CN115494767B - Intelligent management system of Internet of things high-pressure cleaning machine - Google Patents

Intelligent management system of Internet of things high-pressure cleaning machine Download PDF

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Publication number
CN115494767B
CN115494767B CN202211148563.6A CN202211148563A CN115494767B CN 115494767 B CN115494767 B CN 115494767B CN 202211148563 A CN202211148563 A CN 202211148563A CN 115494767 B CN115494767 B CN 115494767B
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module
cleaning machine
pressure cleaning
control module
pressure
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CN115494767A (en
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陈东海
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Gatling Intelligent Equipment Wuxi Co ltd
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Gatling Intelligent Equipment Wuxi Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24215Scada supervisory control and data acquisition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to a cleaning equipment full life cycle management system based on the internet of things technology, in particular to an intelligent management system of an internet of things high-pressure cleaning machine. The cloud terminal comprises a control terminal, a cloud server and field terminal equipment. The field terminal equipment is connected with the control terminal in an adapting way through the cloud server by using the 5G technology and is used for realizing data transmission and interaction, the field terminal equipment comprises a detection unit, the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, the network module, the current-voltage sensor and the flow sensor are all connected with the control module in an adapting way, the control module is connected with the high-pressure cleaning machine in an adapting way, the control module obtains the real-time working state of the high-pressure cleaning machine through a system of the high-pressure cleaning machine, and the real-time working state is sent to the control terminal through the cloud server. The inspection efficiency by adopting the management system is high, the inspection result is accurate, and the cleaning efficiency is high.

Description

Intelligent management system of Internet of things high-pressure cleaning machine
Technical Field
The invention relates to a cleaning equipment full life cycle management system based on the internet of things technology, in particular to an internet of things high-pressure cleaning machine intelligent management system for managing the full life of products of the high-pressure cleaning machine.
Background
Currently, conventional high-washer management systems are data-reading storage modules that are self-contained with high-washers. The main function of the device is to read the parameters of the running speed of the water pump of the high-pressure cleaning machine, the pressure of the discharged water, the running time and the like, and store the parameters as a real-time working state so as to facilitate the user to look over. However, such a management system can only perform data reading and storage, and the operation condition of the high-pressure washer cannot be known remotely through a network. In addition, when faults such as insufficient water outlet pressure occur in the high-pressure cleaning machine, fault analysis cannot be automatically performed, the faults need to be checked in sequence according to experience by a user, the checking efficiency is low, the checking result accuracy is low, the time consumed for solving the faults is long, and the cleaning efficiency is further affected.
Disclosure of Invention
The intelligent management system for the internet of things high-pressure cleaning machine aims to solve the technical problem that the intelligent management system for the internet of things high-pressure cleaning machine is improved, the operation condition of the high-pressure cleaning machine can be known remotely by adopting the management system, the checking efficiency is high, the checking result is accurate, and the cleaning efficiency is high. The problems that the operation condition cannot be known remotely, the investigation efficiency is low, the investigation result accuracy is low, and the cleaning efficiency is low in the prior art are solved.
In order to solve the problems, the following technical scheme is provided:
the intelligent management system of the internet of things high-pressure cleaning machine is characterized by comprising a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is connected with the control terminal in an adaptive manner through the cloud server and is used for realizing data transmission and interaction, and the field terminal equipment comprises a detection unit and the high-pressure cleaning machine.
The detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, wherein the network module, the current-voltage sensor and the flow sensor are all connected with the control module in an adaptive manner; the control module is connected with the high-pressure cleaning machine in an adapting way, acquires the real-time working state of the high-pressure cleaning machine through the data reading and storing module of the high-pressure cleaning machine, and sends the real-time working state to the control terminal.
The current and voltage sensor detects the current and voltage input into the high-pressure cleaning machine and sends the detection result to the control module.
The flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends the detection result to the control module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates the data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in the field terminal equipment, and simultaneously sends the evaluation result to the control terminal through the network module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the mechanism for analyzing and evaluating the data transmitted by the current and voltage sensor and the flow sensor by the control module is as follows:
when the current voltage value transmitted by the current voltage sensor received by the controller is lower than the working current voltage value of the water pump, the evaluation result is that the input power supply fails.
When the flow value transmitted by the flow sensor received by the controller is lower than a preset threshold value, the assessment result is insufficient water supply.
When the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged.
The detection unit comprises a temperature sensor, the temperature sensor is used for detecting the water temperature in the water inlet pipe of the high-pressure cleaning machine and sending the detection result to the control module, the control module analyzes and evaluates the data transmitted by the temperature sensor and issues the evaluation result in the field terminal equipment, and meanwhile, the evaluation result is sent to the control terminal through the network module.
The mechanism of the control module for analyzing and evaluating the data transmitted by the temperature sensor is as follows:
when the temperature value transmitted by the temperature sensor is larger than 5 ℃, the evaluation result is that the water temperature is normal.
When the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result is that the water temperature is prompted to approach the freezing point.
When the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
The detection unit comprises a public playing module which is used for the field terminal equipment to issue the evaluation result of the control module.
The public playing module comprises any one or combination of two of a display module and a voice playing module.
The detection unit comprises a camera module, the camera module is used for shooting a scene picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module.
The control terminal is an intelligent device with an internet connection function, the intelligent device is a mobile phone, a computer or a tablet, an app is installed in the intelligent device, and the app is provided with an online learning module, a data collecting module and a management module;
the online module is used for providing an operation method of the high-pressure cleaning machine for a user;
the data collection module collects and stores data transmitted by the field terminal equipment;
the management module is used for remotely controlling the field terminal equipment.
The real-time working state comprises the running rotating speed, the water outlet pressure and the running time of the water pump of the high-pressure cleaning machine.
The control module accumulates the running time of the high-pressure cleaning machine, and when the accumulated time is an integral multiple of 100 hours, the control module controls the field terminal equipment to send out the information for replacing the lubricating oil of the water pump, and the information is transmitted to the control terminal through the network module.
By adopting the scheme, the method has the following advantages:
because the field terminal equipment of the intelligent management system of the internet of things high-pressure cleaning machine is connected with the control terminal in an adapting way through the Internet and is used for realizing data transmission between the two, the field terminal equipment comprises a detection unit, the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, the network module, the current-voltage sensor and the flow sensor are all connected with the control module in an adapting way, the control module is connected with the high-pressure cleaning machine in an adapting way, and the control module acquires the real-time working state of the high-pressure cleaning machine through the system of the high-pressure cleaning machine and sends the real-time working state to the control terminal. The pipeline system records and stores the real-time working state of the high-pressure cleaning machine water pump by using the control module, and sends the stored data to the control terminal, so that a user can know the current state of high-pressure cleaning by using the control module. And moreover, the control module is utilized to automatically check the specific problem of insufficient water pressure, so that the check efficiency is high, the check result is accurate, the time for solving the faults is shortened, and the cleaning efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of an intelligent management system of an Internet of things high-pressure cleaning machine;
fig. 2 is a schematic diagram of connection between a detection unit and a high-pressure washer in the intelligent management system of the internet of things high-pressure washer.
Detailed Description
As shown in fig. 1 and fig. 2, the intelligent management system of the internet of things high-pressure cleaning machine comprises a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is connected with the control terminal in an adaptive manner through the cloud server by using a 5G network and is used for realizing data transmission and interaction, and the field terminal equipment comprises a detection unit and the high-pressure cleaning machine.
The detection unit comprises a control module, a network module, a temperature sensor, a current and voltage sensor and a flow sensor, wherein the network module, the current and voltage sensor and the flow sensor are all connected with the control module in an adaptive manner. The control module is connected with the high-pressure cleaning machine in an adaptive manner, acquires the real-time working state of the high-pressure cleaning machine through the high-pressure cleaning machine, and sends the real-time working state to the control terminal. In this embodiment, the control module is an intelligent PCB electronic control board. The network module is a 5G network card.
The current and voltage sensor detects the current and voltage input into the water pump of the high-pressure cleaning machine and sends the detection result to the control module.
The flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends the detection result to the control module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates the data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in the field terminal equipment, and simultaneously sends the evaluation result to the control terminal through the network module.
The temperature sensor is used for detecting the water temperature in the water inlet pipe of the high-pressure cleaning machine, sending the detection result to the control module, analyzing and evaluating the data transmitted by the temperature sensor, issuing the evaluation result in the field terminal equipment, and sending the evaluation result to the control terminal through the network module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the mechanism for analyzing and evaluating the data transmitted by the current and voltage sensor and the flow sensor by the control module is as follows:
when the current voltage value transmitted by the current voltage sensor received by the controller is lower than the working current voltage value of the water pump, the evaluation result is that the input power supply fails.
When the flow value transmitted by the flow sensor received by the controller is lower than a preset threshold value, the assessment result is insufficient water supply.
When the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged. A mall is provided in the control terminal, and the required sealing member can be directly purchased.
The mechanism of the control module for analyzing and evaluating the data transmitted by the temperature sensor is as follows:
when the temperature value transmitted by the temperature sensor is larger than 5 ℃, the evaluation result is that the water temperature is normal.
When the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result is that the water temperature is prompted to approach the freezing point.
When the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
The detection unit comprises a public playing module which is used for the field terminal equipment to issue the evaluation result of the control module. The public playing module comprises any one or combination of two of a display module and a voice playing module. In this embodiment, the public playing module is a display screen and a loudspeaker, the display screen can display the evaluation result, and the loudspeaker can perform voice broadcasting on the evaluation result.
The detection unit comprises a camera module, the camera module is used for shooting a scene picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module. The final cleaning effect can be displayed in the control terminal through pictures and videos through the camera module.
The control terminal is an intelligent device with an internet connection function, such as a mobile phone, a computer or a tablet, wherein an app is installed in the intelligent device, and the app is provided with an online learning module, a data collecting module and a management module. The current state of the high-pressure cleaning machine can be received in real time through the APP, and when faults occur, the control module can be pushed in the first time.
The on-line module is used for providing the operation method of the high-pressure cleaning machine for a user. And the data collection module collects and stores the data transmitted by the field terminal equipment. The management module is used for remotely controlling the field terminal equipment.
The real-time working state comprises the running rotating speed, the water outlet pressure and the running time of the water pump of the high-pressure cleaning machine.
The control module accumulates the running time of the high-pressure cleaning machine, and when the accumulated time is an integral multiple of 100 hours, the control module controls the field terminal equipment to send out the information for replacing the lubricating oil of the water pump, and the information is transmitted to the control terminal through the network module. Through the prompt, the staff can timely carry out oil change maintenance to the water pump of the high-pressure cleaning machine, so that the problem of untimely maintenance or early maintenance can not occur, the service life of the water pump is prolonged, and the maintenance cost is reduced.
The cloud server can carry out cloud storage on the real-time working state of high-pressure cleaning. Thereby saving the local storage space of the field terminal and the control terminal.
The high-pressure cleaning system comprises a control terminal, a network module, a control terminal, a control system and a control system, wherein the control terminal is connected with the control system through the network module; and further, full life cycle management of the equipment is realized through the Internet of things technology, and pictures and videos are presented for cleaning results on site. Meanwhile, the running condition of the high-pressure cleaning machine can be mastered remotely, the power consumption level and the cleaning work effect can be achieved, and the remote interaction and the online fault investigation of the high-pressure cleaning equipment can be realized.

Claims (8)

1. The intelligent management system of the internet of things high-pressure cleaning machine is characterized by comprising a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is connected with the control terminal in an adaptive manner through the cloud server and is used for realizing data transmission and interaction, and the field terminal equipment comprises a detection unit and the high-pressure cleaning machine;
the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, wherein the network module, the current-voltage sensor and the flow sensor are all connected with the control module in an adaptive manner; the control module is connected with the high-pressure cleaning machine in an adapting way, acquires the real-time working state of the high-pressure cleaning machine through a data reading and storing module of the high-pressure cleaning machine, and sends the real-time working state to the control terminal;
the current and voltage sensor detects the current and voltage input into the high-pressure cleaning machine and sends the detection result to the control module;
the flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends the detection result to the control module;
when the high-pressure cleaning machine has a fault with insufficient water pressure, the control module analyzes and evaluates the data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in the field terminal equipment, and simultaneously sends the evaluation result to the control terminal through the network module;
when the high-pressure cleaning machine has a fault of insufficient water pressure, the mechanism for analyzing and evaluating the data transmitted by the current and voltage sensor and the flow sensor by the control module is as follows:
when the current voltage value transmitted by the current voltage sensor received by the controller is lower than the working current voltage value of the water pump, the evaluation result is an input power failure;
when the flow value transmitted by the flow sensor received by the controller is lower than a preset threshold value, the assessment result is insufficient water supply;
when the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged.
2. The intelligent management system of the internet of things high-pressure cleaning machine according to claim 1, wherein the detection unit comprises a temperature sensor, the temperature sensor is used for detecting the water temperature in a water inlet pipe of the high-pressure cleaning machine and sending a detection result to the control module, the control module analyzes and evaluates the data transmitted by the temperature sensor and issues an evaluation result in field terminal equipment, and meanwhile, the evaluation result is sent to the control terminal through the network module;
the mechanism of the control module for analyzing and evaluating the data transmitted by the temperature sensor is as follows:
when the temperature value transmitted by the temperature sensor is greater than 5 ℃, the water temperature is normal as a result of evaluation;
when the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result is that the water temperature is prompted to approach the freezing point;
when the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
3. The intelligent management system of the internet of things high-pressure cleaning machine according to claim 2, wherein the detection unit comprises a public release module, and the public release module is used for issuing the evaluation result of the control module by the field terminal equipment.
4. The internet of things high-pressure washer intelligent management system as claimed in claim 3, wherein said public playing module comprises any one or a combination of two of a display module and a voice playing module.
5. The intelligent management system of the internet of things high-pressure cleaning machine according to claim 1, wherein the detection unit comprises a camera module, the camera module is used for shooting a scene picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module.
6. The intelligent management system of the internet of things high-pressure cleaner according to claim 1, wherein the control terminal is an intelligent device with an internet connection function, the intelligent device is a mobile phone, a computer or a tablet, an app is installed in the intelligent device, and the app is provided with an online learning module, a data collection module and a management module;
the online learning module is used for providing an operation method of the high-pressure cleaning machine for a user;
the data collection module collects and stores data transmitted by the field terminal equipment;
the management module is used for remotely controlling the field terminal equipment.
7. The intelligent management system of the internet of things high-pressure washer according to any one of claims 1-6, wherein the real-time working state comprises the running rotating speed, the water outlet pressure and the running duration of a water pump of the high-pressure washer.
8. The intelligent management system of the internet of things high-pressure washer according to claim 7, wherein the control module accumulates the operation time of the high-pressure washer, and when the accumulated time is an integer multiple of 100 hours, the control module controls the field terminal device to send out the information of replacing the lubricating oil of the water pump, and transmits the information to the control terminal through the network module.
CN202211148563.6A 2022-09-21 2022-09-21 Intelligent management system of Internet of things high-pressure cleaning machine Active CN115494767B (en)

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CN107503952A (en) * 2017-07-04 2017-12-22 江门市天澜清洗设备有限公司 Remote monitoring system and its control method applied to cleaning machine
CN209810768U (en) * 2019-04-15 2019-12-20 艾纶锐祈清洁设备(上海)有限公司 High-pressure washer with human-computer interaction function
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CN213360392U (en) * 2020-09-29 2021-06-04 青岛大牧人机械股份有限公司 High-pressure cleaning control system
CN216137740U (en) * 2021-02-02 2022-03-29 深圳市中安维科技有限公司 Intelligent timing and maintenance reminding cleaning machine circuit and high-pressure cleaning machine
CN217176813U (en) * 2021-12-23 2022-08-12 加特林智能设备(无锡)有限公司 Internet of things high-pressure cleaning equipment

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JP3007575U (en) * 1994-04-15 1995-02-21 株式会社洲本整備機製作所 Controller for high pressure washer
CN202447314U (en) * 2012-02-28 2012-09-26 宁波富斯乐机械制造有限公司 Automatic safety protector of high-pressure cleaner
CN202621482U (en) * 2012-03-14 2012-12-26 谭冬云 Intelligent control device for cleaning machine
CN203811205U (en) * 2014-04-08 2014-09-03 温岭市涌艺清洁设备有限公司 High-pressure cleaning equipment monitor
CN105573259A (en) * 2014-10-08 2016-05-11 西安扩力机电科技有限公司 Wireless remote monitoring method for hopper cleaners
CN107503952A (en) * 2017-07-04 2017-12-22 江门市天澜清洗设备有限公司 Remote monitoring system and its control method applied to cleaning machine
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CN209810768U (en) * 2019-04-15 2019-12-20 艾纶锐祈清洁设备(上海)有限公司 High-pressure washer with human-computer interaction function
CN213360392U (en) * 2020-09-29 2021-06-04 青岛大牧人机械股份有限公司 High-pressure cleaning control system
CN216137740U (en) * 2021-02-02 2022-03-29 深圳市中安维科技有限公司 Intelligent timing and maintenance reminding cleaning machine circuit and high-pressure cleaning machine
CN217176813U (en) * 2021-12-23 2022-08-12 加特林智能设备(无锡)有限公司 Internet of things high-pressure cleaning equipment

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