CN115502506A - Series welding machine and battery series welding method - Google Patents

Series welding machine and battery series welding method Download PDF

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Publication number
CN115502506A
CN115502506A CN202211126111.8A CN202211126111A CN115502506A CN 115502506 A CN115502506 A CN 115502506A CN 202211126111 A CN202211126111 A CN 202211126111A CN 115502506 A CN115502506 A CN 115502506A
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film
welding
ribbon
attached
welding strip
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蒋伟光
王蔚
李创斌
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Wuxi Autowell Technology Co Ltd
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Wuxi Autowell Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • H10F19/904Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells characterised by the shapes of the structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/137Batch treatment of the devices
    • H10F71/1375Apparatus for automatic interconnection of photovoltaic cells in a module

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本发明提供了一种串焊机及电池串焊接方法,串焊机包括焊带供料部、膜带供料部、膜带牵引部、膜带贴附部、焊带切割部、焊带牵引部、电池片上料部、输送部及加热部,其中:焊带牵引部牵引焊带,使得焊带依次穿过膜带贴附部及所述焊带切割部;膜带牵引部牵引正面膜和背面膜,使得待贴附的正面膜、背面膜进入至膜带贴附部内;膜带贴附部用于正面膜、背面膜分别贴附至焊带的正面、背面;焊带切割部用于将贴附有正面膜和背面膜的焊带裁切为焊带组件,焊带牵引部还用于将焊带组件放置在输送部上,电池片上料部向输送部上放置电池片;加热部用于加热叠放好的电池片和焊带组件,形成电池串。本发明提供的串焊机,实现了对两面均需焊接焊带的电池串的自动成串。

Figure 202211126111

The invention provides a stringer and battery stringer welding method. The stringer includes a ribbon feeder, a ribbon feeder, a ribbon puller, a ribbon attacher, a ribbon cutter, and a ribbon puller. section, battery sheet feeding section, conveying section and heating section, wherein: the ribbon pulling section pulls the welding ribbon so that the ribbon passes through the membrane ribbon attaching section and the ribbon cutting section in sequence; the membrane ribbon pulling section pulls the front film and The back film, so that the front film and back film to be attached enter the film tape attachment part; the film tape attachment part is used to attach the front film and the back film to the front and back of the welding ribbon respectively; the welding tape cutting part is used for The ribbon attached with the front film and the back film is cut into a ribbon assembly, the ribbon traction part is also used to place the ribbon assembly on the conveying part, and the battery sheet feeding part places the battery sheet on the conveying part; the heating part It is used to heat stacked battery sheets and ribbon assemblies to form battery strings. The stringer provided by the invention realizes the automatic stringing of the battery strings that need welding ribbons on both sides.

Figure 202211126111

Description

一种串焊机及电池串焊接方法A string welding machine and battery string welding method

技术领域technical field

本发明涉及电池生产领域,具体地说是一种串焊机及电池串焊接方法。The invention relates to the field of battery production, in particular to a string welding machine and a battery string welding method.

背景技术Background technique

传统的太阳能电池片通过其上的栅线将电池片内的光生电流引到电池片外部,考虑到最终的导电性,目前的栅线多采用银浆印刷,按照印刷工艺的不同,太阳能电池片分为三主栅、四主栅以及多主栅。Traditional solar cells lead the photo-generated current in the cell to the outside of the cell through the grid lines on it. Considering the final conductivity, the current grid lines are mostly printed with silver paste. According to different printing processes, the solar cell Divided into three main bars, four main bars and multiple main bars.

对于上述的三主栅、四主栅及多主栅太阳能电池片,目前主要通过助焊剂将多根焊带分别与太阳能电池片的各主栅线进行焊接,得到由若干电池片串联而成电池串,最终实现光能向电能的转换。但这种通过焊带与主栅线焊接而得到的电池串,不仅遮光面积较大,影响光电转换效率,而且银浆成本也较高。为了克服以上问题,出现了晶体硅太阳能电池。For the above-mentioned three busbars, four busbars and multi-busbar solar cells, at present, a plurality of welding ribbons are respectively welded to each busbar of the solar cell by flux to obtain a battery composed of several cells connected in series. String, and finally realize the conversion of light energy to electrical energy. However, the battery string obtained by welding the ribbon and the busbar not only has a large shading area, which affects the photoelectric conversion efficiency, but also has a high cost of silver paste. In order to overcome the above problems, crystalline silicon solar cells have emerged.

现有的电池片成串方式为:叠放电池片和焊带组时,向电池片上点胶。接着,加热并按压叠放好的电池片和焊带组,使得焊带组经融化的胶水粘接在对应的电池片上,从而获得电池串。The existing stringing method of battery slices is: when stacking battery slices and ribbon groups, glue is dispensed on the battery slices. Next, heat and press the stacked battery sheets and the ribbon group, so that the solder ribbon group is bonded to the corresponding battery sheet by the melted glue, thereby obtaining a battery string.

现有的电池片成串方式,在叠放电池片和焊带过程中,胶水粘贴无法实现电池片和焊带的牢固粘接,从而降低了电池串的质量。In the existing method of stringing battery slices, in the process of stacking battery slices and ribbons, glue sticking cannot achieve firm bonding of battery slices and ribbons, thereby reducing the quality of the battery string.

发明内容Contents of the invention

为了解决上述技术问题,本发明首先提供了一种串焊机,其采用如下技术方案:In order to solve the above technical problems, the present invention firstly provides a stringer, which adopts the following technical scheme:

一种串焊机,包括焊带供料部、膜带供料部、膜带牵引部、膜带贴附部、焊带切割部、焊带牵引部、电池片上料部、输送部及加热部,其中:A stringer, comprising a ribbon feeding part, a ribbon feeding part, a ribbon pulling part, a ribbon attaching part, a ribbon cutting part, a ribbon pulling part, a cell feeding part, a conveying part and a heating part ,in:

焊带牵引部被配置为牵引焊带供料部供应的多根并行的焊带,使得焊带依次穿过膜带贴附部及焊带切割部;The ribbon pulling part is configured to pull a plurality of parallel ribbons supplied by the ribbon supply part, so that the ribbons pass through the tape attaching part and the ribbon cutting part in sequence;

膜带牵引部被配置为牵引膜带供料部供应的正面膜和背面膜,使得预定长度的待贴附正面膜及预定长度的待贴附背面膜进入至膜带贴附部内;膜带贴附部用于将待贴附正面膜贴附至焊带的正面,以及将待贴附背面膜贴附至焊带的背面,焊带上贴附的正面膜和背面膜间隔分布;The film tape traction part is configured to pull the front film and the back film supplied by the film tape supply part, so that the predetermined length of the front film to be attached and the predetermined length of the back film to be attached enter into the film tape attachment part; The attached part is used to attach the front film to be attached to the front of the welding strip, and attach the back film to be attached to the back of the welding strip, and the front film and the back film attached to the welding strip are distributed at intervals;

焊带切割部用于将贴附有正面膜和背面膜的焊带裁切为焊带组件,焊带牵引部还用于将焊带组件放置在输送部上,其中,每个焊带组件包括焊带、贴附于焊带的前段部分的正面膜及贴附于焊带的后段部分的背面膜;The ribbon cutting part is used to cut the ribbon attached with the front film and the back film into a ribbon assembly, and the ribbon pulling part is also used to place the ribbon assembly on the conveying part, wherein each ribbon assembly includes The welding strip, the front film attached to the front part of the welding strip, and the back film attached to the rear part of the welding strip;

电池片上料部用于向输送部上放置电池片;其中,第i个电池片叠放于第i组焊带组件的后段部分上,第i+1组焊带组件的前段部分叠放于第i个电池片上,i为大于0的任一自然数;The battery sheet feeding part is used to place the battery sheet on the conveying part; wherein, the i-th battery sheet is stacked on the rear section of the i-th group of ribbon assemblies, and the front section of the i+1-th group of ribbon assemblies is stacked on On the i-th cell, i is any natural number greater than 0;

加热部用于加热叠放好的电池片和焊带组件,形成电池串。The heating part is used for heating the stacked battery sheets and ribbon assemblies to form a battery string.

本发明提供的串焊机,实现了对两面均需焊接焊带的电池串的自动成串。特别的,通过设置膜带牵引部和膜带贴附部,本发明自动地将正面膜和背面膜贴附至焊带组上,焊带组最终经贴附在其上的正面膜和背面膜实施对电池片的串接,从而提升了焊带组与电池片的连接强度。The stringer provided by the invention realizes the automatic stringing of the battery strings that need welding ribbons on both sides. In particular, by setting the tape traction part and the film tape attaching part, the present invention automatically attaches the front film and the back film to the welding tape group, and the welding tape group finally passes through the front film and the back film attached thereto. The series connection of battery slices is implemented, thereby improving the connection strength between the ribbon group and the battery slices.

本发明还提供了另一种串焊机,其采用如下技术方案:The present invention also provides another stringer, which adopts the following technical scheme:

一种串焊机,包括焊带供料部、膜带供料部、膜带牵引部、膜带贴附部、焊带切割部、焊带牵引部、焊带处理部、电池片上料部、输送部及加热部,其中:A stringer, comprising a ribbon feeding part, a ribbon feeding part, a ribbon pulling part, a ribbon attaching part, a ribbon cutting part, a ribbon pulling part, a ribbon processing part, a cell feeding part, The conveying part and the heating part, in which:

焊带牵引部被配置为牵引焊带供料部供应的多根并行的焊带,使得焊带依次穿过膜带贴附部及焊带切割部,以及将焊带传递给焊带处理部;The ribbon pulling part is configured to pull a plurality of parallel ribbons supplied by the ribbon supply part, so that the ribbons pass through the tape attaching part and the ribbon cutting part in sequence, and transfer the ribbons to the ribbon processing part;

膜带牵引部被配置为牵引膜带供料部供应的正面膜,使得预定长度的待贴附正面膜入至膜带贴附部内;膜带贴附部用于将待贴附正面膜贴附至焊带的正面;The tape traction part is configured to pull the front film supplied by the film tape supply part, so that the predetermined length of the front film to be attached enters the film tape attachment part; the film tape attachment part is used to attach the front film to be attached to the front of the ribbon;

焊带切割部用于将贴附有正面膜的焊带切割成焊带段,焊带处理部用于将焊带段裁切成焊带组件并实施对焊带组件的错位及分距处理,以及将错位及分距处理后的焊带组件放置在所述输送部上,其中,每个焊带组件包括焊带、贴附于焊带上的正面膜;The ribbon cutting section is used to cut the ribbon attached with the front film into ribbon segments, and the ribbon processing section is used to cut the ribbon segments into ribbon assemblies and perform dislocation and spacing processing on the ribbon assemblies. And placing the dislocated and separated welding ribbon assembly on the conveying part, wherein each welding ribbon assembly includes a welding ribbon and a front film attached to the welding ribbon;

电池片上料部用于向所述输送部上放置电池片;其中,第i组焊带的后半段叠放于第i片电池片上,第i组焊带的前半段叠放于第i-1个电池片上,其中,i为大于1且小于N+1的任一自然数;The battery sheet feeding part is used to place the battery sheet on the conveying part; wherein, the second half of the i-th group of welding ribbons is stacked on the i-th battery sheet, and the first half of the i-th group of welding ribbons is stacked on the i- On one cell, where i is any natural number greater than 1 and less than N+1;

加热部用于加热叠放好的电池片和焊带组件,形成电池串。The heating part is used for heating the stacked battery sheets and ribbon assemblies to form a battery string.

本发明提供的串焊机,实现了对仅一面需焊接焊带的电池串(IBC电池串)的自动成串。特别的,通过设置膜带牵引部和膜带贴附部,本发明自动地将正面膜和背面膜贴附至焊带组上,焊带组最终经贴附在其上的正面膜和背面膜实施对电池片的串接,从而提升了焊带组与电池片的连接强度。The stringer provided by the present invention realizes the automatic stringing of battery strings (IBC battery strings) that only need welding ribbons on one side. In particular, by setting the tape traction part and the film tape attaching part, the present invention automatically attaches the front film and the back film to the welding tape group, and the welding tape group finally passes through the front film and the back film attached thereto. The series connection of battery slices is implemented, thereby improving the connection strength between the ribbon group and the battery slices.

在一些实施例中,膜带贴附部包括正面膜贴膜机构和/或背面膜贴膜机构,焊带穿过正面膜贴膜机构和/或背面膜贴膜机构;膜带牵引部包括正面膜牵引机构和背面膜牵引机构,其中:正面膜牵引机构被配置为牵引膜带供料部供应的正面膜,使得待贴附正面膜进入至正面膜贴膜机构内,正面膜贴膜机构被配置为吸取并切下待贴附正面膜,以及将切下的待贴附正面膜贴附至焊带的正面;背面膜牵引机构被配置为牵引膜带供料部供应的背面膜,使得待贴附背面膜进入至背面膜贴膜机构内,背面膜贴膜机构被配置为吸取并切下待贴附背面膜,以及将切下的待贴附背面膜贴附至焊带的背面。In some embodiments, the film tape attaching part includes a front film sticking mechanism and/or a back film sticking mechanism, and the welding tape passes through the front film sticking mechanism and/or the back film sticking mechanism; the film tape traction part includes a front film pulling mechanism and The back film traction mechanism, wherein: the front film traction mechanism is configured to pull the front film supplied by the film belt supply part, so that the front film to be attached enters the front film sticking mechanism, and the front film sticking mechanism is configured to suck and cut off The front film to be attached, and the cut-off front film to be attached are attached to the front of the ribbon; the back film traction mechanism is configured to pull the back film supplied by the film belt supply part, so that the back film to be attached enters the In the back film sticking mechanism, the back film sticking mechanism is configured to absorb and cut off the back film to be attached, and attach the cut back film to be attached to the back of the welding ribbon.

通过对膜带贴附部和膜带牵引部进行设置,膜带贴附部和膜带牵引部配合,自动地将正面膜和/或背面膜贴附至焊带上。By setting the film tape attaching part and the film tape pulling part, the film tape attaching part and the film tape pulling part cooperate to automatically attach the front film and/or the back film to the welding tape.

在一些实施例中,正面膜贴膜机构包括正面膜吸附组件、正面膜加热组件及正面膜裁切组件,其中,正面膜吸附组件位于正面膜加热组件的上方,正面膜裁切组件位于正面膜吸附组件的前道,待贴附正面膜穿过正面膜裁切组件后进入正面膜吸附组件和正面膜加热组件之间;正面膜吸附组件被配置为吸取待贴附正面膜,正面膜裁切组件被配置为切下被正面膜吸附组件吸取的待贴附正面膜,正面膜吸附组件还被配置为将待贴附正面膜压靠至焊带的正面,正面膜加热组件用于加热待贴附正面膜,使得待贴附正面膜贴附在焊带的正面。背面膜贴膜机构包括背面膜吸附组件、背面膜加热组件及背面膜裁切组件,其中,背面膜吸附组件位于背面膜加热组件的下方,背面膜裁切组件位于背面膜吸附组件的前道,待贴附背面膜穿过背面膜裁切组件后进入背面膜吸附组件和背面膜加热组件之间;背面膜吸附组件被配置为吸取待贴附背面膜,背面膜裁切组件被配置为切下被背面膜吸附组件吸取的待贴附背面膜,背面膜吸附组件还被配置为将待贴附背面膜压靠至焊带的背面,背面膜加热组件用于加热待贴附背面膜,使得待贴附背面膜贴附在焊带的背面。In some embodiments, the front film sticking mechanism includes a front film adsorption assembly, a front film heating assembly, and a front film cutting assembly, wherein the front film adsorption assembly is located above the front film heating assembly, and the front film cutting assembly is positioned above the front film adsorption assembly. In the front of the component, the front film to be attached passes through the front film cutting assembly and enters between the front film adsorption assembly and the front film heating assembly; the front film adsorption assembly is configured to absorb the front film to be attached, and the front film cutting assembly is It is configured to cut off the front film to be attached that is absorbed by the front film adsorption component, and the front film adsorption component is also configured to press the front film to be attached to the front of the welding ribbon, and the front film heating component is used to heat the front film to be attached. Mask, so that the front side film to be attached is attached to the front side of the welding tape. The back film sticking mechanism includes a back film adsorption component, a back film heating component and a back film cutting component, wherein the back film adsorption component is located below the back film heating component, and the back film cutting component is located in front of the back film adsorption component. The attached back film passes through the back film cutting component and enters between the back film adsorption component and the back film heating component; the back film adsorption component is configured to absorb the back film to be attached, and the back film cutting component is configured to cut off the The back film to be attached is sucked by the back film adsorption component, and the back film adsorption component is also configured to press the back film to be attached to the back of the welding ribbon, and the back film heating component is used to heat the back film to be attached, so that the back film to be attached The attached back film is attached to the back of the ribbon.

通过将正面膜贴膜机构设置成包括正面膜吸附组件、正面膜加热组件及正面膜裁切组件,正面膜贴膜机构实现对待贴附正面膜的自动切断,并将切下的贴附正面膜贴附至焊带的正面。通过将背面膜贴膜机构设置成包括背面膜吸附组件、背面膜加热组件及背面膜裁切组件,背面膜贴膜机构实现对待贴附背面膜的自动切断,并将切下的待贴附背面膜附至焊带的背面。By arranging the front film sticking mechanism to include a front film adsorption component, a front film heating component and a front film cutting component, the front film sticking mechanism realizes automatic cutting of the front film to be attached, and attaches the cut attached front film to the front of the ribbon. By setting the back film sticking mechanism to include a back film adsorption component, a back film heating component and a back film cutting component, the back film sticking mechanism realizes automatic cutting of the back film to be attached, and attaches the cut back film to be attached. to the back of the ribbon.

在一些实施例中,串焊机还包括正面膜送进机构和背面膜送进机构;正面膜送进机构位于正面膜裁切组件的前道,正面膜送进机构用于在正面膜裁切组件切下待贴附正面膜时,夹紧待贴附正面膜后的正面膜,以及在正面膜裁切组件切下待贴附正面膜后,将夹紧的正面膜朝向正面膜牵引机构推送;背面膜送进机构位于背面膜裁切组件的前道,背面膜送进机构用于在背面膜裁切组件切下待贴附背面膜时,夹紧位于待贴附背面膜后的背面膜,以及在背面膜裁切组件切下待贴附背面膜后,将夹紧的背面膜朝向背面膜牵引机构推送。In some embodiments, the stringer also includes a front film feed mechanism and a back film feed mechanism; When the component cuts off the front film to be attached, clamp the front film to be attached, and push the clamped front film toward the front film traction mechanism after the front film cutting component cuts off the front film to be attached The back film feeding mechanism is located in the front of the back film cutting assembly, and the back film feeding mechanism is used to clamp the back film behind the back film to be attached when the back film cutting assembly cuts off the back film to be attached , and after the back film cutting assembly cuts off the back film to be attached, push the clamped back film toward the back film traction mechanism.

在正面膜裁切组件切下当前的待贴附正面膜时,正面膜送进机构实现了对当前的待贴附正面膜后侧的正面膜的夹紧定位,以及在当前的待贴附正面膜被切断后,将夹紧的正面膜朝向正面膜牵引机构推送,方便正面膜牵引机构将下一段待贴附正面膜牵引至正面膜吸附组件和正面膜加热组件之间。在背面膜裁切组件切下当前的待贴附背面膜时,背面膜送进机构实现了对当前的待贴附背面膜后侧的背面膜的夹紧定位,以及在当前的待贴附背面膜被切断后,将夹紧的背面膜朝向背面膜牵引机构推送,方便背面膜牵引机构将下一段待贴附背面膜牵引至背面膜吸附组件和背面膜加热组件之间。When the front film cutting assembly cuts off the current front film to be attached, the front film feeding mechanism realizes the clamping and positioning of the front film on the rear side of the current front film to be attached, and After the mask is cut off, push the clamped front film toward the front film traction mechanism, so that the front film traction mechanism can pull the next section of the front film to be attached between the front film adsorption component and the front film heating component. When the back film cutting assembly cuts off the current back film to be attached, the back film feeding mechanism realizes the clamping and positioning of the back film on the rear side of the current back film to be attached, and the current back film to be attached After the mask is cut off, push the clamped back film toward the back film traction mechanism, so that the back film traction mechanism can pull the next section of the back film to be attached between the back film adsorption component and the back film heating component.

在一些实施例中,焊带处理部包括沿第一水平方向排布的若干个第一焊带夹持组件、若干个第二焊带夹持组件、若干个第一焊带切刀、若干个第二焊带切刀及焊带搬运机构,其中:若干个第一焊带夹持组件配合夹持多根焊带段中的所有的第奇数根焊带段,各相邻第一焊带夹持组件之间均设置有一个第一焊带切刀,各第一焊带切刀用于在相应位置处切断所有的第奇数根焊带段,以获得若干组第一焊带组件。若干个第二焊带夹持组件配合夹持多根焊带段中的所有的第偶数根焊带段,各相邻第二焊带夹持组件之间均设置有一个第二焊带切刀,各第二焊带切刀用于在相应位置处切断所有的第偶数根焊带段,以获得若干组第二焊带组件。所有的第奇数根焊带段被切断前,若干个第一焊带夹持组件和若干个第二焊带夹持组件在第一水平方向上相对平移,以使得所有的第奇数根焊带段与所有的第偶数根焊带段在第一水平方向上错开预定距离。所有的第奇数根焊带段被切断后,各第一焊带夹持组件分别夹持一组对应的第一焊带组件,各第一焊带夹持组件还被配置为在第一水平方向上分开,以实施对各组第一焊带组件的分距。所有的第偶数根焊带段被切断后,各第二焊带夹持组件分别夹持一组对应的第二焊带组件,各第二焊带夹持组件还被配置为在第一水平方向上分开,以实施对各组第二焊带组件的分距。焊带搬运机构用于完成错位和分距后的所述第一焊带组件、所述第二焊带组件放置在所述输送部上。In some embodiments, the ribbon processing section includes several first ribbon clamping assemblies, several second ribbon clamping assemblies, several first ribbon cutters, several The second welding ribbon cutter and welding ribbon conveying mechanism, wherein: several first welding ribbon clamping assemblies cooperate to clamp all the odd-numbered welding ribbon sections among the plurality of welding ribbon sections, each adjacent to the first welding ribbon clamp A first ribbon cutter is arranged between the holding assemblies, and each first ribbon cutter is used to cut off all the odd-numbered ribbon segments at corresponding positions, so as to obtain several groups of first ribbon assemblies. A plurality of second welding ribbon clamping assemblies cooperate to clamp all the even-numbered welding ribbon sections among the plurality of welding ribbon sections, and a second welding ribbon cutter is arranged between each adjacent second welding ribbon clamping assemblies , each second ribbon cutter is used to cut off all the even-numbered ribbon segments at corresponding positions, so as to obtain several sets of second ribbon assemblies. Before all the odd-numbered welding ribbon sections are cut off, several first welding ribbon clamping assemblies and several second welding ribbon clamping assemblies relatively translate in the first horizontal direction, so that all the odd-numbered welding ribbon sections Stagger a predetermined distance from all even-numbered welding ribbon segments in the first horizontal direction. After all the odd-numbered welding ribbon sections are cut off, each first welding ribbon clamping assembly respectively clamps a group of corresponding first welding ribbon assemblies, and each first welding ribbon clamping assembly is also configured to be in the first horizontal direction Separate the upper parts to implement the division of each group of the first ribbon components. After all the even-numbered welding ribbon sections are cut off, each second welding ribbon clamping assembly clamps a group of corresponding second welding ribbon assemblies respectively, and each second welding ribbon clamping assembly is also configured to be in the first horizontal direction Separate the upper parts to implement the division of each group of second ribbon assemblies. The ribbon conveying mechanism is used to place the first ribbon assembly and the second ribbon assembly on the conveying part after the misalignment and spacing are completed.

通过若干个第一焊带夹持组件、若干个第二焊带夹持组件、若干个第一焊带切刀、若干个第二焊带切刀的配合,焊带处理部实现了对焊带段的裁切以获取到若干焊带组件,且实现了对焊带组件的错开及分距处理。通过设置焊带搬运机构,则实现了将错开及分距处理后的焊带组件搬运至输送部上。Through the cooperation of several first welding ribbon clamping assemblies, several second welding ribbon clamping assemblies, several first welding ribbon cutters, and several second welding ribbon cutters, the welding ribbon processing department realizes the welding ribbon The cutting of the section can obtain several ribbon components, and realize the staggering and spacing processing of the ribbon components. By setting up the ribbon conveying mechanism, it is realized that the ribbon assembly after staggering and spacing processing is transported to the conveying part.

在一些实施例中,焊带供料部包括多个卷绕焊带的焊带卷,每个焊带卷均放出一根焊带;膜带供料部包括正面膜供料机构和背面膜供料机构,其中,正面膜供料机构被配置为供应多条正面膜,每条正面膜对应至少一根焊带;背面膜供料机构被配置为供应多条正面膜,每条背面膜对应至少一根焊带。In some embodiments, the ribbon feeder includes a plurality of ribbon rolls wound with ribbon, and each ribbon roll feeds out a solder ribbon; the film ribbon feeder includes a front film feed mechanism and a back film feeder Material mechanism, wherein, the front film feeding mechanism is configured to supply a plurality of front films, and each front film corresponds to at least one welding ribbon; the back film feeding mechanism is configured to supply a plurality of front films, and each back film corresponds to at least one A ribbon.

通过设置多个焊带卷,实现了多根焊带的同步放出。而通过设置正面膜供料机构和背面膜供料机构,则实现了对正面膜、背面膜的供料。特别的,采用膜条作为正面膜和背面膜,节约了正面膜及背面膜的使用量,降低了电池串的生产成本。By arranging a plurality of welding ribbon coils, synchronous feeding out of a plurality of welding ribbons is realized. By setting the front film feeding mechanism and the back film feeding mechanism, the feeding of the front film and the back film is realized. In particular, the use of film strips as the front film and the back film saves the usage of the front film and the back film, and reduces the production cost of the battery string.

在一些实施例中,输送部包括支撑辊组、驱动装置及柔性输送带,其中:驱动装置的驱动端与支撑辊组传动连接,驱动装置用于驱动支撑辊组转动;柔性输送带包括带体和柔性承载层,其中,带体套装在支撑辊组上,柔性承载层敷设在带体的输送面上。In some embodiments, the conveying part includes a set of support rollers, a driving device and a flexible conveyor belt, wherein: the driving end of the drive device is in transmission connection with the set of support rollers, and the drive device is used to drive the set of support rollers to rotate; the flexible conveyor belt includes a belt body and a flexible bearing layer, wherein the belt body is set on the supporting roller set, and the flexible bearing layer is laid on the conveying surface of the belt body.

为了保证焊带组件经加热部加热后能够粘接至电池片上,加热部在对叠放好的焊带组和电池串实施加热时,需要通过压紧机构或压紧工装夹紧在电池片上。但是,由于膜带有一定的硬度,压紧电池片时,仅能保证位于电池片上方的正面膜被压紧在电池片上,而位于电池片下方的背面膜则难以贴紧在电池片上。而通过在输送带上设置柔性承载层,实现了对焊带组和电池片的柔性承载,如此,压紧电池片时,柔性承载层受压后发生弹性形变,从而将电池片下方的背面膜压紧至电池片背面上,最终提升焊接质量。In order to ensure that the ribbon assembly can be bonded to the battery sheet after being heated by the heating part, the heating part needs to be clamped on the battery sheet by a compression mechanism or a compression tool when heating the stacked ribbon group and battery string. However, due to the certain hardness of the film, when pressing the battery sheet, only the front film located above the battery sheet can be pressed tightly on the battery sheet, while the back film located below the battery sheet is difficult to adhere to the battery sheet. By setting a flexible bearing layer on the conveyor belt, the flexible bearing of the welding ribbon group and the battery sheet is realized. In this way, when the battery sheet is pressed, the flexible bearing layer is elastically deformed after being pressed, so that the back film under the battery sheet Pressed onto the back of the cell, ultimately improving soldering quality.

在一些实施例中,柔性承载层包括若干间隔敷设在带体的输送面上的柔性条;或者,柔性承载层为敷设在带体的输送面上的整面柔性条。In some embodiments, the flexible bearing layer includes several flexible strips laid at intervals on the conveying surface of the belt; or, the flexible bearing layer is a whole flexible strip laid on the conveying surface of the belt.

通过将柔性条或柔性条敷设在带体的输送面上,实现了对柔性承载层的构造成型。The shaping of the flexible carrier layer is achieved by laying the flexible strip or the flexible strip on the conveying surface of the belt body.

在一些实施例中,柔性承载层的宽度大于或等于电池片的宽度,且小于或等于带体的宽度,柔性承载层为硅胶或者耐高温海绵。In some embodiments, the width of the flexible bearing layer is greater than or equal to the width of the battery sheet and less than or equal to the width of the belt body, and the flexible bearing layer is made of silica gel or high temperature resistant sponge.

通过对柔性承载层的宽度尺寸进行设置,在保证对电池片的有效承载的前提下,节省了柔性材料的用量。硅胶或者耐高温海绵具有良好的柔性性能,其受压后能够产生适宜大小的回弹力,此外,这两种材料均具备良好的耐高温性能。By setting the width dimension of the flexible bearing layer, the amount of flexible material is saved under the premise of ensuring the effective bearing of the battery sheet. Silicone or high-temperature-resistant sponge has good flexibility, and can produce a suitable amount of resilience after being pressed. In addition, these two materials have good high-temperature resistance.

在一些实施例中,加热部包括安装框架、发热组件及吹气机构,其中,发热组件安装在安装框架上,发热组件包括间隔设置的发热片以及用于加热发热片的加热棒;吹气机构安装在安装框架上并位于发热组件的上方,吹气机构用于将发热片散发的热量吹至叠放好的电池片和焊带组件上。In some embodiments, the heating part includes a mounting frame, a heating component, and an air blowing mechanism, wherein the heating component is installed on the mounting frame, and the heating component includes heating sheets arranged at intervals and heating rods for heating the heating sheets; the blowing mechanism Installed on the installation frame and above the heating components, the blowing mechanism is used to blow the heat emitted by the heating chips to the stacked battery chips and ribbon components.

通过发热组件的吹气机构配合,加热部能够将热量定向地吹至叠放好的电池片和焊带组件上,从而保证了加热部对电池片和焊带组件的加热效果。Through the cooperation of the blowing mechanism of the heating component, the heating part can blow heat to the stacked battery sheet and ribbon assembly in a directional manner, thereby ensuring the heating effect of the heating section on the battery sheet and ribbon assembly.

在一些实施例中,加热部还包括驱动机构,安装框架连接在驱动机构的驱动端上,驱动机构用于驱动安装框架平移和/或升降。In some embodiments, the heating part further includes a driving mechanism, the mounting frame is connected to a driving end of the driving mechanism, and the driving mechanism is used to drive the mounting frame to translate and/or lift.

通过设置驱动机构,实现了对发热组件及吹气机构的平移和/或升降控制,使得发热组件及吹气机构能够到达预定的加热位置。By setting the driving mechanism, the translation and/or lifting control of the heating component and the blowing mechanism is realized, so that the heating component and the blowing mechanism can reach a predetermined heating position.

在一些实施例中,安装框架经转动连接件可翻转地连接在驱动机构的驱动端上。In some embodiments, the mounting frame is reversibly connected to the driving end of the driving mechanism via a rotating connection piece.

安装框架经转动连接件可翻转连接在驱动机构的驱动端上,从而使得安装框架实现在工作位置和避让位置之间的位置切换,当安装框架向下翻转至工作位置时,发热组件和吹气机构配合实施对电池片和焊带组件的加热;而当安装框架向下翻转至避让位置时,则实现对其他操作部件的避让。The installation frame can be reversibly connected to the driving end of the drive mechanism through the rotating connector, so that the installation frame can switch between the working position and the avoidance position. When the installation frame is turned down to the working position, the heating components and the blowing air The mechanism cooperates to implement the heating of the battery sheet and the ribbon assembly; and when the installation frame is turned down to the avoidance position, the avoidance of other operating components is realized.

本发明还提供了一种电池串焊接方法,其包括:The present invention also provides a battery string welding method, which includes:

在多根并行的焊带的正面和背面间隔地贴附正面膜和背面膜;Attaching the front film and the back film at intervals on the front and back of the multiple parallel ribbons;

将贴附有正面膜和背面膜的焊带裁切为焊带组件,每个焊带组件包括焊带、贴附于焊带的前段部分的正面膜及贴附于所述焊带的后段部分的背面膜;Cutting the ribbon attached with the front film and the back film into ribbon assemblies, each ribbon assembly comprising a ribbon, a front film attached to the front portion of the ribbon, and a rear section attached to the ribbon part of the backside film;

将焊带组件和电池片叠放,其中,第i个电池片叠放于第i组焊带组件的后段部分的上侧,第i+1个焊带组件的前段部分叠放于第i个电池片上,i为大于0的任一自然数;Stack the ribbon assembly and the battery slices, wherein the i-th battery slice is stacked on the upper side of the rear section of the i-th group of ribbon assemblies, and the front section of the i+1th ribbon assembly is stacked on the i-th On a cell, i is any natural number greater than 0;

将叠放好的电池片和焊带组件压接在一起,形成电池串。The stacked battery sheets and ribbon assemblies are crimped together to form a battery string.

在一些实施例中,在多根并行的焊带的正面和背面间隔地贴附正面膜和背面膜,包括:牵引出多根并行的焊带;在正面膜吸附工位对待贴附的第j段正面膜进行吸附并切下第j段正面膜,在正面膜吸附工位向被牵引出的焊带的正面贴附所吸附的第j段正面膜;在背面膜吸附工位对待贴附的第j段背面膜进行吸附并切下第j段背面膜,在背面膜吸附工位向被牵引出的焊带的背面贴附所吸附的第j段背面膜,焊带上贴附的正面膜和背面膜间隔分布,j为大于0的自然数。In some embodiments, attaching the front film and the back film at intervals on the front and back of the multiple parallel ribbons includes: pulling out multiple parallel ribbons; The section of the front film is adsorbed and the jth section of the front film is cut off, and the jth section of the front film to be attached is attached to the front of the pulled out welding ribbon at the front film adsorption station; The back film of the j segment is adsorbed and the j segment of the back film is cut off, and the j segment of the back film adsorbed is attached to the back of the pulled-out welding ribbon at the back film adsorption station, and the front film attached to the welding band and the back film interval distribution, j is a natural number greater than 0.

本发明提供的电池串焊接方法,实现了对两面均需焊接焊带的电池串的自动成串。特别的,本发明自动地将正面膜和背面膜贴附至焊带组上,焊带组最终经贴附在其上的正面膜和背面膜实施对电池片的串接,从而提升了焊带组与电池片的连接强度。The battery string welding method provided by the invention realizes the automatic stringing of the battery strings that need welding ribbons on both sides. In particular, the present invention automatically attaches the front film and the back film to the ribbon group, and the ribbon group finally connects the cells in series through the front film and the back film attached thereto, thereby improving the welding ribbon The connection strength between the group and the cell.

本发明还提供了另一种电池串焊接方法,其包括:在多根并行的焊带的正面贴附正面膜;将贴附有正面膜的焊带裁切为焊带组件,每个焊带组件包括焊带、贴附于焊带上的正面膜;将所述焊带组件和电池片叠放,其中,第i组焊带组件的后半段叠放于第i片电池片上,第i组焊带组件的前半段叠放于第i-1个电池片上,其中,i为大于1且小于N+1的任一自然数。The present invention also provides another battery string welding method, which includes: attaching a front film to the front faces of a plurality of parallel welding ribbons; The assembly includes a welding ribbon and a front film attached to the welding ribbon; the welding ribbon assembly and the battery sheet are stacked, wherein the second half of the i-th group of welding ribbon assembly is stacked on the i-th battery sheet, and the i-th The first half of the ribbon assembly is stacked on the i-1th cell, wherein i is any natural number greater than 1 and less than N+1.

本发明提供的电池串焊接方法,实现了对仅一面需焊接焊带的电池串(IBC电池串)的自动成串。特别的,本发明自动地将正面膜和背面膜贴附至焊带组上,焊带组最终经贴附在其上的正面膜和背面膜实施对电池片的串接,从而提升了焊带组与电池片的连接强度。The battery string welding method provided by the invention realizes the automatic stringing of the battery strings (IBC battery strings) that only need welding ribbons on one side. In particular, the present invention automatically attaches the front film and the back film to the ribbon group, and the ribbon group finally connects the cells in series through the front film and the back film attached thereto, thereby improving the welding ribbon The connection strength between the group and the cell.

附图说明Description of drawings

图1为本发明实施例的串焊机在一个视角下的结构示意图;Fig. 1 is a schematic structural view of a stringer in an embodiment of the present invention;

图2为本发明实施例的串焊机在另一个视角下的结构示意图;Fig. 2 is the structural representation of the stringer of the embodiment of the present invention under another viewing angle;

图3为本发明实施例中的膜带供料部、膜带贴附部及膜带牵引部在一个视角下的结构示意图;Fig. 3 is a structural schematic view of the film tape feeding part, film tape attaching part and film tape pulling part in an embodiment of the present invention;

图4为本发明实施例中的膜带供料部、膜带贴附部及膜带牵引部在另一个视角下的结构示意图;Fig. 4 is a structural schematic diagram of the film tape feeding part, film tape attaching part and film tape pulling part in another viewing angle in the embodiment of the present invention;

图5为图4的局部放大图;Figure 5 is a partially enlarged view of Figure 4;

图6为本发明实施例中的正面膜送进机构的结构示意图;Fig. 6 is a structural schematic diagram of the front film feeding mechanism in the embodiment of the present invention;

图7为本发明实施例中的输送部和加热部的结构示意图;Fig. 7 is a schematic structural view of the conveying part and the heating part in the embodiment of the present invention;

图8为本发明实施例中的加热部的局部结构示意图;Fig. 8 is a partial structural schematic diagram of the heating part in the embodiment of the present invention;

图9为本发明实施例中的焊带处理机构的结构示意图;Fig. 9 is a structural schematic diagram of a ribbon processing mechanism in an embodiment of the present invention;

图10为图9中的A区域的局部放大图;Fig. 10 is a partially enlarged view of area A in Fig. 9;

图11为图9中的B区域的局部放大图;Fig. 11 is a partially enlarged view of area B in Fig. 9;

图12为一种IBC电池串的结构示意图;Fig. 12 is a schematic structural diagram of an IBC battery string;

图1至图12中包括:Figures 1 to 12 include:

膜带供料部1:正面膜供料机构11、背面膜供料机构12;Film belt feeding unit 1: front film feeding mechanism 11, back film feeding mechanism 12;

膜带贴附部2:Film tape attaching part 2:

正面膜贴膜机构21:正面膜吸附组件211、正面膜加热组件212、正面膜裁切组件213、正面膜导向板2131、正面膜切刀2132;Front film sticking mechanism 21: front film adsorption assembly 211, front film heating assembly 212, front film cutting assembly 213, front film guide plate 2131, front film cutter 2132;

背面膜贴膜机构22:背面膜吸附组件221、背面膜加热组件222、背面膜裁切组件223、背面膜导向板2231、背面膜切刀2232;Back film sticking mechanism 22: back film adsorption component 221, back film heating component 222, back film cutting component 223, back film guide plate 2231, back film cutter 2232;

膜带牵引部3:Film belt traction part 3:

正面膜牵引机构31;Front film traction mechanism 31;

背面膜牵引机构32;Back film traction mechanism 32;

输送部4:Conveyor 4:

支撑辊组41;Support roller set 41;

驱动装置42;drive means 42;

柔性输送带43;Flexible conveyor belt 43;

加热部5:Heating part 5:

驱动机构51;drive mechanism 51;

安装框架52;mounting frame 52;

发热组件53;Heating component 53;

吹气机构54;Blowing mechanism 54;

正面膜送进机构6:Front film feeding mechanism 6:

底板61、滑动支架62、承载板63、压紧驱动组件64、压紧板65、送进驱动组件66。Bottom plate 61 , sliding bracket 62 , bearing plate 63 , pressing drive assembly 64 , pressing plate 65 , and feeding drive assembly 66 .

焊带处理机构7:Ribbon processing mechanism 7:

第一焊带夹持组件71、第二焊带夹持组件72、第一焊带切刀73、第二焊带切刀74、错位滑轨75、第一焊带组分距滑轨76、第二焊带组分距滑轨77。The first welding ribbon clamping assembly 71, the second welding ribbon clamping assembly 72, the first welding ribbon cutter 73, the second welding ribbon cutter 74, the dislocation slide rail 75, the first welding ribbon set spacing slide rail 76, The second ribbon set is spaced from the slide rail 77 .

具体实施方式detailed description

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

现有的电池片成串方式,在叠放电池片和焊带过程中,采用向电池片点胶的方式将电池片和焊带粘连到一起,但是电池片和焊带的粘连效果差,降低了电池串的生产质量。In the existing stringing method of cells, in the process of stacking cells and ribbons, the cells and ribbons are bonded together by dispensing glue to the cells, but the adhesion effect of cells and ribbons is poor, reducing The production quality of the battery string is improved.

为了解决此问题,本发明提供了一种串焊机,该串焊机能够自动地将膜带贴附至焊带上,并采用贴附有膜带的焊带组将电池片焊接成串,从而提升焊带组与电池片的连接强度。In order to solve this problem, the present invention provides a stringer, which can automatically attach the film strips to the welding strips, and weld the battery sheets into strings by using the welding strips attached with the film strips. Thereby, the connection strength between the ribbon group and the battery sheet is improved.

下文将通过两个实施例对本发明的串焊机进行示例性描述。The following will illustrate the stringer of the present invention through two embodiments.

第一实施例first embodiment

本实施例提供的串焊机用于实施对两面均具有栅线的电池片的自动成串。The stringer provided in this embodiment is used for automatic stringing of cells with grid lines on both sides.

如图1和图2所示,本实施例的串焊机包括焊带供料部、膜带供料部1、膜带牵引部3、膜带贴附部2、焊带切割部、焊带牵引部、电池片上料部、输送部4及加热部5,其中:As shown in Figures 1 and 2, the stringer of this embodiment includes a ribbon feeder, a ribbon feeder 1, a ribbon tractor 3, a ribbon attacher 2, a ribbon cutter, and a ribbon The traction part, the cell feeding part, the conveying part 4 and the heating part 5, in which:

焊带牵引部被配置为牵引焊带供料部供应的多根并行的焊带,使得焊带依次穿过膜带贴附部2及焊带切割部。The ribbon pulling part is configured to pull a plurality of parallel ribbons supplied by the ribbon supply part, so that the ribbons pass through the tape attaching part 2 and the ribbon cutting part in sequence.

膜带牵引部被配置为牵引膜带供料部1供应的正面膜和背面膜,使得预定长度的待贴附正面膜及预定长度的待贴附背面膜进入至膜带贴附部2内。The film tape pulling unit is configured to pull the front film and the back film supplied by the film tape supply unit 1 , so that a predetermined length of the front film to be attached and a predetermined length of the back film to be attached enter the film tape attaching unit 2 .

膜带贴附部2用于将待贴附正面膜贴附至焊带的正面,以及将待贴附背面膜贴附至焊带的背面,且保证焊带上贴附的正面膜和背面膜间隔分布。The film tape attaching part 2 is used to attach the front film to be attached to the front of the welding tape, and attach the back film to be attached to the back of the welding tape, and ensure that the front film and the back film attached to the welding tape are interval distribution.

焊带切割部用于将贴附有正面膜和背面膜的焊带裁切为焊带组件,其中,每个焊带组件包括焊带、贴附于焊带的前段部分的正面膜及贴附于焊带的后段部分的背面膜。The ribbon cutting part is used to cut the ribbon attached with the front film and the back film into ribbon assemblies, wherein each ribbon assembly includes the ribbon, the front film attached to the front part of the ribbon, and the attached ribbon. The backside film on the back section of the ribbon.

焊带牵引部还用于将焊带组件放置在输送部4上。The ribbon pulling part is also used to place the ribbon assembly on the conveying part 4 .

电池片上料部用于向输送部4上放置电池片,其中,第i个电池片叠放于第i组焊带组件的后段部分上,第i+1组焊带组件的前段部分叠放于第i个电池片上,i为大于0的任一自然数。The battery sheet feeding part is used to place the battery sheet on the conveying part 4, wherein the i-th battery sheet is stacked on the rear part of the i-th group of ribbon assemblies, and the front section of the i+1-th group of ribbon assemblies is stacked On the i-th cell, i is any natural number greater than 0.

加热部用于加热叠放好的电池片和焊带组件,形成电池串。The heating part is used for heating the stacked battery sheets and ribbon assemblies to form a battery string.

如图3至图4所示,本实施例中的膜带贴附部2包括正面膜贴膜机构21和背面膜贴膜机构22,焊带穿过正面膜贴膜机构21和背面膜贴膜机构22。膜带牵引部3包括正面膜牵引机构31和背面膜牵引机构32。其中:As shown in FIGS. 3 to 4 , the film tape attaching unit 2 in this embodiment includes a front film sticking mechanism 21 and a back film sticking mechanism 22 , and the welding tape passes through the front film sticking mechanism 21 and the back film sticking mechanism 22 . The film tape pulling unit 3 includes a front film pulling mechanism 31 and a back film pulling mechanism 32 . in:

正面膜牵引机构31被配置为牵引膜带供料部1供应的正面膜,使得待贴附正面膜进入至正面膜贴膜机构21内,正面膜贴膜机构21被配置为吸取并切下待贴附正面膜,以及将切下的待贴附正面膜贴附至焊带的正面。The front film traction mechanism 31 is configured to pull the front film supplied by the film belt feeder 1, so that the front film to be attached enters the front film sticking mechanism 21, and the front film sticking mechanism 21 is configured to suck and cut off the sticking film to be attached. The front side film, and attach the cut-out front side film to be attached to the front side of the soldering tape.

背面膜牵引机构32被配置为牵引膜带供料部1供应的背面膜,使得待贴附背面膜进入至背面膜贴膜机构22内,背面膜贴膜机构22被配置为吸取并切下待贴附背面膜,以及将切下的待贴附背面膜贴附至焊带的背面。The back film traction mechanism 32 is configured to pull the back film supplied by the film belt supply unit 1, so that the back film to be attached enters the back film sticking mechanism 22, and the back film sticking mechanism 22 is configured to suck and cut off the back film to be attached. back film, and attach the cut back film to be attached to the back of the ribbon.

需要说明的是,本申请中所描述的焊带的正面及反面仅用于表示正面膜及背面膜相对于焊带的方位,并不是指实际的焊带表面。在实际应用中,焊带可以是圆形焊带、三角形焊带,以及圆形焊带段及三角形焊带段交替构成的异形焊带。It should be noted that the front and back sides of the welding ribbon described in this application are only used to indicate the orientation of the front film and the back film relative to the welding ribbon, and do not refer to the actual surface of the welding ribbon. In practical applications, the welding ribbon may be a circular welding ribbon, a triangular welding ribbon, or a special-shaped welding ribbon formed alternately of circular welding ribbon sections and triangular welding ribbon sections.

如图5所示,可选的,正面膜贴膜机构21包括正面膜吸附组件211、正面膜加热组件212及正面膜裁切组件213,其中,正面膜吸附组件211位于正面膜加热组件212的上方,正面膜裁切组件213位于正面膜吸附组件211的前道,待贴附正面膜A穿过正面膜裁切组件213后进入正面膜吸附组件211和正面膜加热组件212之间。As shown in Figure 5, optionally, the front film sticking mechanism 21 includes a front film adsorption assembly 211, a front film heating assembly 212 and a front film cutting assembly 213, wherein the front film adsorption assembly 211 is located above the front film heating assembly 212 , the front film cutting assembly 213 is located in front of the front film adsorption assembly 211, and the front film A to be attached passes through the front film cutting assembly 213 and enters between the front film adsorption assembly 211 and the front film heating assembly 212.

正面膜吸附组件211被配置为吸取待贴附正面膜A,正面膜裁切组件213被配置为切下被正面膜吸附组件211吸取的待贴附正面膜A。正面膜吸附组件211还被配置为将待贴附正面膜A压靠至焊带C的正面,正面膜加热组件212用于加热待贴附正面膜A,使得待贴附正面膜A贴附在焊带的正面。The front film adsorption assembly 211 is configured to absorb the front film A to be attached, and the front film cutting assembly 213 is configured to cut off the front film A to be attached absorbed by the front film adsorption assembly 211 . The front film adsorption assembly 211 is also configured to press the front film A to be attached to the front of the welding ribbon C, and the front film heating assembly 212 is used to heat the front film A to be attached, so that the front film A to be attached is attached to the Front side of the ribbon.

同理,背面膜贴膜机构22包括背面膜吸附组件221、背面膜加热组件222及背面膜裁切组件223,其中,背面膜吸附组件221位于背面膜加热组件222的下方,背面膜裁切组件223位于背面膜吸附组件221的前道,待贴附背面膜B穿过背面膜裁切组件223后进入背面膜吸附组件221和背面膜加热组件222之间。Similarly, the back film sticking mechanism 22 includes a back film adsorption assembly 221, a back film heating assembly 222 and a back film cutting assembly 223, wherein the back film adsorption assembly 221 is located below the back film heating assembly 222, and the back film cutting assembly 223 Located in front of the back film adsorption assembly 221, the back film B to be attached passes through the back film cutting assembly 223 and enters between the back film adsorption assembly 221 and the back film heating assembly 222.

背面膜吸附组件221被配置为吸取待贴附背面膜B,背面膜裁切组件223被配置为切下被背面膜吸附组件221吸取的待贴附背面膜B,背面膜吸附组件221还被配置为将待贴附背面膜压靠至焊带C的背面,背面膜加热组件222用于加热待贴附背面膜B,使得待贴附背面膜B贴附在焊带C的背面。The back film adsorption assembly 221 is configured to absorb the back film B to be attached, the back film cutting assembly 223 is configured to cut off the back film B to be attached sucked by the back film adsorption assembly 221, and the back film adsorption assembly 221 is also configured In order to press the back film to be attached to the back of the ribbon C, the back film heating component 222 is used to heat the back film B to be attached, so that the back film B to be attached is attached to the back of the ribbon C.

如图5所示,可选的,正面膜牵引机构31沿与焊带C的牵引方向(如图中的箭头方向)相同的方向将预定长度的待贴附正面膜A牵引至正面膜吸附组件211和正面膜加热组件212之间。而,背面膜牵引机构32则沿与焊带C的牵引方向相反的方向将预定长度的待贴附背面膜牵引至背面膜吸附组件221和背面膜加热组件222之间。As shown in Figure 5, optionally, the front film pulling mechanism 31 pulls the predetermined length of the front film A to be attached to the front film adsorption assembly in the same direction as the pulling direction of the welding ribbon C (the direction of the arrow in the figure). 211 and the front film heating assembly 212. However, the back film pulling mechanism 32 pulls a predetermined length of the back film to be attached between the back film adsorption assembly 221 and the back film heating assembly 222 in a direction opposite to the pulling direction of the welding ribbon C.

当然,正面膜牵引机构31也可沿与焊带C的牵引方向相反的方向将预定长度的待贴附正面膜A牵引至正面膜吸附组件211和正面膜加热组件212之间。而,背面膜牵引机构32则沿与焊带C的牵引方向相同的方向将预定长度的待贴附背面膜牵引至背面膜吸附组件221和背面膜加热组件222之间。或者,正面膜牵引机构31、背面膜牵引机构32均沿与焊带C的牵引方向相同或相反的方向实施对预定长度的待贴附正面膜A、预定长度的待贴附背面膜的牵引。Of course, the front film pulling mechanism 31 can also pull a predetermined length of the front film A to be attached between the front film adsorption assembly 211 and the front film heating assembly 212 in a direction opposite to the pulling direction of the welding ribbon C. However, the back film pulling mechanism 32 pulls the predetermined length of the back film to be attached between the back film adsorption assembly 221 and the back film heating assembly 222 along the same direction as the pulling direction of the welding ribbon C. Alternatively, both the front film pulling mechanism 31 and the back film pulling mechanism 32 pull the predetermined length of the front film A to be attached and the predetermined length of the back film to be attached along the same or opposite direction to the pulling direction of the welding ribbon C.

可选的,正面膜吸附组件211包括第一驱动机构和正面膜吸附板,其中,正面膜吸附板连接在第一驱动机构的驱动端上,正面膜吸附板用于吸附待贴附正面膜,第一驱动机构用于驱动正面膜吸附板朝向或远离焊带C移动。当第一驱动机构驱动正面膜吸附板朝向焊带C移动时,即能将吸附在其上的待贴附正面膜A叠放在焊带C的正面上。Optionally, the front film adsorption assembly 211 includes a first drive mechanism and a front film adsorption plate, wherein the front film adsorption plate is connected to the driving end of the first drive mechanism, and the front film adsorption plate is used to absorb the front film to be attached. A driving mechanism is used to drive the front film adsorption plate to move toward or away from the welding ribbon C. When the first driving mechanism drives the front film adsorption plate to move towards the welding ribbon C, the front film A to be attached adsorbed thereon can be stacked on the front surface of the welding ribbon C.

同样的,背面膜吸附组件221包括第二驱动机构和背面膜吸附板,其中,背面膜吸附板连接在第二驱动机构的驱动端上,背面膜吸附板用于吸附待贴附背面膜,第二驱动机构用于驱动背面膜吸附板朝向或远离焊带C移动。当第二驱动机构驱动背面膜吸附板朝向焊带C移动时,即能将吸附在其上的待贴附背面膜B叠放在焊带C的背面上。Similarly, the back film suction assembly 221 includes a second drive mechanism and a back film suction plate, wherein the back film suction plate is connected to the driving end of the second drive mechanism, and the back film suction plate is used to absorb the back film to be attached. The second driving mechanism is used to drive the back film adsorption plate to move toward or away from the welding ribbon C. When the second driving mechanism drives the back film adsorption plate to move towards the welding ribbon C, the back film B to be attached can be superimposed on the back surface of the welding ribbon C.

可选的,正面膜加热组件212包括正面膜加热板,正面膜吸附组件211在将吸附的待贴附正面膜A叠放在焊带C的正面上后,正面膜加热板加热待贴附正面膜A,使得待贴附正面膜A软化并释放粘附力,最终贴附在焊带C的正面上。此外,正面膜加热板朝向焊带C的一侧表面上设置有多条沿焊带的牵引方向延伸的第一焊带导向槽,每条第一焊带导向槽均用于实施对一根焊带的导向。Optionally, the front film heating assembly 212 includes a front film heating plate. After the front film adsorption assembly 211 stacks the adsorbed front film A to be attached on the front of the welding ribbon C, the front film heating plate heats the front film A to be attached. Mask A, so that the surface film A to be attached softens and releases the adhesive force, and is finally attached to the front surface of the welding tape C. In addition, a plurality of first ribbon guide grooves extending along the pulling direction of the ribbon C are provided on the side surface of the front film heating plate facing the ribbon C, and each first ribbon guide groove is used to implement a welding belt guide.

同样的,背面膜加热组件222包括背面膜加热板,背面膜吸附组件222在将吸附的待贴附背面膜B叠放在焊带C的背面上后,背面膜加热板加热待贴附背面膜B,使得待贴附背面膜B软化并释放粘附力,最终贴附在焊带C的背面上。此外,背面膜加热板朝向焊带C的一侧表面上设置有多条沿焊带的牵引方向延伸的第二焊带导向槽,每条第二焊带导向槽均用于实施对一根焊带的导向。Similarly, the back film heating assembly 222 includes a back film heating plate. After the back film adsorption assembly 222 stacks the adsorbed back film B to be attached on the back of the welding ribbon C, the back film heating plate heats the back film to be attached. B, making the back film B to be attached soften and release the adhesive force, and finally attached to the back side of the soldering tape C. In addition, a plurality of second ribbon guide grooves extending along the pulling direction of the ribbon C are provided on the side surface of the heating plate of the back film facing the ribbon C, and each second ribbon guide groove is used to implement a welding belt guide.

如图5所示,可选的,正面膜裁切组件213包括正面膜导向板2131及位于正面膜导向板2131上方的正面膜切刀2132,其中,正面膜导向板2131上设有沿正面膜的牵引方向延伸的正面膜导向槽,待贴附正面膜在正面膜导向槽的导引下进入正面膜吸附组件211和正面膜加热组件212之间,正面膜切刀2132下降时与正面膜导向板2131的端部对合以切下待贴附正面膜。As shown in Figure 5, optionally, the front film cutting assembly 213 includes a front film guide plate 2131 and a front film cutter 2132 positioned above the front film guide plate 2131, wherein the front film guide plate 2131 is provided with The front film guide groove extending in the direction of traction, the front film to be attached enters between the front film adsorption assembly 211 and the front film heating assembly 212 under the guidance of the front film guide groove, and when the front film cutter 2132 descends, it meets the front film guide plate The ends of 2131 are butted together to cut off the front film to be attached.

同样的,背面膜裁切组件223包括背面膜导向板2231及位于背面膜导向板2231上方的背面膜切刀2232,其中,背面膜导向板2231上设有沿背面膜的牵引方向延伸的背面膜导向槽,待贴附背面膜在背面膜导向槽的导引下进入背面膜吸附组件221和背面膜加热组件222之间,背面膜切刀2232下降时与背面膜导向板2231的端部对合以切下待贴附背面膜。Similarly, the back film cutting assembly 223 includes a back film guide plate 2231 and a back film cutter 2232 positioned above the back film guide plate 2231, wherein the back film guide plate 2231 is provided with a back film that extends along the pulling direction of the back film Guide groove, the back film to be attached enters between the back film adsorption component 221 and the back film heating component 222 under the guidance of the back film guide groove, and the back film cutter 2232 is aligned with the end of the back film guide plate 2231 when it descends To cut off the back film to be attached.

可选的,本实施例中的串焊机还包括位于正面膜裁切组件213的前道的正面膜送进机构,以及位于背面膜裁切组件223的前道的背面膜送进机构。其中:Optionally, the stringer in this embodiment also includes a front film feeding mechanism located in front of the front film cutting assembly 213 , and a back film feeding mechanism located in front of the back film cutting assembly 223 . in:

正面膜送进机构用于在正面膜裁切组件213切下待贴附正面膜A时,夹紧待贴附正面膜A后的正面膜,以及在正面膜裁切组件213切下待贴附正面膜A以后,将夹紧的正面膜朝向正面膜牵引机构31推送。The front film feeding mechanism is used to clamp the front film after the front film A to be attached when the front film cutting assembly 213 cuts the front film A to be attached, and cuts the front film A to be attached by the front film cutting assembly 213. After the front film A, the clamped front film is pushed toward the front film pulling mechanism 31 .

可见,通过设置正面膜送进机构,在正面膜裁切组件213切下当前的待贴附正面膜时,正面膜送进机构能够实现对后侧的正面膜的夹紧定位,防止当前的待贴附正面膜被切下时,后侧的正面膜回缩或坠落。在当前的待贴附正面膜被切断后,正面膜送进机构则能够将夹紧的正面膜朝向正面膜牵引机构31推送,方便正面膜牵引机构31从正面膜送进机构上夹取下一段待贴附正面膜,并将下一段待贴附正面膜牵引至正面膜吸附组件211和正面膜加热组件212之间。It can be seen that by setting the front film feeding mechanism, when the front film cutting assembly 213 cuts off the current front film to be attached, the front film feeding mechanism can realize the clamping and positioning of the front film on the rear side, preventing the current front film to be attached. When the attached front film is cut off, the front film on the rear side retracts or falls. After the current front film to be attached is cut off, the front film feeding mechanism can push the clamped front film toward the front film pulling mechanism 31, so that the front film pulling mechanism 31 can clamp the next section from the front film feeding mechanism The front film to be attached, and the next section of the front film to be attached is pulled between the front film adsorption component 211 and the front film heating component 212 .

背面膜送进机构用于在背面膜裁切组件223切下待贴附背面膜B,夹紧待贴附背面膜B后的背面膜,以及在背面膜裁切组件223切下待贴附背面膜以后,将夹紧的背面膜朝向背面膜牵引机构32推送。The back film feeding mechanism is used to cut off the back film B to be attached at the back film cutting assembly 223, clamp the back film to be attached after the back film B, and cut off the back film B to be attached at the back film cutting assembly 223. After the facial mask, the clamped back film is pushed toward the back film traction mechanism 32.

可见,通过背面膜送进机构,在背面膜裁切组件223切下当前的待贴附背面膜时,背面膜送进机构能够实现对后侧的背面膜的夹紧定位,防止当前的待贴附背面膜被切下时,后侧的背面膜回缩或坠落。在当前的待贴附背面膜被切断后,背面膜送进机构则能够将夹紧的背面膜朝向背面膜牵引机构32推送,方便背面膜牵引机构32从背面膜送进机构上夹取下一段待贴附背面膜,并将下一段待贴附背面膜牵引至背面膜吸附组件221和背面膜加热组件222之间。It can be seen that through the back film feeding mechanism, when the back film cutting assembly 223 cuts off the current back film to be attached, the back film feeding mechanism can realize the clamping and positioning of the back film on the rear side, preventing the current back film to be pasted. When the attached back film is cut off, the back film on the rear side retracts or falls. After the current back film to be attached is cut off, the back film feeding mechanism can push the clamped back film toward the back film pulling mechanism 32, so that the back film pulling mechanism 32 can clamp the next section from the back film feeding mechanism The back film is to be attached, and the next section of the back film to be attached is pulled between the back film adsorption component 221 and the back film heating component 222 .

可选的,本实施例中的正面膜送进机构和背面膜送进机构的结构相同,以正面膜送进机构为例,如图6所示,正面膜送进机构6包括底板61、滑动支架62、承载板63、压紧驱动组件64、压紧板65及送进驱动组件66。Optionally, the structure of the front film feed mechanism and the back film feed mechanism in this embodiment is the same, taking the front film feed mechanism as an example, as shown in Figure 6, the front film feed mechanism 6 includes a bottom plate 61, a slide Bracket 62 , bearing plate 63 , pressing drive assembly 64 , pressing plate 65 and feeding drive assembly 66 .

其中底板61上设有沿正面膜的牵引方向延伸的滑轨。Wherein the bottom plate 61 is provided with a slide rail extending along the pulling direction of the front film.

滑动支架62的滑动连接在滑轨上。The slide of slide support 62 is connected on the slide rail.

承载板63固定连接在滑动支架62的上端。The bearing plate 63 is fixedly connected to the upper end of the sliding bracket 62 .

压紧驱动组件64设置在滑动支架62上,压紧板65连接在压紧驱动组件64的驱动端上并位于承载板63的下方,压紧驱动组件64用于驱动压紧板65升降。The pressing drive assembly 64 is arranged on the sliding bracket 62 , the pressing plate 65 is connected to the driving end of the pressing driving assembly 64 and is located below the bearing plate 63 , and the pressing driving assembly 64 is used to drive the pressing plate 65 up and down.

送进驱动组件66设置在底板61上,送进驱动组件66的驱动端连接滑动支架62,送进驱动组件66用于驱动滑动支架62沿滑轨滑动。The feeding drive assembly 66 is arranged on the bottom plate 61 , the driving end of the feeding driving assembly 66 is connected to the sliding bracket 62 , and the feeding driving assembly 66 is used to drive the sliding bracket 62 to slide along the slide rail.

为了保证焊带组件经加热部5加热后能够粘接至电池片上,加热部5在对叠放好的焊带组和电池串实施加热时,需要通过压紧机构或压紧工装夹紧在电池片上。但是,由于膜带有一定的硬度,压紧电池片时,仅能保证位于电池片上方的正面膜被压紧在电池片上,而位于电池片下方的背面膜则难以贴紧在电池片上。In order to ensure that the ribbon assembly can be bonded to the battery sheet after being heated by the heating part 5, when the heating part 5 heats the stacked ribbon group and battery string, it needs to be clamped on the battery by a pressing mechanism or a pressing tool. a. However, due to the certain hardness of the film, when pressing the battery sheet, only the front film located above the battery sheet can be pressed tightly on the battery sheet, while the back film located below the battery sheet is difficult to adhere to the battery sheet.

为了解决该问题,本实施例对输送部4进行了改进,如图7所示,输送部4包括支撑辊组41、驱动装置42及柔性输送带43,其中:驱动装置42的驱动端与支撑辊组41传动连接,驱动装置43用于驱动支撑辊组41转动,从而带动柔性输送带43输送。柔性输送带43包括带体431和柔性承载层432,其中,带体431套装在支撑辊组41上,柔性承载层432敷设在带体431的输送面上。In order to solve this problem, the present embodiment improves the conveying part 4. As shown in FIG. The roller set 41 is connected by transmission, and the driving device 43 is used to drive the supporting roller set 41 to rotate, thereby driving the flexible conveyor belt 43 to convey. The flexible conveyor belt 43 includes a belt body 431 and a flexible bearing layer 432 , wherein the belt body 431 is set on the support roller set 41 , and the flexible bearing layer 432 is laid on the conveying surface of the belt body 431 .

通过在输送带的带体上设置柔性承载层,实现了对焊带组和电池片的柔性承载。如此,当从上方压紧电池片时,柔性承载层432受压后发生弹性形变,其产生的回弹力将电池片下方的背面膜压紧至电池片的背面上,从而保证焊接质量。可选的,柔性承载层432包括若干间隔敷设在带体的输送面上的柔性条;或者,柔性承载层432为敷设在带体431的输送面上的整面柔性条。By arranging a flexible bearing layer on the belt body of the conveyor belt, the flexible bearing of the welding belt group and the battery sheet is realized. In this way, when the battery sheet is pressed from above, the flexible bearing layer 432 undergoes elastic deformation after being pressed, and the elastic force generated by it presses the back film under the battery sheet to the back surface of the battery sheet, thereby ensuring welding quality. Optionally, the flexible bearing layer 432 includes several flexible strips laid at intervals on the conveying surface of the belt body; or, the flexible bearing layer 432 is a whole flexible strip laid on the conveying surface of the belt body 431 .

可选的,柔性承载层432的宽度大于或等于电池片的宽度,且小于或等于带体431的宽度,柔性承载层432为硅胶或者耐高温海绵。Optionally, the width of the flexible bearing layer 432 is greater than or equal to the width of the battery sheet and less than or equal to the width of the belt 431 , and the flexible bearing layer 432 is made of silica gel or high temperature resistant sponge.

如图7所示,可选的,加热部5包括安装框架51、发热组件52及吹气机构53,其中,发热组件52安装在安装框架51上,发热组件52包括间隔设置的发热片以及用于加热发热片的加热棒。吹气机构53安装在安装框架51上并位于发热组件52的上方,吹气机构53用于将发热片散发的热量吹至叠放好的电池片和焊带组件上。As shown in Figure 7, optionally, the heating part 5 includes an installation frame 51, a heating component 52 and an air blowing mechanism 53, wherein the heating component 52 is installed on the installation frame 51, and the heating component 52 includes heating sheets arranged at intervals and Heating rod for heating the heating sheet. The air blowing mechanism 53 is installed on the installation frame 51 and located above the heating assembly 52 , and the air blowing mechanism 53 is used to blow the heat dissipated by the heating sheet to the stacked battery sheet and ribbon assembly.

可选的,加热部5还包括驱动机构54,安装框架51连接在驱动机构54的驱动端上,驱动机构54用于驱动安装框架51平移和/或升降,从而使得发热组件52及吹气机构53能够到移动至预定的加热位置处。Optionally, the heating part 5 also includes a drive mechanism 54, the installation frame 51 is connected to the drive end of the drive mechanism 54, and the drive mechanism 54 is used to drive the installation frame 51 to translate and/or lift, so that the heating component 52 and the blowing mechanism 53 can be moved to a predetermined heating position.

可选的,安装框架51经合页、转轴等转动连接件可翻转地连接在驱动机构51的驱动端上,从而使得安装框架51实现在工作位置和避让位置之间的翻转切换。当安装框架51向下翻转至工作位置时,发热组件52和吹气机构53配合实施对电池片和焊带组件的加热。而当安装框架51向下翻转至避让位置时,则实现对其他操作部件的避让。Optionally, the installation frame 51 is reversibly connected to the driving end of the drive mechanism 51 via hinges, rotating shafts and other rotating connectors, so that the installation frame 51 can be turned over and switched between the working position and the avoidance position. When the installation frame 51 is turned down to the working position, the heating assembly 52 and the air blowing mechanism 53 cooperate to heat the battery sheet and the ribbon assembly. And when the installation frame 51 is turned down to the avoidance position, the avoidance of other operating components is realized.

如前文所述,焊带牵引机构牵引出多根并行的焊带。为了实现对多根并行的焊带的供料,可选的,本实施例中的串焊机还包括焊带供料机构,焊带供料机构包括多个卷绕焊带的焊带卷,每个焊带卷均放出一根焊带。焊带牵引机构同时从多个焊带卷上牵引出多根并行的焊带,如,焊带牵引机构的夹头上设置有多个与多个焊带卷一一对应的夹爪件,每个夹爪件用于夹持及牵引对应的焊带卷放出的焊带。As mentioned above, the ribbon pulling mechanism pulls out multiple parallel ribbons. In order to realize the feeding of multiple parallel ribbons, optionally, the stringer in this embodiment further includes a ribbon feeding mechanism, and the ribbon feeding mechanism includes a plurality of ribbon rolls wound with ribbons, Each ribbon reel pays out one ribbon. The ribbon pulling mechanism pulls out a plurality of parallel welding ribbons from a plurality of ribbon coils at the same time. A clamping jaw is used for clamping and pulling the welding ribbon released from the corresponding welding ribbon roll.

为了节约膜片资源,降低电池串的生产成本,可选的,本实施例采用条状的膜条来实施焊带与电池片之间的粘接。In order to save diaphragm resources and reduce the production cost of the battery string, optionally, this embodiment uses strip-shaped film strips to implement bonding between the welding ribbon and the battery sheets.

为了实现该目标,如图1和图2所示,可选的,本实施例中,膜带供料机构1包括正面膜供料机构11和背面膜供料机构12,其中:正面膜供料机构11被配置为供应多条正面膜,每条正面膜均被对应地贴附在一根焊带上。当然,如果焊带之间的间距较小,每条正面膜也可以对应贴附在两根或两根以上的焊带上。同样的,背面膜供料机构12被配置为供应多条背面膜,每条背面膜均被对应地贴附在一根焊带上。当然,如果焊带之间的间距较小,每条背面膜也可以对应贴附在两根或两根以上的焊带上。In order to achieve this goal, as shown in Figure 1 and Figure 2, optionally, in this embodiment, the film tape feeding mechanism 1 includes a front film feeding mechanism 11 and a back film feeding mechanism 12, wherein: the front film feeding mechanism The mechanism 11 is configured to supply a plurality of front-side films, and each front-side film is correspondingly attached to a soldering tape. Of course, if the distance between the welding strips is small, each front film can also be attached to two or more welding strips correspondingly. Likewise, the back film feeding mechanism 12 is configured to supply a plurality of back films, and each back film is correspondingly attached to a soldering tape. Certainly, if the distance between the welding strips is relatively small, each back film can also be correspondingly attached to two or more welding strips.

第二实施例second embodiment

本实施例提供的串焊机用于实施对仅一面具有栅线的电池片的自动成串,即用于生产IBC电池串。The stringer provided in this embodiment is used for automatic stringing of battery sheets with grid lines on only one side, that is, for producing IBC battery strings.

本实施例的串焊机与第一实施例中的串焊机的结构及工作过程基本相同,因此,下文将针对本实施例相对于第一实施例存在的区别点进行重点描述,其余相同的部分,可参考第一实施例中的相应内容。The structure and working process of the stringer in this embodiment and the stringer in the first embodiment are basically the same, therefore, the following will focus on the differences between this embodiment and the first embodiment, and the rest are the same For the part, you can refer to the corresponding content in the first embodiment.

为了描述方便,在介绍本实施例的串焊机的结构及工作过程时,在不存在矛盾的前提下,沿用第一实施例中的相关附图及附图标记。For the convenience of description, when introducing the structure and working process of the stringer of this embodiment, on the premise of no contradiction, the relevant drawings and reference numerals in the first embodiment are used.

如图1所示,本实施例的串焊机包括焊带供料部、膜带供料部1、膜带牵引部3、膜带贴附部2、焊带切割部、焊带牵引部、焊带处理部、电池片上料部、输送部4及加热部5,其中:As shown in Figure 1, the stringer of the present embodiment includes a ribbon feeder, a ribbon feeder 1, a ribbon puller 3, a ribbon sticker 2, a ribbon cutter, a ribbon puller, Ribbon processing part, cell feeding part, conveying part 4 and heating part 5, in which:

焊带牵引部被配置为牵引焊带供料部供应的多根并行的焊带,使得焊带依次穿过膜带贴附部2及焊带切割部,以及将焊带传递给焊带处理部。The ribbon pulling part is configured to pull a plurality of parallel ribbons supplied by the ribbon supply part, so that the ribbons pass through the film tape attaching part 2 and the ribbon cutting part in sequence, and transfer the ribbons to the ribbon processing part .

膜带牵引部被配置为牵引膜带供料部1供应的正面膜,使得预定长度的待贴附正面膜入至膜带贴附部2内。The film tape pulling unit is configured to pull the front film supplied by the film tape supply unit 1 , so that a predetermined length of the front film to be attached enters the film tape attaching unit 2 .

膜带贴附部2用于将待贴附正面膜贴附至焊带的正面;The film tape attaching part 2 is used to attach the front film to be attached to the front of the welding tape;

焊带切割部用于将贴附有正面膜的焊带切割成焊带段,焊带处理部用于将焊带段裁切成焊带组件并实施对焊带组件的错位及分距处理,其中,每个焊带组件包括焊带、贴附于焊带上的正面膜。The ribbon cutting section is used to cut the ribbon attached with the front film into ribbon segments, and the ribbon processing section is used to cut the ribbon segments into ribbon assemblies and perform dislocation and spacing processing on the ribbon assemblies. Wherein, each ribbon assembly includes a ribbon and a front film attached to the ribbon.

焊带处理部还用于将分距后的焊带组件放置在输送部4上。The welding ribbon processing part is also used to place the divided welding ribbon assembly on the conveying part 4 .

电池片上料部用于向输送部4上放置电池片,其中,第i组焊带组件的后半段叠放于第i片电池片上,第i组焊带组件的前半段叠放于第i-1个电池片上,其中,i为大于1且小于N+1的任一自然数;The battery sheet feeding part is used to place the battery sheet on the conveying part 4, wherein the second half of the i-th group of ribbon assemblies is stacked on the i-th battery sheet, and the first half of the i-th group of ribbon assemblies is stacked on the i-th - On 1 cell, where i is any natural number greater than 1 and less than N+1;

加热部5用于加热叠放好的电池片和焊带组件,形成电池串。The heating part 5 is used for heating the stacked battery sheets and ribbon assembly to form a battery string.

可见,本实施例中,焊带切割部实施对贴好正面膜的焊带实施第一次切割,从而获得较长的其上间隔贴附有多个正面膜的焊带段。接着,由焊带处理机构将焊带段分切为焊带组件。而第一实施例中,则由焊带切割部直接将贴好正面膜、背面膜的焊带分切为焊带组件。It can be seen that, in this embodiment, the ribbon cutting unit performs the first cutting on the ribbon with the front film attached, so as to obtain a longer ribbon segment with multiple front films attached at intervals. Next, the ribbon section is cut into ribbon assemblies by the ribbon processing mechanism. In the first embodiment, the ribbon cutting unit directly cuts the ribbon with the front film and the back membrane into ribbon assemblies.

此外,焊带处理机构还完成了对焊带组件的错位及分距处理。如此,焊带处理机构可一次性地将所有的焊带组件全部铺放至已经铺放好的电池片上,从而大幅度提升了IBC电池串的生产效率。In addition, the ribbon processing mechanism also completes the dislocation and spacing processing of the ribbon assembly. In this way, the ribbon processing mechanism can lay all the ribbon assemblies on the already laid battery sheets at one time, thereby greatly improving the production efficiency of the IBC battery string.

由于本实施例中,仅需在焊带的一个表面上贴附膜带。因此,本实施例中的膜带贴附部仅包括正面膜贴膜机构21或背面膜贴膜机构22。焊带在焊带牵引机构的牵引下穿过正面膜贴膜机构21或背面膜贴膜机构22。In this embodiment, the film tape only needs to be pasted on one surface of the solder tape. Therefore, the film tape sticking unit in this embodiment only includes the front film sticking mechanism 21 or the back film sticking mechanism 22 . The welding ribbon passes through the front film pasting mechanism 21 or the back film pasting mechanism 22 under the traction of the welding strip pulling mechanism.

本实施例中的正面膜牵引贴膜组21或的背面膜贴膜机构22具体结构,以及贴膜具体过程,请参考上述第一实施例中的相关描述,本说明书不再赘述。For the specific structure of the front film traction and film application group 21 or the back film film application mechanism 22 in this embodiment, as well as the specific process of film application, please refer to the relevant description in the above-mentioned first embodiment, which will not be repeated in this specification.

对应的,本实施例中,膜带供料部1仅包括正面膜供料机构11或背面膜供料机构12,膜带牵引部3仅包括正面膜牵引机构31或背面膜牵引机构32。此外,本实施例仅需设置正面膜推送机构、背面膜送进机构中的其中一个。同样的,上述这些组件的具体结构及其工作过程,也请参考上述第一实施例中的相关描述,本说明书不再赘述。Correspondingly, in this embodiment, the film tape feeding unit 1 only includes the front film feeding mechanism 11 or the back film feeding mechanism 12 , and the film tape pulling unit 3 only includes the front film pulling mechanism 31 or the back film pulling mechanism 32 . In addition, in this embodiment, only one of the front film pushing mechanism and the back film feeding mechanism is required. Likewise, for the specific structures and working processes of the above-mentioned components, please also refer to the relevant description in the above-mentioned first embodiment, which will not be repeated in this specification.

如图12所示,IBC电池串的成串的方式为:将N个(如图中的4个)电池片200背面朝上依次铺放,并使得相邻电池片处于同一直线上的电极排的极性相反。采用N+1个(如图中的五个)焊带组将N个电池片200焊接成串,其中:第一焊带组(图中的第1、第3及第5个焊带组)、第二焊带组(图中的第2、第4个焊带组)交错铺放。As shown in Figure 12, the method of stringing the IBC battery strings is as follows: Lay N (four in the figure) battery slices 200 with their backs facing up in sequence, and make the electrode rows of adjacent battery slices on the same straight line opposite in polarity. Use N+1 (five in the figure) ribbon groups to weld N cells 200 into a string, wherein: the first ribbon group (the first, third and fifth ribbon groups in the figure) , The second ribbon group (the 2nd and 4th ribbon groups in the figure) is laid alternately.

传统的IBC电池串焊接过程中,为了实现对第一焊带组、第二焊带组的错位铺放,需要交替地牵引并获取第一焊带组、第二焊带组,然后将第一焊带组、第二焊带组交错地铺放至电池片上。其焊带处理效率低下,最终影响了电池串的生产效率。In the traditional IBC battery string welding process, in order to realize the dislocation laying of the first ribbon group and the second ribbon group, it is necessary to alternately pull and obtain the first ribbon group and the second ribbon group, and then place the first ribbon The ribbon group and the second ribbon group are alternately laid on the battery sheet. Its ribbon processing efficiency is low, which ultimately affects the production efficiency of the battery string.

而本实施例中的串焊机,其设置有焊带处理部,焊带处理部能够实施对焊带组件的错位和分距处理。具体的,如图9至图11所示,本实施例中的焊带处理部7包括沿第一水平方向(如图中的X轴方向)排布的若干个第一焊带夹持组件71、若干个第二焊带夹持组件72、若干个第一焊带切刀73、若干个第二焊带切刀74及焊带搬运机构。However, the stringer in this embodiment is provided with a ribbon processing unit, which can displace and divide the ribbon components. Specifically, as shown in FIGS. 9 to 11 , the ribbon processing unit 7 in this embodiment includes several first ribbon clamping assemblies 71 arranged along the first horizontal direction (the X-axis direction in the figure). , a plurality of second ribbon clamping assemblies 72, a plurality of first ribbon cutters 73, a plurality of second ribbon cutters 74, and a ribbon transport mechanism.

焊带牵引部将焊带切割部切割获取的多根焊带段沿第一水平方向牵引至焊带处理部上。The ribbon pulling part pulls the plurality of ribbon segments cut and obtained by the ribbon cutting part to the ribbon processing part along the first horizontal direction.

若干个第一焊带夹持组件71配合夹持多根焊带段中的所有的第奇数根焊带段,各相邻第一焊带夹持组件71之间均设置有一个第一焊带切刀73,各第一焊带切刀73用于在相应位置处切断所有的第奇数根焊带段,以获得若干组第一焊带组件。A plurality of first welding ribbon clamping assemblies 71 cooperate to clamp all the odd-numbered welding ribbon sections among the plurality of welding ribbon sections, and a first welding ribbon is arranged between each adjacent first welding ribbon clamping assembly 71 The cutters 73, each of the first ribbon cutters 73 are used to cut off all the odd-numbered ribbon segments at corresponding positions, so as to obtain several sets of first ribbon assemblies.

若干个第二焊带夹持组件72配合夹持多根焊带段中的所有的第偶数根焊带段,各相邻第二焊带夹持组件72之间均设置有一个第二焊带切刀74,各第二焊带切刀74用于在相应位置处切断所有的第偶数根焊带段,以获得若干组第二焊带组件。A plurality of second welding ribbon clamping assemblies 72 cooperate to clamp all the even-numbered welding ribbon segments in the plurality of welding ribbon sections, and a second welding ribbon is arranged between each adjacent second welding ribbon clamping assembly 72 The cutters 74, each of the second ribbon cutters 74 are used to cut off all the even-numbered ribbon segments at corresponding positions, so as to obtain several groups of second ribbon assemblies.

所有的第奇数根焊带段被切断前,若干个第一焊带夹持组件71和若干个第二焊带夹持组件72在第一水平方向上相对平移,以使得所有的第奇数根焊带段与所有的第偶数根焊带段在第一水平方向上错开预定距离。Before all the odd-numbered welding ribbon segments are cut off, several first welding ribbon clamping assemblies 71 and several second welding ribbon clamping assemblies 72 relatively translate in the first horizontal direction, so that all odd-numbered welding ribbon sections The ribbon segment is staggered by a predetermined distance from all even-numbered solder ribbon segments in the first horizontal direction.

所有的第奇数根焊带段被切断后,各第一焊带夹持组件71分别夹持一组对应的第一焊带组件,各第一焊带夹持组件71还被配置为在第一水平方向上分开,以实施对各组第一焊带组件的分距。After all the odd-numbered welding ribbon sections are cut off, each first welding ribbon clamping assembly 71 respectively clamps a group of corresponding first welding ribbon assemblies, and each first welding ribbon clamping assembly 71 is also configured to Separated in the horizontal direction, to implement the division of each group of first ribbon components.

所有的第偶数根焊带段被切断后,各第二焊带夹持组件72分别夹持一组对应的第二焊带组件,各第二焊带夹持组件72还被配置为在第一水平方向上分开,以实施对各组第二焊带组件的分距。After all the even-numbered welding ribbon segments are cut off, each second welding ribbon clamping assembly 72 respectively clamps a group of corresponding second welding ribbon assemblies, and each second welding ribbon clamping assembly 72 is also configured to Separated in the horizontal direction, to implement the division of each group of second welding ribbon components.

焊带搬运机构最后将完成错位和分距后的所有的第一焊带组件、第二焊带组件一次性地搬运、叠放至已经铺放至输送部4上的电池片上。Finally, the ribbon conveying mechanism transports and stacks all the first ribbon assemblies and second ribbon assemblies that have been dislocated and spaced at one time on the battery sheets that have been placed on the conveying part 4 .

可选的,第一焊带夹持组件71、第二焊带夹持组件72均包括多个沿第二水平方向并列排布的夹爪件,每个夹爪件均用于夹持一根焊带。其中,第二水平方向垂直于第一水平方向。Optionally, both the first welding ribbon clamping assembly 71 and the second welding ribbon clamping assembly 72 include a plurality of clamping jaws arranged side by side along the second horizontal direction, and each clamping jaw is used to clamp a ribbon. Wherein, the second horizontal direction is perpendicular to the first horizontal direction.

如图9至图11所示,可选的,焊带处理机构还还包括底座及沿第一水平方向延伸的错位滑轨75、第一焊带组分距滑轨76及第二焊带组分距滑轨77,其中:As shown in Figures 9 to 11, optionally, the welding ribbon processing mechanism also includes a base, a dislocation slide rail 75 extending along the first horizontal direction, a distance slide rail 76 for the first welding ribbon group and a second welding ribbon group Distance slide rail 77, wherein:

错位滑轨75设置在底座上,第一焊带组分距滑76滑连接在错位滑轨75上,第一焊带夹持组件71、第一焊带切刀73均连接在第一焊带组分距滑轨76上。The dislocation slide rail 75 is arranged on the base, and the first welding ribbon group spacing slide 76 is slidably connected on the dislocation slide rail 75. The first welding ribbon clamping assembly 71 and the first welding ribbon cutter 73 are connected to the first welding ribbon assembly. The group is spaced on the slide rail 76.

第二焊带组分距滑轨77设置在底座上,第二焊带夹持组件72及第二焊带切刀74均连接在第二焊带组分距滑轨77上。The second welding ribbon set spacing slide rail 77 is arranged on the base, and the second welding ribbon clamping assembly 72 and the second welding ribbon cutter 74 are both connected to the second welding ribbon set spacing slide rail 77 .

在所有的第奇数根焊带段被切断前,控制第一焊带组分距滑轨76沿错位滑轨75滑动,以使得所有的第奇数根焊带段与所有的第偶数根焊带段在第一水平方向上错开预定距离。Before all the odd-numbered welding ribbon sections are cut off, control the first welding ribbon group spacing slide rail 76 to slide along the dislocation slide rail 75, so that all the odd-numbered welding ribbon sections and all the even-numbered welding ribbon sections Staggered by a predetermined distance in the first horizontal direction.

在所有的第奇数根焊带被切断后,控制各第一焊带夹持组件71和各第一焊带切刀73沿第一焊带组分距滑轨76滑动分开,从而将各组第一焊带组件之间的间距调整为预定间距。After all the odd-numbered welding ribbons are cut off, control each first welding ribbon clamping assembly 71 and each first welding ribbon cutter 73 to slide apart along the first welding ribbon group distance slide rail 76, thereby separating each group of the first welding ribbon A spacing between ribbon assemblies is adjusted to a predetermined spacing.

在所有的第偶数根焊带被切断后,控制各第二焊带夹持组件72和各第二焊带切刀74沿第二焊带组分距滑轨77滑动分开,从而将各组第二焊带组件之间的间距调整为预定间距。After all the even-numbered welding ribbons are cut off, control each second welding ribbon clamping assembly 72 and each second welding ribbon cutting knife 74 to slide apart along the second welding ribbon group spacing slide rail 77, thereby separating each group of the first welding ribbon The spacing between the two welding strip components is adjusted to a predetermined spacing.

本发明还提供了一种电池串焊接方法,该电池串焊接方法能够自动地将膜带贴附至焊带上,并采用贴附有膜带的焊带组将电池片焊接成串,从而提升焊带组与电池片的连接强度。The present invention also provides a battery string welding method, the battery string welding method can automatically attach the film tape to the welding tape, and use the film tape attached to the welding tape group to weld the battery pieces into a string, thereby improving The connection strength between the ribbon group and the battery sheet.

下文将通过两个实施例对本发明的电池串焊接方法进行示例性描述。The battery string welding method of the present invention will be exemplarily described below through two embodiments.

第三实施例third embodiment

本实施例提供的电池串焊接方法用于实施对两面均具有栅线的电池片的自动成串。The battery string welding method provided in this embodiment is used for automatic stringing of battery sheets with grid lines on both sides.

本实施例提供的电池串焊接方法可由前述第一实施例的串焊机以及配套的控制程序实现。The battery string welding method provided in this embodiment can be realized by the stringer welding machine and the supporting control program of the aforementioned first embodiment.

本实施例提供的电池串焊接方法包括如下步骤:The battery string welding method provided in this embodiment includes the following steps:

S100、在多根并行的焊带的正面和背面间隔地贴附正面膜和背面膜。S100, attaching a front film and a back film at intervals on the front and back of a plurality of parallel welding ribbons.

S200、将贴附有正面膜和背面膜的焊带裁切为焊带组件,每个焊带组件包括焊带、贴附于焊带的前段部分的正面膜及贴附于焊带的后段部分的背面膜。S200. Cutting the welding ribbon attached with the front film and the back film into a welding ribbon assembly, each welding ribbon assembly includes a welding ribbon, a front film attached to the front section of the welding ribbon, and a rear section attached to the welding ribbon part of the backside film.

S300、将焊带组件和电池片叠放,其中,第i个电池片叠放于第i组焊带组件的后段部分的上侧,第i+1组焊带组件的前段部分叠放于第i个电池片上,i为大于0的任一自然数。S300. Stack the ribbon assembly and the battery slices, wherein the i-th battery slice is stacked on the upper side of the rear section of the i-th group of ribbon assemblies, and the front section of the i+1th set of ribbon assemblies is stacked on On the i-th cell, i is any natural number greater than 0.

S400、将叠放好的电池片和焊带组件压接在一起,形成电池串。S400, crimping the stacked battery sheets and ribbon assemblies together to form a battery string.

可选的,步骤S100包括如下子步骤:Optionally, step S100 includes the following sub-steps:

S101、牵引出多根并行的焊带。S101, pulling out a plurality of parallel welding ribbons.

S102、在正面膜吸附工位对待贴附的第j段正面膜进行吸附并切下第j段正面膜,在正面膜吸附工位向被牵引出的焊带的正面贴附所吸附的第j段正面膜。S102. Adsorb the jth segment of the front film to be attached at the front film adsorption station and cut off the jth segment of the front film, and attach the jth segment of the adsorbed film to the front side of the pulled-out welding ribbon at the front film adsorption station. Section of the front film.

S103、在背面膜吸附工位对待贴附的第j段背面膜进行吸附并切下第j段背面膜,在背面膜吸附工位向被牵引出的焊带的背面贴附所吸附的第j段背面膜,焊带上贴附的正面膜和背面膜间隔分布,j为大于0的自然数。S103. At the back film adsorption station, absorb the jth section of the back film to be attached and cut off the j section of the back film, and attach the jth section of the back film to the back of the pulled-out solder ribbon at the back film adsorption station. Segment back film, the front film and back film attached to the welding strip are distributed at intervals, and j is a natural number greater than 0.

其中,步骤S102和S103可先后执行,也可同步执行。Wherein, steps S102 and S103 may be executed sequentially, or may be executed synchronously.

第四实施例Fourth embodiment

本实施例提供的电池串焊接方法用于实施对仅一面具有栅线的电池片的自动成串,即用于生产IBC电池串。The battery string welding method provided in this embodiment is used to implement automatic stringing of battery sheets with grid lines on only one side, that is, to produce IBC battery strings.

本实施例提供的电池串焊接方法可由前述第二实施例的串焊机以及配套的控制程序实现。The battery string welding method provided in this embodiment can be realized by the stringer welding machine and the supporting control program of the second embodiment mentioned above.

本实施例提供的电池串焊接方法包括如下步骤:The battery string welding method provided in this embodiment includes the following steps:

S100’、在多根并行的焊带的正面贴附正面膜。S100', attaching a front film to the front faces of a plurality of parallel soldering strips.

S200’、将贴附有正面膜的焊带裁切为焊带组件,每个焊带组件包括焊带、贴附于焊带上的正面膜。S200', cutting the welding ribbon attached with the front film into a welding ribbon assembly, each welding ribbon assembly includes a welding ribbon and a front film attached to the welding ribbon.

S300’、将焊带组件和电池片叠放,其中,第i组焊带组的后半段叠放于第i片电池片上,第i组焊带组的前半段叠放于第i-1个电池片上,其中,i为大于1且小于N+1的任一自然数。S300', stacking the ribbon assembly and the battery sheet, wherein the second half of the i-th ribbon group is stacked on the i-th battery sheet, and the first half of the i-th ribbon group is stacked on the i-1th solar cell cells, where i is any natural number greater than 1 and less than N+1.

上文对本发明进行了足够详细的具有一定特殊性的描述。所属领域内的普通技术人员应该理解,实施例中的描述仅仅是示例性的,在不偏离本发明的真实精神和范围的前提下做出所有改变都应该属于本发明的保护范围。本发明所要求保护的范围是由所述的权利要求书进行限定的,而不是由实施例中的上述描述来限定的。The foregoing has described the invention in sufficient detail with some particularity. Those skilled in the art should understand that the descriptions in the embodiments are only exemplary, and all changes made without departing from the true spirit and scope of the present invention should fall within the protection scope of the present invention. The protection scope of the present invention is defined by the claims rather than the above description in the embodiments.

Claims (16)

1. The utility model provides a stringer, its characterized in that, stringer is including welding area feed portion, membrane area traction portion, the attached portion in membrane area, welding area cutting part, welding area traction portion, battery piece material loading portion, conveying part and heating portion, wherein:
the welding strip drawing part is configured to draw the plurality of parallel welding strips supplied by the welding strip supply part so that the welding strips sequentially pass through the film strip attaching part and the welding strip cutting part;
the film tape traction part is configured to pull the front surface film and the back surface film supplied by the film tape supply part, so that the front surface film to be attached with a preset length and the back surface film to be attached with a preset length enter the film tape attachment part; the film strip attaching part is used for attaching the front film to be attached to the front surface of the welding strip and attaching the back film to be attached to the back surface of the welding strip, and the front film and the back film attached to the welding strip are distributed at intervals;
the welding strip cutting part is used for cutting a welding strip attached with a front surface film and a back surface film into welding strip components, and the welding strip traction part is also used for placing the welding strip components on the conveying part, wherein each welding strip component comprises a welding strip, a front surface film attached to the front section part of the welding strip and a back surface film attached to the back section part of the welding strip;
the battery piece feeding part is used for placing battery pieces on the conveying part; the ith battery piece is stacked on the rear section part of the ith group of welding strip assemblies, the front section part of the (i + 1) th group of welding strip assemblies is stacked on the ith battery piece, and i is any natural number greater than 0;
the heating part is used for heating the stacked battery plates and the welding strip assembly to form a battery string.
2. The utility model provides a stringer, its characterized in that, stringer is including welding area feed portion, membrane area traction portion, the attached portion in membrane area, welding area cutting part, welding area traction portion, welding area processing portion, battery piece material loading portion, conveying part and heating portion, wherein:
the welding strip drawing part is configured to draw a plurality of parallel welding strips supplied by the welding strip supply part, so that the welding strips sequentially pass through the film strip attaching part and the welding strip cutting part, and transfer the welding strips to a welding strip processing part;
the film tape traction part is configured to pull the front face film supplied by the film tape supply part so that a front face film to be attached with a preset length is inserted into the film tape attaching part; the film strip attaching part is used for attaching the front film to be attached to the front surface of the welding strip;
the welding strip cutting part is used for cutting a welding strip attached with a front surface film into welding strip sections, the welding strip processing part is used for cutting the welding strip sections into welding strip components, carrying out dislocation and separation processing on the welding strip components, and placing the welding strip components subjected to dislocation and separation processing on the conveying part, wherein each welding strip component comprises a welding strip and a front surface film attached to the welding strip;
the battery piece feeding part is used for placing battery pieces on the conveying part; wherein, the back half section of the ith group of welding strip assemblies is stacked on the ith battery piece, and the front half section of the ith group of welding strip assemblies is stacked on the (i-1) th battery piece, wherein i is any natural number more than 1 and less than N + 1;
the heating part is used for heating the stacked battery plates and the welding strip assembly to form a battery string.
3. The stringer according to claim 1 or 2, wherein:
the film strip attaching part comprises a front film attaching mechanism and/or a back film attaching mechanism, and the welding strip penetrates through the front film attaching mechanism and/or the back film attaching mechanism;
the membrane area traction part comprises a front membrane traction mechanism and a back membrane traction mechanism, wherein:
the front film traction mechanism is configured to pull the front film supplied by the film belt supply part so that the front film to be attached enters the front film attaching mechanism, and the front film attaching mechanism is configured to suck and cut the front film to be attached and attach the cut front film to be attached to the front surface of the welding belt;
the back surface film traction mechanism is configured to pull the back surface film supplied by the film tape supply part so that the back surface film to be attached enters the back surface film attaching mechanism, and the back surface film attaching mechanism is configured to suck and cut the back surface film to be attached and attach the cut back surface film to be attached to the back surface of the solder tape.
4. The stringer according to claim 1 or 2, wherein:
the front film sticking mechanism comprises a front film adsorption component, a front film heating component and a front film cutting component, wherein the front film adsorption component is positioned above the front film heating component, the front film cutting component is positioned in the front of the front film adsorption component, and the front film to be stuck passes through the front film cutting component and then enters between the front film adsorption component and the front film heating component;
the front film adsorption component is configured to adsorb the front film to be attached, the front film cutting component is configured to cut off the front film to be attached adsorbed by the front film adsorption component, the front film adsorption component is further configured to press the front film to be attached to the front side of the welding strip, and the front film heating component is used for heating the front film to be attached so that the front film to be attached is attached to the front side of the welding strip;
the back film sticking mechanism comprises a back film adsorption assembly, a back film heating assembly and a back film cutting assembly, wherein the back film adsorption assembly is positioned below the back film heating assembly, the back film cutting assembly is positioned in the front of the back film adsorption assembly, and the back film to be attached passes through the back film cutting assembly and then enters between the back film adsorption assembly and the back film heating assembly;
the back surface film adsorption component is configured to adsorb the back surface film to be attached, the back surface film cutting component is configured to cut off the back surface film to be attached, the back surface film adsorption component is further configured to press the back surface film to be attached against the back surface of the welding strip, and the back surface film heating component is used for heating the back surface film to be attached, so that the back surface film to be attached is attached on the back surface of the welding strip.
5. The stringer of claim 4, wherein: the stringer also comprises a front film feeding mechanism and a back film feeding mechanism;
the front film feeding mechanism is positioned in front of the front film cutting assembly and used for clamping the front film to be attached to the front film when the front film cutting assembly cuts the front film to be attached, and pushing the clamped front film towards the front film traction mechanism after the front film cutting assembly cuts the front film to be attached;
the back face film feeding mechanism is located in the front of the back face film cutting assembly, and is used for clamping the back face film behind the to-be-attached back face film when the back face film cutting assembly cuts the to-be-attached back face film, and pushing the clamped back face film towards the back face film traction mechanism after the back face film cutting assembly cuts the to-be-attached back face film.
6. The stringer of claim 2, wherein: weld and take processing portion and include that the first solder strip centre gripping subassembly of a plurality of, a plurality of second solder strip centre gripping subassembly, the first solder strip cutter of a plurality of, a plurality of second solder strip cutter and solder strip transport mechanism of arranging along first horizontal direction, wherein:
the first welding strip clamping assemblies are matched with and clamp all odd welding strip sections in the plurality of welding strip sections, a first welding strip cutter is arranged between every two adjacent first welding strip clamping assemblies, and each first welding strip cutter is used for cutting off all odd welding strip sections at corresponding positions to obtain a plurality of groups of first welding strip assemblies;
the second welding strip clamping assemblies are matched with and clamp all even number welding strip sections in the plurality of welding strip sections, a second welding strip cutter is arranged between every two adjacent second welding strip clamping assemblies, and each second welding strip cutter is used for cutting off all even number welding strip sections at corresponding positions to obtain a plurality of groups of second welding strip assemblies;
before all the odd-numbered welding strip sections are cut off, the first welding strip clamping assemblies and the second welding strip clamping assemblies are relatively translated in the first horizontal direction, so that all the odd-numbered welding strip sections and all the even-numbered welding strip sections are staggered by a preset distance in the first horizontal direction;
after all odd-numbered solder strip sections are cut off, each first solder strip clamping assembly respectively clamps one group of corresponding first solder strip assemblies, and each first solder strip clamping assembly is further configured to be separated in a first horizontal direction so as to implement the separation of each group of first solder strip assemblies;
after all even number of welding strip sections are cut off, each second welding strip clamping assembly respectively clamps one group of corresponding second welding strip assemblies, and each second welding strip clamping assembly is further configured to be separated in the first horizontal direction so as to implement the separation of each group of second welding strip assemblies;
the welding strip carrying mechanism is used for placing the first welding strip assembly and the second welding strip assembly on the conveying part after dislocation and separation are completed.
7. The stringer according to claim 1 or 2, wherein:
the welding strip feeding part comprises a plurality of welding strip coils for winding welding strips, and each welding strip coil is used for paying out one welding strip;
the film strip feeding part comprises a front film feeding mechanism and a back film feeding mechanism, wherein the front film feeding mechanism is configured to supply a plurality of front films, and each front film corresponds to at least one welding strip; the back surface film feeding mechanism is configured to supply a plurality of front surface films, and each back surface film corresponds to at least one welding strip.
8. The stringer of claim 1, wherein said transport portion includes a set of support rollers, a drive device, and a flexible conveyor belt, wherein:
the driving end of the driving device is in transmission connection with the supporting roller set, and the driving device is used for driving the supporting roller set to rotate;
the flexible conveying belt comprises a belt body and a flexible bearing layer, wherein the belt body is sleeved on the supporting roller group, and the flexible bearing layer is laid on the conveying surface of the belt body.
9. The stringer of claim 8 wherein said flexible carrier layer comprises a plurality of flexible strips spaced apart on said feeding surface of said web; or,
the flexible bearing layer is a whole flexible belt laid on the conveying surface of the belt body.
10. The stringer according to claim 8, wherein the width of the flexible carrier layer is greater than or equal to the width of the battery piece and less than or equal to the width of the tape body, and the flexible carrier layer is silica gel or high temperature resistant sponge.
11. The stringer according to claim 1 or 2, wherein said heating portion includes a mounting frame, a heat generating component and an air blowing mechanism, wherein,
the heating assembly is arranged on the mounting frame and comprises heating sheets arranged at intervals and heating rods used for heating the heating sheets;
the blowing mechanism is installed on the installation frame and located above the heating assembly, and the blowing mechanism is used for blowing heat emitted by the heating sheet to the stacked battery sheets and the welding strip assembly.
12. The stringer of claim 10, wherein said heating section further comprises a drive mechanism, said mounting frame being connected to a drive end of said drive mechanism, said drive mechanism being configured to drive said mounting frame to translate and/or lift.
13. The stringer of claim 12, wherein said mounting frame is reversibly connected to a drive end of said drive mechanism via a rotational connection.
14. A method of welding a battery string, the method comprising:
attaching a front film and a back film to the front and the back of the parallel welding strips at intervals;
cutting the solder strip attached with the front surface film and the back surface film into solder strip assemblies, wherein each solder strip assembly comprises a solder strip, the front surface film attached to the front section part of the solder strip and the back surface film attached to the back section part of the solder strip;
stacking the welding strip assembly and the battery piece, wherein the ith battery piece is stacked on the upper side of the rear section part of the ith welding strip assembly, the front section part of the (i + 1) th welding strip assembly is stacked on the ith battery piece, and i is any natural number greater than 0;
and pressing the stacked battery plates and the welding strip assembly together to form a battery string.
15. The method of claim 14, wherein attaching a front film and a back film to the front and back surfaces of a plurality of parallel solder ribbons at intervals comprises:
drawing out a plurality of parallel welding strips;
adsorbing the jth section of front film to be attached at a front film adsorption station and cutting the jth section of front film, and attaching the adsorbed jth section of front film to the front of the pulled welding strip at the front film adsorption station;
and adsorbing the j section of back film to be attached at a back film adsorption station and cutting off the j section of back film, attaching the adsorbed j section of back film to the back of the pulled welding strip at the back film adsorption station, wherein the front film and the back film attached to the welding strip are distributed at intervals, and j is a natural number greater than 0.
16. A method of welding a battery string, the method comprising:
attaching a front surface film to the front surfaces of the parallel welding strips;
cutting the solder strip attached with the front surface film into solder strip components, wherein each solder strip component comprises a solder strip and the front surface film attached to the solder strip;
and stacking the welding strip assembly and the battery piece, wherein the back half section of the ith welding strip assembly is stacked on the ith battery piece, the front half section of the ith welding strip assembly is stacked on the (i-1) th battery piece, and i is any natural number which is more than 1 and less than N + 1.
CN202211126111.8A 2022-09-15 2022-09-15 Series welding machine and battery series welding method Pending CN115502506A (en)

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