CN115502798B - Device and method for grinding smooth continuous connection of spherical surface and conical surface of feedback rod of servo valve - Google Patents

Device and method for grinding smooth continuous connection of spherical surface and conical surface of feedback rod of servo valve Download PDF

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Publication number
CN115502798B
CN115502798B CN202211058756.2A CN202211058756A CN115502798B CN 115502798 B CN115502798 B CN 115502798B CN 202211058756 A CN202211058756 A CN 202211058756A CN 115502798 B CN115502798 B CN 115502798B
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China
Prior art keywords
grinding
workpiece
servo valve
feedback rod
grinding wheel
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CN115502798A (en
Inventor
何理论
姜建国
杨强
傅思阳
田青
袁瑞贤
郭亚星
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Beijing Research Institute of Precise Mechatronic Controls
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Beijing Research Institute of Precise Mechatronic Controls
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/16Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B24B41/062Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a device and a method for grinding smooth continuous connection of a spherical surface of a feedback rod of a servo valve, and belongs to the field of machining. The device comprises a base, a workbench which is arranged on the base and can horizontally move, a workpiece clamping unit and a tailstock unit which are arranged on the workbench, a grinding wheel which is arranged on the base, a sleeve displacement counting assembly and a device origin positioning assembly, wherein the on-line measurement of the servo valve feedback rod after the replacement of the servo valve feedback rod is realized, the production efficiency is greatly improved, and the quality batch consistency of the servo valve feedback rod in the batch production process is ensured.

Description

Device and method for grinding smooth continuous connection of spherical surface and conical surface of feedback rod of servo valve
Technical Field
The invention relates to a device and a method for grinding smooth continuous connection of a spherical conical surface of a feedback rod of a servo valve, and belongs to the field of machining.
Background
The feedback rod is an important elastic part in the armature assembly of the servo valve, plays a role of a tie-in of a connecting torque motor, a nozzle baffle pre-amplifier and a slide valve amplifier in the servo valve, and feeds back micro displacement of the valve core to the armature through elastic deformation of the feedback rod. The feedback rod is an elastic part of the slender rod and consists of a cylinder, a cone and a small ball, wherein the cone and the small ball are connected in a necking structure, the diameter of the small ball is generally phi 0.8-phi 1mm, and the minimum diameter of a shaft neck joint is only phi 0.5mm, so that the cone and the small ball need smooth continuous connection transition to ensure that failure risks caused by stress concentration can be avoided in the reciprocating motion of the feedback rod for hundred thousand times.
At present, the joint of the ball cone of the feedback rod is processed in a grinding mode, one end of the feedback rod is propped by a tip during grinding, and the ball end is propped by an organic glass or hard plastic reverse-propping tip. Before grinding the cone segment, the small ball is turned and ground strictly according to the technological requirement, so that the joint of the cone segment is formed in the process of cone segment feed grinding or cut-in grinding, and in order to ensure smooth transition, the grinding wheel must be very accurate when approaching the joint of the cone segment, otherwise, steps are generated. Because the length of the feedback rod and the size of the center have tolerance, after each part is jacked by the center, the positions of the ball cone combination sections of the parts relative to the original point of the machine tool are different, and the ball cutting problem can occur when the interchangeable grinding is directly carried out, so that the design requirement is not met. In the actual production process, an operator firstly needs to adopt visual inspection to perform tool setting on the grinding wheel and the spherical surface, then utilizes a microscope to measure the undercut or overcut quantity at the joint after trial grinding, compensates the axial displacement of the grinding wheel, and because of the difference of each workpiece, each workpiece replacement needs to be measured off-line, so that the labor intensity of workers is high and the efficiency is very low.
Disclosure of Invention
The invention solves the technical problems that: the device and the method for smoothly continuously connecting the spherical conical surface of the feedback rod of the servo valve to grind overcome the defects of the prior art, realize on-line measurement after the feedback rod of the servo valve is replaced, greatly improve the production efficiency and ensure the quality batch consistency of parts in the batch production process.
The technical scheme of the invention is as follows:
the grinding device comprises a base, a workbench, a workpiece clamping unit, a tailstock unit and a grinding wheel, wherein the workbench is arranged on the base and can horizontally move;
The tailstock unit comprises a concave center, a center sleeve for placing the concave center, a tailstock frame, a tailstock rocking handle and a sleeve displacement counting assembly; the center sleeve is connected with a tailstock rocking handle which is fixed on the tailstock seat frame; by rotating the tailstock rocker arm, the center sleeve moves relative to the tailstock frame in the axial direction of the center sleeve; the sleeve displacement counting assembly is arranged on the tail seat frame and is used for recording displacement values of the center sleeve moving in the axial direction of the center sleeve before and after the servo valve feedback rod workpiece is replaced, and the displacement values are used as input of the device origin positioning assembly;
the device origin positioning component is used for recording the relative displacement of the base and the workbench when the grinding wheel is positioned at the final grinding position; and the relative position of the base and the workbench is dynamically adjusted according to the displacement, so that the grinding wheel is always positioned at the final grinding position.
Preferably, the sleeve displacement counting assembly comprises a metering instrument and a metering instrument frame; the metering device is installed on the metering device frame, and the metering device frame is fixedly installed on the tail seat frame.
Preferably, the metering device is a dial gauge or a grating ruler.
Preferably, the origin positioning assembly of the device comprises a positioning frame and a positioning ruler, wherein the positioning frame is fixedly connected with the workbench, the positioning ruler is arranged on the positioning frame, and the positioning ruler is used for recording or adjusting the relative displacement between the base and the workbench.
Preferably, the device origin positioning component is a numerical control system, and the relative displacement of the base and the workbench is recorded or adjusted.
Preferably, the workpiece clamping unit comprises a workpiece headstock and a center, the rotary motion of the servo valve feedback rod workpiece around the axis of the workpiece clamping unit is realized, and the center is fixedly connected to the workpiece headstock through a Morse cone.
Preferably, the servo valve feedback stem workpiece is disposed between the tip and the concave tip.
Preferably, the axial direction of the grinding wheel and the workpiece of the feedback rod of the servo valve form a cone angle, and the cone angle is the half angle value of the cone section of the feedback rod of the servo valve.
A smooth continuous grinding method for a spherical surface conical surface of a feedback rod of a servo valve comprises the following steps:
(1) Shaking a tailstock rocking handle, driving a center sleeve to move, adjusting the relative distance between a center and a concave top, and fixing a servo valve feedback rod workpiece between the center and the concave top; adjusting the contact pin of the metering instrument to be in contact with the end face of the center sleeve, and setting the number of the metering instrument to be zero; adjusting the workbench to enable the workpiece and the axis direction of the grinding wheel to form a taper angle with a preset angle;
(2) Moving a grinding wheel to enable one side of the grinding wheel to be in contact with the side face of the ball head of the workpiece, setting the count of a positioning ruler to be zero, adopting a cutter feeding method or a cutting method to test cutting the conical surface of the workpiece by the grinding wheel, taking down the workpiece, measuring the under-cutting or over-cutting amount of the spherical surface, inputting the measured value into the positioning ruler, and adjusting the final grinding position of the grinding wheel for grinding according to the under-cutting or over-cutting amount of the grinding wheel; the workpiece is reloaded, and the grinding wheel carries out grinding processing until the grinding is completed;
(3) Shaking a tailstock rocking handle, driving a center sleeve to move, taking down the workpiece, and installing a new servo valve feedback rod workpiece;
(4) Recording a display numerical value of the metering instrument, inputting the numerical value into the positioning ruler, adjusting the relative position of the base and the workbench to enable the grinding wheel to be positioned at the final grinding position, and grinding until finishing grinding;
(5) And (5) repeating the steps (3) and (4) to realize batch grinding processing.
Preferably, a microscope is used for measuring the spherical surface of the workpiece of the feedback rod of the servo valve, and the undercut position of the grinding wheel or the difference value between the overcut position of the grinding wheel and the ideal position of the grinding wheel is the undercut amount or the overcut amount.
Compared with the prior art, the invention has the advantages that:
(1) According to the smooth continuous grinding method for the spherical surface conical surface of the servo valve feedback rod, the axial position difference value of the sleeve barrel of the servo valve feedback rod before and after replacement is directly read through the dial indicator, the position difference value is fed back to the positioning ruler, error adjustment compensation is carried out by using the positioning ruler, namely, the relative value of the grinding wheel relative to a workpiece is adjusted finally, on-line adjustment of the servo valve feedback rod is realized without leaving the device, the tedious process that the undercut amount or the overcut amount is required to be measured only by replacing the servo valve feedback rod in the existing grinding process is changed, the efficiency is greatly improved, and the quality batch consistency of the servo valve feedback rod can be ensured in the batch production process.
(2) The smooth continuous connection grinding device for the spherical surface and the conical surface of the feedback rod of the servo valve can be directly formed by modifying a common cylindrical grinding machine, is economical and convenient, and has high practicability.
Drawings
FIG. 1 is a diagram of a structure of a grinding device for smoothly splicing a spherical surface and a conical surface of a feedback rod according to an embodiment of the invention;
FIG. 2 is a schematic diagram of grinding motion of a workpiece of a grinding wheel and a feedback rod of a servo valve according to an embodiment of the invention.
Detailed Description
The invention is further illustrated in the following, in conjunction with the accompanying drawings and examples.
The invention provides a convenient and efficient servo valve feedback rod spherical surface conical surface smooth continuous connection grinding device, which is shown in fig. 1 and comprises a workpiece clamping unit, a tailstock unit, a grinding wheel 4, a workbench 11, a base 12 and a device origin positioning assembly.
The workpiece clamping unit comprises a workpiece headstock 1 and a center 2, so that the rotary motion of a servo valve feedback rod workpiece around the axis of the servo valve feedback rod workpiece can be realized, and the center 2 is fixedly connected to the workpiece headstock through a Morse cone; the tailstock unit comprises a concave center 7, a center sleeve 8, a tailstock frame 9, a tailstock rocking handle 10 and a sleeve displacement counting assembly, wherein the sleeve displacement counting assembly comprises a dial indicator 5 and a dial indicator frame 6. The dial gauge stand 6 is fixedly arranged on the tail seat stand 9, the dial gauge 5 is arranged on the dial gauge stand 6, the concave top tip 7 is arranged on the top sleeve 8 through a Morse cone, and the top sleeve 8 can realize displacement relative to the tail seat stand 9 by rotating the tail seat rocking handle 10 in the axis Z direction; the sleeve displacement counting assembly is used for recording the axial displacement value of the center sleeve 8 after the servo valve feedback rod workpiece 3 is replaced;
The workpiece clamping units and the tailstock units are uniformly arranged on the workbench 11, the workbench 11 is arranged on the base 12, the workbench 11 can do Z-direction reciprocating motion relative to the base 12, and the axial direction of the workpiece is defined as Z-direction;
the device origin positioning assembly comprises a positioning frame 13, a positioning ruler 14 and a limiting block 15, wherein the workbench 11 of the positioning frame 13 is fixedly connected, the positioning ruler 14 is arranged on the positioning frame 13, the limiting block 15 is fixed on the base 14, and the positioning ruler 14 is used for recording the relative displacement between the base 12 and the workbench 11 and is also used for recording the origin of the device.
The grinding wheel 4 is mounted on the base 12 so as to be movable in an X-direction and a reciprocating direction with respect to the base 12. The vertical upward direction is defined, the direction perpendicular to the Z direction is the Y direction, and the direction perpendicular to both the Z direction and the Y direction is the X direction.
The sleeve displacement counting assembly can also be designed to record the axial relative displacement of the back center sleeve 8 of the servo valve feedback rod workpiece 3 through a grating ruler.
The original point positioning component of the device can also be designed to directly control the relative displacement between the base 12 and the workbench 11 through a numerical control system, so as to realize the final grinding position adjustment of the grinding wheel 4.
A grinding method for smooth continuous connection of spherical conical surfaces of feedback rods of servo valves comprises the following steps:
step (1): the tail seat rocking handle 10 is rocked to drive the center sleeve 8 to move, the relative distance between the center 2 and the concave top 7 is adjusted, and the servo valve feedback rod workpiece 3 is arranged on a grinding device by using the center 2 and the concave top 7; the dial indicator frame 6 is fixed on the tail seat frame 9, the dial indicator 5 is fixed on the dial indicator frame 6, the contact pin of the dial indicator 5 is adjusted to be contacted with the end face of the center sleeve 8, and the number of the dial indicator 5 is set to be zero; the workbench 11 is adjusted to enable the axial direction of the servo valve feedback rod workpiece 3 and the grinding wheel 4 to form a certain taper angle alpha, wherein the taper angle alpha is the half angle value of the taper section of the servo valve feedback rod workpiece 3;
Step (2): moving the grinding wheel 4, enabling one side of the grinding wheel 4 to be in contact with the ball head side surface of the workpiece servo valve feedback rod workpiece 3, setting the count of the positioning ruler 14 to be zero, adopting a cutter moving method of the grinding wheel 4 translating along the Z direction or a cutting method of the grinding wheel 4 moving along the X direction to test and cut the conical surface of the servo valve feedback rod workpiece 3, taking down the servo valve feedback rod workpiece 3, adopting a microscope to measure the under-cut or over-cut of the spherical surface, inputting the recorded value into the positioning ruler 14, adjusting the final position in the grinding process of the grinding wheel according to the difference value between the under-cut position 21 or the over-cut position 23 of the grinding wheel and the ideal position 22 of the grinding wheel, eliminating the over-cut area 24, and achieving the purpose that the grinding servo valve feedback rod workpiece 3 meets the design requirement;
step (3): shaking a tailstock rocking handle 10, driving a center sleeve 8 to move, taking down a servo valve feedback rod workpiece 3, and replacing a new servo valve feedback rod workpiece 3;
Step (4): recording the display value on the dial indicator 5, inputting the display value into the positioning ruler 14 according to the positive and negative actual values, adjusting the relative position of the base 12 and the workbench 11, namely adjusting the final position in the grinding process of the grinding wheel, ensuring that the grinding process of the grinding wheel 4 is finally remained at the newly arranged position each time, grinding, and checking whether the transition of the spherical cone transition section is smooth or not through a microscope after grinding;
step (5): and (5) repeating the steps (3) and (4) to realize batch grinding processing.
According to the method, the axial position difference value of the sleeve barrel before and after replacement of the servo valve feedback rod is directly read through a dial indicator arranged on a tailstock of the grinding machine, the position difference value is fed back to a positioning ruler of the grinding machine, error adjustment compensation is carried out through the positioning ruler, namely, the final relative value of a grinding wheel relative to a workpiece is adjusted, only in-line tool setting is needed when the first servo valve feedback rod is machined, namely, numerical measurement of the undercut position or the overcut position of the grinding wheel and the ideal position 22 of the grinding wheel is carried out through a microscope, and in-line adjustment of the servo valve feedback rod which does not leave the grinding machine after replacement is realized. In the prior art, after replacing the servo valve feedback rod each time, the servo valve feedback rod needs to perform rough grinding, then, the microscope is utilized to perform off-line measurement, the under-cut amount or the over-cut amount on the spherical conical surface is measured, namely, the displacement values of the under-cut position of the grinding wheel and the over-cut position of the grinding wheel and the ideal position of the grinding wheel, the measured under-cut amount or the measured over-cut amount is fed back to the grinding machine, grinding is performed, and the microscope is utilized to perform measurement again after grinding, so that the process is repeated until the spherical conical surface is smoothly connected. Therefore, the device and the method provided by the invention can greatly improve the efficiency and ensure the quality batch consistency of the feedback rod of the servo valve in the batch production process.
The foregoing is merely illustrative of the best embodiments of the present invention, and the present invention is not limited thereto, but any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be construed as falling within the scope of the present invention.
What is not described in detail in the present specification belongs to the known technology of those skilled in the art.

Claims (8)

1. The grinding device comprises a base, a workbench, a workpiece clamping unit, a tailstock unit and a grinding wheel, wherein the workbench is arranged on the base and can horizontally move;
The center sleeve of the tailstock unit is connected with a tailstock rocking handle, and the tailstock rocking handle is fixed on the tailstock frame; by rotating the tailstock rocker arm, the center sleeve moves relative to the tailstock frame in the axial direction of the center sleeve; the sleeve displacement counting assembly is arranged on the tail seat frame and is used for recording displacement values of the front and back of the workpiece for replacing the feedback rod of the servo valve, and the displacement values are used as the input of the origin positioning assembly of the device;
the device origin positioning component is used for recording the relative displacement of the base and the workbench when the grinding wheel is positioned at the final grinding position; according to the displacement, the relative positions of the base and the workbench are dynamically adjusted, so that the grinding wheel is always positioned at the final grinding position;
The sleeve displacement counting assembly comprises a metering instrument and a metering instrument frame; the metering device is arranged on the metering device frame, and the metering device frame is fixedly arranged on the tail seat frame;
the device origin positioning assembly comprises a positioning frame and a positioning ruler, wherein the positioning frame is fixedly connected with the workbench, the positioning ruler is arranged on the positioning frame, and the positioning ruler is used for recording or adjusting the relative displacement between the base and the workbench.
2. The device for smoothly continuing and grinding the spherical surface and the conical surface of the feedback rod of the servo valve according to claim 1, wherein the metering device is a dial indicator or a grating ruler.
3. The device for smoothly continuing and grinding the spherical surface and the conical surface of the feedback rod of the servo valve according to claim 1, wherein the origin positioning component of the device is a numerical control system, and the relative displacement between the base and the workbench is recorded or adjusted.
4. The device for smoothly continuing and grinding the spherical conical surface of the feedback rod of the servo valve according to claim 1, wherein the workpiece clamping unit comprises a workpiece headstock and a center, the rotary motion of the workpiece of the feedback rod of the servo valve around the axis of the workpiece is realized, and the center is fixedly connected to the workpiece headstock through a Morse cone.
5. The apparatus of claim 4 wherein the workpiece is disposed between the tip and the concave tip.
6. The grinding device for smooth continuing connection of spherical surface and conical surface of feedback rod of servo valve according to any one of claims 1-5, wherein the axial direction of grinding wheel and the workpiece of feedback rod of servo valve are in conical angle, and the conical angle is half angle value of conical degree of conical section of feedback rod of servo valve.
7. A method for smoothly continuing grinding a spherical conical surface of a feedback rod of a servo valve using the apparatus for smoothly continuing grinding a spherical conical surface of a feedback rod of a servo valve according to claim 1, comprising:
(1) Shaking a tailstock rocking handle, driving a center sleeve to move, adjusting the relative distance between a center and a concave top, and fixing a servo valve feedback rod workpiece between the center and the concave top; adjusting the contact pin of the metering instrument to be in contact with the end face of the center sleeve, and setting the number of the metering instrument to be zero; adjusting the workbench to enable the workpiece and the axis direction of the grinding wheel to form a taper angle with a preset angle;
(2) Moving a grinding wheel to enable one side of the grinding wheel to be in contact with the side face of the ball head of the workpiece, setting the count of a positioning ruler to be zero, adopting a cutter feeding method or a cutting method to test cutting the conical surface of the workpiece by the grinding wheel, taking down the workpiece, measuring the under-cutting or over-cutting amount of the spherical surface, inputting the measured value into the positioning ruler, and adjusting the final grinding position of the grinding wheel for grinding according to the under-cutting or over-cutting amount of the grinding wheel; the workpiece is reloaded, and the grinding wheel carries out grinding processing until the grinding is completed;
(3) Shaking a tailstock rocking handle, driving a center sleeve to move, taking down the workpiece, and installing a new servo valve feedback rod workpiece;
(4) Recording a display numerical value of the metering instrument, inputting the numerical value into the positioning ruler, adjusting the relative position of the base and the workbench to enable the grinding wheel to be positioned at the final grinding position, and grinding until finishing grinding;
(5) And (5) repeating the steps (3) and (4) to realize batch grinding processing.
8. The method for smoothly continuing and grinding the conical surface of the spherical surface of the feedback rod of the servo valve according to claim 7, wherein a microscope is used for measuring the spherical surface of the workpiece of the feedback rod of the servo valve, and the difference between the under-cut position of the grinding wheel or the over-cut position of the grinding wheel and the ideal position of the grinding wheel is the under-cut amount or the over-cut amount.
CN202211058756.2A 2022-08-30 2022-08-30 Device and method for grinding smooth continuous connection of spherical surface and conical surface of feedback rod of servo valve Active CN115502798B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822422A (en) * 2019-03-06 2019-05-31 西安交通大学 A kind of burnishing machine rotating shaft geometric error measuring device and method of adjustment
CN111604720A (en) * 2020-06-03 2020-09-01 哈尔滨工业大学 Unbalance correction method for diamond micro-diameter milling cutter

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0574705U (en) * 1992-03-25 1993-10-12 オークマ株式会社 Center with heart adjustment mechanism
CN209125610U (en) * 2018-11-22 2019-07-19 西北机器有限公司 The automatic control system of valve core of servo valve face grinding machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822422A (en) * 2019-03-06 2019-05-31 西安交通大学 A kind of burnishing machine rotating shaft geometric error measuring device and method of adjustment
CN111604720A (en) * 2020-06-03 2020-09-01 哈尔滨工业大学 Unbalance correction method for diamond micro-diameter milling cutter

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