CN115493768B - Insulating pad detection processing device for monitoring storage battery of data machine room - Google Patents
Insulating pad detection processing device for monitoring storage battery of data machine room Download PDFInfo
- Publication number
- CN115493768B CN115493768B CN202211425904.XA CN202211425904A CN115493768B CN 115493768 B CN115493768 B CN 115493768B CN 202211425904 A CN202211425904 A CN 202211425904A CN 115493768 B CN115493768 B CN 115493768B
- Authority
- CN
- China
- Prior art keywords
- storage battery
- insulating pad
- driving
- sensor
- storage box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4228—Leak testing of cells or batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/488—Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/251—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for stationary devices, e.g. power plant buffering or backup power supplies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses an insulating pad detection processing device for monitoring a storage battery of a data machine room, which comprises a storage box, wherein the upper end of the storage box is open, the lower end of the storage box is provided with a through hole, the storage box is used for placing the storage battery, the lower end surface of the storage box is bonded with an insulating pad, the insulating pad can generate color change when meeting water, and when the storage battery leaks, the insulating pad is used for absorbing electrolyte flowing out of the storage battery and changing the color of the storage battery, and the insulating pad detection processing device also comprises a color monitoring unit which is used for monitoring whether the insulating pad generates color change. Through the technical scheme, when the leakage of the storage battery occurs, the alarm signal can be sent out in time to prompt the staff to generate the leakage, the electrolyte can be prevented from flowing to the metal object of the battery frame, the leakage information of the storage battery can be fed back in time through the color change of the insulating pad, the use of various sensors is greatly reduced, the resources and the power consumption are saved, and a large amount of overhaul can be avoided while the economic burden is lightened.
Description
Technical Field
The invention relates to a detection technology, in particular to an insulating pad detection processing device for monitoring a storage battery of a data computer room.
Background
Machine room power consumption in the intelligent building, if computer room, data center, network machine room, fire control and security protection control room and elevator machine room etc. power consumption all belong to the one-level load, will have exact safeguard measure, otherwise, if the outage accident takes place, can cause great economic loss or data to lose, consequently, for guaranteeing the normal operating that power supply and equipment last, be equipped with a large amount of UPS batteries as the back-up source in the machine room usually. The UPS storage battery is a high-risk material of the data center, according to statistics of partial data, 80% of fires of the data center are electrical fires, and 80% of the electrical fires are caused by the UPS storage battery. At present, UPS storage batteries on the market can only monitor parameters such as voltage, internal resistance, temperature, current and the like, and phenomena such as liquid leakage, heating, quality change, earth discharge and the like are often generated before the batteries are abnormal.
If the authorization notice number is CN112033455B, the authorization notice date is 2022 years, 05 months and 13 days, the UPS comprises a UPS main body and a plurality of storage batteries, and further comprises a server, a detection terminal, a camera, an environment detection module and a battery detection module, wherein the detection terminal is respectively connected with the environment detection module, the battery detection module and the UPS main body, and the server is respectively connected with the detection terminal and the camera. The invention has the advantages that: the battery detection module can detect the voltage, the current, the temperature, the leakage and the like of the storage battery; the integral temperature of the storage battery can be comprehensively detected, and the detection structure is more representative; UPS detection information and operation conditions can be remotely obtained; the charging current and the discharging voltage of the storage battery can be regulated, the service life of the storage battery is prolonged, and the normal work of the storage battery is maintained temporarily.
Also, for example, the application publication number CN114878091a, and the application publication date 2022, 08 and 09, is a method, an apparatus, a device, and a storage medium for detecting leakage of a storage battery, the method includes: acquiring real-time electrolyte data of a detection point in a storage battery through a leakage sensor; acquiring a real-time impedance value of the storage battery through an insulation impedance sensor; respectively acquiring real-time positive electrode current of a positive electrode bus and real-time negative electrode current of a negative electrode bus in a storage battery through a current sensor; and determining a leakage detection result of the storage battery according to at least one of the real-time electrolyte data of the detection point, the real-time impedance value of the storage battery, the real-time positive current and the real-time negative current through a micro-processing unit. Through all kinds of sensor real-time detection battery all kinds of data to quick automatic positioning battery weeping fault point reduces maintainer work load, reduces the risk because of the battery weeping brings, avoids taking place the incident, provides the accurate detection scheme of one set of battery weeping.
Above-mentioned two technical scheme have all detected the environment of locating of UPS battery, also, voltage to the UPS battery, many-sided detection and timely alarm such as electric current and weeping, however, the project that the more and every UPS battery of UPS battery quantity will detect is numerous in the computer lab battery, consequently, above-mentioned two technical scheme have all adopted a large amount of all kinds of sensors in the in-service use process, can cause serious wasting of resources, also can aggravate economic burden, and a large amount of all kinds of sensors can last the electric quantity in the use unavoidably, also bring huge work load for overhauing and maintaining.
Disclosure of Invention
The invention aims to provide an insulating pad detection processing device for monitoring a storage battery of a data computer room, which aims to overcome the defects in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme:
the utility model provides an insulating pad detection and processing device for control of data computer lab battery, is including putting the thing box, put thing box upper end and set up and put the thing box lower extreme and seted up the opening for opening the setting, it is used for placing the battery to put the thing box, it bonds to put the terminal surface under the thing box has insulating pad, insulating pad meets water and can produce the color change, and when the battery takes place the weeping, insulating pad is used for absorbing the electrolyte that the battery flowed out and changes self color, still includes color monitor cell, and it is used for monitoring insulating pad and whether takes place the color change.
In a preferred embodiment of the present invention, the insulating pad is filled with anhydrous copper sulfate.
As a preferred embodiment of the present invention, the storage box further comprises a fixing frame, wherein the fixing frame is provided with a plurality of mounting plates, the mounting plates are provided with a limiting groove set, the limiting groove set comprises a plurality of limiting grooves, a plurality of mounting blocks are arranged in the limiting grooves in a sliding manner, that is, the mounting blocks are connected to the limiting grooves in a one-to-one correspondence manner through a plurality of sliding portions, the storage box is detachably mounted on the mounting blocks, and when the mounting blocks slide in the limiting grooves, the storage box and the storage battery move synchronously.
As a preferred embodiment of the present invention, support bars are fixedly disposed on inner walls of four sides of the through opening, the upper ends of the support bars are inclined surfaces, and a plurality of flow guide holes are uniformly disposed on the support bars for smoothly flowing out an electrolyte.
As a preferred embodiment of the present invention, the mounting plate is further fixedly provided with an electric slide rail, the electric slide rail is provided with a movable base, the movable base is provided with an inspection mechanism, and the inspection mechanism is used for detecting the electrification condition and the temperature of the insulating pad and detecting the hydrogen concentration around the insulating pad.
As a preferred embodiment of the present invention, the inspection mechanism includes a connection frame, and the sensor integrated block is detachably mounted on the connection frame.
In a preferred embodiment of the present invention, the sensor integrated block is provided with a charge sensor, a temperature sensor and a hydrogen sensor.
As a preferred embodiment of the present invention, the inspection mechanism can also be used to detach the connecting wires between adjacent battery electrodes.
The liquid leakage warning device further comprises a warning unit which is used for sending out a warning to prompt staff of liquid leakage.
As a preferred embodiment of the present invention, the hydrogen sensor further comprises a central processing unit, wherein the central processing unit is electrically connected to the color monitoring unit, the charge sensor, the temperature sensor and the hydrogen sensor, and receives and analyzes the color signal, the charge signal, the temperature signal and the hydrogen signal through the central processing unit.
In the technical scheme, when the storage battery leaks, the electrolyte flows to the bottom of the storage battery and flows onto the insulation pad from the through port, the insulation pad absorbing the electrolyte rapidly changes in color, and a color detection unit can acquire a color change signal and output a signal in real time, so that an alarm signal can be sent out in time to prompt a worker to leak, the insulation pad can absorb the leaked electrolyte and prevent the electrolyte from flowing to a metal object of a battery frame.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 isbase:Sub>A sectional view taken along linebase:Sub>A-base:Sub>A of fig. 2 according to the present invention.
FIG. 4 is an enlarged view of a portion of the invention at X of FIG. 3.
Fig. 5 is a partial perspective view of the removal assembly of the present invention.
Fig. 6 is a schematic perspective view of the storage box of the present invention.
Fig. 7 is a partial perspective view of the inspection mechanism of the present invention.
Fig. 8 is a perspective view of the driving shaft, the driving screw groove and the cam according to the present invention.
FIG. 9 is an enlarged view of a portion of the invention at Y in FIG. 3.
FIG. 10 is a cross-sectional view of a support block of the present invention.
Description of reference numerals:
1. a fixed mount; 2. mounting a plate; 21. an electric slide rail; 22. a routing inspection mechanism; 221. a connecting frame; 222. a sensor integrated block; 23. a drive assembly; 231. moving the plate; 232. a drive shaft; 233. a drive thread groove; 234. a travel bar; 235. a cam; 24. disassembling the assembly; 241. a top plate; 242. a sleeve; 243. a connecting gear; 244. a drive belt; 25. taking out the assembly; 251. a threaded rod; 252. a first bevel gear; 253. a sealing box; 254. an elastic telescopic rod; 255. a trapezoidal block; 256. a limiting block; 257. a limiting ring; 258. a limiting ring groove; 259. a second bevel gear; 3. a limiting groove; 31. a support block; 311. a through hole; 312. an annular groove; 313. a return spring; 314. returning the ball block; 315. a limiting rod; 4. mounting a block; 5. a storage box; 51. a supporting strip; 52. a flow guide hole; 6. an insulating pad.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 10, an insulation pad detection processing apparatus for monitoring a storage battery of a data machine room according to an embodiment of the present invention includes a storage box 5, the upper end of the storage box 5 is open, a through hole is formed at the lower end of the storage box 5, the storage box 5 is used for storing a storage battery, an insulation pad 6 is bonded to the lower end face of the storage box 5, the insulation pad 6 changes color when encountering water, that is, a coating layer with a material that changes color when encountering water is formed on the insulation pad or the material of the insulation pad itself has a material that changes color when encountering water, leaked electrolyte flows downward along the outer wall of the storage battery under the action of its own gravity, and the insulation pad 6 is used for absorbing the electrolyte flowing out from the storage battery and changing its own color.
Specifically, the storage battery is in a slightly inclined stable state when placed in the storage box 5, for example, the inclination angle is smaller than 5 degrees, the purpose is to prevent leakage from accumulating on the horizontal plane without forming a stable horizontal plane on the storage battery, for example, the leakage on the top of the storage battery can flow downwards along with the storage battery to contact with the insulating pad 6, and preferably, an inclined limiting assembly is mounted on the inner wall of the through opening; the color monitoring unit comprises a real-time camera module and a signal output module, the real-time camera module is used for uniformly and uninterruptedly monitoring the insulating pads 6, the real-time camera module is preferably a color camera and a lighting lamp, when the environment is at night, the insulating pads 6 are lighted by the lighting lamp, the color of the insulating pads 6 can be detected at any time, the color change condition of the insulating pads 6 at each time interval can be monitored in real time by the real-time camera module, and color signals are output by the signal output module, so that leakage information can be fed back by the detection box in time, the leakage detection efficiency is improved, the use of various sensors is greatly reduced, and resources and electricity consumption are saved; the insulating pad 6 is internally provided with four layers, the upper layer and the lower layer are corresponding insulating layers, the upper layer is provided with a plurality of liquid inlet holes, the lower layer is provided with a plurality of detection holes, the detection holes are used for inserting various sensors to detect the inside of the insulating layer, the inner walls of the upper layer and the lower layer of the insulating layer are provided with water absorbing layers, preferably water absorbing cotton, wherein the water absorbing cotton is internally provided with a chemical material which changes color when meeting water, preferably anhydrous copper sulfate in a dispersing way.
In the embodiment, when the leakage occurs in the storage battery, if the electrolyte flows out from the bottom of the storage battery, the electrolyte directly drops on the insulating pad 6, and if the leakage occurs in the side wall or the top wall of the storage battery, the leaked electrolyte moves downwards along the outer wall of the storage battery under the action of the gravity of the electrolyte and finally drops on the insulating pad 6; the electrolyte can be prevented from continuously flowing downwards through the insulating pad 6, the electrolyte is prevented from flowing to a metal object of a battery frame, corrosion and discharge risks are prevented, fire or electric shock risks are prevented, and therefore the whole machine room storage battery frame and the machine room storage battery pack are protected, in addition, the insulating pad 6 can rapidly change colors after absorbing the electrolyte, and leakage information is fed back in time, and when the electrolyte is absorbed by the insulating pad 6, the electrolyte moves in the insulating pad 6 and gradually expands the range, so that the detectable area is enlarged, the detection of the insulating pad 6 through a sensor is facilitated, the insulating pad 6 can also realize the effects of preventing the electrolyte from continuously flowing, feeding back the leakage information in time and enlarging the detectable area, and the characteristics of the insulating pad 6 are fully utilized to treat leakage; after the insulating pad 6 absorbs the electrolyte, the insulating pad 6 immediately becomes blue, and the color monitoring unit finds in time that the insulating pad 6 changes color and outputs color information, and a plurality of insulating pads 6 can be monitored in real time through the color monitoring unit, so that the leakage detection efficiency is improved, the use of various sensors is greatly reduced, and the resources and the power consumption are saved.
In another embodiment provided by the invention, anhydrous copper sulfate is filled in the insulating pad 6, when electrolyte leaked from the storage battery drops on the insulating pad 6, the electrolyte immediately permeates the insulating pad 6 and enters the insulating pad 6, so that the leaked electrolyte is contacted with the anhydrous copper sulfate and chemically reacts with the anhydrous copper sulfate, the color of the insulating pad 6 at the position is changed, the contact position of the insulating pad 6 and leaked liquid is blue, the initial color of the insulating pad 6 is preferably white, and when the contact position of the insulating pad 6 and the leaked liquid is blue, the color difference is large, so that the color monitoring unit can detect the color change conveniently; here, it is common knowledge in the art that anhydrous copper sulfate turns blue when it is exposed to water, and thus, it is not described herein in detail.
In another embodiment provided by the invention, the storage battery rack further comprises a fixing rack 1, wherein a plurality of mounting plates 2 are arranged on the fixing rack 1, a limiting groove group is arranged on each mounting plate 2, each limiting groove group comprises a plurality of limiting grooves 3, and a plurality of mounting blocks 4 are arranged in the limiting grooves 3 in a sliding manner together, namely the mounting blocks 4 are connected in the limiting grooves 3 in a one-to-one corresponding sliding manner through a plurality of sliding parts, the storage boxes 5 are detachably mounted on the mounting blocks 4, and when the mounting blocks 4 slide in the limiting grooves 3, the storage boxes 5 and the storage batteries synchronously move, so that a foundation is provided for separating the leaked liquid storage batteries; a space is arranged between the insulating pad 6 and the mounting block 4 to provide a detection working space; a plurality of storage batteries arranged in parallel are arranged on the mounting plate 2 through the mounting blocks 4, the adjacent storage battery electrodes in the same row are connected through a connecting wire, a connector is further screwed on each storage battery electrode, and the connector is used for strengthening the connection strength between the connecting wire and the electrodes.
In another embodiment provided by the present invention, support bars 51 (i.e. inclined limit components) are fixedly arranged on the inner walls of the four sides of the through opening, the upper ends of the support bars 51 are inclined planes, and the support bars 51 are uniformly provided with a plurality of flow guide holes 52 for the smooth outflow of electrolyte; preferably, the horizontal height of one of the support bars 51 is slightly higher than the horizontal height of the other support bars 51, so that the storage battery can maintain a slightly inclined stable state, and if leakage occurs at the top of the storage battery, the leaked electrolyte can smoothly flow downwards along the outer wall of the storage battery, so that the leakage at all positions of the storage battery can be timely contacted with the insulating pad 6.
In another embodiment provided by the present invention, the mounting plate 2 is further relatively and fixedly provided with an electric slide rail 21, the electric slide rail 21 is provided with a movable base, the movable base is provided with an inspection mechanism 22, and the inspection mechanism 22 is used for detecting the electrification condition and the temperature of the insulating pad 6 and detecting the hydrogen concentration around the insulating pad 6; when the process of inspection finds that leakage occurs in a certain storage battery or the leakage is found through color identification, the electric slide rail 21 immediately enables the movable base to move to the leakage storage battery, and then the inspection mechanism 22 detects the electrification condition, the temperature, the hydrogen concentration and the like of the storage battery and feeds back detection information outwards in time.
In another embodiment provided by the present invention, the inspection mechanism 22 includes a connection frame 221, and the sensor integrated block 222 is detachably mounted on the connection frame 221; the sensor integrated block 222 is provided with a charge sensor, a temperature sensor, and a hydrogen sensor.
In a further embodiment, the inspection mechanism 22 can also be used for detaching the connecting wires between the adjacent battery electrodes, and the inspection mechanism 22 further comprises a driving assembly 23 and a detaching assembly 24, wherein the driving assembly 23 is used for driving the detaching assembly 24 and the sensor integrated block 222 to synchronously move towards each other, so that the detaching assembly 24 is in contact with the battery electrode connecting part and the sensor integrated block 222 is also in contact with the insulating pad 6; the connecting lines between the adjacent storage battery electrodes are disassembled through the disassembling component 24, so that the leaked storage batteries can be conveniently taken out of the storage battery pack, and the electrification condition, the temperature and the hydrogen concentration of the insulating pad 6 can be detected through the sensor manifold block 222.
Specifically, in this embodiment, the driving assembly 23 includes a moving plate 231 mounted on the moving base, one side of the moving plate 231 close to the battery is fixedly connected with two fixed blocks, a driving shaft 232 is rotatably connected between the two fixed blocks, the driving shaft 232 penetrates through the two fixed blocks, a first motor is disposed on the fixed blocks, an output shaft of the first motor is connected with an upper end of the driving shaft 232 to drive the driving shaft 232 to rotate, the driving shaft 232 is relatively provided with two sections of driving threaded grooves 233, the rotating directions of the two sections of driving threaded grooves 233 are opposite, the driving threaded groove 233 on the upper side is in threaded connection with a moving rod 234, one end of the moving rod 234 abuts against a side wall of the moving plate 231, so that the moving rod 234 is limited in this way, the moving rod 234 is connected with the detaching assembly 24 in a detachable way, the driving threaded groove 233 on the lower side is in threaded connection with a connecting frame 221, one end of the connecting frame 221 also abuts against a side wall of the moving plate 231, and the moving rod 221 is limited in this way; the disassembling assembly 24 includes a top plate 241 detachably connected to the moving rod 234, in order to reduce the mass of the top plate 241 and the connecting frame 221 and facilitate work, lightening holes are formed in the top plate 241 and the connecting frame 221, the top plate 241 can be installed at different positions on the moving rod 234 in a detachable installation mode so as to be matched with battery electrodes at different positions, two sleeves 242 are rotatably installed on the top plate 241 through pin shafts, matching grooves are formed in the bottom ends of the sleeves 242, the matching grooves are the same as the external dimensions of connectors on the battery electrodes, the sleeves 242 and the battery electrodes are correspondingly arranged, the pin shafts penetrate through the top plate 241, connecting gears 243 are fixedly arranged at the upper ends of the pin shafts, the connecting gears 243 are connected through a driving belt 244, a second motor is fixedly connected to the top plate 241 through a motor support, and an output shaft of the second motor is connected with one of the connecting gears 243. When the leakage detection device works specifically, when a certain storage battery leaks liquid, the electric slide rail 21 drives the moving base to move to the leakage detection storage battery, then the first motor is started, the first motor drives the driving shaft 232 to rotate and enables the driving thread groove 233 to rotate along with the driving shaft, and because the moving rod 234 and one end of the connecting frame 221 abut against the side wall of the moving plate 231, the moving rod 234 and the connecting frame 221 perform axial relative movement in the vertical direction, so that the sleeve 242 moves downwards along with the top plate 241 and is sleeved on the connecting head, meanwhile, the sensor integrated block 222 moves upwards and contacts with the insulating pad 6, then the second motor is started, one connecting gear 243 is driven to rotate through the second motor, the driving belt 244 moves synchronously along with the driving belt and drives the other connecting gear 243 to rotate, so that the two sleeves 242 rotate synchronously and drive the two connectors to rotate, the connecting heads rotate so as to loosen the fixation of the connecting lines, further, the leakage detection storage battery can be separated from the storage battery, a foundation is provided for subsequent leakage separation, and the sensor block 222 of the storage battery contacts with the insulating pad 6, and the hydrogen concentration detection conditions of the insulating pad 6 and the hydrogen gas sensor integrated block are detected by the charge sensor, the temperature sensor and the hydrogen sensor; mechanism 22 can be pertinence through this patrolling and examining detects the battery to the weeping and separate the battery of this weeping from storage battery to avoided all arranging the condition of a large amount of sensors on every battery, can also provide the basis for taking out of weeping battery, can also separate the battery of weeping in the time of detecting, whole mechanism 22's of patrolling and examining utilization ratio is higher.
Further, the driving assembly 23 further includes a cam 235 installed on the lower side of the driving shaft 232, the cam 235 is composed of a long shaft portion and a short shaft portion, the cam 235 is located below the lower fixing block, a through groove is formed in the lower side of the moving plate 231, the through groove is used for providing a working space for movement of the cam 235, in an initial state, the long shaft portion of the cam 235 is located in a direction away from the connecting frame 221 and penetrates through the through groove, and when the driving shaft 232 rotates, the cam 235 moves along with the rotation of the driving shaft and provides a working basis for taking out the leakage storage battery.
Furthermore, the inspection mechanism 22 further comprises a taking-out component 25, the taking-out component 25 comprises a threaded rod 251 slidably disposed on the mounting block 4, the mounting block 4 is provided with a connecting through hole, a threaded groove is formed in the connecting through hole, the threaded rod 251 is divided into a smooth section and a threaded section, the threaded section and the threaded groove are correspondingly disposed and can be in threaded connection with each other, the cam 235 and the threaded rod 251 are correspondingly disposed and are located on the same horizontal plane, wherein the smooth section is slidably connected with the connecting through hole, the smooth section and the threaded section can be sequentially matched with the connecting through hole in the axial movement process of the threaded rod 251, the threaded rod 251 and the limiting groove 3 are parallel to each other, one end of the threaded rod 251 close to the smooth section is fixedly provided with a first bevel gear 252, the middle part of the mounting plate 2 is uniformly provided with a plurality of sealing boxes 253, and the sealing boxes 253 are correspondingly disposed with the storage batteries arranged in the row direction, the smooth section of the threaded rod 251 movably penetrates through the box body of the sealing box 253 and extends to the inside of the sealing box 253, the outer wall of the smooth section of the threaded rod 251 is connected with an elastic telescopic rod 254, the other end of the elastic telescopic rod 254 is provided with a trapezoidal block 255, the trapezoidal block 255 is tightly abutted to the inner wall of the sealing box 253 through the elastic telescopic rod 254, one end of the trapezoidal block 255, which is close to the first bevel gear 252, is an inclined surface, one end of the trapezoidal block 255, which is far away from the first bevel gear 252, is a vertical plane, the lower end of the trapezoidal block 255 is also provided with a sliding groove, the inner wall of the sealing box 253 is fixedly provided with a limiting strip, the limiting strip is parallel to the axial extension direction of the threaded rod 251, the trapezoidal block 255 is slidably installed on the limiting strip through the sliding groove, when the threaded rod 251 axially reciprocates, the elastic telescopic rod 254 and the trapezoidal block 255 are driven to synchronously axially reciprocate, and because the trapezoidal block 255 is slidably installed on the limiting strip through the sliding groove, therefore, the initial movement direction of the threaded rod 251 is limited to enable the threaded rod 251 to only slide along the axis direction, two limiting blocks 256 are further mounted on the inner wall of the sealing box 253, a limiting ring 257 is rotatably connected between the two limiting blocks 256, a limiting ring groove 258 is formed in the inner wall of the limiting ring 257, and by the arrangement of the trapezoidal blocks 255, the limiting ring 257 and the limiting ring groove 258, the rotation behind the threaded rod 251 can be limited, so that the movement state of the threaded rod 251 is prevented from being unstable during rotation. Specifically, when a certain storage battery leaks, the electric slide rail 21 drives the movable base to move to the leaking storage battery, then the first motor is started, the drive shaft 232 is driven to rotate by the first motor, the cam 235 rotates along with the drive shaft, the long shaft portion of the cam 235, i.e. the longer end of the cam 235, contacts with the end surface of the threaded section of the threaded rod 251 and gradually pushes the threaded rod 251 to perform axial movement, i.e. the threaded rod 251 moves towards the direction close to the seal box 253, at the same time, the first bevel gear 252 moves towards the direction close to the second bevel gear 259, the trapezoidal block 255 slides axially on the limit bar, when the trapezoidal block 255 is separated from the limit bar, the inclined surface of the trapezoidal block 255 contacts with the limit ring 257, under the action of the inclined surface of the trapezoidal block 255, the elastic telescopic rod 254 gradually contracts along with the axial movement, when the trapezoidal block 255 contacts with the limit ring groove 258, the trapezoidal block 255 immediately snaps into the limit ring groove 258 under the elastic action of the elastic telescopic rod 254, at the moment, the threaded groove contacts with the threaded groove in the connecting through the inclined surface of the first bevel gear 255, when the first bevel gear 252 and the second bevel gear 252 and the inclined surface 259 of the trapezoidal block 255, the first bevel gear 252 and the second bevel gear 252 move towards the second bevel gear 252, thereby preventing the vertical bevel gear from engaging with the limit ring 259, when the first bevel gear 252, the first bevel gear 252 and the second bevel gear 259 may be separated from each other, so that transmission is difficult; after the detection of the leakage storage battery is finished, the leakage storage battery is also separated from the storage battery pack, at the moment, the electric slide rail 21 drives the moving base to return, and then the third motor drives the driving column to rotate, so that the second bevel gear 259 rotates, the first bevel gear 252 rotates along with the driving column and drives the threaded rod 251 to rotate, and at the moment, the threaded section on the threaded rod 251 and the threaded groove in the connecting through hole are in mutual contact and have a meshing trend, so that the installation block 4 is driven to slide outwards in the limiting groove 3 by the rotation of the threaded rod 251, and the storage box 5 and the leakage storage battery are driven to move outwards by the movement of the installation block 4; can pertinence take out the battery of weeping from storage battery through taking out subassembly 25, thereby make this weeping battery keep away from storage battery, the harmful effects of weeping battery to storage battery has been avoided, the security of computer lab battery has been strengthened greatly, learn battery weeping one step earlier and carry out the preliminary treatment before the staff, staff's operating procedure has also been simplified, it is strong with drive assembly 23's cooperation linkage to take out subassembly 25, the continuity of motion between the structure has also been guaranteed, and should take out subassembly 25 and only need can accomplish the unified management to a plurality of batteries through a driving piece, can be accurate take out the weeping battery, the maximize utilization of driving piece has been realized, still practiced thrift the resource when guaranteeing the security, accord with the theory that this technical scheme designed.
In a further embodiment, a supporting block 31 is further provided, two ends of the supporting block 31 are respectively an arc surface section and a flat straight section, the arc surface section of the supporting block 31 is tightly attached to the notch of the limiting groove 3, the diameter of the arc surface section is larger than the width of the limiting groove 3, a through hole 311 is further formed in the supporting block 31, the through hole 311 is used for passing through a threaded rod 251, in an initial state, the arc surface section of the supporting block 31 is tightly attached to the notch of the limiting groove 3, the flat straight section of the supporting block 31 abuts against the bottom of the storage box 5, an annular groove 312 is further formed in the bottom end of the supporting block 31, the center of the annular groove 312 is overlapped with the center of the arc surface section, a return ball 314 is mounted in the annular groove 312 through a return spring 313, a limiting rod 315 is further arranged in the limiting groove 3, and the top end of the limiting rod 315 is located in the annular groove 312 and is in contact with the return ball 314; the bottom of the object placing box 5 is supported through the supporting block 31, meanwhile, the supporting block 251 is supported, the object placing box 5 and the threaded rod 251 can stably move, when the electric sliding rail 21 drives the moving base to move to the liquid leakage storage battery, the moving plate 231 and the connecting frame 221 move along with the moving plate and are in contact with the supporting block 31, the connecting frame 221 pushes the supporting block 31 to rotate along with the moving plate, at the moment, the moving block 31 pushes the return ball block 314 to move and compress the return spring 313, the straight section is far away from the object placing box 5, the object placing box 5 is supported through the connecting frame 221 during detection, in order to reduce friction force, balls can be arranged on the matching part of the connecting frame 221 and the object placing box 5 to support, after detection is completed, the moving base returns, under the elastic action of the return spring 313, the supporting block 31 also returns along with the moving plate and supports the object placing box 5 again, and the stability of the object placing box 5 and the threaded rod 251 is enhanced through the supporting block 31.
In another embodiment provided by the invention, the intelligent monitoring system further comprises an alarm unit for giving an alarm to prompt staff of liquid leakage, wherein the alarm unit comprises an alarm module and a display module, the alarm module is preferably a warning lamp, the display module is preferably an interactive screen, and the interactive screen displays the electrification condition, the temperature value and the hydrogen concentration of the insulating pad 6 measured by the inspection mechanism 22 so as to facilitate the staff to judge which emergency protection measures need to be taken.
In another embodiment of the present invention, the portable electronic device further comprises a central processing unit, the central processing unit is electrically connected to the color monitoring unit, the charge sensor, the temperature sensor and the hydrogen sensor, respectively, receives and analyzes the color signal, the charge signal, the temperature signal and the hydrogen signal through the central processing unit, and outputs an analysis result through the alarm unit, the central processing unit is preferably a programmable PLC controller, and the above-mentioned idea of the technology of the person skilled in the art is programmed correspondingly, which belongs to the common general knowledge of the person skilled in the art or the technical means that the person skilled in the art can realize by using the prior art, and therefore, the details are not described herein.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and are not to be construed as limiting the scope of the invention.
Claims (5)
1. The insulating pad detection processing device for monitoring the storage battery of the data machine room comprises a storage box, wherein the upper end of the storage box is open, the lower end of the storage box is provided with a through hole, and the storage box is used for storing the storage battery;
the storage box is detachably arranged on the mounting block, and when the mounting block slides in the limiting groove, the storage box and the storage battery synchronously move;
the mounting plate is fixedly provided with an electric sliding rail, a movable base is arranged on the electric sliding rail, and an inspection mechanism is arranged on the movable base and used for detecting the electrification condition and the temperature of the insulating pad and detecting the hydrogen concentration around the insulating pad; the inspection mechanism comprises a connecting frame, and a sensor integrated block is detachably arranged on the connecting frame; the sensor integrated block is provided with a charge sensor, a temperature sensor and a hydrogen sensor;
the inspection mechanism can also be used for disassembling a connecting wire between adjacent storage battery electrodes, and further comprises a driving assembly and a disassembling assembly, wherein the driving assembly is used for driving the disassembling assembly and the sensor integrated block to synchronously move in opposite directions, so that the disassembling assembly is in contact with the connecting part of the storage battery electrodes and the sensor integrated block is also in contact with the insulating pad; the connecting line between adjacent storage battery electrodes is disassembled through a disassembling component, so that a leaked storage battery can be conveniently taken out of a storage battery pack, the electrification condition, the temperature and the hydrogen concentration of an insulating pad are detected through a sensor integrated block, a driving component comprises a moving plate arranged on a moving base, one side, close to the storage battery, of the moving plate is fixedly connected with two fixed blocks, a driving shaft is rotatably connected between the two fixed blocks and penetrates through the two fixed blocks, a first motor is arranged on each fixed block, an output shaft of the first motor is connected with the upper end of the driving shaft to drive the driving shaft to rotate, two sections of driving thread grooves are oppositely arranged on the driving shaft, the rotating directions of the two sections of driving thread grooves are opposite, the driving thread grooves on the upper side are in threaded connection with a moving rod, one end of the moving rod abuts against the side wall of the moving plate, so that the movement of the moving rod is limited, the moving rod is connected with the disassembling component in a detachable mode, a connecting frame is in threaded connection with the driving thread grooves on the lower side, one end of the connecting frame abuts against the side wall of the moving plate, and the movement of the connecting frame is limited in this mode; the detachable assembly comprises a top plate detachably connected to the moving rod, two sleeves are rotatably mounted on the top plate through a pin shaft, matching grooves are formed in the bottom ends of the sleeves, the matching grooves are identical to the overall dimension of a connector on a storage battery electrode, the sleeves and the storage battery electrode are correspondingly arranged, the pin shaft penetrates through the top plate, connecting gears are further fixedly arranged at the upper ends of the pin shaft and connected through a driving belt, a second motor is fixedly connected onto the top plate through a motor support, an output shaft of the second motor is connected with one of the connecting gears, when a certain storage battery leaks, an electric sliding rail drives a movable base to move to the leaking storage battery, then a first motor is started, a driving shaft is driven to rotate through the first motor, a driving thread groove rotates accordingly, one end of the moving rod and one end of the connecting frame abut against the side wall of the moving plate, therefore, the moving rod and the connecting frame axially move relatively in the vertical direction, the sleeves move downwards along with the top plate and are sleeved on the connecting head, meanwhile, a sensor integrated block moves upwards and contacts with an insulating pad and rotates to detect the temperature of the hydrogen gas sensor, and the hydrogen gas sensor is driven to rotate synchronously.
2. The insulation pad detection processing device for data room storage battery monitoring according to claim 1, wherein the insulation pad is filled with anhydrous copper sulfate.
3. The insulation pad detection processing device for monitoring the storage batteries of the data room of claim 1, wherein support bars are fixedly arranged on the inner walls of the four sides of the through opening, the upper ends of the support bars are inclined surfaces, and a plurality of flow guide holes are uniformly formed in the support bars and used for enabling the electrolyte to flow out smoothly.
4. The insulating pad detection processing device for data room storage battery monitoring as claimed in claim 1, further comprising an alarm unit for giving an alarm to prompt staff of leakage.
5. The insulating mat detection processing device for data room storage battery monitoring of claim 1, further comprising a central processing unit, wherein the central processing unit is electrically connected with the color monitoring unit, the charge sensor, the temperature sensor and the hydrogen sensor respectively, and receives and analyzes the color signal, the charge signal, the temperature signal and the hydrogen signal through the central processing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211425904.XA CN115493768B (en) | 2022-11-15 | 2022-11-15 | Insulating pad detection processing device for monitoring storage battery of data machine room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211425904.XA CN115493768B (en) | 2022-11-15 | 2022-11-15 | Insulating pad detection processing device for monitoring storage battery of data machine room |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115493768A CN115493768A (en) | 2022-12-20 |
| CN115493768B true CN115493768B (en) | 2023-04-11 |
Family
ID=85115755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211425904.XA Active CN115493768B (en) | 2022-11-15 | 2022-11-15 | Insulating pad detection processing device for monitoring storage battery of data machine room |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115493768B (en) |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3764893A (en) * | 1971-11-10 | 1973-10-09 | W Weigand | Method for testing storage batteries for internal leakage using a chemically treated test strip |
| ATE505723T1 (en) * | 2004-02-26 | 2011-04-15 | Origin Electric | ACID FLUID LEAKAGE SENSOR |
| JP4517223B2 (en) * | 2004-03-31 | 2010-08-04 | オリジン電気株式会社 | LIQUID LEAK DETECTION DEVICE EQUIPPED WITH A STEEL TYPE SENSOR |
| CN107331908A (en) * | 2017-08-15 | 2017-11-07 | 慕金汶 | Battery bulge and the intelligent Detection and method of leakage failure |
| CN207925631U (en) * | 2018-03-27 | 2018-09-28 | 杨忠宝 | A kind of automatic maintaining device of plumbic acid valve-control storage battery |
| CN208569005U (en) * | 2018-08-03 | 2019-03-01 | 珠海知更电气有限公司 | A kind of battery condition detection device |
| CN209843754U (en) * | 2019-05-24 | 2019-12-24 | 信丰永冠塑电科技有限公司 | Battery case with good insulating property |
| CN210692607U (en) * | 2019-07-08 | 2020-06-05 | 天津迈科思锐科技发展有限公司 | Co-shell power lithium ion storage battery |
| CN210516923U (en) * | 2019-07-25 | 2020-05-12 | 慕东林 | Storage battery structure device with function of automatically detecting leakage fault |
| CN210464826U (en) * | 2019-09-02 | 2020-05-05 | 唐山风帆宏文蓄电池有限公司 | Device for detecting sealing performance of storage battery |
| CN212182491U (en) * | 2020-04-10 | 2020-12-18 | 深圳市普尔特科技有限公司 | Automatic detection and alarm device for leakage of storage battery |
| CN215680769U (en) * | 2021-07-12 | 2022-01-28 | 网联清算有限公司 | Leakage detection device for storage battery |
| CN217542266U (en) * | 2022-05-19 | 2022-10-04 | 河南鑫泉能源科技有限公司 | Battery leakage detection device and battery production line |
| CN115172900A (en) * | 2022-07-11 | 2022-10-11 | 华宇新能源科技有限公司 | Lead-acid batteries prevents leaking protection architecture |
-
2022
- 2022-11-15 CN CN202211425904.XA patent/CN115493768B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN115493768A (en) | 2022-12-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207502693U (en) | A kind of accumulator monitors management system on-line | |
| CN115493768B (en) | Insulating pad detection processing device for monitoring storage battery of data machine room | |
| CN114167291A (en) | Safe operation and maintenance management system for storage battery of power internet of things of communication station | |
| CN106159378A (en) | Battery module with chiller | |
| CN114776602B (en) | Petrochemical machine pump group operation monitoring and fault diagnosis system and management method based on ad hoc network | |
| CN203337802U (en) | Experimental device used for testing lithium ion batteries in groups | |
| CN215185717U (en) | Bus duct monitoring type tapping unit | |
| CN210775708U (en) | Monitoring devices of monitoring power dispatching automation equipment trouble | |
| CN108493523B (en) | Pipeline leakage detection and heating device, system and power supply device based on lead | |
| JPH08203567A (en) | Deteriorated state detection device for lead-acid battery | |
| CN111934333A (en) | User side distributed energy storage device | |
| CN105262156A (en) | Embedded self-protective intelligent lead-acid storage battery | |
| CN218445778U (en) | High-voltage power cable terminal on-line monitoring device | |
| CN220650844U (en) | Alkaline battery detection device | |
| CN214204907U (en) | Oil-filled outdoor terminal | |
| CN215067178U (en) | Storage battery pack online monitoring system based on remote monitoring platform | |
| CN117310519B (en) | Energy storage battery leakage-proof detection device and system for new energy navigation mark | |
| CN220749665U (en) | Electric rotary detector with replaceable detection assembly | |
| CN207022019U (en) | A kind of communication switching unit for the diagnosis of icing terminal fault | |
| CN218297399U (en) | Power equipment temperature difference monitoring device | |
| CN202189532U (en) | Intelligent detection apparatus | |
| CN218938447U (en) | Battery performance testing device | |
| CN220252126U (en) | Online maintenance system for storage battery | |
| CN210468028U (en) | Liquid level sensing device and battery device | |
| CN220233934U (en) | Explosion-proof electrical apparatus control box that petrochemical automation control used |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |