, R 13 =47kΩ, C 2 =10uF, V limp =12v.
阻容网络的输入为Q1集电极电压,输出为电容C2端电压Uc,其传递函数为:The input of the resistance-capacitance network is the collector voltage of Q1, and the output is the voltage U c of the capacitor C2 terminal, and its transfer function is:
其中,R9、R10、R11分别为电阻R9、电阻R10、电阻R11的电阻值,C2为C2的电容值。图5为R9=47kΩ、R10=56kΩ、R11=130kΩ、C2=10uF时阻容网络传递函数的单位阶跃响应曲线。Wherein, R 9 , R 10 , and R 11 are the resistance values of the resistors R9, R10, and R11 respectively, and C 2 is the capacitance of C2. Fig. 5 is the unit step response curve of the RC network transfer function when R 9 =47kΩ, R 10 =56kΩ, R 11 =130kΩ, and C 2 =10uF.
本实施例中,Vcc为电动汽车低压系统的供电电源,Vlimp为跛行模式高压下电确认电路的供电电源,Vlimp的使能和禁能由所述内部供电使能控制电路Ⅴ控制。In this embodiment, Vcc is the power supply of the low-voltage system of the electric vehicle, and Vlimp is the power supply of the high-voltage power-off confirmation circuit in limp mode, and the enabling and disabling of Vlimp are controlled by the internal power supply enabling control circuit V.
在一些实施例中,高压回路继电器控制电路包括正常模式高压继电器控制电路Ⅲ和跛行模式高压继电器控制电路Ⅳ两部分,如图6所示。In some embodiments, the high voltage loop relay control circuit includes two parts, the normal mode high voltage relay control circuit III and the limp mode high voltage relay control circuit IV, as shown in FIG. 6 .
可选的,正常模式高压继电器控制电路Ⅲ包括正常模式导通控制电路和正常模式关断控制电路。Optionally, the normal mode high voltage relay control circuit III includes a normal mode on control circuit and a normal mode off control circuit.
正常模式导通控制电路,包括三级管Q2、三级管Q3、二极管D4和三极管Q4,三级管Q2的基极连接MCU的Mcu_on即导通信号输出端,三级管Q2的集电极连接三级管Q3的基极,三级管Q3集电极连接Vnor供电,跛行模式时,Vnor供电被禁能,三级管Q3的发射极通过电阻R16连接至三极管Q4的基极,三级管Q4的集电极连接至供电电源Vcc;三级管Q3的发射极通过电阻R15连接至二极管D4,二极管D4的阴极为控制输出端Relay_ctrl。Normal mode conduction control circuit, including triode Q2, triode Q3, diode D4 and triode Q4, the base of triode Q2 is connected to the Mcu_on of the MCU, which is the conduction signal output terminal, and the collector of triode Q2 is connected to The base of the triode Q3 and the collector of the triode Q3 are connected to the Vnor power supply. In the limp mode, the Vnor power supply is disabled. The emitter of the triode Q3 is connected to the base of the triode Q4 through the resistor R16. The triode Q4 The collector of the transistor Q3 is connected to the power supply Vcc; the emitter of the triode Q3 is connected to the diode D4 through the resistor R15, and the cathode of the diode D4 is the control output terminal Relay_ctrl.
正常模式导通控制电路的输入信号为来自MCU的Mcu_on,输出信号为Relay_ctrl,控制高压主正继电器的导通。The input signal of the conduction control circuit in normal mode is Mcu_on from the MCU, and the output signal is Relay_ctrl, which controls the conduction of the high-voltage main positive relay.
MCU正常运行时,Vnor正常供电,Mcu_on对Relay_ctrl的导通控制有效。当Mcu_on为高电平时,三极管Q2、Q3导通,Q3集电极输出高电平,单向二极管D4导通,Relay_ctrl信号输出高电平,导通高压主正继电器。进入跛行模式时,Vnor供电被禁能,Q3截止,D4截止,Mcu_on对Relay_ctrl的导通控制失效。When the MCU is running normally, Vnor supplies power normally, and Mcu_on is effective for the conduction control of Relay_ctrl. When Mcu_on is at a high level, the transistors Q2 and Q3 are turned on, the collector of Q3 outputs a high level, the one-way diode D4 is turned on, the Relay_ctrl signal outputs a high level, and the high voltage main positive relay is turned on. When entering the limp mode, Vnor power supply is disabled, Q3 is cut off, D4 is cut off, and the conduction control of Mcu_on to Relay_ctrl is invalid.
可选的,如图6所示,正常模式关断控制电路包括依次连接的三极管Q5和三极管Q6,以及单向二极管D3,三级管Q6集电极连接Vnor供电,跛行模式时,Vnor供电被禁能,单向二极管D3的阴极连接至关断导通互锁电路。Optionally, as shown in FIG. 6 , the shutdown control circuit in normal mode includes transistors Q5 and Q6 connected in sequence, and a unidirectional diode D3. The collector of transistor Q6 is connected to Vnor for power supply. In limp mode, Vnor power supply is disabled. Yes, the cathode of the one-way diode D3 is connected to the turn-off interlock circuit.
具体的,关断导通互锁电路包括三极管Q7,三极管Q7的集电极通过电阻R6连接至控制输出端Relay_ctrl,三极管Q7的集电极通过电阻R19连接至供电电源Vcc,三极管Q7的集电极通过串联连接的二极管D1、电阻R18、电阻R20、电阻R21连接至三极管Q7的基极,三极管Q7的基极和发射极直接通过电容C4连接,电阻R20和电阻R21连接点连接正常模式关断控制电路的输出端。Specifically, the turn-off interlock circuit includes a triode Q7, the collector of the triode Q7 is connected to the control output terminal Relay_ctrl through a resistor R6, the collector of the triode Q7 is connected to the power supply Vcc through a resistor R19, and the collector of the triode Q7 is connected in series The connected diode D1, resistor R18, resistor R20, and resistor R21 are connected to the base of the transistor Q7, the base and emitter of the transistor Q7 are directly connected through the capacitor C4, and the connection point of the resistor R20 and the resistor R21 is connected to the normal mode shutdown control circuit. output.
正常模式关断控制电路的输入信号为来自MCU的Mcu_off,输出信号为Relay_ctrl。The input signal of the normal mode shutdown control circuit is Mcu_off from the MCU, and the output signal is Relay_ctrl.
在正常模式下控制高压主正继电器的关断。MCU正常运行时,Vnor正常供电,当Mcu_off为高电平时,三极管Q5、Q6导通,Q6集电极输出高电平,单向二极管D3导通,三极管Q7导通,集电极输出低电平,Relay_ctrl信号输出低电平,关断高压主正继电器。Controls the shutdown of the high voltage main positive relay in normal mode. When the MCU is running normally, Vnor supplies power normally. When Mcu_off is at a high level, the transistors Q5 and Q6 are turned on, the collector of Q6 outputs a high level, the unidirectional diode D3 is turned on, the transistor Q7 is turned on, and the collector outputs a low level. The Relay_ctrl signal outputs a low level, turning off the high-voltage main positive relay.
进入跛行模式时,Vnor供电被禁能,三极管Q6截止,单向二极管D3截止,Mcu_off对Relay_ctrl的关断控制失效。When entering the limp mode, the Vnor power supply is disabled, the transistor Q6 is cut off, the one-way diode D3 is cut off, and the turn-off control of the Relay_ctrl by Mcu_off is invalid.
跛行模式高压继电器控制电路Ⅳ即为跛行模式关断控制电路,如图6所示,输入信号为来自跛行模式高压下电确认电路的LimpCtrl,输出信号为Relay_ctrl。跛行模式高压继电器控制电路Ⅳ包括二极管D2,连接至正常模式高压继电器控制电路Ⅲ的关断导通互锁电路。The limp mode high voltage relay control circuit IV is the limp mode shutdown control circuit, as shown in Figure 6, the input signal is LimpCtrl from the limp mode high voltage power-off confirmation circuit, and the output signal is Relay_ctrl. The high-voltage relay control circuit IV in limp mode includes a diode D2 connected to the off-on interlock circuit of the high-voltage relay control circuit III in normal mode.
在跛行模式下,当LimpCtrl为高电平时,单向二极管D2导通,三极管Q7导通,集电极Q7输出低电平,Relay_ctrl信号输出低电平,关断高压回路继电器。In limp mode, when LimpCtrl is at high level, unidirectional diode D2 is turned on, transistor Q7 is turned on, collector Q7 outputs low level, Relay_ctrl signal outputs low level, and the high-voltage circuit relay is turned off.
在Q7导通的跛行模式下,当LimpCtrl为低电平时,单向二极管D1、D2截止,Q7基极通过电容C4保持在导通电压上,Q7继续保持导通状态,Relay_ctrl信号输出低电平,高压回路继电器继续保持关断状态。In the limp mode in which Q7 is turned on, when LimpCtrl is at low level, the unidirectional diodes D1 and D2 are cut off, the base of Q7 is kept at the conduction voltage through capacitor C4, Q7 continues to be turned on, and the Relay_ctrl signal outputs low level , the high-voltage loop relay continues to remain off.
可选的,Relay_ctrl输出高电平时,导通继电器,Relay_ctrl输出低电平时,关断继电器。Optionally, when Relay_ctrl outputs high level, the relay is turned on, and when Relay_ctrl outputs low level, the relay is turned off.
其中,Vnor为正常模式导通控制电路和正常模式关断控制电路的供电电源,Vnor的使能和禁能由所述内部供电使能控制电路Ⅴ控制。Wherein, Vnor is the power supply of the normal mode on control circuit and the normal mode off control circuit, enabling and disabling of Vnor is controlled by the internal power supply enabling control circuit V.
在一些实施例中,内部供电使能控制电路Ⅴ控制Vnor和Vlimp的使能和禁能,如图7所示。In some embodiments, the internal power supply enabling control circuit V controls enabling and disabling of Vnor and Vlimp, as shown in FIG. 7 .
内部供电使能控制电路Ⅴ通过三极管通断控制电路实现,包括依次连接的三极管Q8、三极管Q9、三极管Q10和三极管Q11,三极管Q8的基极连接SBC的跛行模式管脚Limp,三极管Q8的集电极连接至供电电源Vcc,三极管Q8的集电极通过电阻连接供电输出Vnor端,三极管Q8的发射级通过电阻R22连接至三极管Q9的基极,三极管Q9的集电极连接至供电输出Vnor端;三极管Q8的发射级连接至三极管Q10的基极,三极管Q10的集电极连接至三极管Q11的基极,三极管Q11的集电极连接供电电源Vcc,三极管Q10的发射级通过电容C2连接至三极管Q11的发射级,三极管Q11的发射极为供电输出Vlimp端The internal power supply enabling control circuit Ⅴ is realized by the on-off control circuit of the triode, including the transistor Q8, the transistor Q9, the transistor Q10 and the transistor Q11 connected in sequence, the base of the transistor Q8 is connected to the limp mode pin Limp of the SBC, and the collector of the transistor Q8 Connect to the power supply Vcc, the collector of the transistor Q8 is connected to the power supply output Vnor end through a resistor, the emitter of the transistor Q8 is connected to the base of the transistor Q9 through a resistor R22, and the collector of the transistor Q9 is connected to the power supply output Vnor end; the transistor Q8 The emitter is connected to the base of the transistor Q10, the collector of the transistor Q10 is connected to the base of the transistor Q11, the collector of the transistor Q11 is connected to the power supply Vcc, the emitter of the transistor Q10 is connected to the emitter of the transistor Q11 through a capacitor C2, and the transistor The emitter of Q11 is the power supply output Vlimp terminal
当MCU处于正常运行状态时,SBC的跛行模式管脚Limp输出高电平,Q8、Q9、Q10、Q11截止,使能Vnor供电,禁能Vlimp供电;当处于跛行模式时,Limp输出低电平,Q8、Q9、Q10、Q11导通,使能Vlimp供电,禁能Vnor供电。When the MCU is in normal operation, the limp mode pin Limp of the SBC outputs a high level, Q8, Q9, Q10, and Q11 are cut off, enabling Vnor power supply, and disabling Vlimp power supply; when in limp mode, Limp outputs a low level , Q8, Q9, Q10, and Q11 are turned on, the Vlimp power supply is enabled, and the Vnor power supply is disabled.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.
上述虽然结合附图对本公开的具体实施方式进行了描述,但并非对本公开保护范围的限制,所属领域技术人员应该明白,在本公开的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本公开的保护范围以内。Although the specific implementation of the present disclosure has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present disclosure. Those skilled in the art should understand that on the basis of the technical solutions of the present disclosure, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present disclosure.
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