CN115519699A - Production method and production equipment of ultra-coarse denier trilobal special-shaped polyester fiber - Google Patents
Production method and production equipment of ultra-coarse denier trilobal special-shaped polyester fiber Download PDFInfo
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- CN115519699A CN115519699A CN202211054836.0A CN202211054836A CN115519699A CN 115519699 A CN115519699 A CN 115519699A CN 202211054836 A CN202211054836 A CN 202211054836A CN 115519699 A CN115519699 A CN 115519699A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
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Abstract
The utility model belongs to the field of polyester fiber production, a production method and production equipment of super thick denier three-leaf special-shaped polyester fiber are disclosed, including the mount, place the ball shell on the mount, first round through-hole has all been seted up to ball shell upper and lower extreme, be equipped with first axle stick in the ball shell, first axle stick is placed with first round through-hole coaxial line, the equal fixedly connected with first year material disc in both ends of first axle stick, be equipped with a plurality of evenly distributed's second round through-hole on the first year material disc, fixedly connected with second axle stick on the lateral wall of first axle stick both ends symmetry center, be equipped with third round through-hole on the ball shell, the other end of second axle stick passes third round through-hole, ball shell fixed connection first rotation motor, first rotation motor output is equipped with first pivot, first pivot and second axle stick fixed connection, the fixedly connected with stoving section of thick bamboo of first round through-hole department of shell lower extreme, the upper end and the inside intercommunication of stoving section of thick bamboo, fixedly connected with a plurality of annular heating fluorescent tubes on the inboard of stoving section of thick bamboo.
Description
Technical Field
The disclosure belongs to the field of polyester fiber production, and particularly relates to a production method and production equipment of ultra-coarse denier trilobal profiled polyester fiber.
Background
Along with the continuous development of present science and technology, also the demand to polyester fiber is bigger and bigger in daily life, polyester fiber production technology on the market at present mainly directly spins through the polyester fuse-element, the polyester fuse-element can be melted by the polyester granule and obtain, and the degree of drying in the polyester granule directly influences the viscosity that melting production obtained the polyester fuse-element, and then influences subsequent fibre and directly spins, consequently before melting polyester granule production polyester fuse-element, need carry out even stoving drying to the polyester granule, but at present there is inhomogeneous problem to the stoving of polyester granule mostly, cause the difference of polyester fuse-element viscosity, influence the direct spinning of fibre.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a production method and production equipment of an ultra-coarse denier three-blade special-shaped polyester fiber, which solve the problem of uneven drying of polyester particles in the prior art and ensure that the obtained polyester melt has consistent viscosity.
The purpose of the disclosure can be realized by the following technical scheme:
the utility model provides an ultra-thick denier three-leaf special-shaped polyester fiber production equipment, includes the mount, has placed the ball shell on the mount, and first round through-hole is all seted up to the upper end and the lower extreme of ball shell, is equipped with first axostylus axostyle in the ball shell, and first axostylus axostyle is placed with first round through-hole coaxial line.
The two ends of the first shaft rod are fixedly connected with first material loading discs, the distance between the two first circular through holes is smaller than the distance between the two first material loading discs, and the first material loading discs are provided with a plurality of uniformly distributed second circular through holes.
Fixedly connected with second shaft stick on the lateral wall of first shaft stick, second shaft stick department is on two first symmetrical center lines of year material disc from top to bottom, and the second shaft stick is perpendicular with first shaft stick and places the relation, is equipped with third circle through-hole on the ball shell, and the other end of second shaft stick passes third circle through-hole, is equipped with first rotation motor along third circle through-hole position, first rotation motor and ball shell fixed connection, and the output of first rotation motor is equipped with first pivot, first pivot and second shaft stick fixed connection.
Furthermore, a drying cylinder is fixedly connected with the periphery of the first round through hole at the lower end of the spherical shell, an opening at the upper end of the drying cylinder is communicated with the interior of the spherical shell, and a plurality of annular heating lamp tubes are fixedly connected with the peripheral wall of the inner side of the drying cylinder.
Further, ball shell upper end is equipped with first annular connecting plate along first round through-hole week side, first annular connecting plate lower extreme and ball shell fixed connection, the first connecting slat of the upper end inside wall fixedly connected with of ring connecting plate, placed the granule counter on the first connecting slat, the granule counter upper end is connected with feed hopper.
Furthermore, the lower end face of the first connecting strip plate is fixedly connected with a second rotating motor, the output end of the second rotating motor is provided with a second rotating shaft, and one end of the second rotating shaft, which is close to the first material loading disc, is fixedly connected with a plurality of uniformly distributed third shaft rods.
Furthermore, one end, far away from the central axis of rotation, of each third shaft rod is provided with a second annular connecting plate, and the inner side wall of the second annular connecting plate is fixedly connected with each third shaft rod.
Further, the first axle stick both ends are close to first year material disc department and all are equipped with the first charging tray that pushes away, and the first charging tray that pushes away is the ring form, and the first charging tray cover that pushes away is on first axle stick, and the first a plurality of first posts that push away that fixedly connected with evenly distributed pushes away on the charging tray that pushes away, and first post quantity that pushes away equals with second round through hole quantity, and the one-to-one between the position of first post and second round through hole pushes away, and the first post that pushes away can pass second round through hole.
Furthermore, the first shaft rod is provided with a fourth round through hole penetrating through the upper end face and the lower end face, the upper end face and the lower end face of the first shaft rod are both provided with sliding grooves, second connecting laths capable of moving up and down are arranged in the sliding grooves, and the second connecting laths are fixedly connected with the inner circumferential face of the first material pushing disc.
Furthermore, an iron ball is arranged in the first shaft rod and can slide up and down in the fourth round through hole.
Further, a fifth round through hole is formed in the central axis of the bottom surface of the drying cylinder, a first telescopic cylinder is arranged under the fifth round through hole, a screw heating and melting box is arranged below the drying cylinder, the bottom of the first telescopic cylinder is fixedly connected with an upper end shell of the screw heating and melting box below the drying cylinder, and a telescopic rod of the first telescopic cylinder penetrates through the fifth round through hole.
Furthermore, a second material loading disc is fixedly connected to the upper end of the telescopic rod of the first telescopic cylinder, a plurality of uniformly distributed sixth circular through holes are formed in the second material loading disc, and the number and the position relation of the sixth circular through holes in the second material loading disc correspond to those of the second circular through holes in the first material loading disc.
Furthermore, a first square groove is formed in one side, away from the second shaft rod, of the middle section of the first shaft rod, a seventh circular through hole is formed in the spherical shell, the seventh circular through hole and the third circular through hole are coaxially arranged, a fourth shaft rod is arranged on the spherical shell, the fourth shaft rod penetrates through the seventh circular through hole, and the fourth shaft rod can rotate in the seventh circular through hole.
Further, the one end that the fourth axle stick is close to first axle stick is equipped with the flexible cylinder of second, the flexible cylinder bottom of second and fourth axle stick fixed connection, the flexible cylinder's of second telescopic link fixedly connected with baffle, the baffle can pass first square groove insert in the first axle stick.
Furthermore, the second connecting strip plate is connected with elastic rubber ropes, one end of each rubber rope is fixedly connected with the second connecting strip plate, and the other end of each rubber rope is fixedly connected with the iron ball.
Furthermore, a notch is formed in the baffle, and when the baffle is inserted into the first shaft rod, the rubber rope can penetrate through the notch.
Furthermore, a second material pushing disc is arranged at the lower end of the second material carrying disc and provided with a plurality of second pushing columns which are uniformly distributed, the quantity and the position relation of the second pushing columns correspond to those of the sixth round through holes, the second pushing columns can penetrate through the sixth round through holes, and the second material pushing disc is sleeved on the telescopic rod of the first telescopic cylinder.
Furthermore, a circle of annular elastic block is fixedly connected between the second material loading disc and the second material pushing disc along the outer circle.
Furthermore, a second square groove is formed in the peripheral wall of the drying cylinder, an air blower is arranged along the second square groove, the air blower is fixedly connected with the peripheral wall of the drying cylinder, a discharge hole is formed in the position, away from the air blower, of the bottom surface of the drying cylinder, a discharge funnel is arranged outside the discharge hole, and the discharge funnel is fixedly connected with the bottom surface of the outer side of the drying cylinder.
Furthermore, a connecting circular plate fixedly connected with the supporting columns of the fixing frame is arranged between the supporting columns of the fixing frame, a screw heating and melting box is placed on the connecting circular plate, an eighth circular through hole is formed in the shell surface on one side of the screw heating and melting box, a third rotating motor is fixedly connected with the screw heating and melting box, a third rotating shaft is arranged at the output end of the third rotating motor, the third rotating shaft penetrates through the eighth circular through hole, the third rotating shaft is fixedly connected with the screw, and a melting cylinder is arranged on the outer side of the screw.
Further, a melting cylinder is fixedly connected with shell plates at two ends of a screw heating and melting box, a plurality of fixedly connected annular heaters are arranged on the outer side wall of the melting cylinder, a feed inlet is formed in the screw heating and melting box and connected with a discharge hopper, a ninth round through hole is formed in the position, close to the bottom surface, of one side shell surface, far away from a third rotating motor, of the screw heating and melting box, a guide pipe is arranged on the ninth round through hole and penetrates through the ninth round through hole, one end of the guide pipe is connected with the melting cylinder, and the other end of the guide pipe is connected with a fiber spinning assembly.
The beneficial effect of this disclosure:
1. in order to overcome the problem of uneven drying of polyester particles in the prior art, the invention provides the production equipment of the ultra-coarse denier three-blade special-shaped polyester fiber, which solves the problem of uneven drying of polyester particles in the prior art, realizes even drying of polyester particles and enables the melt viscosity of the polyester obtained by melting to be consistent;
2. the production equipment for the ultra-coarse denier three-blade special-shaped polyester fiber can realize continuous drying work of polyester particles, and improves the working efficiency;
3. the production equipment of the ultra-coarse denier three-blade profiled polyester fiber can disperse the polyester granules into one granule and dry the granules in an independent state, and can dry different parts of each polyester granule simultaneously, so that the polyester granules are dried more fully and uniformly.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present disclosure, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of a portion of a first loading disk of the present invention;
FIG. 4 is a schematic view of the internal structure of the first shaft of the present invention;
FIG. 5 is a schematic diagram of the internal structure of the present invention from different perspectives;
FIG. 6 is a schematic view of the structure of the drying drum and the second loading disk;
FIG. 7 is a schematic view showing the internal structure of the melting tank heated by the screw in the present invention.
Detailed Description
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
As shown in fig. 1-7, a production device of ultra-thick denier three-blade special-shaped polyester fiber comprises a fixing frame 1, a spherical shell 2 is placed on the fixing frame 1, first round through holes 3 are respectively formed at the upper end and the lower end of the spherical shell 2, a first shaft rod 4 is arranged in the spherical shell 2, the first shaft rod 4 and the first round through holes 3 are coaxially placed, first material-carrying discs 5 are fixedly connected at the two ends of the first shaft rod 4, the distance between the two first round through holes 3 is smaller than the distance between the two first material-carrying discs 5, a plurality of uniformly distributed second round through holes 51 are arranged on the first material-carrying discs 5, a second shaft rod 6 is fixedly connected on the outer side wall of the first shaft rod 4, the second shaft rod 6 is positioned on the symmetrical center line of the upper first material carrying disc 5 and the lower first material carrying disc 5, the second shaft rod 6 and the first shaft rod 4 are vertically placed, a third round through hole 7 is formed in the spherical shell 2, the other end of the second shaft rod 6 penetrates through the third round through hole 7, a first rotating motor 8 is arranged along the position of the third round through hole 7, the first rotating motor 8 is fixedly connected with the spherical shell 2, a first rotating shaft is arranged at the output end of the first rotating motor 8 and fixedly connected with the second shaft rod 6, a drying cylinder 9 is fixedly connected to the periphery of the first round through hole 3 at the lower end of the spherical shell 2, an opening at the upper end of the drying cylinder 9 is communicated with the inside of the spherical shell 2, and a plurality of annular heating lamp tubes 10 are fixedly connected to the peripheral wall of the inner side of the drying cylinder 9; adding polyester particles into a first material carrying disc 5 at the upper end of a first shaft rod 4, uniformly distributing the polyester particles on each second circular through hole 51, enabling one end of the polyester particles to be clamped in the second circular through hole 51, enabling the other end of the polyester particles to expose out of the second circular through hole 51, starting a first rotating motor 8, enabling the output end of the first rotating motor 8 to drive a first rotating shaft, enabling the first rotating shaft to drive a second shaft rod 6 to rotate, enabling the second shaft rod 6 to drive the first shaft rod 4 to rotate, enabling the first shaft rod 4 to rotate to enable first material carrying discs 5 at the upper and lower ends of the first shaft rod to turn over, when the first shaft rod 4 rotates to a vertically upward position, closing the first rotating motor 8, enabling an empty first material carrying disc 5 at the lower end originally to turn over to the upper end to add the polyester particles, enabling the first material carrying disc 5 with the polyester particles clamped at the upper end to turn over to the lower end, adding and drying in a drying cylinder 9 through a heating pipe, discharging the polyester particles in the second circular through holes 51 after drying is completed, starting the first rotating motor 8 again, and repeating the last working process; the process is repeated to realize continuous drying of the polyester particles.
In order to ensure that the number of added polyester particles is equal to the number of second round through holes 51 on the first material loading disc 5, a first annular connecting plate 11 is arranged at the upper end of the round ball shell 2 along the periphery of the first round through holes 3, the lower end of the first annular connecting plate 11 is fixedly connected with the round ball shell 2, a first connecting strip plate 12 is fixedly connected to the inner side wall of the upper end of the round ring connecting plate, a particle counter 13 is placed on the first connecting strip plate 12, and a feeding hopper 14 is connected to the upper end of the particle counter 13; the feed hopper 14 is charged with polyester granules which pass through a granule counter 13 for controlled dosing of the granules.
In order to ensure that the added polyester particles can be uniformly distributed and clamped on the second circular through holes 51, the lower end surface of the first connecting strip plate 12 is fixedly connected with a second rotating motor 15, the output end of the second rotating motor 15 is provided with a second rotating shaft 151, and one end of the second rotating shaft 151 close to the first material loading disc 5 is fixedly connected with a plurality of uniformly distributed third shaft rods 152; the second rotating motor 15 is started, the output end of the second rotating motor 15 drives the second rotating shaft 151, the second rotating shaft 151 drives the third shaft rod 152 to rotate, and the polyester particles added to the first material loading disc 5 are uniformly distributed and clamped on the second circular through hole 51 through the rotation of the third shaft rod 152.
In order to prevent the polyester granules from splashing out of the first material loading disc 5 when the third shaft rods 152 rotate, the second annular connecting plate 16 is arranged at one end of each third shaft rod 152 far away from the central axis of rotation, and the inner side wall of the second annular connecting plate 16 is fixedly connected with each third shaft rod 152, so that the purpose of preventing the polyester granules from splashing out of the first material loading disc 5 is achieved.
In order to dry the half section part of the polyester particles clamped in the second round through hole 51, the two ends of the first shaft rod 4 close to the first material carrying disc 5 are respectively provided with a first material pushing disc 17, the first material pushing disc 17 is in a circular ring shape, the first material pushing disc 17 is sleeved on the first shaft rod 4, the first material pushing disc 17 is fixedly connected with a plurality of first pushing columns 171 which are uniformly distributed, the number of the first pushing columns 171 is equal to that of the second round through holes 51, the positions of the first pushing columns 171 and the second round through holes 51 are in one-to-one correspondence, the first pushing columns 171 can pass through the second round through holes 51, the first shaft rod 4 is provided with fourth round through holes 41 which penetrate through the upper end surface and the lower end surface, the upper end and the lower end of the first shaft rod 4 are respectively provided with a sliding groove 42, the sliding grooves 42 are respectively internally provided with a second connecting strip plate 43 which can move up and down, and the second connecting strip plate 43 is fixedly connected with the inner circumferential surface of the first material pushing disc 17, an iron ball 18 is arranged in the first shaft rod 4, the iron ball 18 can slide up and down in a fourth circular through hole 41, a fifth circular through hole 91 is arranged at the central axis of the bottom surface of the drying cylinder 9, a first telescopic cylinder 19 is arranged under the fifth circular through hole 91, a screw rod heating and melting box 31 is arranged under the drying cylinder 9, the bottom of the first telescopic cylinder 19 is fixedly connected with an upper end shell of the screw rod heating and melting box 31 under the drying cylinder 9, a telescopic rod of the first telescopic cylinder 19 penetrates through the fifth circular through hole 91, the upper end of the telescopic rod of the first telescopic cylinder 19 is fixedly connected with a second material carrying disc 20, a plurality of uniformly distributed sixth circular through holes 201 are arranged on the second material carrying disc 20, and the number and the position relation of the sixth circular through holes 201 on the second material carrying disc 20 correspond to the second circular through holes 51 on the first material carrying disc 5;
when the first material carrying disc 5 in the drying cylinder 9 finishes drying the half-section polyester particles exposed out of the second circular through hole 51, the first telescopic cylinder 19 is started, the telescopic rod of the first telescopic cylinder 19 extends to drive the second material carrying disc 20 to be close to the first material carrying disc 5 in the drying cylinder 9, when the second material carrying disc 20 contacts the polyester particles, the iron balls 18 fall downwards from the fourth circular through hole 41 in the first shaft rod 4, the iron balls 18 fall and impact the second connecting strip plate 43 to move downwards, the second connecting strip plate 43 drives the first material pushing disc 17 to move downwards, the first material pushing disc 17 drives the first material pushing column 171 to move downwards to pass through the second circular through hole 51, the first material pushing column 171 pushes the polyester particles out from the second circular through hole 51 and pushes the polyester particles into the sixth circular through hole 201, so that the dried half-section polyester particles are clamped on the sixth circular through hole 201, the part which is not dried in the second circular through hole 51 is exposed outside, and the heating lamp tube 10 heats the half-section polyester particles in the second circular through hole 51.
In order to control the falling time of the iron ball 18, enough time is left for drying half-section polyester particles exposed out of the second circular through hole 51 on the first material loading disc 5 in the drying cylinder 9, a first square groove 44 is arranged on one side of the middle section of the first shaft rod 4 away from the second shaft rod 6, a seventh circular through hole 21 is arranged on the spherical shell 2, the seventh circular through hole 21 and the third circular through hole 7 are coaxially arranged, a fourth shaft rod 22 is arranged on the spherical shell 2, the fourth shaft rod 22 penetrates through the seventh circular through hole 21, the fourth shaft rod 22 can rotate in the seventh circular through hole 21, a second telescopic cylinder 23 is arranged at one end, close to the first shaft rod 4, of the fourth shaft rod 22, the bottom of the second telescopic cylinder 23 is fixedly connected with the fourth shaft rod 22, a telescopic rod of the second telescopic cylinder 23 is fixedly connected with a baffle plate 24, and the baffle plate 24 can penetrate through the first square groove 44 and be inserted into the first shaft rod 4; at the beginning, the lower end of the iron ball 18 in the first shaft rod 4 is opened, the second telescopic cylinder 23 is opened, the telescopic rod of the second telescopic cylinder 23 extends to drive the baffle plate 24 to be inserted into the first shaft rod 4, the first rotating motor 8 is opened, the output end of the first rotating motor 8 drives the first rotating shaft, the first rotating shaft drives the second shaft rod 6 to rotate, the second shaft rod 6 drives the first shaft rod 4 to rotate, meanwhile, the first shaft rod 4 drives the baffle plate 24 to synchronously rotate, the first shaft rod 4 drives the inner iron ball 18 to rotate around the second shaft rod 6, after the first shaft rod 4 rotates to a horizontal position, the iron ball 18 starts to slide from one end of the empty first material carrying disc 5 to the other end in the fourth round through hole 41, because the supporting grid of the baffle plate 24, the iron ball 18 stops on the baffle plate 24, when the first shaft rod 4 rotates to a vertical state, half sections of the iron balls exposed out of the second round through hole 51 on the first material carrying disc 5 at the lower end of the first shaft rod 4 are dried, after the drying is completed, the second telescopic cylinder 23 is started, the telescopic cylinder 23 contracts, the telescopic cylinder 18 drives the telescopic rod 18 to drop the telescopic rod 18, the telescopic rod 18 is inserted into the telescopic rod 18, the telescopic rod drives the telescopic rod to drop, and the telescopic rod 18 to continue to drop along the telescopic rod after the baffle plate 18, and the telescopic rod 18 is inserted into the telescopic rod 18, and the telescopic rod 18.
In order to ensure that the first material pushing disc 17 after one material pushing operation can return in time and facilitate the next material pushing operation, the second connecting strip plates 43 at the two ends are connected with elastic rubber ropes 25, one end of each rubber rope 25 is fixedly connected with the second connecting strip plate 43, and the other end of each rubber rope 25 is fixedly connected with the iron ball 18; after the first material pushing disc 17 finishes one material pushing work, the first shaft rod 4 continues to rotate, after the first material pushing disc 17 rotates over the horizontal position, the iron ball 18 slides from one end of the empty first material carrying disc 5 to the other end, in the moving process of the iron ball 18, the rubber rope 25 is pulled by the iron ball 18, the second connecting strip plate 43 is pulled by the rubber rope 25, the first material pushing disc 17 is pulled by the second strip plate to move, the first material pushing disc 17 which finishes one material pushing work can return in time, and the purpose of the next material pushing work is facilitated.
In order to reduce the abrasion of the rubber rope 25 when the baffle plate 24 is inserted into the first shaft rod 4, the notch 241 is arranged on the baffle plate 24, and when the baffle plate 24 is inserted into the first shaft rod 4, the rubber rope 25 can pass through the notch 241, so that the abrasion of the rubber rope 25 is reduced.
In order to facilitate that the polyester particles dried on the second material carrying disc 20 can be pushed out from the sixth circular through hole 201, the lower end of the second material carrying disc 20 is provided with a second material pushing disc 26, the second material pushing disc 26 is provided with a plurality of second pushing columns 261 which are uniformly distributed, the number and the position relation of the second pushing columns 261 correspond to the number and the position relation of the sixth circular through hole 201, the second pushing columns 261 can pass through the sixth circular through hole 201, the second material pushing disc 26 is sleeved on a telescopic rod of the first telescopic cylinder 19, and a circle of circular elastic blocks 27 is fixedly connected between the second material carrying disc 20 and the second material pushing disc 26 along the outer circle; after the drying is finished, the first telescopic cylinder 19 is started, the telescopic rod of the first telescopic cylinder 19 contracts to drive the second material carrying disc 20 to move downwards, the second material carrying disc 20 drives the second material pushing disc 26 to move downwards, after the second material pushing disc 26 is contacted with the bottom surface of the drying cylinder 9, the telescopic rod of the first telescopic cylinder 19 continuously contracts, the elastic block 27 is compressed, the second material carrying disc 20 is close to the second material pushing disc 26, the second pushing column 261 penetrates through the sixth circular through hole 201, and the purpose that the dried polyester particle particles can be pushed out from the sixth circular through hole 201 is achieved.
In order to facilitate the timely resetting of the second material pushing disc 26 and the next material pushing work, a circle of annular elastic block 27 is fixedly connected between the second material carrying disc 20 and the second material pushing disc 26 along the outer circle, the first telescopic cylinder 19 is started, the telescopic rod of the first telescopic cylinder 19 extends to drive the second material carrying disc 20 to move upwards, the elastic block 27 compressed in the moving-up process rebounds and recovers, the rebounding of the elastic block 27 pushes the second material pushing disc 26 to timely reset, and the purpose of facilitating the timely resetting of the second material pushing disc 26 is achieved.
In order to discharge the completely dried polyester granules pushed out of the sixth circular through hole 201 from the drying cylinder 9, a second square groove 92 is arranged on the peripheral wall of the drying cylinder 9, an air blower 28 is arranged along the second square groove 92, the air blower 28 is fixedly connected with the peripheral wall of the drying cylinder 9, a discharge hole 93 is arranged at a position of the bottom surface of the drying cylinder 9 far away from the air blower 28, a discharge funnel 29 is arranged outside the discharge hole 93, and the discharge funnel 29 is fixedly connected with the bottom surface of the outer side of the drying cylinder 9; after the polyester granules are pushed out of the sixth circular through hole 201, the blower 28 is turned on, and the blower 28 blows the polyester granules out of the discharge hole 93, so that the polyester granules are discharged from the drying cylinder 9.
In order to complete the subsequent melting and spinning industries in the production process of the ultra-thick denier three-blade special-shaped polyester fiber, a connecting circular plate 30 is fixedly connected between supporting columns of a fixing frame 1, a screw heating and melting box 31 is placed on the connecting circular plate 30, an eighth circular through hole 311 is formed in one side shell surface of the screw heating and melting box 31, a third rotating motor 32 is fixedly connected to the screw heating and melting box 31, a third rotating shaft is arranged at the output end of the third rotating motor 32 and penetrates through the eighth circular through hole 311, the third rotating shaft is fixedly connected with a screw 33, a melting cylinder 34 is arranged on the outer side of the screw 33, the melting cylinder 34 is fixedly connected with shell plates at two ends of the screw heating and melting box 31, a plurality of fixedly connected annular heaters 341 are arranged on the outer side wall of the melting cylinder 34, a feed inlet is formed in the screw heating and melting box 31 and is connected with a discharge hopper 29, a ninth circular through hole 312 is formed in the shell surface of the screw heating and melting box 31 far away from the third rotating motor 32 and is close to the bottom surface, a guide pipe 35 is provided with a guide pipe 35, the guide pipe 35 penetrates through hole 312, one end of the guide pipe 35 is connected with a fiber component 36, and the fiber component similar to a CNX 19, and a CNX 19 disclosed in the patent of the invention; the dried polyester granules enter a screw heating and melting box 31 through a discharge hopper 29, an annular heater 341 is started to heat a melting cylinder 34, a third rotating motor 32 is started, the output end of the third rotating motor 32 drives a third rotating shaft, the third rotating shaft drives a screw 33 to rotate, the polyester granules are uniformly heated and melted in the melting cylinder 34 through the rotation of the screw 33, after melting, the melt in the melting cylinder 34 is extruded under the rotation of the screw 33, and the extruded polyester granules are guided into a spinning assembly 36 through a guide pipe 35 to be spun to produce fibers.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the disclosure. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, principal features, and advantages of the disclosure. It will be understood by those skilled in the art that the present disclosure is not limited to the embodiments described above, which are presented solely for purposes of illustrating the principles of the disclosure, and that various changes and modifications may be made to the disclosure without departing from the spirit and scope of the disclosure, which is intended to be covered by the claims.
Claims (10)
1. An ultra-thick-denier three-leaf special-shaped polyester fiber production device comprises a fixing frame (1), wherein a spherical shell (2) is placed on the fixing frame (1), first round through holes (3) are formed in the upper end and the lower end of the spherical shell (2), a first shaft rod (4) is arranged in the spherical shell (2), and the first shaft rod (4) and the first round through holes (3) are coaxially placed;
two ends of the first shaft rod (4) are fixedly connected with first material carrying disks (5), the distance between the two first circular through holes (3) is smaller than the distance between the two first material carrying disks (5), and a plurality of uniformly distributed second circular through holes (51) are formed in the first material carrying disks (5);
the outer side wall of the first shaft rod (4) is fixedly connected with a second shaft rod (6), the second shaft rod (6) is positioned on the symmetrical center line of the upper first material carrying disc (5) and the lower first material carrying disc (5), the second shaft rod (6) and the first shaft rod (4) are vertically placed, a third round through hole (7) is formed in the spherical shell (2), the other end of the second shaft rod (6) penetrates through the third round through hole (7), a first rotating motor (8) is arranged along the third round through hole (7), the first rotating motor (8) is fixedly connected with the spherical shell (2), a first rotating shaft is arranged at the output end of the first rotating motor (8), and the first rotating shaft is fixedly connected with the second shaft rod (6);
the drying device is characterized in that a drying cylinder (9) is fixedly connected with the periphery of the first round through hole (3) at the lower end of the spherical shell (2), an opening at the upper end of the drying cylinder (9) is communicated with the inside of the spherical shell (2), and a plurality of annular heating lamp tubes (10) are fixedly connected with the peripheral wall of the inner side of the drying cylinder (9).
2. The production equipment of the ultra-thick denier three-blade special-shaped polyester fiber as claimed in claim 1, wherein a first annular connecting plate (11) is arranged at the upper end of the spherical shell (2) along the periphery of the first circular through hole (3), the lower end of the first annular connecting plate (11) is fixedly connected with the spherical shell (2), a first connecting strip plate (12) is fixedly connected to the inner side wall of the upper end of the annular connecting plate, a particle counter (13) is placed on the first connecting strip plate (12), and a feeding hopper (14) is connected to the upper end of the particle counter (13).
3. The production equipment of the ultra-coarse denier three-blade profiled polyester fiber as claimed in claim 2, wherein the lower end face of the first connecting bar plate (12) is fixedly connected with a second rotating motor (15), the output end of the second rotating motor (15) is provided with a second rotating shaft (151), and one end of the second rotating shaft (151) close to the first loading disc (5) is fixedly connected with a plurality of uniformly distributed third shaft bars (152);
and one end, far away from the central axis of rotation, of each third shaft rod (152) is provided with a second annular connecting plate (16), and the inner side wall of each second annular connecting plate (16) is fixedly connected with each third shaft rod (152).
4. The production equipment of the ultra-thick denier three-blade profiled polyester fiber is characterized in that a first material pushing disc (17) is arranged at each of two ends of a first shaft rod (4) close to a first material carrying disc (5), the first material pushing disc (17) is annular, the first material pushing disc (17) is sleeved on the first shaft rod (4), a plurality of first material pushing columns (171) which are uniformly distributed are fixedly connected to the first material pushing disc (17), the number of the first material pushing columns (171) is equal to that of the second circular through holes (51), the positions of the first material pushing columns (171) and the positions of the second circular through holes (51) are in one-to-one correspondence, and the first material pushing columns (171) can penetrate through the second circular through holes (51);
the first shaft rod (4) is provided with a fourth round through hole (41) penetrating through the upper end surface and the lower end surface, the upper end surface and the lower end surface of the first shaft rod (4) are respectively provided with a sliding chute (42), a second connecting strip plate (43) capable of moving up and down is arranged in each sliding chute (42), and the second connecting strip plate (43) is fixedly connected with the inner circumferential surface of the first material pushing plate (17);
an iron ball (18) is arranged in the first shaft rod (4), and the iron ball (18) can slide up and down in the fourth round through hole (41);
a fifth round through hole (91) is formed in the central axis of the bottom surface of the drying cylinder (9), a first telescopic cylinder (19) is arranged under the fifth round through hole (91), a screw rod heating and melting box (31) is arranged under the drying cylinder (9), the bottom of the first telescopic cylinder (19) is fixedly connected with an upper end shell of the screw rod heating and melting box (31) below the drying cylinder (9), and a telescopic rod of the first telescopic cylinder (19) penetrates through the fifth round through hole (91);
the material loading device is characterized in that a second material loading disc (20) is fixedly connected to the upper end of a telescopic rod of the first telescopic cylinder (19), a plurality of uniformly distributed sixth circular through holes (201) are formed in the second material loading disc (20), and the number and the position relation of the sixth circular through holes (201) in the second material loading disc (20) correspond to those of the second circular through holes (51) in the first material loading disc (5).
5. The production equipment of the ultra-thick denier three-blade special-shaped polyester fiber as claimed in claim 4, wherein a first square groove (44) is formed in one side, away from the second shaft rod (6), of the middle section of the first shaft rod (4), a seventh round through hole (21) is formed in the spherical shell (2), the seventh round through hole (21) and the third round through hole (7) are coaxially arranged, a fourth shaft rod (22) is arranged on the spherical shell (2), the fourth shaft rod (22) penetrates through the seventh round through hole (21), and the fourth shaft rod (22) can rotate in the seventh round through hole (21);
one end that fourth shaft stick (22) are close to first shaft stick (4) is equipped with second telescopic cylinder (23), second telescopic cylinder (23) bottom and fourth shaft stick (22) fixed connection, the telescopic link fixedly connected with baffle (24) of second telescopic cylinder (23), baffle (24) can pass first square groove (44) and insert in first shaft stick (4).
6. The production equipment of the ultra-coarse denier three-blade profiled polyester fiber as claimed in claim 4, wherein the second connecting strip plates (43) are connected with elastic rubber ropes (25), one end of each rubber rope (25) is fixedly connected with the second connecting strip plate (43), and the other end of each rubber rope is fixedly connected with the iron ball (18).
7. The production equipment of extra-coarse denier three-blade profiled polyester fiber as claimed in claim 6, wherein the baffle (24) is provided with a notch (241), and the rubber rope (25) can pass through the notch (241) when the baffle (24) is inserted into the first shaft rod (4).
8. The production equipment of the ultra-thick denier three-blade profiled polyester fiber as claimed in claim 4, wherein the second material carrying disc (20) is provided with a second material pushing disc (26) at the lower end thereof, the second material pushing disc (26) is provided with a plurality of second pushing posts (261) which are uniformly distributed, the number and the position relationship of the second pushing posts (261) correspond to the number and the position relationship of the sixth circular through holes (201), the second pushing posts (261) can pass through the sixth circular through holes (201), and the second material pushing disc (26) is sleeved on the telescopic rod of the first telescopic cylinder (19);
a circle of annular elastic blocks (27) are fixedly connected between the second material loading disc (20) and the second material pushing disc (26) along the outer circle.
9. The ultra-coarse denier three-blade special-shaped polyester fiber production equipment according to claim 4, wherein a second square groove (92) is formed in the peripheral wall of the drying cylinder (9), an air blower (28) is arranged along the position of the second square groove (92), the air blower (28) is fixedly connected with the peripheral wall of the drying cylinder (9), a discharge hole (93) is formed in the position, away from the air blower (28), of the bottom surface of the drying cylinder (9), a discharge funnel (29) is arranged outside the discharge hole (93), and the discharge funnel (29) is fixedly connected with the bottom surface of the outer side of the drying cylinder (9).
10. The ultra-coarse denier three-blade profiled polyester fiber production equipment according to claim 9, wherein a connecting circular plate (30) is fixedly connected between supporting columns of the fixing frame (1), a screw heating and melting box (31) is placed on the connecting circular plate (30), an eighth circular through hole (311) is formed in a shell surface on one side of the screw heating and melting box (31), a third rotating motor (32) is fixedly connected to the screw heating and melting box (31), a third rotating shaft is arranged at an output end of the third rotating motor (32), penetrates through the eighth circular through hole (311), is fixedly connected with a screw (33), and a melting cylinder (34) is arranged outside the screw (33);
the melting cylinder (34) is fixedly connected with shell plates at two ends of a screw heating and melting box (31), a plurality of fixedly connected annular heaters (341) are arranged on the outer side wall of the melting cylinder (34), a feed inlet is formed in the screw heating and melting box (31), the feed inlet is connected with a discharge hopper (29), a ninth circular through hole (312) is formed in the shell surface, far away from a third rotating motor (32), of one side of the screw heating and melting box (31) close to the bottom surface, a guide pipe (35) is arranged on the ninth circular through hole (312), the guide pipe (35) penetrates through the ninth circular through hole (312), one end of the guide pipe (35) is connected into the melting cylinder (34), the other end of the guide pipe (35) is connected with a fiber spinning assembly (36), and the fiber spinning assembly (36) is similar to the spinning assembly (36) disclosed in the patent of the volume number CN201010222529. X.
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| CN202211054836.0A CN115519699B (en) | 2022-08-31 | 2022-08-31 | Production method and production equipment of ultra-coarse denier three-blade special-shaped polyester fiber |
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| CN202211054836.0A CN115519699B (en) | 2022-08-31 | 2022-08-31 | Production method and production equipment of ultra-coarse denier three-blade special-shaped polyester fiber |
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| CN115519699B (en) | 2023-06-09 |
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