CN115501965A - Ore transmission device based on image processing - Google Patents
Ore transmission device based on image processing Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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Abstract
Description
技术领域technical field
本发明图像生成及处理领域,具体为利用图像生成及处理技术对矿石进行识别,尤其是涉及基于图像处理的矿石传输装置。The field of image generation and processing of the present invention is specifically the use of image generation and processing technology to identify ores, and especially relates to an ore transmission device based on image processing.
背景技术Background technique
目前,现有矿石传输矿石一般采用人工监测或不存在监测,没有进行预处理工艺,从而造成后期颚式破碎机工作负荷量大,从而导致颚式破碎机故障频发。另外,在传输过程中,传统的作业方式,刮板运输机存在大量空载区段,没有对传送带的有效利用,从而造成成本居高不下,传输效率低下。At present, the existing ore transmission ore generally adopts manual monitoring or no monitoring, and no pretreatment process is carried out, resulting in a large workload of the jaw crusher in the later stage, resulting in frequent failures of the jaw crusher. In addition, in the transmission process, the traditional operation method, the scraper conveyor has a large number of empty sections, and the conveyor belt is not effectively used, resulting in high costs and low transmission efficiency.
例如,三山岛北部海域金矿床位于胶东西北部三山岛成矿带之内,再进行开采过程,在开采过程中,需要考虑海底对矿井的压力、振动等影响,为了保证矿井的矿石,通过刮板输送机实现矿石的运输,但是,其采用传统的输送同样存在上述技术问题,减少人员在井下停留时间,实现远程监控,提高矿井的智能化,本发明人针对现有技术不足,基于图像数据处理技术对现有矿石的输送进行改进,同时对配套的刮板输送机进行改进,从而克服上述技术问题。For example, the gold deposit in the northern sea area of Sanshan Island is located in the Sanshan Island metallogenic belt in the north of Jiaodongxi. During the mining process, it is necessary to consider the influence of seabed pressure and vibration on the mine. In order to ensure the ore of the mine, scrape The slab conveyor realizes the transportation of ore, but the above-mentioned technical problems also exist in the traditional transportation, which reduces the time of personnel staying underground, realizes remote monitoring, and improves the intelligence of the mine. The processing technology improves the existing ore conveying, and at the same time improves the supporting scraper conveyor, so as to overcome the above technical problems.
发明内容Contents of the invention
针对上述技术问题,本发明所要解决的技术问题总的来说是提供基于图像处理的矿石传输装置,从而有效减少颚式破碎机的工作负荷,减少了刮板输送机的空载区段。In view of the above technical problems, the technical problem to be solved by the present invention is generally to provide an ore conveying device based on image processing, thereby effectively reducing the working load of the jaw crusher and reducing the empty section of the scraper conveyor.
为解决上述问题,本发明所采取的技术方案是:In order to solve the problems referred to above, the technical scheme that the present invention takes is:
为了解决刮板输送机长时间空载运行的技术问题,本发明设计的一种矿石传输组件,矿石传输组件包括分段设置的刮板输送机,至少在一组分段的刮板输送机之间设置有差速刮运机;In order to solve the technical problem of long-term no-load operation of the scraper conveyor, an ore transmission assembly designed by the present invention, the ore transmission assembly includes scraper conveyors arranged in sections, at least between a group of segmented scraper conveyors There is a differential speed scraper in between;
作为常规设计,刮板输送机输出端设置有破碎机,在破碎机输出端连接有收集传送带,在收集传送带输出端设置有颚式破碎机,在颚式破碎机输出端设置有分拣器;As a conventional design, the output end of the scraper conveyor is provided with a crusher, the output end of the crusher is connected with a collection conveyor belt, the output end of the collection conveyor belt is provided with a jaw crusher, and the output end of the jaw crusher is provided with a sorter;
作为核心改进点,为了解决刮板输送机具有大量空载区段的问题,巧妙利用速度差实现矿石的聚集,具体的说,差速刮运机包括成对设置的循环驱动带;在循环驱动带外侧分布有侧拨杆,在循环驱动带上套有刮板循环带;在刮板输送机和/或刮板循环带中设置有位于上行段下方的间隙上顶曲拐轴;循环驱动带单向前进旋转;As the core improvement point, in order to solve the problem that the scraper conveyor has a large number of empty sections, the speed difference is cleverly used to realize the accumulation of ore. Specifically, the differential speed scraper includes a pair of circular drive belts; There are side levers distributed on the outside of the belt, and a scraper endless belt is set on the endless driving belt; the upper top crankshaft in the gap below the upward section is arranged in the scraper conveyor and/or the scraper endless belt; the endless driving belt One-way forward rotation;
为了减少矿石堆叠,使得矿石分散,在循环驱动带侧部设置有间隙支座,在间隙支座上设置有旋转的偏心旋转轴并铰接有摆动曲柄的转轴部,In order to reduce ore stacking and disperse the ore, a clearance support is provided on the side of the circular drive belt, and a rotating eccentric rotating shaft is provided on the clearance support and the shaft part of the swing crank is hinged.
为了减少功耗,在偏心旋转轴一侧沿纵向设置有纵向导轨槽,在纵向导轨槽中纵向滑动有滑块部件,在纵向导轨槽设置有限位挡板部,用于对滑块部件上仰高度限定;在滑块部件端部设置有偏心工艺架,在偏心工艺架下端通过弹簧杆连接有升降斜楔块,在升降斜楔块端部铰接有单向摆动挡板,单向摆动挡板用于间歇性拨动侧拨杆。In order to reduce power consumption, a longitudinal guide rail groove is arranged longitudinally on one side of the eccentric rotating shaft, and a slider part slides longitudinally in the longitudinal guide rail groove, and a limit baffle part is arranged in the longitudinal guide rail groove to lift up the slider part. The height is limited; an eccentric process frame is arranged at the end of the slider part, and a lifting wedge is connected to the lower end of the eccentric process frame through a spring rod, and a one-way swing baffle is hinged at the end of the lift Used to toggle the side lever intermittently.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
为了实现矿石有效分离,破碎机包括摆动的摆动粉碎底板,在摆动粉碎底板上方设置有龙门架体,在摆动粉碎底板下部设置有缓冲簧,在龙门架体横梁上设置有带有工艺斜面的下压架,在下压架一侧下端设置有粉碎头;In order to realize the effective separation of ores, the crusher includes a swinging swing crushing bottom plate, a gantry frame body is arranged above the swing crushing bottom plate, a buffer spring is set at the lower part of the swing crushing bottom plate, and a bottom plate with a process slope is set on the beam of the gantry frame body. A press frame, a crushing head is arranged at the lower end of one side of the lower press frame;
收集传送带,采用带有导向板的传送带;带有导向板的传送带水平或倾斜设置,带有导向板的传送带配套有耙爪,用于将大于设定外形的矿石分离。The collection conveyor belt adopts a conveyor belt with a guide plate; the conveyor belt with a guide plate is set horizontally or obliquely, and the conveyor belt with a guide plate is equipped with a rake claw for separating ore larger than the set shape.
作为上述技术方案的进一步改进:分拣器包括设置在颚式破碎机下端出口的导料套,在导料套侧壁上上下分层设置有交错的双向对压辊组;As a further improvement of the above-mentioned technical solution: the sorter includes a material guide sleeve arranged at the outlet of the lower end of the jaw crusher, and the side wall of the material guide sleeve is provided with staggered two-way opposing pressure roller groups layered up and down;
在导料套下方设置有摆动的摆动架体的大端进口,空载时,摆动架体的小端出口朝下,在小端出口下端设置有配重限位座,在摆动架体上滑动有滑动推座,在小端出口一侧设置有用于通过牵引钢索的牵引座,在滑动推座下部设置有推送板,用于对存积在摆动架体上的附着物清理。The large-end inlet of the swinging frame body is set under the material guide sleeve. When it is empty, the small-end outlet of the swinging frame body faces downward, and a counterweight limit seat is set at the lower end of the small-end outlet to slide on the swinging frame body. There is a sliding push seat, and a traction seat for pulling the steel cable is provided on the side of the small end outlet, and a push plate is provided at the lower part of the sliding push seat, which is used to clean up the attachments accumulated on the swing frame.
作为上述技术方案的进一步改进:为了实现对矿石大小及位置的识别,在刮板输送机和/或差速刮运机上安装有视觉传感器;其中,视觉传感器包括工业摄像机和/或热成像相机;矿石在刮板输送机上进行振动输送,从而使得矿石在输送中不断变化位置,以便对矿石进行不同角度的图像数据采集。As a further improvement of the above technical solution: in order to realize the identification of the size and position of the ore, a visual sensor is installed on the scraper conveyor and/or the differential scraper; wherein the visual sensor includes an industrial camera and/or a thermal imaging camera; The ore is vibratingly conveyed on the scraper conveyor, so that the position of the ore is constantly changing during the conveyance, so as to collect image data from different angles of the ore.
为了实现对传输矿石重量的监控,在刮板输送机和/或差速刮运机上安装有重力传感器。In order to monitor the weight of transported ore, a gravity sensor is installed on the scraper conveyor and/or differential scraper.
为了扩大保护范围,实现对矿石的远程识别,避免大块矿石传输,减少空程区段,本发明采用了一种基于图像处理的矿石传输装置,包括矿石传输组件;矿石传输组件配有物联网;In order to expand the scope of protection, realize the remote identification of ore, avoid the transmission of large ore, and reduce the empty section, the invention adopts an ore transmission device based on image processing, including the ore transmission component; the ore transmission component is equipped with the Internet of Things ;
在刮板输送机和/或差速刮运机上安装有视觉传感器;其中,视觉传感器包括工业摄像机和/或热成像相机;矿石在刮板输送机上进行振动输送,从而使得矿石在输送中不断变化位置,以便对矿石进行不同角度的图像数据采集;Vision sensors are installed on the scraper conveyor and/or differential scraper; where the vision sensor includes industrial cameras and/or thermal imaging cameras; the ore is vibratingly conveyed on the scraper conveyor, so that the ore is constantly changing during transportation location, in order to collect image data from different angles of the ore;
针对物联网,在感知层,包括沿着矿石传输方向,定距离设置的工业摄像机和/或热成像摄像机,用于对传输的矿石进行图像采集并进行图像处理;重力传感器,用于感知刮板输送机上的矿石重量变化;在网络层,具有进行图像数据和/或重量信息传输的互联网、局域网和/或蓝牙;在应用层,具有后台总站;后台总站为对应设定数量的矿井并与作为上位机进行数据传输并进行图像处理。For the Internet of Things, at the perception layer, it includes industrial cameras and/or thermal imaging cameras set at a fixed distance along the direction of ore transmission, for image acquisition and image processing of the transported ore; gravity sensors, for perception of the scraper The ore weight changes on the conveyor; at the network layer, there are Internet, local area network and/or Bluetooth for image data and/or weight information transmission; at the application layer, there is a background station; The host computer performs data transmission and image processing.
本发明的有益效果在于,a,通过预制破碎机,避免大块矿石卡住颚式破碎机,减少其工作负荷;b,通过采用图像识别技术,从而实现区段内矿石的监控,保证区段内矿石的输送均匀,避免矿石紧凑度不均匀的排布;c,通过间隙式牵引,实现了速度可调,通过滑块曲柄结构,实现了空程快退,负载缓进的效果,通过斜楔与挡板实现单向驱动,由于负载产生的摩擦力存在;d,针对前工序采集的大块矿石,根据该矿石到达的时间,本发明实现定点破碎;e,通过下压架实现扶正,粉碎头通过液压力或飞轮等常规方式下压粉碎,针对粉碎产生的粘连,通过振动实现清理输出;f,通过传送带配套有耙爪,用于将大于设定外形的矿石分离;g,交错的双向对压辊组35;从而实现多方向粉碎,避免长条状矿石存在;h,通过摆动的摆动架体等组件实现无动力分离,减轻了后续分离的负担;j,本发明可以实现矿石的大概外形的实现,从而实现了对大块矿石的识别,避免因为块头过大,而造成颚式破碎机卡死,提高破碎效率,通过对采集图片的处理,观察输出过程中,矿石的分布疏密,通过调节对应分段刮板输送机的速度,减少空载空程范围;k,因为不同矿石含热量不同,而矿石内部与边界处热量不同,通过热成像对热量区域的识别,可以实现有效辅助工业相机,减少照明设备的使用功耗,方便边界划分。The beneficial effects of the present invention are: a, by prefabricating the crusher, avoiding large ore from jamming the jaw crusher and reducing its workload; b, by using image recognition technology, the monitoring of the ore in the section is realized, ensuring that the section The inner ore is conveyed evenly, avoiding the uneven arrangement of ore compactness; c, through the gap traction, the speed can be adjusted, and through the slider crank structure, the effect of fast rewinding in the empty space and slow forwarding of the load is realized. The wedge and the baffle plate realize one-way drive, because of the friction force generated by the load; d, for the large ore collected in the previous process, according to the arrival time of the ore, the present invention realizes fixed-point crushing; e, realizes righting by pressing down the frame, The crushing head is crushed by conventional means such as hydraulic pressure or flywheel. Aiming at the adhesion caused by crushing, the cleaning output is realized through vibration; f, the conveyor belt is equipped with rake claws, which are used to separate ores larger than the set shape; g, staggered Two-way opposing
附图说明Description of drawings
图1是本发明的矿石输送使用结构示意图。Fig. 1 is a schematic diagram of the ore conveying structure of the present invention.
图2是本发明的差速刮板输送机的结构示意图。Fig. 2 is a structural schematic diagram of the differential scraper conveyor of the present invention.
图3是本发明的破碎机部分结构示意图。Fig. 3 is a partial structural diagram of the crusher of the present invention.
图4是本发明的间隙上顶曲拐轴的结构示意图。Fig. 4 is a structural schematic diagram of the top crankshaft on the gap of the present invention.
图5是本发明的刮板循环带的结构示意图。Fig. 5 is a structural schematic diagram of the scraper endless belt of the present invention.
图6是本发明的偏心旋转轴的结构示意图。Fig. 6 is a schematic structural view of the eccentric rotating shaft of the present invention.
图7是本发明的配重限位座的结构示意图。Fig. 7 is a schematic structural view of the weight limiting seat of the present invention.
图8是本发明的物联网框图。Fig. 8 is a block diagram of the Internet of Things of the present invention.
其中: 9、差速刮运机;10、刮板输送机;11、破碎机;12、收集传送带;13、颚式破碎机;14、分拣器;15、循环驱动带;16、侧拨杆;17、间隙上顶曲拐轴;18、刮板循环带;19、间隙支座;20、偏心旋转轴;21、摆动曲柄;22、纵向导轨槽;23、滑块部件;24、限位挡板部;25、偏心工艺架;26、升降斜楔块;27、单向摆动挡板;28、龙门架体;29、摆动粉碎底板;30、缓冲簧;31、下压架;32、工艺斜面;33、粉碎头;34、带有导向板的传送带;35、双向对压辊组;36、摆动架体;37、大端进口;38、小端出口;39、配重限位座;40、牵引座;41、牵引钢索;42、滑动推座;43、推送板。Among them: 9. Differential speed scraper; 10. Scraper conveyor; 11. Crusher; 12. Collection conveyor belt; 13. Jaw crusher; 14. Sorter; 15. Circular drive belt; 16. Side dial Rod; 17. Gap top crankshaft; 18. Scraper circulation belt; 19. Gap support; 20. Eccentric rotation shaft; 21. Swing crank; 22. Longitudinal guide rail groove; 23. Slider parts; 25. Eccentric process frame; 26. Lifting inclined wedge; 27. One-way swing baffle; 28. Gantry frame body; 29. Swing crushing bottom plate; 30. Buffer spring; , process slope; 33, crushing head; 34, conveyor belt with guide plate; 35, two-way pressure roller group; 36, swing frame body; 37, big end inlet; 38, small end outlet; 39,
具体实施方式detailed description
如图1-图8,本实施例的矿石传输组件包括分段设置的刮板输送机10,至少在一组分段的刮板输送机10之间设置有差速刮运机9;本部分可以单独或与图形处理组合使用。图1中的刮板输送机可以是一个或多个,其可以穿插到其他设备之间,用于工序衔接。As shown in Fig. 1-Fig. 8, the ore transport assembly of this embodiment includes scraper conveyors 10 arranged in sections, and differential scrapers 9 are arranged between at least one set of scraper conveyors 10 in sections; this part Can be used alone or in combination with graphics processing. There can be one or more scraper conveyors in Figure 1, which can be interspersed between other equipment for process connection.
如图1,作为总的实施例,刮板输送机10输出端设置有破碎机11,在破碎机11输出端连接有收集传送带12,在收集传送带12输出端设置有颚式破碎机13,在颚式破碎机13输出端设置有分拣器14。其通过预制破碎机,避免大块矿石卡住颚式破碎机,减少其工作负荷。As shown in Figure 1, as a general embodiment, the output end of the scraper conveyor 10 is provided with a crusher 11, the output end of the crusher 11 is connected with a collection conveyor belt 12, and the output end of the collection conveyor belt 12 is provided with a
在刮板输送机10和/或差速刮运机9上安装有重力传感器、工业相机和/或热成像相机;从而实现区段内矿石的监控,保证区段内矿石的输送均匀,避免矿石紧凑度不均匀的排布。Gravity sensors, industrial cameras and/or thermal imaging cameras are installed on the scraper conveyor 10 and/or the differential scraper 9; thereby realizing the monitoring of the ore in the section, ensuring that the ore is transported evenly in the section, and avoiding the An uneven arrangement of compactness.
如图2、图4-图6,作为差速方式实现的一个实施例,单独使用或组合使用的改进,差速刮运机9包括成对设置的循环驱动带15;在循环驱动带15外侧分布有侧拨杆16,在循环驱动带15上套有刮板循环带18;在刮板输送机10和/或刮板循环带18中设置有位于上行段下方的间隙上顶曲拐轴17;循环驱动带15单向前进旋转;As shown in Fig. 2, Fig. 4-Fig. 6, as an embodiment of the realization of the differential speed mode, the improvement of using alone or in combination, the differential speed scraper 9 includes a pair of
在循环驱动带15侧部设置有间隙支座19,在间隙支座19上设置有旋转的偏心旋转轴20并铰接有摆动曲柄21的转轴部,
在偏心旋转轴20一侧沿纵向设置有纵向导轨槽22,在纵向导轨槽22中纵向滑动有滑块部件23,在纵向导轨槽22设置有限位挡板部24,用于对滑块部件23上仰高度限定;在滑块部件23端部设置有偏心工艺架25,在偏心工艺架25下端通过弹簧杆连接有升降斜楔块26,在升降斜楔块26端部铰接有单向摆动挡板27,单向摆动挡板27用于间歇性拨动侧拨杆16。A
本实施例其通过间隙式牵引,实现了速度可调,通过滑块曲柄结构,实现了空程快退,负载缓进的效果,通过斜楔与挡板实现单向驱动,由于负载产生的摩擦力存在,在实际使用中,可以省略棘轮棘爪单向控制部分,以简化结构。In this embodiment, the speed can be adjusted through the gap-type traction. Through the slider crank structure, the effect of fast rewinding in the empty space and slow forwarding of the load is realized. The one-way drive is realized through the wedge and the baffle. Due to the friction generated by the load Force exists, in actual use, the one-way control part of the ratchet and pawl can be omitted to simplify the structure.
如图3、图7,作为对大块矿石处理的一个实施例,针对上一工序采集的大块矿石,根据该矿石到达的时间,本工序实现定点破碎,破碎机11包括摆动的摆动粉碎底板29,在摆动粉碎底板29上方设置有龙门架体28,在摆动粉碎底板29下部设置有缓冲簧30,在龙门架体28横梁上设置有带有工艺斜面32的下压架31,在下压架31一侧下端设置有粉碎头33;As shown in Figure 3 and Figure 7, as an embodiment of the processing of large ore, for the large ore collected in the previous process, according to the arrival time of the ore, this process realizes fixed-point crushing, and the crusher 11 includes a swinging swing crushing
通过下压架实现扶正,粉碎头通过液压力或飞轮等常规方式下压粉碎,针对粉碎产生的粘连,通过振动实现清理输出。The righting is realized by pressing down the frame, and the crushing head is pressed down for crushing by conventional means such as hydraulic pressure or flywheel. For the adhesion caused by crushing, the cleaning output is realized through vibration.
收集传送带12,采用带有导向板的传送带34;带有导向板的传送带34水平或倾斜设置,带有导向板的传送带34配套有耙爪,用于将大于设定外形的矿石分离。The conveyor belt 12 is collected with a
分拣器14包括设置在颚式破碎机13下端出口的导料套,在导料套侧壁上上下分层设置有交错的双向对压辊组35;从而实现多方向粉碎,避免长条状矿石存在。The
在导料套下方设置有摆动的摆动架体36的大端进口37,空载时,摆动架体36的小端出口38朝下,在小端出口38下端设置有配重限位座39,在摆动架体36上滑动有滑动推座42,在小端出口38一侧设置有用于通过牵引钢索41的牵引座40,在滑动推座42下部设置有推送板43,用于对存积在摆动架体36上的附着物清理。其实现无动力分离,减轻了后续分离的负担。滑动推座42其为改进部分,只需要很小动力即可,轨道需要全密封,避免杂物粉尘进入。The
如图1-图8所示,作为矿井进行图像识别的实施例,本实施例的基于图像处理控制方法,图像处理方法包括以下步骤;As shown in Figures 1-8, as an embodiment of image recognition in a mine, the image processing control method of this embodiment includes the following steps;
首先,图像采集处理,在设定距离内,视觉传感器定时拍摄刮板输送机上的矿石实时图像,将图像与刮板输送机边界一同采集;由于运输机边界一定,所以,根据其可以计算得到矿石的大概外形。First of all, image acquisition and processing, within the set distance, the visual sensor regularly takes real-time images of ore on the scraper conveyor, and collects the image together with the boundary of the scraper conveyor; since the boundary of the conveyor is fixed, the ore can be calculated based on it Approximate shape.
然后,裁剪图像处理,根据图像像素数据及设定阈值裁剪得到所需区域;从而将无关区域进行去除,减少去噪工作量;Then, crop the image processing, and crop the desired area according to the image pixel data and set the threshold; thereby removing irrelevant areas and reducing the workload of denoising;
其次,区域图像处理,针对所需区域后,通过变换区域修正,过滤筛选特征对区域进行处理,以便得到目标区域图像中矿石的边界,进行有图像去噪处理、图像灰度处理及图像二值化处理等常规处理方法,实现数值化处理;Secondly, the area image processing, after targeting the required area, correct the area by transforming, filtering and screening features to process the area, in order to obtain the boundary of the ore in the image of the target area, and perform image denoising processing, image grayscale processing and image binary value Conventional processing methods such as chemical processing to realize numerical processing;
再次,根据配套的颚式破碎机的参数,设定颚式破碎机的最佳矿石外形并存储作为预存图像边界;Thirdly, according to the parameters of the matching jaw crusher, set the optimal ore shape of the jaw crusher and store it as the pre-stored image boundary;
为了减去后续颚式破碎机的工作负荷,设计了方案一,基于矿石外形大小进行比对图像处理,以刮板输送机横向边界为参照物,提取目标区域图像中矿石的图像边界特征值,并与预存图像边界比较,如目标区域图像中矿石边界小于预存图像边界,则认为,矿石外形满足要求,如目标区域图像中矿石边界大于预存图像边界,则认为,矿石不能满足要求,启动设置在刮板输送机上的耙爪将该矿石从刮板输送机上取出进行另行粉碎处理或通过破碎机11进行粉碎;从而实现了对矿石大小的预判,避免因为块头过大,而造成颚式破碎机卡死,提高破碎效率,耙爪图上没有画出,因为其为公知常识,本发明重点描述了与发明点相关的技术,对应采掘设备、颚式破碎机、风道、支护设备等常规或无关技术进行省略。In order to reduce the workload of the subsequent jaw crusher, the first scheme is designed. Based on the shape and size of the ore, the comparative image processing is carried out, and the lateral boundary of the scraper conveyor is used as a reference to extract the image boundary feature value of the ore in the image of the target area. And compared with the boundary of the pre-stored image, if the ore boundary in the target area image is smaller than the pre-stored image boundary, it is considered that the ore shape meets the requirements; if the ore boundary in the target area image is greater than the pre-stored image boundary, it is considered that the ore cannot meet the requirements. The claws on the scraper conveyor take the ore out of the scraper conveyor for additional crushing or crush it through the crusher 11; thus realizing the prediction of the size of the ore and avoiding the jaw crusher due to excessive size. Stuck, improving crushing efficiency, not drawn on the claw claw diagram, because it is common knowledge, the present invention focuses on the technology related to the invention point, corresponding to mining equipment, jaw crusher, air duct, support equipment and other conventional Or omit irrelevant technology.
另外,根据配套的刮板输送机的参数,设定矿石在刮板输送机上的输送紧凑度并存储作为紧凑度分布参考图像,也可以将紧凑度分布参考图像进行数值化,量化为在单位长度内刮板输送带空载面积与单位长度所对应总面积的参数比k,单位长度优选为1米。In addition, according to the parameters of the supporting scraper conveyor, the conveying compactness of ore on the scraper conveyor is set and stored as a reference image of compactness distribution, and the reference image of compactness distribution can also be digitized and quantified as The parameter ratio k of the unloaded area of the inner scraper conveyor belt to the total area corresponding to the unit length, the unit length is preferably 1 meter.
作为配套方案,为了增加矿石在刮板输送机上的分布紧凑度,减少空载区段的产生,设计了方案二,基于矿石在刮板输送机上的分布紧凑度进行比对图像处理,以刮板输送机横向边界及纵向边界为参照物,提取目标区域图像中矿石的图像边界特征值,并与紧凑度分布参考图像比较,刮板输送机如目标区域图像矿石紧凑度小于紧凑度分布参考图像下限,则后段的刮板输送机减速或间歇性停止,从而实现节能,利用速度差提高矿石分布的紧凑度。另外,可以通过重力传感器感应刮板输送机是否超载,如果超载,则后段的刮板输送机加速,使得矿石之间拉开距离,减轻单个刮板输送机的载重。由于传统运输机是连续的不间断工作,其能耗大,因为采掘矿石并不是连续的输出,其在输出过程中,会产生长距离间隔,或局部堆积,通过对采集图片的处理,观察输出过程中,矿石的分布疏密,通过调节对应分段刮板输送机的速度,减少空载空程范围,此处紧凑度指的是在皮带上分布紧凑度,而不是矿石本身材质。As a supporting scheme, in order to increase the distribution compactness of the ore on the scraper conveyor and reduce the generation of empty sections, the second scheme is designed. Based on the distribution compactness of the ore on the scraper conveyor The lateral boundary and vertical boundary of the conveyor are used as reference objects, and the image boundary feature value of the ore in the image of the target area is extracted, and compared with the reference image of the compactness distribution, if the ore compactness of the target area image of the scraper conveyor is less than the lower limit of the compactness distribution reference image , then the scraper conveyor in the rear section will decelerate or stop intermittently, so as to realize energy saving, and use the speed difference to improve the compactness of ore distribution. In addition, the gravity sensor can be used to sense whether the scraper conveyor is overloaded. If it is overloaded, the scraper conveyor at the rear stage will be accelerated, so that the distance between the ores will be opened, and the load of a single scraper conveyor will be reduced. Because the traditional conveyor works continuously and uninterruptedly, it consumes a lot of energy. Because the mining ore is not a continuous output, it will produce long-distance intervals or partial accumulation during the output process. Through the processing of the collected pictures, observe the output process In the distribution of ore density, by adjusting the speed of the corresponding segmented scraper conveyor, the range of no-load and empty travel is reduced. The compactness here refers to the compactness of the distribution on the belt, not the material of the ore itself.
通过图像比对处理,从而得到边界,为了提高处理质量,本发明可以配套灯光照明,增量等手段,提高识别效果。The boundary is obtained through image comparison processing. In order to improve the processing quality, the present invention can be equipped with lighting, increment and other means to improve the recognition effect.
为了提高效率,作为进一步扩展,本发明的下一步研究在于,通过热成像,来实现识别,因为不同矿石含热量不同,而矿石内部与边界处热量不同,通过对热量区域的识别,可以实现有效辅助工业相机,减少照明设备的使用功耗,方便边界划分。在比对图像处理之前,执行有以下步骤,首先,热成像图像处理,获取的热成像图像与工业摄像机拍摄的外形图像匹配处理,根据热成像分布,进行矿石识别;然后,连续的图像处理,根据热成像图像处理识别,将设定距离内的矿石的连续拍照,进行拼接,获得特征,提取热成像区域近似的图像;从而实现对区段矿石输送情况的了解。In order to improve efficiency, as a further extension, the next step of the present invention is to realize identification through thermal imaging, because different ores contain different amounts of heat, and the heat inside and at the boundary of the ore is different. Through the identification of heat regions, effective Auxiliary industrial cameras can reduce the power consumption of lighting equipment and facilitate boundary division. Before the comparison image processing, the following steps are performed. First, the thermal imaging image processing, the acquired thermal imaging image is matched with the shape image taken by the industrial camera, and the ore is identified according to the thermal imaging distribution; then, the continuous image processing, According to the thermal imaging image processing and identification, the continuous photographs of ores within the set distance are spliced, and the features are obtained, and the approximate image of the thermal imaging area is extracted; so as to realize the understanding of the ore transportation situation in the section.
其中,视觉传感器包括工业摄像机,热成像相机是下一步改进,准备应用于煤矿开采;矿石在刮板输送机上进行振动输送,从而使得矿石在输送中不断变化位置,以便对矿石进行不同角度的图像数据采集,通过矿石之间的碰撞及振动影响,实现矿石不断变换位置,只要有个方向不适格,即认为其外形过大,需要预粉碎。Among them, the visual sensor includes industrial cameras, and the thermal imaging camera is the next improvement, which is ready to be applied to coal mining; the ore is vibratingly conveyed on the scraper conveyor, so that the position of the ore is constantly changing during the transportation, so as to take images of the ore from different angles Data collection, through the impact of collision and vibration between the ores, realizes the continuous change of the position of the ores. As long as there is an unqualified direction, it is considered that its shape is too large and needs to be pre-crushed.
如图8,作为配套方法的硬件结构, 借助于刮板输送机及配套的物联网,从而实现具体应用落地;As shown in Figure 8, as the hardware structure of the supporting method, the specific application is realized by means of the scraper conveyor and the supporting Internet of Things;
针对物联网,在感知层,包括沿着矿石传输方向,定距离设置的工业摄像机和/或热成像摄像机,用于对传输的矿石进行图像采集并进行图像处理;重力传感器,用于感知刮板输送机上的矿石重量变化;在网络层,具有进行图像数据和/或重量信息传输的互联网、局域网和/或蓝牙;在应用层,具有后台总站;后台总站为对应设定数量的矿井并与作为上位机进行数据传输并进行图像处理。For the Internet of Things, at the perception layer, it includes industrial cameras and/or thermal imaging cameras set at a fixed distance along the direction of ore transmission, for image acquisition and image processing of the transported ore; gravity sensors, for perception of the scraper The ore weight changes on the conveyor; at the network layer, there are Internet, local area network and/or Bluetooth for image data and/or weight information transmission; at the application layer, there is a background station; The host computer performs data transmission and image processing.
作为矿井工作的工艺,结合图1-图8,本实施例的基于图像处理控制工艺,该工艺借助于基于图像处理控制方法的矿石传输装置; 执行以下工艺;As a mine work process, in conjunction with Fig. 1-Fig. 8, the image processing control process of this embodiment is based on the ore transmission device based on the image processing control method; the following process is performed;
S1,通过氧气浓度检测器及甲烷浓度传感器检测井下气体浓度、压力传感器检测井壁压力变化、振动传感器检测井壁振动频率及振幅,通过采集的水位地质预报信息;S1, through the oxygen concentration detector and the methane concentration sensor to detect the downhole gas concentration, the pressure sensor to detect the pressure change of the well wall, the vibration sensor to detect the vibration frequency and amplitude of the well wall, and the collected water level geological forecast information;
S2,采集数据符合设定阈值,判断是否进行井下作业;S2, the collected data meets the set threshold, and it is judged whether to carry out downhole operation;
S3,如可进行井下作业,人工和/或设备进入,进行掘进或开采;S3, if underground operations are possible, manual and/or equipment access, excavation or mining;
S4,勘查开采的矿石送到刮板输送机10上;S4, the ore explored and mined is sent to the scraper conveyor 10;
S5,通过视觉传感器和/或重力传感器感知对应刮板输送机10和/或差速刮运机9上行段的重量变化,当重力大于设定阈值,差速刮运机9间歇性前行设定一段距离;S5, through the visual sensor and/or the gravity sensor to perceive the weight change of the corresponding scraper conveyor 10 and/or the uplink section of the differential scraper 9, when the gravity is greater than the set threshold, the differential scraper 9 intermittently moves forward set a distance
S6, 视觉传感器,检测矿石颗粒度,当颗粒度大于设定阈值,启动破碎机11下压,将矿石压碎;S6, the visual sensor detects the particle size of the ore, and when the particle size is greater than the set threshold, the crusher 11 is started to press down to crush the ore;
S7, 收集传送带12进行导向;S7, collecting the conveyor belt 12 for guiding;
S8, 颚式破碎机13对矿石进行粉碎;S8, the
S9, 对辊压碾碎颗粒进行分类筛选。S9, classifying and screening the roller crushed particles.
其中,在S5中,间隙上顶曲拐轴17间隙性上顶上行段不同位置,使得矿石产生蠕动;在S5中,首先,当通过重力传感器或工业相机感知刮板循环带18进入的矿石达到设定阈值;然后,马达带动偏心旋转轴20旋转,使得摆动曲柄21,纵向加速伸长或缩短,升降斜楔块26通过单向摆动挡板27经过侧拨杆16,到达行程端;其次,单向摆动挡板27及升降斜楔块26下部插入相邻的侧拨杆16之间的间隙;再次,通过单向摆动挡板27及升降斜楔块26下部,拨动侧拨杆16前行设定距离;Among them, in S5, the different positions of the
在S6中,首先,下压架31下压到摆动粉碎底板29两侧帮处,使得摆动粉碎底板29变为水平状态;然后,粉碎头33对存积在摆动粉碎底板29上且大于设定外形的矿石进行锤击下压;其次,通过配套的工业相机拍摄图片影像观察矿石粉碎情况,若矿石符合设定要求,则下压架31上升,使得摆动粉碎底板29在重力下向下摆动进行输出矿石,通过缓冲簧30产生振荡将附着在摆动粉碎底板29上的矿石振荡输出,通过工艺斜面32限制上摆动行程;In S6, at first, the lower pressing
在S9中,首先,经过两个方向对碾的双向对压辊组35的碾压矿石下落到大端进口37中,然后,通过小端出口38输出;当下落的矿石外形大于小端出口38而堵塞,摆动架体36中的矿石会不断存积,使得重心向大端进口37靠近,而使得大端进口37朝下,在重力作用下,矿石下落到二次粉碎工艺中,同时,滑动推座42在重力作用下下行,推送板43将矿石清理;其次,牵引座40通过牵引钢索41将滑动推座42拉向小端出口38,使得空载后的重心移动到小端出口38,然后,将牵引钢索41松开,使得小端出口38下沉,同时,滑动推座42下沉。In S9, at first, the rolled ore of the two-way opposing
本发明充分描述是为了更加清楚的公开,而对于现有技术就不再一一列举。The full description of the present invention is for a clearer disclosure, and the prior art will not be enumerated one by one.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;作为本领域技术人员对本发明的多个技术方案进行组合是显而易见的。而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围。本发明未详尽描述的技术内容均为公知技术。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features; it is obvious for those skilled in the art to combine multiple technical solutions of the present invention. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. The technical contents not described in detail in the present invention are all known technologies.
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