CN115494767A - Intelligent management system of Internet of things high-pressure cleaning machine - Google Patents
Intelligent management system of Internet of things high-pressure cleaning machine Download PDFInfo
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- CN115494767A CN115494767A CN202211148563.6A CN202211148563A CN115494767A CN 115494767 A CN115494767 A CN 115494767A CN 202211148563 A CN202211148563 A CN 202211148563A CN 115494767 A CN115494767 A CN 115494767A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 82
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000003044 adaptive effect Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 230000003993 interaction Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 51
- 238000011156 evaluation Methods 0.000 claims description 33
- 238000013480 data collection Methods 0.000 claims description 6
- 230000008014 freezing Effects 0.000 claims description 6
- 238000007710 freezing Methods 0.000 claims description 6
- 230000006870 function Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000011835 investigation Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000011086 high cleaning Methods 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 16
- 238000012423 maintenance Methods 0.000 description 4
- 238000013024 troubleshooting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a cleaning equipment full-life-cycle management system based on the technology of the Internet of things, in particular to an intelligent management system of a high-pressure cleaning machine of the Internet of things. The system comprises a control terminal, a cloud server and field terminal equipment. The field terminal device is connected with the control terminal in an adaptive mode through the cloud server and used for achieving data transmission and interaction, the field terminal device comprises a detection unit, the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, the network module, the current-voltage sensor and the flow sensor are all connected with the control module in an adaptive mode, the control module is connected with the high-pressure cleaning machine in an adaptive mode, the control module obtains the real-time working state of the high-pressure cleaning machine through a system of the high-pressure cleaning machine, and the real-time working state is sent to the control terminal through the cloud server. The management system has the advantages of high investigation efficiency, accurate investigation result and high cleaning efficiency.
Description
Technical Field
The invention relates to a cleaning equipment full-life cycle management system based on the technology of the Internet of things, in particular to an Internet of things high-pressure cleaning machine intelligent management system for managing the product full life of a high-pressure cleaning machine.
Background
At present, a traditional high-definition washing machine management system is a data reading and storing module carried by a high-definition washing machine. The device has the main functions of reading parameters such as the running rotating speed of a water pump of the high-pressure cleaning machine, the pressure of discharged water, the running time and the like, and storing the parameters into a real-time working state so as to be convenient for a user to look over. However, such a management system can only read and store data, and cannot remotely know the operating condition of the high-pressure washer through a network. Moreover, when faults such as insufficient water outlet pressure occur in the high-pressure cleaning machine, fault analysis cannot be automatically performed, and the faults need to be sequentially checked by a user according to experience, so that the checking efficiency is low, the accuracy of checking results is low, the time for solving the faults is long, and the cleaning efficiency is further influenced.
Disclosure of Invention
The invention aims to solve the technical problem of improving an intelligent management system of an Internet of things high-pressure cleaning machine, the management system can be used for remotely knowing the operation condition of the high-pressure cleaning machine, and the intelligent management system is high in investigation efficiency, accurate in investigation result and high in cleaning efficiency. The problems that in the prior art, the running condition cannot be remotely known, the troubleshooting efficiency is low, the troubleshooting result accuracy is low, and the cleaning efficiency is low are solved.
In order to solve the problems, the following technical scheme is provided:
the intelligent management system of the Internet of things high-pressure cleaning machine is characterized by comprising a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is in adaptive connection with the control terminal through the cloud server and used for realizing data transmission and interaction, and the field terminal equipment comprises a detection unit and the high-pressure cleaning machine.
The detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, wherein the network module, the current-voltage sensor and the flow sensor are all in adaptive connection with the control module; the control module is connected with the high-pressure cleaning machine in an adaptive mode, acquires the real-time working state of the high-pressure cleaning machine through the data reading and storing module of the high-pressure cleaning machine, and sends the real-time working state to the control terminal.
The current and voltage sensor detects current and voltage input into the high-pressure cleaning machine and sends a detection result to the control module.
The flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends the detection result to the control module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates the data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in field terminal equipment, and sends the evaluation result to the control terminal through the network module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates data transmitted by the current and voltage sensor and the flow sensor by the following mechanism:
and when the current voltage value transmitted by the current voltage sensor received by the controller is lower than the working current voltage value of the water pump, the evaluation result is that the input power supply fails.
And when the flow value transmitted by the flow sensor and received by the controller is lower than a preset threshold value, the evaluation result is that the water supply is insufficient.
When the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are both normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged.
The detection unit comprises a temperature sensor, the temperature sensor is used for detecting the water temperature in the water inlet pipe of the high-pressure cleaning machine and sending a detection result to the control module, the control module analyzes and evaluates data transmitted by the temperature sensor, issues an evaluation result in field terminal equipment, and sends the evaluation result to the control terminal through the network module.
The mechanism for analyzing and evaluating the data transmitted by the temperature sensor by the control module is as follows:
when the temperature value transmitted by the temperature sensor is more than 5 ℃, the evaluation result shows that the water temperature is normal.
When the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result indicates that the water temperature is close to the freezing point.
When the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
The detection unit comprises a public release module, and the public release module is used for releasing the evaluation result of the control module by the field terminal equipment.
The public playing module comprises any one or combination of a display module and a voice playing module.
The detection unit comprises a camera module, the camera module is used for shooting a field picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module.
The control terminal is an intelligent device with the function of connecting with the Internet, such as a mobile phone, a computer or a tablet, an app is installed in the intelligent device, and the app is provided with an online learning module, a data collection module and a pipeline module;
the online module is used for providing an operation method of the high-pressure cleaning machine for a user;
the data collection module collects and stores data transmitted by the field terminal equipment;
the management module is used for remotely controlling the field terminal equipment.
The real-time working state comprises the rotating speed, the water outlet pressure and the running time of the high-pressure cleaning machine water pump.
The control module accumulates the running time of the high-pressure cleaning machine, and when the accumulated time is integral multiple of 100 hours, the control module controls the field terminal equipment to send out information for replacing the lubricating oil of the water pump, and the information is transmitted to the control terminal through the network module.
By adopting the scheme, the method has the following advantages:
the field terminal device of the intelligent management system of the Internet of things high-pressure cleaning machine is in adaptive connection with the control terminal through the Internet and is used for realizing data transmission between the field terminal device and the control terminal, the field terminal device comprises a detection unit, the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, the network module, the current-voltage sensor and the flow sensor are in adaptive connection with the control module, the control module is in adaptive connection with the high-pressure cleaning machine, and the control module acquires the real-time working state of the high-pressure cleaning machine through the system of the high-pressure cleaning machine and sends the real-time working state to the control terminal. The pipeline system records and stores the real-time working state of the water pump of the high-pressure cleaning machine by using the control module, and sends the stored data to the control terminal, so that a user can know the current condition of high-pressure cleaning through the control module. And the control module is used for automatically checking the specific problem of insufficient water pressure, so that the checking efficiency is high, the checking result is accurate, the time for solving the fault is shortened, and the cleaning efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of an Internet of things high pressure cleaner intelligent management system of the present invention;
fig. 2 is a schematic connection diagram of a detection unit and a high-pressure cleaning machine in the intelligent management system of the internet of things high-pressure cleaning machine.
Detailed Description
As shown in fig. 1 and 2, the intelligent management system of the internet of things high-pressure cleaning machine comprises a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is in adaptive connection with the control terminal through the cloud server by using a 5G network and used for realizing data transmission and interaction, and the field terminal equipment comprises a detection unit and a high-pressure cleaning machine.
The detection unit comprises a control module, a network module, a temperature sensor, a current-voltage sensor and a flow sensor, wherein the network module, the current-voltage sensor and the flow sensor are all in adaptive connection with the control module. The control module is connected with the high-pressure cleaning machine in an adaptive mode, acquires the real-time working state of the high-pressure cleaning machine through the high-pressure cleaning machine and sends the real-time working state to the control terminal. In this embodiment, the control module is an intelligent PCB. The network module is a 5G network card.
The current and voltage sensor detects current and voltage input into the water pump of the high-pressure cleaning machine and sends a detection result to the control module.
The flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends the detection result to the control module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in field terminal equipment, and sends the evaluation result to the control terminal through the network module.
The temperature sensor is used for detecting the water temperature in the water inlet pipe of the high-pressure cleaning machine and sending a detection result to the control module, the control module analyzes and evaluates data transmitted by the temperature sensor, issues an evaluation result in field terminal equipment, and sends the evaluation result to the control terminal through the network module.
When the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates data transmitted by the current and voltage sensor and the flow sensor by the following mechanism:
and when the current voltage value transmitted by the current voltage sensor received by the controller is lower than the working current voltage value of the water pump, the evaluation result is the fault of the input power supply.
And when the flow value transmitted by the flow sensor and received by the controller is lower than a preset threshold value, the evaluation result is that the water supply is insufficient.
When the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are both normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged. A mall is provided in the control terminal and the required seals can be purchased directly.
The mechanism for analyzing and evaluating the data transmitted by the temperature sensor by the control module is as follows:
when the temperature value transmitted by the temperature sensor is more than 5 ℃, the evaluation result shows that the water temperature is normal.
When the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result indicates that the water temperature is close to the freezing point.
When the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
The detection unit comprises a public release module, and the public release module is used for releasing the evaluation result of the control module by the field terminal equipment. The public playing module comprises any one or combination of a display module and a voice playing module. The public module of putting in this embodiment is display screen and megaphone, and the display screen can show the assessment result, and the megaphone can assess the result and carry out voice broadcast.
The detection unit comprises a camera module, the camera module is used for shooting a field picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module. The final cleaning effect can be presented in the control terminal through pictures and videos through the camera module.
The control terminal is for having the intelligent equipment who connects the internet function, like cell-phone, computer or panel, installs app in the intelligent equipment, and app has online learning module, data collection module and pipeline module. But receive high pressure cleaner's current state in real time through APP, when having a fault, also can receive control module's propelling movement the very first time.
The online module is used for providing an operation method of the high-pressure cleaning machine for a user. And the data collection module collects and stores the data transmitted by the field terminal equipment. The management module is used for remotely controlling the field terminal equipment.
The real-time working state comprises the running rotating speed, the water outlet pressure and the running time of a water pump of the high-pressure cleaning machine.
The control module accumulates the running time of the high-pressure cleaning machine, and when the accumulated time is an integral multiple of 100 hours, the control module controls the field terminal equipment to send information for replacing the lubricating oil of the water pump, and transmits the information to the control terminal through the network module. Through the suggestion, the staff accessible time trades oil maintenance to high pressure cleaner's water pump to the problem of maintenance untimely or maintenance in advance can not appear, has prolonged the life of water pump, has reduced the cost of maintenance.
The cloud server can store the real-time working state of the high-pressure cleaning in a cloud mode. Thereby saving the local storage space of the site terminal and the control terminal.
The high-pressure cleaner of the Internet of things acquires the real-time working state of the high-pressure cleaner through the intelligent PLC control panel, and transmits the real-time acquired factors such as pressure, water flow, current, voltage, environment, equipment temperature and the like to the control terminal through the network module in real time; and then the full life cycle management of the equipment is realized through the technology of the Internet of things, and pictures and videos are presented to the on-site cleaning result. Meanwhile, the running state, the power consumption level and the cleaning working effect of the high-pressure cleaning machine can be remotely mastered, and the remote interaction and the fault online troubleshooting of the high-pressure cleaning equipment are realized.
Claims (8)
1. The intelligent management system of the Internet of things high-pressure cleaning machine is characterized by comprising a control terminal, a cloud server and field terminal equipment, wherein the field terminal equipment is in adaptive connection with the control terminal through the cloud server and is used for realizing data transmission and interaction;
the detection unit comprises a control module, a network module, a current-voltage sensor and a flow sensor, wherein the network module, the current-voltage sensor and the flow sensor are all in adaptive connection with the control module; the control module is in adaptive connection with the high-pressure cleaning machine, acquires the real-time working state of the high-pressure cleaning machine through a data reading and storing module of the high-pressure cleaning machine and sends the real-time working state to the control terminal;
the current and voltage sensor detects current and voltage input into the high-pressure cleaning machine and sends a detection result to the control module;
the flow sensor detects the flow in the water inlet of the water pump of the high-pressure cleaning machine and sends a detection result to the control module;
when the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates data transmitted by the current and voltage sensor and the flow sensor, issues an evaluation result in field terminal equipment, and simultaneously sends the evaluation result to the control terminal through the network module;
when the high-pressure cleaning machine has a fault of insufficient water pressure, the control module analyzes and evaluates data transmitted by the current and voltage sensor and the flow sensor by the following mechanism:
when the current voltage value transmitted by the current voltage sensor and received by the controller is lower than the working current voltage value of the water pump, the evaluation result is the input power supply fault;
when the flow value transmitted by the flow sensor and received by the controller is lower than a preset threshold value, the evaluation result is that the water supply is insufficient;
when the current voltage value transmitted by the current voltage sensor and the flow value transmitted by the flow sensor received by the controller are both normal, the evaluation result is that the sealing element of the high-pressure cleaning machine is damaged.
2. The intelligent management system of the high-pressure cleaning machine of the internet of things as claimed in claim 1, wherein the detection unit comprises a temperature sensor, the temperature sensor is used for detecting the water temperature in the water inlet pipe of the high-pressure cleaning machine and sending the detection result to the control module, the control module analyzes and evaluates the data transmitted by the temperature sensor, and issues the evaluation result in the field terminal device, and meanwhile sends the evaluation result to the control terminal through the network module;
the mechanism for analyzing and evaluating the data transmitted by the temperature sensor by the control module is as follows:
when the temperature value transmitted by the temperature sensor is more than 5 ℃, the evaluation result shows that the water temperature is normal;
when the temperature value transmitted by the temperature sensor is 2-5 ℃, the evaluation result indicates that the water temperature is close to the freezing point;
when the temperature value transmitted by the temperature sensor is lower than 2 ℃, the evaluation result is that the water temperature reaches the freezing point, and the high-pressure cleaning machine is forcibly closed.
3. The intelligent management system of the internet of things high-pressure cleaning machine as claimed in claim 2, wherein the detection unit comprises a public release module, and the public release module is used for releasing the evaluation result of the control module by the field terminal device.
4. The intelligent management system of the internet of things high-pressure cleaning machine as claimed in claim 3, wherein the public release module comprises any one or a combination of a display module and a voice playing module.
5. The intelligent management system of the internet of things high-pressure cleaning machine as claimed in claim 1, wherein the detection unit comprises a camera module, the camera module is used for shooting a scene picture and transmitting the shot picture to the control module, and the control module transmits the shot picture to the control terminal through the network module.
6. The internet of things high-pressure washer intelligent management system as claimed in claim 1, wherein the control terminal is an intelligent device with internet connection function, such as a mobile phone, a computer or a tablet, an app is installed in the intelligent device, and the app has an online learning module, a data collection module and a pipeline module;
the online module is used for providing an operation method of the high-pressure cleaning machine for a user;
the data collection module collects and stores data transmitted by the field terminal equipment;
the management module is used for remotely controlling the field terminal equipment.
7. The intelligent management system of the Internet of things high-pressure cleaning machine according to any one of claims 1 to 6, wherein the real-time working state comprises the rotating speed, the water outlet pressure and the running duration of the running of a water pump of the high-pressure cleaning machine.
8. The intelligent management system of the internet of things high-pressure cleaning machine as claimed in claim 7, wherein the control module accumulates the operation time of the high-pressure cleaning machine, and when the accumulated time is an integral multiple of 100 hours, the control module controls the field terminal device to send out information for replacing the lubricating oil of the water pump, and transmits the information to the control terminal through the network module.
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